CN115628303A - Pilot-operated type pneumatic control vacuum mechanical valve - Google Patents
Pilot-operated type pneumatic control vacuum mechanical valve Download PDFInfo
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- CN115628303A CN115628303A CN202211318075.5A CN202211318075A CN115628303A CN 115628303 A CN115628303 A CN 115628303A CN 202211318075 A CN202211318075 A CN 202211318075A CN 115628303 A CN115628303 A CN 115628303A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K7/00—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves
- F16K7/12—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm
- F16K7/14—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm arranged to be deformed against a flat seat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/12—Actuating devices; Operating means; Releasing devices actuated by fluid
- F16K31/36—Actuating devices; Operating means; Releasing devices actuated by fluid in which fluid from the circuit is constantly supplied to the fluid motor
- F16K31/365—Actuating devices; Operating means; Releasing devices actuated by fluid in which fluid from the circuit is constantly supplied to the fluid motor the fluid acting on a diaphragm
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Abstract
本发明公开了一种先导式气控真空机械阀,包括具有内腔的阀本体,阀本体的一端设有憋气腔,阀本体的另一端设有工作接口和常压接口;还包括下触发机构和上触发机构,下触发机构包括正压膜片和下移动组件,上触发机构包括负压膜片和上移动组件;内腔包括第一常压腔、第二常压腔、第一负压腔、第二负压腔、工作腔和负压通道;下移动组件与正压膜片连接、且在正压膜片作用下上下移动以使第一负压腔与负压通道连通或隔断;上移动组件与负压膜片连接、且在负压膜片作用下上下移动以使工作腔选择性连通第二负压腔或常压接口;本申请实现了纯机械式控制真空界面阀的启闭,可用于真空排污系统,不仅降低安装成本,而且使用非常方便,可靠性高。
The invention discloses a pilot-operated air-controlled vacuum mechanical valve, which comprises a valve body with an inner cavity, one end of the valve body is provided with an air-holding chamber, and the other end of the valve body is provided with a working interface and a normal pressure interface; it also includes a lower trigger mechanism and the upper trigger mechanism, the lower trigger mechanism includes a positive pressure diaphragm and a lower moving assembly, the upper trigger mechanism includes a negative pressure diaphragm and an upper moving assembly; the inner chamber includes a first normal pressure chamber, a second normal pressure chamber, a first negative pressure chamber chamber, the second negative pressure chamber, the working chamber and the negative pressure channel; the lower moving component is connected with the positive pressure diaphragm and moves up and down under the action of the positive pressure diaphragm to communicate or block the first negative pressure chamber and the negative pressure channel; The upper moving component is connected with the negative pressure diaphragm, and moves up and down under the action of the negative pressure diaphragm so that the working chamber is selectively connected to the second negative pressure chamber or the normal pressure interface; this application realizes the purely mechanical control of the opening of the vacuum interface valve. It can be used in vacuum sewage system, which not only reduces the installation cost, but also is very convenient to use and has high reliability.
Description
技术领域technical field
本发明涉及阀技术领域,具体涉及一种先导式气控真空机械阀。The invention relates to the technical field of valves, in particular to a pilot-operated air-controlled vacuum mechanical valve.
背景技术Background technique
在传统真空排污系统中,污水收集点设立提升器或集水坑,生活废污水在重力作用下流入提升器,真空界面阀安装在提升器与真空污水罐之间的真空排水管道上,提升器上设有液位传感器,液位传感器检测到高液位后,通过控制电磁阀打开真空界面阀,利用真空抽吸提升器内的废污水,提升器内污水被抽吸至真空污水罐中储存。这种方案提升器要用电,需要敷设电缆,不仅成本较高,而且,如果分散点距离太远,电压会有衰减,从而影响整个系统的稳定性。In the traditional vacuum sewage system, a riser or sump is set up at the sewage collection point, and domestic sewage flows into the riser under the action of gravity. The vacuum interface valve is installed on the vacuum drainage pipe between the riser and the vacuum sewage tank. There is a liquid level sensor on the top. After the liquid level sensor detects a high liquid level, the vacuum interface valve is opened by controlling the solenoid valve, and the waste water in the lifter is sucked by vacuum, and the sewage in the lifter is sucked into the vacuum sewage tank for storage. . The riser of this solution needs electricity and needs to lay cables. Not only is the cost high, but also, if the distance between the scattered points is too far, the voltage will be attenuated, thereby affecting the stability of the entire system.
公开号为CN214889037U的中国实用新型专利,公开了一种气压式真空液位控制阀,该控制阀采用气压驱动触发机构运动,利用机械式结构配合,控制真空界面阀的开启或关闭,完全依靠提升器内水位高低进行控制,不再需要敷设电缆,安装使用成本得到了大大降低,避免了电压衰减而造成整个系统的不稳定性。然而,该控制阀通过磁珠在磁力和气压的双重作用下上下移动来连通或断开工作孔与负压孔之间的连接,使得工作孔呈正压或负压,从而控制真空界面阀的关闭或开启;而磁珠的磁力不容易量化,这就使得在量产时,产品质量无法保证。The Chinese utility model patent with the publication number CN214889037U discloses a pneumatic vacuum liquid level control valve. The control valve uses pneumatic pressure to drive the trigger mechanism to move, and uses mechanical structure to control the opening or closing of the vacuum interface valve. The water level in the device is controlled, no need to lay cables, the cost of installation and use has been greatly reduced, and the instability of the entire system caused by voltage attenuation has been avoided. However, the control valve connects or disconnects the connection between the working hole and the negative pressure hole through the magnetic bead moving up and down under the dual action of magnetic force and air pressure, so that the working hole is under positive or negative pressure, thereby controlling the closing or closing of the vacuum interface valve. open; and the magnetic force of the magnetic beads is not easy to quantify, which makes it difficult to guarantee product quality during mass production.
发明内容Contents of the invention
针对现有技术中的缺陷,本发明的目的是提供一种产品质量更易保证的先导式气控真空机械阀。Aiming at the defects in the prior art, the purpose of the present invention is to provide a pilot-operated air-controlled vacuum mechanical valve which is easier to guarantee product quality.
本发明所采用的技术方案是:The technical scheme adopted in the present invention is:
一种先导式气控真空机械阀,包括具有内腔的阀本体,该阀本体的一端设有用于与提升器连接的憋气腔,所述阀本体的另一端设有用于与真空界面阀连接的工作接口以及用于与常压源连接的常压接口;A pilot-operated air-controlled vacuum mechanical valve includes a valve body with an inner cavity, one end of the valve body is provided with an air-holding chamber for connecting with a lifter, and the other end of the valve body is provided with a valve for connecting with a vacuum interface valve. The working interface and the normal pressure interface for connecting with the normal pressure source;
还包括下触发机构和上触发机构,所述下触发机构包括正压膜片和下移动组件,所述上触发机构包括负压膜片和上移动组件;所述内腔包括第一常压腔、第二常压腔、第一负压腔、第二负压腔、工作腔和负压通道;所述正压膜片安装在所述内腔内以隔断所述第一常压腔和憋气腔,所述负压膜片安装在所述内腔内以隔断所述第一负压腔和第二常压腔;所述第一常压腔、第二常压腔与所述常压接口连通;所述第二负压腔和所述负压通道的一端均与所述负压源连接,另一端相互隔断;所述工作腔与所述工作接口连通;所述第一负压腔通过补气孔与所述常压源连接;It also includes a lower trigger mechanism and an upper trigger mechanism, the lower trigger mechanism includes a positive pressure diaphragm and a lower moving assembly, the upper trigger mechanism includes a negative pressure diaphragm and an upper moving assembly; the inner chamber includes a first normal pressure chamber , the second normal pressure chamber, the first negative pressure chamber, the second negative pressure chamber, the working chamber and the negative pressure channel; the positive pressure diaphragm is installed in the inner cavity to isolate the first normal pressure chamber from the air cavity, the negative pressure diaphragm is installed in the inner cavity to isolate the first negative pressure cavity and the second normal pressure cavity; the first normal pressure cavity, the second normal pressure cavity and the normal pressure interface connected; one end of the second negative pressure chamber and the negative pressure channel are connected to the negative pressure source, and the other ends are isolated from each other; the working chamber communicates with the working interface; the first negative pressure chamber passes through The air supply hole is connected with the normal pressure source;
所述下移动组件与所述正压膜片连接、且在所述正压膜片作用下上下移动以使所述第一负压腔与所述负压通道连通或隔断;所述上移动组件与所述负压膜片连接、且在所述负压膜片作用下上下移动以使工作腔选择性连通所述第二负压腔或常压接口。The lower moving component is connected with the positive pressure diaphragm and moves up and down under the action of the positive pressure diaphragm to communicate or block the first negative pressure chamber from the negative pressure channel; the upper moving component It is connected with the negative pressure diaphragm and moves up and down under the action of the negative pressure diaphragm so that the working chamber is selectively connected to the second negative pressure chamber or the normal pressure interface.
进一步,所述下移动组件包括销钉和配重铁,所述配重铁设置在所述正压膜片的外侧、且位于所述憋气腔内,所述销钉设置在所述正压膜片的内侧、且其一端穿过所述正压膜片与所述配重铁连接,所述销钉在所述正压膜片与所述配重铁作用下于所述内腔内移动以连通或隔断所述第一负压腔与所述负压通道。Further, the lower moving assembly includes a pin and a counterweight iron, the counterweight iron is arranged on the outside of the positive pressure diaphragm and is located in the air-holding chamber, and the pin is arranged on the positive pressure diaphragm The inner side, and one end thereof passes through the positive pressure diaphragm and is connected to the counterweight iron, and the pin moves in the inner cavity under the action of the positive pressure diaphragm and the counterweight iron to communicate or disconnect The first negative pressure chamber and the negative pressure channel.
进一步,所述上触发机构还包括弹簧,该弹簧设置在所述第一负压腔内,其一端抵在所述负压膜片的内侧。Further, the upper trigger mechanism further includes a spring, which is arranged in the first negative pressure chamber and one end of which is against the inner side of the negative pressure diaphragm.
进一步,所述上移动组件包括阀芯和螺钉,所述阀芯设置在所述负压膜片的外侧,所述螺钉设置在所述负压膜片的内侧、且其一端穿过所述负压膜片与所述阀芯连接;所述阀芯上设有环状密封体,所述阀芯在所述负压膜片与所述弹簧作用下上下移动以使所述环状密封体选择性密封在所述工作腔与所述第二负压腔之间或者所述工作腔与所述常压接口之间。Further, the upper moving assembly includes a valve core and a screw, the valve core is arranged on the outside of the negative pressure diaphragm, the screw is arranged on the inside of the negative pressure diaphragm, and one end of the screw passes through the negative pressure diaphragm. The pressure diaphragm is connected with the valve core; the valve core is provided with an annular sealing body, and the valve core moves up and down under the action of the negative pressure diaphragm and the spring to make the annular sealing body select The positive seal is between the working chamber and the second negative pressure chamber or between the working chamber and the normal pressure interface.
进一步,还包括导向环,该导向环固定安装在所述内腔内,所述阀芯的下端穿过所述导向环、并与所述螺钉连接,所述工作腔通过所述导向环与所述常压接口连通,当所述阀芯向下移动时,所述环状密封体密封在所述导向环上以隔断所述工作腔与所述常压接口。Further, it also includes a guide ring, the guide ring is fixedly installed in the inner cavity, the lower end of the valve core passes through the guide ring and is connected with the screw, and the working chamber is connected to the screw through the guide ring. When the valve core moves downward, the annular sealing body seals on the guide ring to isolate the working chamber from the normal pressure port.
进一步,还包括调节器,所述补气孔通过所述调节器与所述常压源连接。Further, a regulator is also included, and the air supply hole is connected to the normal pressure source through the regulator.
进一步,所述补气孔的流量小于所述负压通道的流量。Further, the flow rate of the air supplement hole is smaller than the flow rate of the negative pressure channel.
进一步,所述阀本体包括阀座、阀体和阀盖,所述阀座和阀盖分别固定连接在所述阀体的上下两侧,所述正压膜片固定在所述阀座与阀体之间,所述负压膜片固定在所述阀盖与所述阀体之间。Further, the valve body includes a valve seat, a valve body and a valve cover, the valve seat and the valve cover are respectively fixedly connected to the upper and lower sides of the valve body, and the positive pressure diaphragm is fixed between the valve seat and the valve cover. Between the body, the negative pressure diaphragm is fixed between the valve cover and the valve body.
进一步,所述阀盖上设有与所述第二负压腔连通的第二负压动力接口,所述负压通道开设在所述阀体上,所述阀体上设有与所述负压通道连通的第一负压动力接口,所述第一负压动力接口与第二负压动力接口均与所述负压源连通。Further, the valve cover is provided with a second negative pressure power interface communicating with the second negative pressure chamber, the negative pressure channel is opened on the valve body, and the valve body is provided with the negative pressure port connected to the negative pressure chamber. The first negative pressure power interface communicated with the pressure channel, the first negative pressure power interface and the second negative pressure power interface are both communicated with the negative pressure source.
进一步,所述憋气腔开设在所述阀座上。Further, the air-holding chamber is opened on the valve seat.
本申请的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本申请的实践了解到。Additional aspects and advantages of the application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍。在所有附图中,类似的元件或部分一般由类似的附图标记标识。附图中,各元件或部分并不一定按照实际的比例绘制。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings that need to be used in the description of the specific embodiments or the prior art. Throughout the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, elements or parts are not necessarily drawn in actual scale.
图1为本申请实施例所提供的先导式气控真空机械阀结构示意图;Fig. 1 is a schematic structural diagram of a pilot-operated air-controlled vacuum mechanical valve provided in the embodiment of the present application;
图2为本申请实施例所提供的先导式气控真空机械阀在关闭状态下的侧剖面结构示意图;Fig. 2 is a schematic diagram of the side sectional structure of the pilot-operated air-controlled vacuum mechanical valve provided in the embodiment of the present application in a closed state;
图3为本申请实施例所提供的先导式气控真空机械阀在关闭状态下的正剖面结构示意图;Fig. 3 is a schematic diagram of the positive cross-sectional structure of the pilot-operated air-controlled vacuum mechanical valve provided in the embodiment of the present application in the closed state;
图4为本申请实施例所提供的先导式气控真空机械阀在开启状态下的正剖面结构示意图;Fig. 4 is a schematic diagram of the positive cross-sectional structure of the pilot-operated air-controlled vacuum mechanical valve provided in the embodiment of the present application in the open state;
图5为本申请实施例所提供的阀体结构示意图;Fig. 5 is a schematic diagram of the structure of the valve body provided by the embodiment of the present application;
图6为本申请实施例所提供的导向环结构示意图。Fig. 6 is a schematic structural diagram of the guide ring provided by the embodiment of the present application.
其中,阀座1、憋气腔101、阀体2、第一负压腔201、补气孔202、第一常压腔203、负压通道204、连接孔205、定位销206、弹簧3、第二衬板4、阀盖5、第二负压腔501、工作接口502、工作腔503、第二常压腔504、第二负压动力接口505、常压接口506、负压膜片6、卡簧7、螺钉8、O型圈9、导向环10、阀芯11、调节器12、第一衬板13、正压膜片14、销钉15、配重铁16。Among them, the
具体实施方式Detailed ways
下面将结合具体实施例对本发明技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本发明的技术方案,因此只作为示例,而不能以此来限制本发明的保护范围。Embodiments of the technical solutions of the present invention will be described in detail below in conjunction with specific embodiments. The following examples are only used to illustrate the technical solution of the present invention more clearly, so they are only examples, and should not be used to limit the protection scope of the present invention.
需要注意的是,除非另有说明,本申请使用的技术术语或者科学术语应当为本发明所属领域技术人员所理解的通常意义。It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application shall have the usual meanings understood by those skilled in the art to which the present invention belongs.
参见图1~图6,本申请一种先导式气控真空机械阀,包括具有内腔的阀本体,该阀本体的一端设有用于与提升器连接的憋气腔101,所述阀本体的另一端设有用于与真空界面阀连接的工作接口502以及用于与常压源连接的常压接口506。Referring to Figures 1 to 6, a pilot-operated air-controlled vacuum mechanical valve of the present application includes a valve body with an inner cavity, one end of the valve body is provided with an air-
真空机械阀还包括下触发机构和上触发机构,所述下触发机构包括正压膜片14和下移动组件,所述上触发机构包括负压膜片6和上移动组件;所述内腔包括第一常压腔203、第二常压腔504、第一负压腔201、第二负压腔501、工作腔503和负压通道204;所述正压膜片14安装在所述内腔内以隔断所述第一常压腔203和憋气腔101,所述负压膜片6安装在所述内腔内以隔断所述第一负压腔201和第二常压腔504;所述第一常压腔203、第二常压腔504与所述常压接口506连通;所述第二负压腔501和所述负压通道204的一端均与所述负压源连接,另一端相互隔断;所述工作腔503与所述工作接口502连通;所述第一负压腔201通过补气孔202与所述常压源连接。The vacuum mechanical valve also includes a lower trigger mechanism and an upper trigger mechanism, the lower trigger mechanism includes a
所述下移动组件与所述正压膜片14连接、且在所述正压膜片14作用下上下移动以使所述第一负压腔201与所述负压通道204连通或隔断;所述上移动组件与所述负压膜片6连接、且在所述负压膜片6作用下上下移动以使工作腔503选择性连通所述第二负压腔501或常压接口506。The lower moving assembly is connected to the
使用时,常压接口506连接常压源,常压源可以为大气,第二负压腔501和负压通道204的一端可通过三通与负压源连接,由负压源向外抽气,使第二负压腔501和负压通道204内形成负压状态,憋气腔101与提升器内的憋气管连接,工作接口502与真空截面阀连接。During use, the
本申请通过憋气腔101与提升器内的憋气管连接,憋气腔101内压力随提升器内液位变化而升高或降低,再通过负压源提供负压、常压源提供常压,通过在内腔内分别设置的第一常压腔203、第二常压腔504、第一负压腔201、第二负压腔501和负压通道204内的压力变化,控制正压膜片14和负压膜片6上下鼓动,从而驱动分别连接在正压膜片14上的下移动组件和连接在负压膜片6上的上移动组件上下移动,使得工作腔503与常压接口506连接而呈常压状态以使真空界面阀关闭,或者工作腔503与第二负压腔501连接而呈负压状态以使真空界面阀开启,实现了纯机械式控制真空界面阀的启闭,可用于真空排污系统,不需要使用电,不需要铺设电缆,不仅降低安装成本,而且便于产品质量的规范和量化,适于批量化生产,使用非常方便,可靠性高。In this application, the air-
阀本体包括阀座1、阀体2和阀盖5,所述阀座1和阀盖5分别固定连接在所述阀体2的上下两侧,所述正压膜片14固定在所述阀座1与阀体2之间,所述负压膜片6固定在所述阀盖5与所述阀体2之间。The valve body includes a
憋气腔101开设在阀座1上,通过正压膜片14将憋气腔101与阀本体内腔隔断,憋气腔101位于正压膜片14的外侧。阀座1上、且位于正压膜片14内侧的空间与阀体2的底部空间形成第一常压腔203,阀盖5上、且位于负压膜片6内侧的空间与阀体2的顶部空间形成第一负压腔201。The air-
阀体2呈碟状,阀体2上下均设置便于安装的定位销206,阀体2的上下两侧分别通过定位销206与对应侧的阀盖5和阀座1连接。沿阀体2中心竖向开设有中心孔,该中心孔为通孔,其下端与第一常压腔203连通,上端与第一负压腔201连通。负压通道204开设在阀体2上,其沿阀体2径向设置,一端延伸至阀体2外壁,在阀体2上形成第一负压动力接口,另一端与中心孔连通,从而通过中心孔与第一负压通道204连通。下移动机构设置在中心孔内,其上端延伸至第一负压腔201内,通过下移动机构的上下移动,连通或隔断负压通道204与第一负压腔201,下移动机构的下端穿过中心孔和正压膜片14、并伸入憋气腔101内,其下端始终封堵在中心孔内,隔断负压通道204与第一常压腔203,使负压通道204与第一常压腔203不连通。The
所述下移动组件包括销钉15和配重铁16,所述配重铁16设置在所述正压膜片14的外侧、且位于所述憋气腔101内,所述销钉15设置在所述正压膜片14的内侧、且其一端穿过所述正压膜片14与所述配重铁16连接,所述销钉15在所述正压膜片14与所述配重铁16作用下于所述内腔内移动以连通或隔断所述第一负压腔201与所述负压通道204。The lower moving assembly includes a
具体的,销钉15为带锥台的圆柱形销钉15,其锥台位于第一负压腔201内,下端由上而下,依次穿过阀体2中心孔和正压膜片14,通过螺纹与设置在阀座1中心憋气腔101内配重铁16连接。中心孔上段的内径大于其下段的内径,中心孔上段与负压通道204对应,使得销钉15的圆柱杆封堵在中心孔的下端,隔断负压通道204与第一常压腔203,销钉15锥台的上下移动打开或封堵中心孔的上段,从而连通或隔断负压通道204与第一负压腔201。Specifically, the
在阀体2的一侧还设有调节器12,该调节器12与补气孔202连接、且与大气相通,通过补气孔202为第一负压腔201补气。补气孔202的流量小于负压通道204的流量,当第一负压腔201与负压通道204连通后,负压通道204吸气的速度大于补气孔202补气的速度,使得第一负压腔201可由于被抽气而成负压状态。A
上触发机构还包括弹簧3,该弹簧3设置在所述第一负压腔201内,其一端抵在所述负压膜片6的内侧。The upper trigger mechanism further includes a
在阀体2的上侧中部设有一安装槽,弹簧3安装在该安装槽内,其上端抵在负压膜片6的内侧。当第一负压腔201为负压时,负压膜片6受到向下的负压力,弹簧3被压缩;当第一负压腔201在补气孔202作用下缓慢补气至常压时,负压膜片6在弹簧3的回复力作用下向上鼓起。An installation groove is provided in the middle part of the upper side of the
阀盖5呈倒扣的漏斗状,上小下大,第二负压腔501位于阀盖5的顶部,工作腔503位于阀盖5的中部位置。阀盖5自上而下设有与阀盖5内腔相通的第二负压动力接口505、工作接口502和常压接口506,第二负压动力接口505与第二负压腔501连通,工作接口502与工作腔503连通,常压接口506横向可以与工作腔503连通、竖向与第二常压腔504连通,第一常压腔203与第二常压腔504通过设置在阀体2边缘的连接孔205连通。第二负压腔501的内径小于工作腔503的内径,使得在第二负压腔501与该工作腔503之间具有一台阶。The
所述上移动组件包括阀芯11和螺钉8,所述阀芯11设置在所述负压膜片6的外侧,所述螺钉8设置在所述负压膜片6的内侧、且其一端穿过所述负压膜片6与所述阀芯11连接;所述阀芯11上设有环状密封体,所述阀芯11在所述负压膜片6与所述弹簧3作用下上下移动以使所述环状密封体选择性密封在所述工作腔503与所述第二负压腔501之间或者所述工作腔503与所述常压接口506之间,使得工作腔503选择性与常压接口506连通以呈常压状态或与第二负压腔501连通以呈负压状态,从而驱动真空界面阀关闭或开启。The upper moving assembly includes a
为了便于上移动组件和下移动组件的安装,在正压膜片14的内侧设有第一衬板13,在负压膜片6的内侧设有第二衬板4,销钉15的下端依次穿过第一衬板13和正压膜片14后与配重铁16连接,螺钉8的上端依次穿过第二衬板4和负压膜片6后与阀芯11螺纹连接。In order to facilitate the installation of the upper moving assembly and the lower moving assembly, a
为了便于阀芯11的环状密封体密封在工作腔503与常压接口506之间,还包括导向环10,该导向环10为开槽导向环10,沿导向环10竖向开设有中心通孔,沿导向环10周向间隔开设有通孔,该通孔与常压接口506连通。导向环10通过卡簧7固定安装在所述内腔内,在导向环10的上端外壁与阀盖5内腔内壁之间设有O型密封圈,用以密封导向环10上端与阀盖5内腔之间的缝隙。阀芯11的下端穿过导向环10、并与螺钉8连接,沿导向环10的中心通孔内壁周向设有多个凸起,使得阀芯11的阀杆与中心通孔的内壁之间具有间隙,工作腔503通过该间隙与导向环10的中心通孔连通,从而与常压接口506连通。当所述阀芯11向下移动时,阀芯11的环状密封体密封在所述导向环10的顶部,从而隔断工作腔503与常压接口506。当阀芯11向上移动时,阀芯11的环状密封体密封在阀盖5顶端的台阶上,从而隔断工作腔503与第二负压腔501。In order to facilitate the sealing of the annular sealing body of the
本申请真空机械阀控制真空界面阀启闭原理如下:In this application, the vacuum mechanical valve controls the opening and closing principle of the vacuum interface valve as follows:
与提升器连接的憋气腔101内气体压强受提升器内液位影响,当提升器内液位较低时,憋气腔101内压力不高,其通过正压膜片14作用在销钉15向上的压力,小于配重铁16向下的重力和负压通道204内负压对销钉15向下的吸力之和时,销钉15在内腔内向下移动到底,销钉15上的锥台隔断负压通道204与第一负压腔201;此时,第一负压腔201通过补气孔202缓慢进气,第一负压腔201变为常压,负压膜片6在弹簧3向上的回复力作用下向上鼓起,并带动阀芯11竖直向上移动至阀盖5内腔的顶端,阀芯11上的环状密封体与阀盖5顶端的台阶形成密封面,隔断工作腔503与第二负压腔501;此时,导向环10的上端因环状密封体的上移而被打开,工作腔503通过导向环10与常压接口506连通,工作腔503内呈常压,真空界面阀复位关闭。The gas pressure in the air-holding
当提升器内液位逐渐上升,憋气腔101内气体压强随之上升;当憋气腔101内气体压强通过正压膜片14作用在销钉15向上的压力,大于配重铁16的向下重力与负压通道204内负压对销钉15向下吸力之和时,正压膜片14向上鼓起,销钉15和配重铁16在正压膜片14作用下向上移动,销钉15的锥台离开中心孔的上端,使得负压通道204与第一负压腔201连通,将第一负压腔201内的气体吸出;由于补气孔202的流量小于负压通道204的流量,补气孔202的补气速度小于负压通道204吸气的速度,随着第一负压腔201内的气体被吸出,,第一负压腔201变为负压。当负压膜片6受到向下的负压力大于受到的弹簧3向上的弹力作用时,负压膜片6带动阀芯11竖直向下移动,直到阀芯11的环状密封体与导向环10的顶端形成密封面,隔断工作腔503与常压接口506;此时,第二负压腔501的下端因环状密封环的下移而被打开,第二负压腔501与工作腔503连通,在第二负压动力接口505的吸气作用下,工作腔503内呈负压,真空界面阀在负压作用下开启。When the liquid level in the lifter rises gradually, the gas pressure in the air-holding
在本申请中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In this application, unless otherwise clearly stipulated and limited, the terms "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integrated ; It can be an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be an internal communication between two components or an interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
本发明的说明书中,说明了大量具体细节。然而,能够理解,本发明的实施例可以在没有这些具体细节的情况下实践。在一些实例中,并未详细示出公知的方法、系统和技术,以便不模糊对本说明书的理解。In the description of the invention, numerous specific details are set forth. However, it is understood that embodiments of the invention may be practiced without these specific details. In some instances, well-known methods, systems and techniques have not been shown in detail in order not to obscure an understanding of this description.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、系统、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、系统、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, descriptions with reference to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , system, material or feature is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the specific features, systems, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without conflicting with each other.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围,其均应涵盖在本发明的权利要求和说明书的范围当中。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. All of them should be covered by the scope of the claims and description of the present invention.
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