CN115625555A

CN115625555A - Vertical machining center double-screw chip removal device

Info

Publication number: CN115625555A
Application number: CN202211208723.1A
Authority: CN
Inventors: 卢艳辉; 邵露; 刘友根; 王松伟; 刘艺; 肖志伟; 王扬渝; 王涛
Original assignee: Hangzhou Huile Intelligent Technology Co ltd
Current assignee: Hangzhou Huile Intelligent Technology Co ltd
Priority date: 2022-09-30
Filing date: 2022-09-30
Publication date: 2023-01-20

Abstract

The utility model provides a twin-screw chip removal device of vertical machining center, includes chassis main part, both sides all are equipped with bath device around the surface position left and right sides of chassis main part, the bottom position left and right sides level of chassis main part is equipped with chip groove, two chip grooves install the spiral chip removal screw assembly of transmission, the hob one end of the spiral chip removal screw assembly of transmission is connected with gear motor through the single joint universal joint, gear motor fixed mounting is at the chassis lateral wall, gear motor is connected with the single joint universal joint, the back water drainage tank is seted up to the chassis other end, set up under the back water drainage tank and carry iron fillings to put chain slat type chip removal machine, the long-pending bits car that is used for collecting iron fillings is placed to chain slat type chip removal machine export below. The invention not only keeps the environmental sanitation of the processing center, but also reduces the time and labor cost.

Description

Vertical machining center double-screw chip removal device

Technical Field

The invention relates to the field related to special equipment, in particular to a double-screw chip removal device of a vertical machining center.

Background

Vertical machining center can produce a large amount of iron fillings in the course of working, and current vertical machining center has only installed bath chip removal device, relies on chassis self slope to discharge, runs into the cutting output when great, and water pressure is not enough, just can not effective chip removal, has piled up to have had more and can only lean on by the manual work to clean, influences the sanitation of lathe promptly like this, waste time and manpower again.

Disclosure of Invention

In order to overcome the defects of the prior art, the invention provides the double-screw chip removal device of the vertical machining center, when the cutting amount is large, excessive water pressure is not needed to be consumed, the chips can be effectively removed, and the smooth operation of chip removal is ensured; not only keeps the environmental sanitation of the processing center, but also reduces the time and labor cost.

The technical scheme adopted by the invention for solving the technical problems is as follows:

the utility model provides a double-screw chip removal device of vertical machining center, includes the chassis main part, both sides all are equipped with bath around the surface position left and right sides of chassis main part, the bottom position left and right sides level of chassis main part is equipped with chip groove, the spiral chip removal screw rod subassembly of transmission is installed to two chip grooves, the hob one end of the spiral chip removal screw rod subassembly of transmission is connected with gear motor through the single-joint universal joint, gear motor fixed mounting is at the chassis lateral wall, gear motor is connected with the single-joint universal joint, back water drainage tank is seted up to the chassis other end, it puts the chain slat type chip removal machine to establish transport iron fillings under the back water drainage tank, chain slat type chip removal machine export below is placed and is used for collecting the long-pending bits car of iron fillings.

Furthermore, the double-screw scrap discharging device comprises a speed reducer, a universal joint, a screw rod, a scrap guiding groove, a fixing plate and a rear drainage groove, wherein the speed reducer motor is fixedly arranged on one side of the fixing plate, the other side of the fixing plate is fixedly arranged on the base main body and connected with the scrap guiding groove, a mounting hole is formed in the middle of the fixing plate, a rotating shaft of the speed reducer motor penetrates through the mounting hole in the middle of the fixing plate and is connected with the screw rod through the universal joint, the screw rod is arranged in the scrap guiding groove, and the screw rod is driven by the speed reducer motor to push scrap iron to operate and is conveyed to an outlet of the rear drainage groove to be discharged; the rear drainage channel is provided with an outlet for discharging scrap iron and wastewater to the chain plate type chip removal machine and the water tank, and is provided with a water channel cover plate for preventing materials from splashing. In this embodiment, the reduction motor is preferably an energy-saving servo motor.

The chain plate type chip removal machine comprises a box base, a motor, a chain plate, a gear meshing revolute pair, a dustproof cover, wheels and a wheel bracket, wherein a hole is formed in the bottom of the box base and used for enabling waste water to flow into a water tank; the chain plate and the gear meshing rotating pair above the box seat realize synchronous rotation through gear meshing, the motor is matched with the gear, and a dust hood is arranged outside the gear meshing rotating pair; wheels and wheel supports are arranged below the box seat, and a chip accumulating vehicle is arranged below the outlet of the chain plate type chip removal machine.

Furthermore, the flushing device comprises a flushing pipeline and a flushing nozzle, the flushing pipeline is fixedly arranged at the left side and the right side of the surface position of the chassis main body, the flushing nozzle is uniformly arranged on the surface of the flushing pipeline, the flushing nozzle is used for injecting high-pressure water to clean the base main body and flush the iron chips to the chip guide grooves, and the end part of the flushing pipeline extends out of the chassis main body and is connected with the high-pressure water pump through a pipeline.

The water tank is established in chain slat type chip removal machine and base main part below, the water tank includes water tank main part, filter screen, water tank apron and suction pump, the water tank apron is established in the water tank top, set up filter screen and baffle in the middle of the water tank, set up two suction pumps in the water tank.

Preferably, the speed reducing motor is fixedly installed on the side wall of the chassis through a sealing ring, and the speed reducing motor is connected with the single-joint universal joint through a key slot jackscrew.

The technical conception of the invention is as follows: the invention provides a double-screw chip removal device of a vertical machining center, which has the advantages of wide conveying speed selection range, high working efficiency, capability of providing a sufficient selection range, stable transmission, compact structure and high strength. In addition, the double-screw mechanism and the chain plate type chip removal machine in the embodiment ensure smooth discharge of a large amount of scrap iron, the connection of the water tank suction pump and the flushing device ensures the cyclic utilization of waste water, the use is convenient, the work is reliable, and the labor intensity of workers and people is reduced. Therefore, when the condition of large cutting amount is met, excessive water pressure does not need to be consumed, chips can be effectively removed, and smooth operation of the chips removal is guaranteed.

The invention has the following beneficial effects: not only the environmental sanitation of the processing center is kept, but also the time and the labor cost are reduced.

Drawings

FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present invention;

FIG. 2 is a schematic structural diagram of a double-screw chip removal device;

FIG. 3 is a schematic view of the water tank;

fig. 4 is a schematic structural diagram of the chain plate type chip removal machine.

Detailed Description

The invention is further described below with reference to the accompanying drawings.

Referring to fig. 1-4, a double screw chip removal device of vertical machining center, including chassis main part 1, both sides all are equipped with bath 2 around the surface position left and right sides of chassis main part 1, the bottom position left and right sides level of chassis main part 1 is equipped with chip groove 3, the spiral chip removal screw rod subassembly of transmission is installed to two

chip grooves

3, 8 one ends of the hob of the spiral chip removal screw rod subassembly of transmission are connected with gear motor 7 through single section universal joint 8, gear motor 7 passes through sealing washer fixed mounting at the chassis lateral wall, gear motor 7 is connected with single section universal joint 8 through the keyway jackscrew, back drain tank 4 is seted up to the chassis other end, set up under 4 of back drain tank and carry iron fillings to put chain slat type chip removal machine 5, 5 export below of chain slat type chip removal machine is placed and is used for collecting the long-pending bits car 6 of iron fillings.

According to the scheme of the embodiment, when the situation of large cutting amount is met, excessive water pressure does not need to be consumed, chips can be effectively removed, and smooth operation of chip removal is guaranteed. Not only keeps the environmental sanitation of the processing center, but also reduces the time and labor cost.

In this embodiment, bath device 2 includes wash by water pipeline and bath shower nozzle, wash by water pipeline is fixed to be established in the surface position left and right sides of chassis main part 1, wash by water shower nozzle evenly sets up on wash by water pipeline surface, and this wash by water shower nozzle is arranged in spraying high pressure water and washes the base main part and with iron fillings towards chip guide groove 3, wash by water pipeline's tip stretch out outside this chassis main part 1 and be connected with high pressure water pump through the pipeline.

In this example, twin-screw chip removal subassembly includes speed reducer 7, universal joint 8, hob 9, chip guide groove 3, fixed plate and back

water drainage tank

4, 7 fixed mounting of gear motor is in one side of fixed plate, the opposite side fixed mounting of fixed plate is in chassis main part 1, connect chip guide groove 3, be equipped with the mounting hole in the centre of fixed plate, gear motor 7's transmission shaft passes the mounting hole in the middle of the fixed plate and is connected with hob 9 through universal joint 8, hob 9 is established in chip guide groove 3, promote iron fillings operation through 7 drive hob 9 of gear motor, and carry the export discharge of back water drainage tank 4. The rear drainage channel 4 is composed of a rear drainage channel main body 10 and a water channel cover plate 11, is provided with an outlet for discharging scrap iron and wastewater to the chain plate type chip removal machine 5 and the water tank 12, and is provided with the water channel cover plate 11 for preventing materials from splashing. So that the scrap iron is discharged to a designated position, and the scrap removal is convenient. The reduction motor 7 of the present embodiment is an energy-saving servo motor.

In this example, the water tank is established in chain slat type chip removal machine 5 and base main part below, the water tank includes water tank main part 12, filter screen 13, water tank apron 14 and suction pump 15, and most iron fillings are transported by chain slat type chip removal machine 5, and it has tiny iron fillings of the small part and waste water to get into the water tank together to be inevitable, and when mixed liquid stayed filter screen 13 this moment, tiny iron fillings and waste water separation, the piece stayed in the baffle on the filter screen, and the waste water after the filtration passes through the filter screen, taken out to bath 2 recycles from the pipeline by two suction pumps 15.

In this embodiment, the chain plate type chip removal machine 5 includes a box base 16, a motor 17, a chain plate, a gear meshing revolute pair, a dust cover 18, a wheel 19 and a wheel bracket 20, and a hole is formed in the bottom of the box base 16 and used for enabling waste water to flow into the water tank 12; the chain plate and the gear meshing rotating pair above the box seat realize synchronous rotation through gear meshing, the motor 17 is matched with the gear, and the dust cover 18 is arranged outside the gear meshing rotating pair to prevent dust from entering and influencing the service life of the gear; wheels 19 and wheel brackets 20 are arranged below the box base and are used for integral moving and transportation; motor 17 drives the motion of gear engagement revolute pair, drives the motion of chain and link joint, the link joint transports iron fillings to 16 exits of case seat under the drive of chain, drops extremely long-pending bits car 6 of case seat below accomplishes the chip removal.

The vertical machining center double-screw chip removal device of the embodiment has the advantages of wide conveying speed selection range, high working efficiency, capability of providing sufficient selection range, stable transmission, compact structure and good strength. In addition, the double-screw mechanism and the chain plate type chip removal machine in the embodiment ensure smooth discharge of a large amount of scrap iron, the connection of the water tank suction pump and the flushing device ensures the recycling of waste water, the use is convenient, the work is reliable, and the labor intensity of workers is reduced. Therefore, when the condition of large cutting amount is met, excessive water pressure does not need to be consumed, chips can be effectively removed, and smooth operation of the chips removal is guaranteed. Not only keeps the environmental sanitation of the processing center, but also reduces the time and labor cost.

The embodiments described in this specification are merely illustrative of implementations of the inventive concepts, which are intended for purposes of illustration only. The scope of the present invention should not be construed as being limited to the particular forms set forth in the examples, but rather as being defined by the claims and the equivalents thereof which can occur to those skilled in the art upon consideration of the present inventive concept.

Claims

1. The utility model provides a double-screw chip removal device of vertical machining center, a serial communication port, including the chassis main part, both sides all are equipped with bath around the surface position left and right sides of chassis main part, the bottom position left and right sides level of chassis main part is equipped with chip groove, the spiral chip removal screw rod subassembly of transmission is installed to two chip grooves, the hob one end of the spiral chip removal screw rod subassembly of transmission is connected with gear motor through the single joint universal joint, gear motor fixed mounting is at the chassis lateral wall, gear motor is connected with the single joint universal joint, back water drainage tank is seted up to the chassis other end, establish under the back water drainage tank and carry iron fillings to put chain slat type chip removal machine, chain slat type chip removal machine exports the below and places the long-pending bits car that is used for collecting iron fillings.

2. The vertical machining center twin-screw chip removal device according to claim 1, wherein the twin-screw chip removal device comprises a speed reducer, a universal joint, a screw rod, a chip guide groove, a fixing plate and a rear drainage groove, the speed reducer motor is fixedly installed on one side of the fixing plate, the other side of the fixing plate is fixedly installed on the base main body and connected with the chip guide groove, a mounting hole is formed in the middle of the fixing plate, a rotating shaft of the speed reducer motor penetrates through the mounting hole in the middle of the fixing plate and is connected with the screw rod through the universal joint, the screw rod is arranged in the chip guide groove, the screw rod is driven by the speed reducer motor to push the iron chips to run and is conveyed to an outlet of the rear drainage groove to be discharged; the rear drainage channel is provided with an outlet for discharging scrap iron and wastewater to the chain plate type chip removal machine and the water tank, and is provided with a water channel cover plate for preventing materials from splashing.

3. The vertical machining center twin-screw chip removal device according to claim 1 or 2, wherein the chain plate chip removal machine comprises a box base, a motor, a chain plate, a gear meshing rotating pair, a dust cover, a wheel and a wheel bracket, and a hole is formed in the bottom of the box base and used for enabling waste water to flow into a water tank; the chain plate and the gear meshing rotating pair above the box seat realize synchronous rotation through gear meshing, the motor is matched with the gear, and a dust hood is arranged outside the gear meshing rotating pair; wheels and wheel brackets are arranged below the box seat, and a scrap collecting vehicle is arranged below the outlet of the chain plate type scrap discharging machine.

4. The vertical machining center twin-screw chip removal device according to claim 1 or 2, characterized in that the flushing device includes a flushing pipe and a flushing nozzle, the flushing pipe is fixed to be established at the left and right sides of the surface position of the chassis main body, the flushing nozzle is uniformly arranged on the surface of the flushing pipe, the flushing nozzle is used for injecting high-pressure water to clean the chassis main body and flush the iron chips to the chip guide groove, and the end of the flushing pipe extends out of the chassis main body and is connected with the high-pressure water pump through a pipe.

5. The vertical machining center twin-screw chip removal device of claim 1 or 2, characterized in that the water tank is arranged below the chain plate type chip removal machine and the base body, the water tank comprises a water tank body, a filter screen, a water tank cover plate and water pumps, the water tank cover plate is arranged above the water tank, the filter screen and a baffle are arranged in the middle of the water tank, and the two water pumps are arranged in the water tank.

6. The vertical machining center twin-screw chip removal device according to claim 1 or 2, wherein the speed reduction motor is fixedly mounted on the side wall of the base plate through a seal ring, and the speed reduction motor is connected with the single-joint universal joint through a key slot jackscrew.