CN115625555A - Vertical machining center double-screw chip removal device - Google Patents
Vertical machining center double-screw chip removal device Download PDFInfo
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- CN115625555A CN115625555A CN202211208723.1A CN202211208723A CN115625555A CN 115625555 A CN115625555 A CN 115625555A CN 202211208723 A CN202211208723 A CN 202211208723A CN 115625555 A CN115625555 A CN 115625555A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域technical field
本发明涉及特种设备相关领域,具体涉及一种立式加工中心双螺杆排屑装置。The invention relates to the field of special equipment, in particular to a twin-screw chip removal device for a vertical machining center.
背景技术Background technique
立式加工中心在加工过程中,会产生大量铁屑,现有立式加工中心只安装了冲水排屑装置,依靠底盘自身坡度排出,遇到切削量较大时,水压不足,就不能有效排屑,堆积多了只能靠靠人工清扫,这样即影响机床的环境卫生,又浪费时间和人力。During the machining process of the vertical machining center, a large amount of iron chips will be produced. The existing vertical machining center is only equipped with a flushing chip removal device, which is discharged by the slope of the chassis itself. When the cutting volume is large, the water pressure is insufficient, so it cannot For effective chip removal, if there is too much accumulation, it can only be cleaned manually, which will affect the environmental sanitation of the machine tool and waste time and manpower.
发明内容Contents of the invention
为了克服已有技术的不足,本发明提供了一种立式加工中心双螺杆排屑装置,当遇到切削量大的情况时,也不必耗费过大水压,就能有效排屑,保障了排屑的顺利运行;既保持了加工中心的环境卫生,又减少了时间和人工成本。In order to overcome the deficiencies of the prior art, the present invention provides a twin-screw chip removal device for a vertical machining center. When a large amount of cutting is encountered, chips can be removed effectively without consuming too much water pressure, ensuring The smooth operation of chip removal; it not only maintains the sanitation of the machining center, but also reduces time and labor costs.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
一种立式加工中心双螺杆排屑装置,包括底盘主体,所述底盘主体的表面位置左右周围两侧均设有冲水装置,所述底盘主体的底部位置左右两侧水平设有导屑槽,所述两个导屑槽安装有传动螺旋式排屑螺杆组件,所述传动螺旋式排屑螺杆组件的螺旋杆一端通过单节万向节连接有减速电机,所述减速电机固定安装在底盘侧壁,所述减速电机与单节万向节连接,所述底盘另一端开设后排水槽,所述后排水槽下开设输送铁屑置链板式排屑机,所述链板式排屑机出口下方放置用于收集铁屑的积屑车。A twin-screw chip removal device for a vertical machining center, comprising a chassis main body, flushing devices are provided on the left and right sides of the surface of the chassis main body, and chip guide grooves are horizontally provided on the left and right sides of the bottom position of the chassis main body , the two chip guide grooves are equipped with a transmission helical chip removal screw assembly, and one end of the screw rod of the transmission helical chip removal screw assembly is connected to a deceleration motor through a single-section universal joint, and the deceleration motor is fixedly installed on the chassis On the side wall, the deceleration motor is connected with a single-joint universal joint, and the other end of the chassis is provided with a rear drainage groove, and a chain plate type chip conveyor for conveying iron chips is provided under the rear drainage groove, and the outlet of the chain plate type chip conveyor is A chip accumulator for collecting iron filings is placed below.
进一步,所述双螺杆排屑装置包括减速机、万向节、螺旋杆、导屑槽、固定板和后排水槽,所述减速电机固定安装在固定板的一侧,固定板的另一侧固定安装在底座主体,连接导屑槽,在固定板的中间设有安装孔,减速电机的转动轴穿过固定板中间的安装孔并通过万向节与螺旋杆连接,螺旋杆设在导屑槽内,通过减速电机驱动螺旋杆推动铁屑运行,并输送到后排水槽的出口排出;所述后排水槽设有出口用来排出铁屑和废水至链板式排屑机和水箱,并设有用于防止物料溅出的水槽盖板。本方案中,所述减速电机优选为节能型伺服电机。Further, the twin-screw chip removal device includes a reducer, a universal joint, a screw rod, a chip guide groove, a fixed plate and a rear drainage groove, the geared motor is fixedly installed on one side of the fixed plate, and the other side of the fixed plate It is fixedly installed on the main body of the base and connected to the chip guide groove. There is a mounting hole in the middle of the fixed plate. The rotating shaft of the deceleration motor passes through the mounting hole in the middle of the fixed plate and is connected to the screw rod through a universal joint. The screw rod is set in the chip guide In the groove, the screw rod is driven by the geared motor to push the iron filings to run, and transported to the outlet of the rear drainage tank for discharge; the rear drainage groove is provided with an outlet to discharge the iron filings and waste water to the chain plate type chip conveyor and water tank, and is set There is a sink cover to prevent splashing of materials. In this solution, the geared motor is preferably an energy-saving servo motor.
再进一步,所述链板式排屑机包括箱座、电机、链条、链板、齿轮啮合转动副、防尘罩、轮子及轮子支架,所述箱座底部开设孔,用于将废水流入水箱中;所述箱座上方的链条链板和齿轮啮合转动副,所述链条链板和齿轮啮合转动副通过齿轮啮合实现同步转动,所述电机与齿轮配合,在齿轮啮合转动副外部设防尘罩;所述箱座下方设轮子和轮子支架,所述链板式排屑机出口下方设积屑车。Still further, the chain-plate type chip removal machine includes a box base, a motor, a chain, a chain plate, a gear meshing rotating pair, a dust cover, wheels and a wheel bracket, and a hole is opened at the bottom of the box base for the waste water to flow into the water tank ; The chain chain plate above the box seat and the gear meshing rotating pair, the chain chain plate and the gear meshing rotating pair realize synchronous rotation through gear meshing, the motor cooperates with the gear, and a dust cover is set outside the gear meshing rotating pair ; Wheels and wheel brackets are set under the box seat, and a chip accumulator is set under the outlet of the chain plate type chip conveyor.
更进一步,所述冲水装置包括冲水管道和冲水喷头,所述冲水管道固定设在底盘主体的表面位置左右两侧,所述冲水喷头均匀设置在冲水管道表面,所述冲水喷头用于喷射高压水以清洗底座主体并将铁屑冲至导屑槽中,所述冲水管道的端部伸出于该底盘主体外并通过管道与高压水泵连接。Furthermore, the flushing device includes a flushing pipe and a flushing nozzle, the flushing pipe is fixed on the left and right sides of the surface of the chassis body, the flushing nozzle is uniformly arranged on the surface of the flushing pipe, the flushing The water nozzle is used to spray high-pressure water to clean the base body and flush iron filings into the chip guide groove. The end of the flushing pipe protrudes from the chassis body and is connected with a high-pressure water pump through a pipe.
所述水箱设在链板式排屑机和底座主体下方,所述水箱包括水箱主体、过滤网、水箱盖板和抽水泵,所述水箱盖板设在水箱上方,所述水箱中间设置过滤网和挡板,所述水箱内设置两个抽水泵。The water tank is arranged under the chain plate type chip conveyor and the main body of the base. The water tank includes the main body of the water tank, the filter screen, the cover plate of the water tank and the pump. The cover plate of the water tank is arranged above the water tank, and the filter screen and Baffle plate, two water pumps are arranged in the water tank.
优选的,所述减速电机通过密封圈固定安装在底盘侧壁,所述减速电机通过键槽顶丝与单节万向节连接。Preferably, the deceleration motor is fixedly installed on the side wall of the chassis through a sealing ring, and the deceleration motor is connected with a single-section universal joint through a keyway top screw.
本发明的技术构思为:本发明提供一种立式加工中心双螺杆排屑装置,输送速度选择范围广,工作效率高,可提供充足的选用范围,传动平稳,结构紧凑,强度好。另外,本实施例中的双螺旋机构和链板式排屑机保障了大量铁屑的顺利排出,水箱抽水泵和冲水装置的连接保证了废水的循环利用,使用方便,工作可靠,降低了工人们的劳动强度。这样遇到切削量大的情况时,也不必耗费过大水压,就能有效排屑,保障了排屑的顺利运行。The technical idea of the present invention is: the present invention provides a twin-screw chip removal device for a vertical machining center, which has a wide selection range of conveying speed, high working efficiency, sufficient selection range, stable transmission, compact structure and good strength. In addition, the double-helix mechanism and the chain-plate chip conveyor in this embodiment ensure the smooth discharge of a large amount of iron filings, and the connection between the water tank pump and the flushing device ensures the recycling of waste water, which is easy to use and reliable, and reduces the number of workers. their labor intensity. In this way, when the cutting volume is large, chips can be effectively removed without consuming too much water pressure, which ensures the smooth operation of chip removal.
本发明的有益效果主要表现在:既保持了加工中心的环境卫生,又减少了时间和人工成本。The beneficial effects of the present invention are mainly manifested in that the environmental sanitation of the processing center is maintained, and the time and labor costs are reduced.
附图说明Description of drawings
图1为本发明实施例的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the embodiment of the present invention;
图2为双螺杆排屑装置的结构示意图;Fig. 2 is the structural representation of twin-screw chip removal device;
图3为水箱的结构示意图;Fig. 3 is the structural representation of water tank;
图4为链板式排屑机的结构示意图。Fig. 4 is a schematic diagram of the structure of the chain plate chip conveyor.
具体实施方式Detailed ways
下面结合附图对本发明作进一步描述。The present invention will be further described below in conjunction with the accompanying drawings.
参照图1~图4,一种立式加工中心双螺杆排屑装置,包括底盘主体1,所述底盘主体1的表面位置左右周围两侧均设有冲水装置2,所述底盘主体1的底部位置左右两侧水平设有导屑槽3,所述两个导屑槽3安装有传动螺旋式排屑螺杆组件,所述传动螺旋式排屑螺杆组件的螺旋杆8一端通过单节万向节8连接有减速电机7,所述减速电机7通过密封圈固定安装在底盘侧壁,所述减速电机7通过键槽顶丝与单节万向节8连接,所述底盘另一端开设后排水槽4,所述后排水槽4下开设输送铁屑置链板式排屑机5,所述链板式排屑机5出口下方放置用于收集铁屑的积屑车6。Referring to Figures 1 to 4, a twin-screw chip removal device for a vertical machining center includes a chassis
本实施例的方案,当遇到切削量大的情况时,也不必耗费过大水压,就能有效排屑,保障了排屑的顺利运行。既保持了加工中心的环境卫生,减少了时间和人工成本。According to the solution of this embodiment, when the amount of cutting is large, chips can be removed effectively without consuming too much water pressure, which ensures the smooth operation of chip removal. It not only maintains the environmental sanitation of the processing center, but also reduces time and labor costs.
本实施例中,所述冲水装置2包括冲水管道和冲水喷头,所述冲水管道固定设在底盘主体1的表面位置左右两侧,所述冲水喷头均匀设置在冲水管道表面,该冲水喷头用于喷射高压水以清洗底座主体并将铁屑冲至导屑槽3中,所述冲水管道的端部伸出于该底盘主体1外并通过管道与高压水泵连接。In this embodiment, the
本实例中,所述双螺杆排屑组件包括减速机7、万向节8、螺旋杆9、导屑槽3、固定板和后排水槽4,减速电机7固定安装在固定板的一侧,固定板的另一侧固定安装在底盘主体1,连接导屑槽3,在固定板的中间设有安装孔,减速电机7的传动轴穿过固定板中间的安装孔并通过万向节8与螺旋杆9连接,螺旋杆9设在导屑槽3内,通过减速电机7驱动螺旋杆9推动铁屑运行,并输送到后排水槽4的出口排出。所述后排水槽4由后排水槽主体10和水槽盖板11组成,设有出口用来排出铁屑和废水至链板式排屑机5和水箱12,并设有用于防止物料溅出的水槽盖板11。使得铁屑排送至指定位置,便于排屑。本实施例的减速电机7为节能型伺服电机。In this example, the twin-screw chip removal assembly includes a
本实例中,所述水箱设在链板式排屑机5和底座主体下方,所述水箱包括水箱主体12、过滤网13、水箱盖板14和抽水泵15,大部分铁屑由链板式排屑机5运送,难免有小部分细小铁屑和废水一起进入水箱,此时混合液体留到过滤网13时,细小铁屑和废水分离,碎屑留在过滤网上的挡板内,且过滤后的废水通过过滤网,由两个抽水泵15从管道抽出至冲水装置2循环使用。In this example, the water tank is arranged under the chain plate type chip removal machine 5 and the base body. Machine 5 is transported, unavoidably have a small part of fine iron filings and waste water to enter the water tank together. The waste water passes through the filter screen and is drawn out from the pipeline by two
本实施例中,所述链板式排屑机5包括箱座16、电机17、链条、链板、齿轮啮合转动副、防尘罩18、轮子19及轮子支架20,所述箱座16底部开设孔,用于将废水流入水箱12中;所述箱座上方的链条链板和齿轮啮合转动副,这里的链条链板和齿轮啮合转动副通过齿轮啮合实现同步转动,所述电机17与齿轮配合,在齿轮啮合转动副外部设防尘罩18,防止灰尘的进入影响齿轮寿命;所述箱座下方设轮子19和轮子支架20,用于整体的移动运输;所述电机17带动齿轮啮合转动副运动,带动链条及链板的运动,所述链板在链条的带动下将铁屑运送至箱座16出口处,掉落至所述箱座下方的积屑车6,完成排屑。In this embodiment, the chain plate type chip removal machine 5 includes a
本实施例的立式加工中心双螺杆排屑装置的输送速度选择范围广,工作效率高,可提供充足的选用范围,传动平稳,结构紧凑,强度好。另外,本实施例中的双螺旋机构和链板式排屑机保障了大量铁屑的顺利排出,水箱抽水泵和冲水装置的连接保证了废水的循环利用,使用方便,工作可靠,降低了工人的劳动强度。这样遇到切削量大的情况时,也不必耗费过大水压,就能有效排屑,保障了排屑的顺利运行。既保持了加工中心的环境卫生,减少了时间和人工成本。The twin-screw chip removal device of the vertical machining center in this embodiment has a wide selection range of conveying speed, high working efficiency, sufficient selection range, stable transmission, compact structure and good strength. In addition, the double-helix mechanism and the chain-plate chip conveyor in this embodiment ensure the smooth discharge of a large amount of iron filings, and the connection between the water tank pump and the flushing device ensures the recycling of waste water, which is easy to use and reliable, and reduces the number of workers. labor intensity. In this way, when the amount of cutting is large, chips can be removed effectively without consuming too much water pressure, which ensures the smooth operation of chip removal. It not only maintains the environmental sanitation of the processing center, but also reduces time and labor costs.
本说明书的实施例所述的内容仅仅是对发明构思的实现形式的列举,仅作说明用途。本发明的保护范围不应当被视为仅限于本实施例所陈述的具体形式,本发明的保护范围也及于本领域的普通技术人员根据本发明构思所能想到的等同技术手段。The content described in the embodiments of this specification is only an enumeration of the implementation forms of the inventive concept, and is for illustration purposes only. The protection scope of the present invention should not be regarded as limited to the specific form stated in this embodiment, and the protection scope of the present invention also covers the equivalent technical means that those of ordinary skill in the art can think of based on the concept of the present invention.
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| CN110883600A (en) * | 2019-11-21 | 2020-03-17 | 重庆乔柏智能科技有限公司 | Spiral chip removal device for vertical machining center and using method thereof |
| CN213646808U (en) * | 2020-08-20 | 2021-07-09 | 宁波海天精工股份有限公司 | A vertical machining center chassis chip flute universal for screw and flushing |
| CN216991052U (en) * | 2021-12-21 | 2022-07-19 | 苏州奥瑞拉精密机械设备有限公司 | Chip removal device for milling and boring machine |
| CN114536084A (en) * | 2022-03-16 | 2022-05-27 | 江苏贵钰航空工业有限公司 | Chip removal system of numerical control machine tool |
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| CN117283368A (en) * | 2023-11-10 | 2023-12-26 | 安徽新诺精工股份有限公司 | Four-wire-rail vertical machining center with four-screw chip removal and three-body internal protection functions |
| CN117324990A (en) * | 2023-11-10 | 2024-01-02 | 杭州川禾机械有限公司 | Double-row-cutter numerical control lathe |
| CN118809298A (en) * | 2024-09-20 | 2024-10-22 | 广东钶锐锶数控技术股份有限公司 | A new right-angle screw chip removal device |
| CN118809298B (en) * | 2024-09-20 | 2024-11-26 | 广东钶锐锶数控技术股份有限公司 | A new right-angle screw chip removal device |
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