CN115616007B - Automatic adjusting device and method for weld defect X-ray detection - Google Patents

Automatic adjusting device and method for weld defect X-ray detection Download PDF

Info

Publication number
CN115616007B
CN115616007B CN202211147222.7A CN202211147222A CN115616007B CN 115616007 B CN115616007 B CN 115616007B CN 202211147222 A CN202211147222 A CN 202211147222A CN 115616007 B CN115616007 B CN 115616007B
Authority
CN
China
Prior art keywords
weld
module
adjustment
laser
angle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202211147222.7A
Other languages
Chinese (zh)
Other versions
CN115616007A (en
Inventor
范秋月
孙志攀
金璐
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Longyan University
Longhe Intelligent Equipment Manufacturing Co Ltd
Original Assignee
Longyan University
Longhe Intelligent Equipment Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Longyan University, Longhe Intelligent Equipment Manufacturing Co Ltd filed Critical Longyan University
Priority to CN202211147222.7A priority Critical patent/CN115616007B/en
Publication of CN115616007A publication Critical patent/CN115616007A/en
Application granted granted Critical
Publication of CN115616007B publication Critical patent/CN115616007B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N23/00Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/14Measuring arrangements characterised by the use of optical techniques for measuring distance or clearance between spaced objects or spaced apertures
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/26Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01SRADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
    • G01S17/00Systems using the reflection or reradiation of electromagnetic waves other than radio waves, e.g. lidar systems
    • G01S17/02Systems using the reflection of electromagnetic waves other than radio waves
    • G01S17/06Systems determining position data of a target
    • G01S17/08Systems determining position data of a target for measuring distance only
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2223/00Investigating materials by wave or particle radiation
    • G01N2223/10Different kinds of radiation or particles
    • G01N2223/101Different kinds of radiation or particles electromagnetic radiation
    • G01N2223/1016X-ray
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2223/00Investigating materials by wave or particle radiation
    • G01N2223/60Specific applications or type of materials
    • G01N2223/646Specific applications or type of materials flaws, defects

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Electromagnetism (AREA)
  • Immunology (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Chemical & Material Sciences (AREA)
  • Pathology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Radar, Positioning & Navigation (AREA)
  • Remote Sensing (AREA)
  • Analysing Materials By The Use Of Radiation (AREA)

Abstract

本发明涉及一种焊缝缺陷X射线检测的自动调节装置与方法,属于X射线检测领域。激光角度测定模块与X射线探伤仪窗口处于同一平面,通过线激光摄像仪确定焊缝中间位置,通过导轨滑动模块实现X射线探伤仪窗口轴线通过焊缝中间位置。360°全方位旋转模块置于底座上,通过固定底座实现360°全方位旋转模块的任意角度旋转,高度调节模块通过下调节板与360°全方位旋转模块连接,在电动推杆作用下调节焊接工件置物台的高度,照射角度调整模块通过上调节板与高度调节模块连接,实现焊缝方向调节。优点在于:有效降低了对待检测工件的放置要求。通过智能传感与机械结构的结合实现了调整焦距与照射角度,调整速度快、精度高。

The present invention relates to an automatic adjustment device and method for X-ray detection of weld defects, and belongs to the field of X-ray detection. The laser angle measurement module and the X-ray flaw detector window are in the same plane, and the middle position of the weld is determined by a line laser camera, and the X-ray flaw detector window axis passes through the middle position of the weld through a guide rail sliding module. The 360° omnidirectional rotation module is placed on a base, and the 360° omnidirectional rotation module can be rotated at any angle by fixing the base. The height adjustment module is connected to the 360° omnidirectional rotation module through a lower adjustment plate, and the height of the welding workpiece storage table is adjusted under the action of an electric push rod. The irradiation angle adjustment module is connected to the height adjustment module through an upper adjustment plate to achieve weld direction adjustment. The advantage is that the placement requirements for the workpiece to be detected are effectively reduced. The focal length and irradiation angle can be adjusted by combining intelligent sensing with a mechanical structure, and the adjustment speed is fast and the precision is high.

Description

焊缝缺陷X射线检测的自动调节装置与方法Automatic adjustment device and method for X-ray detection of weld defects

技术领域Technical Field

本发明涉及X射线检测领域,特别涉及一种焊缝缺陷X射线检测的自动调节装置与方法。The invention relates to the field of X-ray detection, and in particular to an automatic adjustment device and method for X-ray detection of weld defects.

背景技术Background technique

焊接是作为金属的主要加工工艺,广泛应用于汽车生产、船舶制造、航空航天等行业,当其焊缝存在缺陷时,对产品质量将造成严重后果。X射线焊缝缺陷检测可以直接获得焊缝缺陷图像,直接获得缺陷的长度与宽度尺寸,使缺陷更直观。Welding is the main processing technology for metals and is widely used in automobile production, shipbuilding, aerospace and other industries. When there are defects in the weld, it will have serious consequences on product quality. X-ray weld defect detection can directly obtain weld defect images and directly obtain the length and width dimensions of the defects, making the defects more intuitive.

在焊缝X射线检测过程中,不同厚度的工件需要用到不同的X射线探伤仪,使用不同的焦距,并且针对不同方向的焊缝,需要保证焊缝与X射线照射角呈垂直状态或者呈现一定角度,人工调整速度慢,且无法精确找到所需距离与角度,如何实现机械装置调整焦距与照射角度是目前亟待解决的技术难题。During the X-ray inspection of welds, workpieces of different thicknesses require different X-ray flaw detectors with different focal lengths. In addition, for welds in different directions, it is necessary to ensure that the weld and the X-ray irradiation angle are perpendicular or at a certain angle. Manual adjustment is slow and it is impossible to accurately find the required distance and angle. How to use mechanical devices to adjust the focal length and irradiation angle is a technical problem that needs to be solved urgently.

发明内容Summary of the invention

本发明的目的在于提供一种焊缝缺陷X射线检测的自动调节装置与方法,解决了现有技术存在的上述问题。本发明的激光角度测定模块与X射线探伤仪窗口处于同一平面,通过线激光摄像仪确定焊缝中间位置,通过导轨滑动模块实现X射线探伤仪窗口轴线通过焊缝中间位置,通过激光测距传感器实时测量X射线探伤仪窗口到焊缝母材的距离是否相等,判断X射线探伤仪窗口相对于焊缝所在平面的角度是否处于垂直状态。通过360°全方位旋转模块可实现工件的角度旋转,通过电动推杆实现焊接工件所在高度的调整,并通过照射角度调整模块实现X射线照射角度的调整,直到确定最佳角度,以满足X射线探伤仪的窗口射出来的X射线与焊缝表面垂直的检测调节。The purpose of the present invention is to provide an automatic adjustment device and method for X-ray detection of weld defects, which solves the above-mentioned problems existing in the prior art. The laser angle measurement module of the present invention is in the same plane as the X-ray flaw detector window, and the middle position of the weld is determined by a line laser camera. The guide rail sliding module is used to realize that the axis of the X-ray flaw detector window passes through the middle position of the weld. The laser rangefinder sensor is used to measure in real time whether the distance from the X-ray flaw detector window to the weld parent material is equal, and it is determined whether the angle of the X-ray flaw detector window relative to the plane where the weld is located is in a vertical state. The angle rotation of the workpiece can be realized by a 360° omnidirectional rotation module, the height adjustment of the welding workpiece can be realized by an electric push rod, and the X-ray irradiation angle can be adjusted by an irradiation angle adjustment module until the optimal angle is determined to meet the detection and adjustment of the X-ray emitted from the window of the X-ray flaw detector perpendicular to the weld surface.

本发明的上述目的通过以下技术方案实现:The above-mentioned object of the present invention is achieved by the following technical solutions:

焊缝缺陷X射线检测的自动调节装置,包括激光角度测量模块、导轨滑动模块、控制模块、360°全方位旋转模块、焊缝角度调整模块、高度调节模块、照射角度调整模块,所述激光角度测量模块与X射线探伤仪1的窗口处于同一平面,实时测量X射线探伤仪的窗口到焊缝母材的距离;导轨滑动模块置于底座10上,实现焊缝与X射线探伤仪1的窗口相对位置调整;控制模块置于底座10内,驱动着电机一6、电机二15、步进电机一19.1、步进电机二19.2的运动;360°全方位旋转模块是由内置在底座10内的电机二15带动旋转盘9实现360°旋转;高度调节模块通过调节杆8连接上调节板7与下调节板14,并在电动推杆13与连接杆一、二、三12.1、12.2、12.3共同作用下实现高度调节;照射角度调整模块是在下调节板14的支撑下,通过电机一6带动焊接工件置物台5旋转,实现照射角度的调整。The automatic adjustment device for X-ray detection of weld defects includes a laser angle measurement module, a guide rail sliding module, a control module, a 360° omnidirectional rotation module, a weld angle adjustment module, a height adjustment module, and an irradiation angle adjustment module. The laser angle measurement module is in the same plane as the window of the X-ray flaw detector 1, and measures the distance from the window of the X-ray flaw detector to the weld parent material in real time; the guide rail sliding module is placed on a base 10 to adjust the relative position of the weld and the window of the X-ray flaw detector 1; the control module is placed in the base 10 to drive motor 16 and motor 21 5. Movement of stepper motor 19.1 and stepper motor 2 19.2; the 360° all-round rotation module is driven by motor 2 15 built into the base 10 to drive the rotating disk 9 to achieve 360° rotation; the height adjustment module connects the upper adjustment plate 7 and the lower adjustment plate 14 through the adjustment rod 8, and realizes height adjustment under the joint action of the electric push rod 13 and the connecting rods 1, 2, 3 12.1, 12.2, 12.3; the irradiation angle adjustment module is supported by the lower adjustment plate 14, and the welding workpiece storage table 5 is driven by motor 1 6 to rotate to achieve the adjustment of the irradiation angle.

激光测距传感器一17.1与激光测距传感器二17.2对称放置在线激光摄像仪16两侧,共同组成了激光角度测量模块,固定在支撑台2的横梁部位,支撑台2的两个下支撑端通过连接板固定于导轨一18.1、导轨二18.2,激光角度测量模块与X射线探伤仪1的窗口处于同一平面,并保证线激光摄像仪16与X射线探伤仪1的轴线重合放置;通过线激光摄像仪16获得的线型激光图像的折线段长度及折线点确定焊缝中间位置,激光测距传感器一17.1、激光测距传感器二17.2分别测量所在位置到焊缝两侧母材平板的距离。The laser distance measuring sensor 1 17.1 and the laser distance measuring sensor 2 17.2 are symmetrically placed on both sides of the line laser camera 16, and together constitute a laser angle measurement module, which is fixed on the crossbeam of the support platform 2. The two lower support ends of the support platform 2 are fixed to the guide rail 1 18.1 and the guide rail 2 18.2 through the connecting plate. The laser angle measurement module is in the same plane as the window of the X-ray flaw detector 1, and it is ensured that the axis of the line laser camera 16 and the X-ray flaw detector 1 are placed coincidently; the middle position of the weld is determined by the length of the broken line segment and the broken line point of the linear laser image obtained by the line laser camera 16, and the laser distance measuring sensor 1 17.1 and the laser distance measuring sensor 2 17.2 respectively measure the distance from the position to the parent material plates on both sides of the weld.

所述的导轨一18.1、导轨二18.2、步进电机一19.1、步进电机二19.2共同组成了导轨滑动模块,导轨一18.1、导轨二18.2固定在底座10上,通过导轨滑动模块调整支撑台2上的X射线探伤仪1与焊接工件置物台5上的焊缝的相对位置,实现X射线探伤仪1的窗口轴线通过焊缝中间位置。The guide rail 1 18.1, guide rail 2 18.2, stepper motor 1 19.1, and stepper motor 2 19.2 together constitute a guide rail sliding module. Guide rail 1 18.1 and guide rail 2 18.2 are fixed on the base 10. The relative position of the X-ray flaw detector 1 on the support table 2 and the weld on the welding workpiece storage table 5 is adjusted by the guide rail sliding module to achieve the window axis of the X-ray flaw detector 1 passing through the middle position of the weld.

所述的焊缝角度调整模块是:固定夹4将焊接工件固定在焊接工件置物台5上,电机一6滑动锁定在支撑架3上,并通过旋杆11与焊接工件置物台5连接,控制焊接工件置物台5的倾斜角度;通过焊缝角度调整模块调整焊接工件置物台5上的焊缝与X射线探伤仪1的相对角度,当激光测距传感器一、二17.1、17.2测量所在位置到焊缝两侧母材平板的距离相等时,实现角度调整到位。The weld angle adjustment module is as follows: a fixing clamp 4 fixes the welding workpiece on the welding workpiece storage table 5, a motor 6 is slidably locked on the support frame 3, and is connected to the welding workpiece storage table 5 through a rotating rod 11 to control the inclination angle of the welding workpiece storage table 5; the relative angle between the weld on the welding workpiece storage table 5 and the X-ray flaw detector 1 is adjusted by the weld angle adjustment module, and when the distances from the measurement positions of the laser ranging sensors 1, 2 17.1, and 17.2 to the parent material plates on both sides of the weld are equal, the angle adjustment is achieved.

所述的360°全方位旋转模块是:旋转盘9安装在底座10上,在电机一15带动下进行旋转;通过360°全方位旋转模块调整焊接工件置物台5上的焊缝的方向,使焊缝方向与X射线探伤仪1的轴线平行。The 360° omnidirectional rotating module is: a rotating disk 9 is installed on a base 10 and rotates driven by a motor 15; the direction of the weld on the welding workpiece storage table 5 is adjusted by the 360° omnidirectional rotating module so that the weld direction is parallel to the axis of the X-ray flaw detector 1.

所述的高度调节模块包括支撑架3、上调节板7、若干个调节杆8、连接杆一12.1、连接杆二12.2、连接杆三12.3、电动推杆13、下调节板14,所述支撑架3固定在旋转盘9上,当电动推杆13的内杆处于伸缩状态时,电机一6可在支撑架3做上下滑动,当电动推杆13处于静止状态时,电机一6被支撑架3的内部夹紧机构固定住。上调节板7与旋杆11相连,并通过螺栓与各调节杆8依序连接,调节杆8通过螺栓与下调节板14相连,连接杆二12.2与电动推杆13连接,连接杆二12.2在电动推杆13的推动下做往返运动,实现高度调节。电动推杆13端部固定在下调节板14的上面,下调节板14固定在旋转盘9上,当电动推杆13的内杆处于伸缩状态时,连接杆三12.3沿着下调节板14的槽做往返运动。The height adjustment module includes a support frame 3, an upper adjustment plate 7, a plurality of adjustment rods 8, a connecting rod 1 12.1, a connecting rod 2 12.2, a connecting rod 3 12.3, an electric push rod 13, and a lower adjustment plate 14. The support frame 3 is fixed on a rotating disk 9. When the inner rod of the electric push rod 13 is in a telescopic state, the motor 1 6 can slide up and down on the support frame 3. When the electric push rod 13 is in a stationary state, the motor 1 6 is fixed by the internal clamping mechanism of the support frame 3. The upper adjustment plate 7 is connected to the rotating rod 11 and is connected to each adjustment rod 8 in sequence by bolts. The adjustment rod 8 is connected to the lower adjustment plate 14 by bolts. The connecting rod 2 12.2 is connected to the electric push rod 13. The connecting rod 2 12.2 moves back and forth under the push of the electric push rod 13 to achieve height adjustment. The end of the electric push rod 13 is fixed on the upper side of the lower adjusting plate 14, and the lower adjusting plate 14 is fixed on the rotating disk 9. When the inner rod of the electric push rod 13 is in the telescopic state, the connecting rod 3 12.3 moves back and forth along the groove of the lower adjusting plate 14.

本发明的另一目的在于提供一种焊缝缺陷X射线检测的自动调节方法,包括如下步骤:Another object of the present invention is to provide an automatic adjustment method for X-ray detection of weld defects, comprising the following steps:

步骤1、焊接工件的放置:将焊接工件平稳放置于焊接工件置物台5上,并将焊缝方向与X射线探伤仪轴线方向一致;Step 1: Place the welding workpiece: Place the welding workpiece stably on the welding workpiece placement table 5, and align the direction of the weld with the axis direction of the X-ray flaw detector;

步骤2、焊接工件置于焊接工件置物台5之后,激光角度测定模块开始识别焊缝中心位置及X射线与焊缝表面的角度信息;Step 2: After the welding workpiece is placed on the welding workpiece storage table 5, the laser angle measurement module starts to identify the center position of the weld and the angle information between the X-ray and the weld surface;

步骤2.1、线激光摄像仪16照射在焊缝上,激光线总长度为Ln=L1n-L2n,其中焊缝宽度为Wn=W1n-W2n,驱动360°全方位旋转模块与导轨滑动模块,使L1n-W1n=L2n-W2n,角度与位置调整完毕;Step 2.1, the line laser camera 16 is irradiated on the weld, the total length of the laser line is Ln=L1n-L2n, wherein the weld width is Wn=W1n-W2n, the 360° omnidirectional rotating module and the guide rail sliding module are driven to make L1n-W1n=L2n-W2n, and the angle and position adjustment are completed;

其中Ln为第n条激光线,Wn为第n条激光线中焊缝宽度,L1n为第n条激光线最左侧坐标点,L2n第n条激光线最右侧坐标点,W1n为第n条焊缝最左侧坐标点,W2n为第n条焊缝最左侧坐标点;Where Ln is the nth laser line, Wn is the weld width in the nth laser line, L1n is the leftmost coordinate point of the nth laser line, L2n is the rightmost coordinate point of the nth laser line, W1n is the leftmost coordinate point of the nth weld, and W2n is the leftmost coordinate point of the nth weld;

步骤2.2、 激光测距传感器一、二17.1、17.2测量各自所在位置到焊缝两侧母材,距离分别为d1n、d2n,驱动焊缝角度调整模块的电机6,使d1n=d2n,角度调整完毕;其中d1n为激光测距传感器一第n次测量距离,其中d2n为激光测距传感器二第n次测量距离。Step 2.2, laser ranging sensors 1, 17.1, and 17.2 measure the distances from their respective positions to the parent materials on both sides of the weld, which are d1n and d2n respectively, and drive the motor 6 of the weld angle adjustment module to make d1n=d2n, and the angle adjustment is completed; wherein d1n is the nth measured distance of laser ranging sensor 1, and d2n is the nth measured distance of laser ranging sensor 2.

本发明的有益效果在于:焊接件置于本装置上可实现焊接工件板厚与X射线探伤仪焦距的相对调节,并保证X射线照射方向垂直于待检测工件表面,焊接工件置物台角度调节可使X射线与焊缝实现垂直照射,且有助于实现焊缝检测中X射线照射范围的全面覆盖,该装置有效降低了对待检测工件的放置要求。通过智能传感与机械结构的结合实现了调整焦距与照射角度,调整速度快、精度高。The beneficial effects of the present invention are as follows: placing the welded parts on the device can achieve relative adjustment of the plate thickness of the welded workpiece and the focal length of the X-ray flaw detector, and ensure that the X-ray irradiation direction is perpendicular to the surface of the workpiece to be detected. The angle adjustment of the welding workpiece placement table can make the X-ray and the weld realize vertical irradiation, and help to achieve full coverage of the X-ray irradiation range in weld detection. The device effectively reduces the placement requirements of the workpiece to be detected. The combination of intelligent sensing and mechanical structure realizes the adjustment of focal length and irradiation angle, with fast adjustment speed and high precision.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实例及其说明用于解释本发明,并不构成对本发明的不当限定。The drawings described herein are used to provide further understanding of the present invention and constitute a part of this application. The illustrative examples of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.

图1为本发明的焊缝缺陷X射线检测的自动调节装置的结构示意图;FIG1 is a schematic structural diagram of an automatic adjustment device for X-ray detection of weld defects according to the present invention;

图2为焊缝俯视图;FIG2 is a top view of a weld;

图3为角度调整前的焊缝侧视图;FIG3 is a side view of the weld before angle adjustment;

图4为角度调整完毕的焊缝侧视图。FIG. 4 is a side view of the weld after the angle adjustment is completed.

图中:1、X射线探伤仪;2、支撑台;3、电机支撑架;4、固定夹;5、焊接工件置物台;6、电机一;7、上调节板;8、调节杆;9、旋转盘;10、底座;11、旋杆;12.1、连接杆一;12.2、连接杆二;12.3、连接杆三;13、电动推杆;14、下调节板;15、电机二;16、线激光摄像仪; 17.1、激光测距传感器一;17.2、激光测距传感器二;18.1、导轨一;18.2、导轨二;19.1、步进电机一;19.2、步进电机二;20、控制模块。In the figure: 1. X-ray flaw detector; 2. Support table; 3. Motor support frame; 4. Fixing clamp; 5. Welding workpiece storage table; 6. Motor 1; 7. Upper adjustment plate; 8. Adjustment rod; 9. Rotating plate; 10. Base; 11. Rotating rod; 12.1. Connecting rod 1; 12.2. Connecting rod 2; 12.3. Connecting rod 3; 13. Electric push rod; 14. Lower adjustment plate; 15. Motor 2; 16. Line laser camera; 17.1. Laser ranging sensor 1; 17.2. Laser ranging sensor 2; 18.1. Guide rail 1; 18.2. Guide rail 2; 19.1. Stepper motor 1; 19.2. Stepper motor 2; 20. Control module.

具体实施方式Detailed ways

下面将结合附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments.

参见图1至图4所示,本发明的焊缝缺陷X射线检测的调节装置,由激光角度测量模块、控制模块、导轨滑动模块、360°全方位旋转模块、高度调节模块、照射角度调整模块及其他附属件组成。激光角度测定模块与X射线探伤仪窗口处于同一平面,通过线激光摄像仪16确定焊缝中间位置,通过导轨滑动模块实现X射线探伤仪窗口轴线通过焊缝中间位置,通过激光测距传感器实时测量X射线探伤窗口到焊缝母材的距离是否相等,判断X射线探伤窗口相对于焊缝所在平面的角度是否处于垂直状态。360°全方位旋转模块置于底座上,通过固定底座实现360°全方位旋转模块的任意角度旋转,高度调节模块通过下调节板与360°全方位旋转模块连接,在电动推杆作用下调节焊接工件置物台的高度,照射角度调整模块通过上调节板与高度调节模块连接,实现焊缝方向调节。As shown in Figures 1 to 4, the adjustment device for X-ray detection of weld defects of the present invention is composed of a laser angle measurement module, a control module, a guide rail sliding module, a 360° omnidirectional rotation module, a height adjustment module, an irradiation angle adjustment module and other accessories. The laser angle measurement module is in the same plane as the X-ray flaw detector window, and the middle position of the weld is determined by the line laser camera 16. The guide rail sliding module is used to realize that the axis of the X-ray flaw detector window passes through the middle position of the weld. The laser distance sensor is used to measure in real time whether the distance from the X-ray flaw detection window to the weld parent material is equal, and it is determined whether the angle of the X-ray flaw detection window relative to the plane where the weld is located is in a vertical state. The 360° omnidirectional rotation module is placed on the base, and the 360° omnidirectional rotation module can be rotated at any angle by fixing the base. The height adjustment module is connected to the 360° omnidirectional rotation module through the lower adjustment plate, and the height of the welding workpiece storage table is adjusted under the action of the electric push rod. The irradiation angle adjustment module is connected to the height adjustment module through the upper adjustment plate to realize the adjustment of the weld direction.

参见图1所示,本发明的焊缝缺陷X射线检测的自动调节装置,包括激光角度测量模块、导轨滑动模块、控制模块、360°全方位旋转模块、焊缝角度调整模块、高度调节模块、照射角度调整模块,所述激光角度测量模块与X射线探伤仪的窗口处于同一平面,实时测量X射线探伤仪1的窗口到焊缝母材的距离是否相等,判断X射线探伤仪1的窗口相对于焊缝所在平面的角度是否处于垂直状态;导轨滑动模块置于底座上,实现焊缝与X射线探伤仪的窗口相对位置调整;控制模块20置于底座10内,在激光角度测量模块获得的数据基础上,控制整个装置内的电机一6、电机二15、步进电机一19.1、步进电机二19.2等机构的运动;360°全方位旋转模块是由内置在底座10内的电机二15带动旋转盘9实现360°旋转;高度调节模块通过调节杆8连接上调节板7与下调节板14,并在电动推杆13与连接杆一、二、三12.1、12.2、12.3共同作用下实现高度调节;照射角度调整模块是在下调节板14的支撑下,通过电机一6带动焊接工件置物台5旋转,实现照射角度的调整。其他附属件由底座、支撑台等组成,实现探伤仪与电机的固定。As shown in FIG1 , the automatic adjustment device for X-ray detection of weld defects of the present invention comprises a laser angle measurement module, a guide rail sliding module, a control module, a 360° omnidirectional rotation module, a weld angle adjustment module, a height adjustment module, and an irradiation angle adjustment module. The laser angle measurement module is in the same plane as the window of the X-ray flaw detector, and measures in real time whether the distance from the window of the X-ray flaw detector 1 to the weld parent material is equal, and determines whether the angle of the window of the X-ray flaw detector 1 relative to the plane where the weld is located is in a vertical state; the guide rail sliding module is placed on the base to adjust the relative position of the weld and the window of the X-ray flaw detector; the control module 20 is placed in the base 10, and the control module 20 is placed in the base 10. Based on the data obtained by the laser angle measurement module, the movement of the motor 16, motor 2 15, stepper motor 19.1, stepper motor 2 19.2 and other mechanisms in the entire device is controlled; the 360° all-round rotation module is driven by the motor 2 15 built into the base 10 to drive the rotating disk 9 to achieve 360° rotation; the height adjustment module connects the upper adjustment plate 7 and the lower adjustment plate 14 through the adjustment rod 8, and realizes height adjustment under the joint action of the electric push rod 13 and the connecting rods 1, 2, 3 12.1, 12.2, 12.3; the irradiation angle adjustment module is supported by the lower adjustment plate 14, and the welding workpiece storage table 5 is driven by the motor 16 to rotate to achieve the adjustment of the irradiation angle. Other accessories are composed of a base, a support table, etc. to achieve the fixation of the flaw detector and the motor.

所述激光测距传感器一17.1与激光测距传感器二17.2对称放置在线激光摄像仪16两侧,共同组成了激光角度测定模块,固定在支撑台2的横梁部位,支撑台2的两个下支撑端通过连接板固定于导轨一18.1、导轨二18.2,激光角度测定模块与X射线探伤仪1的窗口处于同一平面,并保证线激光摄像仪16与X射线探伤仪1的轴线重合放置;通过线激光摄像仪16获得的线型激光图像的折线段长度及折线点确定焊缝中间位置,激光测距传感器一17.1、激光测距传感器二17.2分别测量其所在位置到焊缝两侧母材平板的距离。The laser distance measuring sensor 1 17.1 and the laser distance measuring sensor 2 17.2 are symmetrically placed on both sides of the line laser camera 16, and together constitute a laser angle measurement module, which is fixed on the crossbeam part of the support platform 2. The two lower support ends of the support platform 2 are fixed to the guide rail 18.1 and the guide rail 2 18.2 through the connecting plate. The laser angle measurement module and the window of the X-ray flaw detector 1 are in the same plane, and it is ensured that the axis of the line laser camera 16 and the X-ray flaw detector 1 are placed coincidently; the middle position of the weld is determined by the length of the broken line segment and the broken line point of the linear laser image obtained by the line laser camera 16, and the laser distance measuring sensor 1 17.1 and the laser distance measuring sensor 2 17.2 respectively measure the distance from their position to the parent material plates on both sides of the weld.

所述的导轨滑动模块包括两条导轨一、二18.1、18.2、两个步进电机一、二19.1、19.2,分别通过螺丝及连接板固定在底座10上,在线激光摄像仪16与控制模块20控制下,调整支撑台2上的X射线探伤仪1与焊接工件置物台5上的焊缝的相对位置,实现X射线探伤仪1窗口轴线通过焊缝中间位置。The guide rail sliding module includes two guide rails 1, 18.1, 18.2, two stepper motors 1, 19.1, 19.2, which are respectively fixed to the base 10 by screws and connecting plates. Under the control of the online laser camera 16 and the control module 20, the relative position of the X-ray flaw detector 1 on the support table 2 and the weld on the welding workpiece storage table 5 is adjusted to achieve the window axis of the X-ray flaw detector 1 passing through the middle position of the weld.

所述的焊缝角度调整模块包括固定夹4、焊接工件置物台5、电机一6、旋杆11,固定夹4将焊接工件固定在焊接工件置物台5上,当电动推杆13的内杆不做伸缩运动,处于静止状态时,电机一6被夹紧固定在支撑架3上,并通过旋杆11与焊接工件置物台5连接,控制焊接工件置物台5的倾斜角度;在两个激光测距传感器一、二17.1、17.2与控制模块20的控制下,调整焊接工件置物台5上的焊缝与X射线探伤仪1的相对角度,当两个激光测距传感器一、二17.1、17.2测量到焊缝两侧母材平板的距离相等时,实现角度调整到位。The weld angle adjustment module comprises a fixing clamp 4, a welding workpiece storage table 5, a motor 16, and a rotating rod 11. The fixing clamp 4 fixes the welding workpiece on the welding workpiece storage table 5. When the inner rod of the electric push rod 13 does not perform telescopic movement and is in a stationary state, the motor 16 is clamped and fixed on the support frame 3 and connected to the welding workpiece storage table 5 through the rotating rod 11 to control the inclination angle of the welding workpiece storage table 5; under the control of two laser ranging sensors 1, 17.1, 17.2 and a control module 20, the relative angle between the weld on the welding workpiece storage table 5 and the X-ray flaw detector 1 is adjusted. When the two laser ranging sensors 1, 17.1, 17.2 measure that the distance between the parent material plates on both sides of the weld is equal, the angle adjustment is achieved.

所述的360°全方位旋转模块由旋转盘9、底座10、电机二15组成,旋转盘9安装在底座10上,在电机二15带动下进行旋转,旋转盘驱动电机二15旋转一定角度,则360°旋转模块在电机底座所在平面上旋转相同角度。在线激光摄像仪16与控制模块20反馈控制下,调整焊接工件置物台5上的焊缝方向,使焊缝方向与X射线探伤仪1轴线平行。The 360° omnidirectional rotating module is composed of a rotating disk 9, a base 10, and a second motor 15. The rotating disk 9 is mounted on the base 10 and rotates under the drive of the second motor 15. When the rotating disk drives the second motor 15 to rotate a certain angle, the 360° rotating module rotates the same angle on the plane where the motor base is located. Under the feedback control of the online laser camera 16 and the control module 20, the direction of the weld on the welding workpiece storage table 5 is adjusted so that the direction of the weld is parallel to the axis of the X-ray flaw detector 1.

所述的高度调节模块包括支撑架3、上调节板7、若干个调节杆8、连接杆一12.1、连接杆二12.2、连接杆三12.3、电动推杆13、下调节板14,所述支撑架3固定在旋转盘9上,当电动推杆13的内杆处于伸缩状态时,电机一6可在支撑架3做上下滑动,当电动推杆13处于静止状态时,电机一6被支撑架3的内部夹紧机构固定住。上调节板7与旋杆11相连,并通过螺栓与各调节杆8依序连接,调节杆8通过螺栓与下调节板14相连,连接杆二12.2与电动推杆13连接,连接杆二12.2在电动推杆13的推动下做往返运动,实现高度调节。电动推杆13端部固定在下调节板14的上面,下调节板14固定在旋转盘9上,当电动推杆13的内杆处于伸缩状态时,连接杆三12.3沿着下调节板14的槽做往返运动。The height adjustment module includes a support frame 3, an upper adjustment plate 7, a plurality of adjustment rods 8, a connecting rod 1 12.1, a connecting rod 2 12.2, a connecting rod 3 12.3, an electric push rod 13, and a lower adjustment plate 14. The support frame 3 is fixed on a rotating disk 9. When the inner rod of the electric push rod 13 is in a telescopic state, the motor 1 6 can slide up and down on the support frame 3. When the electric push rod 13 is in a stationary state, the motor 1 6 is fixed by the internal clamping mechanism of the support frame 3. The upper adjustment plate 7 is connected to the rotating rod 11 and is connected to each adjustment rod 8 in sequence by bolts. The adjustment rod 8 is connected to the lower adjustment plate 14 by bolts. The connecting rod 2 12.2 is connected to the electric push rod 13. The connecting rod 2 12.2 moves back and forth under the push of the electric push rod 13 to achieve height adjustment. The end of the electric push rod 13 is fixed on the upper side of the lower adjusting plate 14, and the lower adjusting plate 14 is fixed on the rotating disk 9. When the inner rod of the electric push rod 13 is in the telescopic state, the connecting rod 3 12.3 moves back and forth along the groove of the lower adjusting plate 14.

参见图1至图4所示,本发明的焊缝缺陷X射线检测的自动调节方法,包括如下步骤:1 to 4 , the automatic adjustment method for X-ray detection of weld defects of the present invention comprises the following steps:

步骤1、焊接工件的放置:将焊接工件平稳放置于焊接工件置物台5之上,尽量将焊缝方向与X射线探伤仪轴线方向一致,以便于减少装置的自动调整时间。Step 1, placement of welding workpiece: Place the welding workpiece stably on the welding workpiece placement table 5, and try to align the direction of the weld with the axis direction of the X-ray flaw detector to reduce the automatic adjustment time of the device.

步骤2、焊接工件置于焊接工件置物台5之后,激光角度测定模块开始识别焊缝中心位置及X射线与焊缝表面的角度信息。Step 2: After the welding workpiece is placed on the welding workpiece storage table 5, the laser angle measurement module starts to identify the center position of the weld and the angle information between the X-ray and the weld surface.

步骤2.1、 线激光摄像仪16照射在焊缝上,激光线总长度为Ln=L1n-L2n,其中焊缝宽度为Wn=W1n-W2n,驱动360°全方位旋转模块与导轨滑动模块。具体调整为:Step 2.1, the line laser camera 16 irradiates the weld, the total length of the laser line is Ln=L1n-L2n, where the weld width is Wn=W1n-W2n, and drives the 360° omnidirectional rotating module and the guide rail sliding module. The specific adjustments are:

当多次出现L1m-W1m>L2m-W2m,L1k-W1k>L2k-W2k时,驱动360°全方位旋转模块在电机二15带动下旋转角度δ;当多次出现L1m-W1m<L2m-W2m,L1k-W1k<L2k-W2k时,驱动360°全方位旋转模块在电机二15带动下反向旋转角度δ。When L1m-W1m>L2m-W2m and L1k-W1k>L2k-W2k appear multiple times, the 360° omnidirectional rotating module is driven to rotate by an angle δ under the drive of motor 2 15; when L1m-W1m<L2m-W2m and L1k-W1k<L2k-W2k appear multiple times, the 360° omnidirectional rotating module is driven to rotate in the opposite direction by an angle δ under the drive of motor 2 15.

当所有L1n-W1n>L2n-W2n时,则调整导轨滑动模块正向移动;当所有L1n-W1n<L2n-W2n时,则调整导轨滑动模块反向移动;最后使(L1n-W1n)-(L2n-W2n)<0.1,角度与位置调整完毕。When all L1n-W1n>L2n-W2n, the guide rail sliding module is adjusted to move forward; when all L1n-W1n<L2n-W2n, the guide rail sliding module is adjusted to move reversely; finally, (L1n-W1n)-(L2n-W2n)<0.1, and the angle and position adjustment are completed.

其中Ln为第n条激光线,Wn为第n条激光线中焊缝宽度,L1n为第n条激光线最左侧坐标点,L2n第n条激光线最右侧坐标点,W1n为第n条焊缝最左侧坐标点,W2n为第n条焊缝最左侧坐标点,L1m为第m条激光线最左侧坐标点,L2m为第m条激光线最右侧坐标点,W1k为第k条焊缝最左侧坐标点,W2k为第k条焊缝最左侧坐标点,m<k。Wherein Ln is the nth laser line, Wn is the weld width in the nth laser line, L1n is the leftmost coordinate point of the nth laser line, L2n is the rightmost coordinate point of the nth laser line, W1n is the leftmost coordinate point of the nth weld, W2n is the leftmost coordinate point of the nth weld, L1m is the leftmost coordinate point of the mth laser line, L2m is the rightmost coordinate point of the mth laser line, W1k is the leftmost coordinate point of the kth weld, W2k is the leftmost coordinate point of the kth weld, m<k.

骤2.2、 两个激光测距传感器一、二17.1、17.2测量焊缝两侧母材,距离分别为d1n,d2n,驱动焊缝角度调整模块的电机,当d1n>d2n时,电机一6旋转一个角度θ,再次比较d1n与d2n值,若d1n>d2n,电机一6继续旋转一个角度θ,直至使d1n-d2n<0.1,角度调整完毕;当d1n<d2n时,电机一6反向旋转一个角度θ,再次比较d1n与d2n值,若d1n<d2n,电机一6继续反向旋转一个角度θ,直至使d1n-d2n<0.1,角度调整完毕。其中d1n为激光测距传感器一第n次测量距离,其中d2n为激光测距传感器二第n次测量距离。Step 2.2, two laser distance measuring sensors 1, 2 17.1, 17.2 measure the parent materials on both sides of the weld, the distances are d1n, d2n respectively, and drive the motor of the weld angle adjustment module. When d1n>d2n, motor 16 rotates an angle θ, and compares the values of d1n and d2n again. If d1n>d2n, motor 16 continues to rotate an angle θ until d1n-d2n<0.1, and the angle adjustment is completed; when d1n<d2n, motor 16 rotates an angle θ in the opposite direction, and compares the values of d1n and d2n again. If d1n<d2n, motor 16 continues to rotate an angle θ in the opposite direction until d1n-d2n<0.1, and the angle adjustment is completed. Where d1n is the nth measured distance of laser distance measuring sensor 1, and d2n is the nth measured distance of laser distance measuring sensor 2.

以上所述仅为本发明的优选实例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡对本发明所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made to the present invention shall be included in the protection scope of the present invention.

Claims (4)

1.一种焊缝缺陷X射线检测的自动调节装置,其特征在于:包括激光角度测量模块、导轨滑动模块、控制模块、360°全方位旋转模块、焊缝角度调整模块、高度调节模块、照射角度调整模块,所述激光角度测量模块与X射线探伤仪(1)的窗口处于同一平面,实时测量X射线探伤仪的窗口到焊缝母材的距离;导轨滑动模块置于底座(10)上,实现焊缝与X射线探伤仪(1)的窗口相对位置调整;控制模块置于底座(10)内,控制模块控制电机一(6)、电机二(15)、步进电机一(19.1)、步进电机二(19.2)的运动;360°全方位旋转模块是由内置在底座(10)内的电机二(15)带动旋转盘(9)实现360°旋转;高度调节模块通过调节杆(8)连接上调节板(7)与下调节板(14),并在电动推杆(13)与连接杆一、二、三(12.1、12.2、12.3)共同作用下实现高度调节;照射角度调整模块是在下调节板(14)的支撑下,通过电机一(6)带动焊接工件置物台(5)旋转,实现照射角度的调整;1. An automatic adjustment device for X-ray detection of weld defects, characterized in that it comprises a laser angle measurement module, a guide rail sliding module, a control module, a 360° omnidirectional rotation module, a weld angle adjustment module, a height adjustment module, and an irradiation angle adjustment module, wherein the laser angle measurement module and the window of the X-ray flaw detector (1) are located in the same plane, and the distance from the window of the X-ray flaw detector to the weld parent material is measured in real time; the guide rail sliding module is placed on a base (10) to adjust the relative position of the weld and the window of the X-ray flaw detector (1); the control module is placed in the base (10), and the control module controls a motor 1 (6), a motor 2 (15 ), stepper motor 1 (19.1), and stepper motor 2 (19.2); the 360° omnidirectional rotation module is driven by motor 2 (15) built into the base (10) to drive the rotating disk (9) to achieve 360° rotation; the height adjustment module is connected to the upper adjustment plate (7) and the lower adjustment plate (14) through the adjustment rod (8), and the height adjustment is achieved under the joint action of the electric push rod (13) and the connecting rods 1, 2, and 3 (12.1, 12.2, and 12.3); the irradiation angle adjustment module is supported by the lower adjustment plate (14), and the welding workpiece storage table (5) is driven by motor 1 (6) to rotate to achieve the adjustment of the irradiation angle; 激光测距传感器一(17.1)与激光测距传感器二(17.2)对称放置在线激光摄像仪(16)两侧,共同组成了激光角度测量模块,固定在支撑台(2)的横梁部位,支撑台(2)的两个下支撑端通过连接板固定于导轨一(18.1)、导轨二(18.2),激光角度测量模块与X射线探伤仪(1)的窗口处于同一平面,且线激光摄像仪(16)与X射线探伤仪(1)的轴线重合放置;通过线激光摄像仪(16)获得的线型激光图像的折线段长度及折线点确定焊缝中间位置,激光测距传感器一(17.1)、激光测距传感器二(17.2)分别测量所在位置到焊缝两侧母材平板的距离;The laser distance measuring sensor 1 (17.1) and the laser distance measuring sensor 2 (17.2) are symmetrically placed on both sides of the line laser camera (16), and together form a laser angle measurement module, which is fixed to the crossbeam of the support platform (2). The two lower support ends of the support platform (2) are fixed to the guide rail 1 (18.1) and the guide rail 2 (18.2) through a connecting plate. The laser angle measurement module and the window of the X-ray flaw detector (1) are in the same plane, and the axis of the line laser camera (16) and the X-ray flaw detector (1) are placed to coincide with each other. The middle position of the weld is determined by the length of the broken line segment and the broken line point of the linear laser image obtained by the line laser camera (16). The laser distance measuring sensor 1 (17.1) and the laser distance measuring sensor 2 (17.2) respectively measure the distance from the position to the parent material plates on both sides of the weld. 所述的导轨一(18.1)、导轨二(18.2)、步进电机一(19.1)、步进电机二(19.2)共同组成了导轨滑动模块,导轨一(18.1)、导轨二(18.2)固定在底座(10)上,通过导轨滑动模块调整支撑台(2)上的X射线探伤仪(1)与焊接工件置物台(5)上的焊缝的相对位置,实现X射线探伤仪(1)的窗口轴线通过焊缝中间位置;The guide rail 1 (18.1), the guide rail 2 (18.2), the stepper motor 1 (19.1), and the stepper motor 2 (19.2) together form a guide rail sliding module. The guide rail 1 (18.1) and the guide rail 2 (18.2) are fixed on the base (10). The relative position of the X-ray flaw detector (1) on the support table (2) and the weld on the welding workpiece storage table (5) is adjusted by the guide rail sliding module to achieve that the window axis of the X-ray flaw detector (1) passes through the middle position of the weld. 所述的焊缝角度调整模块是:固定夹(4)将焊接工件固定在焊接工件置物台(5)上,电机一(6)滑动锁定在支撑架(3)上,并通过旋杆(11)与焊接工件置物台(5)连接,控制焊接工件置物台(5)的倾斜角度;通过焊缝角度调整模块调整焊接工件置物台(5)上的焊缝与X射线探伤仪(1)的相对角度,当激光测距传感器一、二(17.1、17.2)测量所在位置到焊缝两侧母材平板的距离相等时,实现角度调整到位。The weld angle adjustment module comprises: a fixing clamp (4) fixing the welding workpiece on the welding workpiece storage table (5); a motor 1 (6) slidingly locking on the support frame (3) and connected to the welding workpiece storage table (5) via a rotating rod (11) to control the tilt angle of the welding workpiece storage table (5); and adjusting the relative angle between the weld on the welding workpiece storage table (5) and the X-ray flaw detector (1) via the weld angle adjustment module. When the distances from the positions where the laser distance measuring sensors 1 and 2 (17.1 and 17.2) are measured to the parent material plates on both sides of the weld are equal, the angle adjustment is achieved. 2.根据权利要求1所述的焊缝缺陷X射线检测的自动调节装置,其特征在于:所述的360°全方位旋转模块是:旋转盘(9)安装在底座(10)上,在电机二(15)带动下进行旋转;通过360°全方位旋转模块调整焊接工件置物台(5)上的焊缝的方向,使焊缝方向与X射线探伤仪(1)的轴线平行。2. The automatic adjustment device for X-ray detection of weld defects according to claim 1 is characterized in that: the 360° omnidirectional rotation module is: a rotating disk (9) is installed on a base (10) and rotates under the drive of a second motor (15); the direction of the weld on the welding workpiece storage table (5) is adjusted by the 360° omnidirectional rotation module so that the direction of the weld is parallel to the axis of the X-ray flaw detector (1). 3.根据权利要求1所述的焊缝缺陷X射线检测的自动调节装置,其特征在于:所述的高度调节模块是:支撑架(3)固定在旋转盘(9)上,当电动推杆(13)的内杆处于伸缩状态时,电机一(6)在支撑架(3)上下滑动,当电动推杆(13)处于静止状态时,电机一(6)被支撑架(3)的内部夹紧机构固定住;上调节板(7)与旋杆(11)相连,并通过螺栓与各调节杆(8)依序连接,调节杆(8)通过螺栓与下调节板(14)相连,连接杆二(12.2)与电动推杆(13)连接,连接杆二(12.2)在电动推杆(13)的推动下做往返运动,实现高度调节;电动推杆(13)端部固定在下调节板(14)的上面,下调节板(14)固定在旋转盘(9)上,当电动推杆(13)的内杆处于伸缩状态时,连接杆三(12.3)沿着下调节板(14)的槽做往返运动。3. The automatic adjustment device for X-ray detection of weld defects according to claim 1 is characterized in that: the height adjustment module is: the support frame (3) is fixed on the rotating disk (9), when the inner rod of the electric push rod (13) is in the telescopic state, the motor 1 (6) slides up and down on the support frame (3), and when the electric push rod (13) is in the static state, the motor 1 (6) is fixed by the internal clamping mechanism of the support frame (3); the upper adjustment plate (7) is connected to the rotating rod (11), and is connected to each adjustment rod (8) in sequence through bolts. The adjusting rod (8) is connected to the lower adjusting plate (14) by bolts, the connecting rod (12.2) is connected to the electric push rod (13), and the connecting rod (12.2) moves back and forth under the push of the electric push rod (13) to achieve height adjustment; the end of the electric push rod (13) is fixed on the upper surface of the lower adjusting plate (14), and the lower adjusting plate (14) is fixed on the rotating disk (9). When the inner rod of the electric push rod (13) is in a telescopic state, the connecting rod (12.3) moves back and forth along the groove of the lower adjusting plate (14). 4.一种利用权利要求1-3任一项所述的焊缝缺陷X射线检测的自动调节装置实现的焊缝缺陷X射线检测的自动调节方法,包括如下步骤:4. A method for automatic adjustment of weld defect X-ray detection implemented by using the automatic adjustment device for weld defect X-ray detection according to any one of claims 1 to 3, comprising the following steps: 步骤1、焊接工件的放置:将焊接工件平稳放置于焊接工件置物台(5)上,并将焊缝方向与X射线探伤仪轴线方向一致;Step 1: Place the welding workpiece: Place the welding workpiece stably on the welding workpiece storage table (5), and align the direction of the weld with the axis direction of the X-ray flaw detector; 步骤2、焊接工件置于焊接工件置物台(5)之后,激光角度测定模块开始识别焊缝中心位置及X射线与焊缝表面的角度信息;Step 2: After the welding workpiece is placed on the welding workpiece storage table (5), the laser angle measurement module starts to identify the center position of the weld and the angle information between the X-ray and the weld surface; 步骤2.1、线激光摄像仪(16)照射在焊缝上,激光线总长度为Ln=L1n-L2n,其中焊缝宽度为Wn=W1n-W2n,驱动360°全方位旋转模块与导轨滑动模块,使L1n-W1n=L2n-W2n,角度与位置调整完毕;Step 2.1, the line laser camera (16) is irradiated on the weld, the total length of the laser line is Ln=L1n-L2n, wherein the weld width is Wn=W1n-W2n, the 360° omnidirectional rotating module and the guide rail sliding module are driven to make L1n-W1n=L2n-W2n, and the angle and position are adjusted; 其中Ln为第n条激光线,Wn为第n条激光线中焊缝宽度,L1n为第n条激光线最左侧坐标点,L2n第n条激光线最右侧坐标点,W1n为第n条焊缝最左侧坐标点,W2n为第n条焊缝最左侧坐标点;Where Ln is the nth laser line, Wn is the weld width in the nth laser line, L1n is the leftmost coordinate point of the nth laser line, L2n is the rightmost coordinate point of the nth laser line, W1n is the leftmost coordinate point of the nth weld, and W2n is the leftmost coordinate point of the nth weld; 步骤2.2、激光测距传感器一、二(17.1、17.2)测量各自所在位置到焊缝两侧母材,距离分别为d1n、d2n,驱动焊缝角度调整模块的电机一(6),使d1n=d2n,角度调整完毕;其中d1n为激光测距传感器一第n次测量距离,其中d2n为激光测距传感器二第n次测量距离。Step 2.2, laser distance measuring sensors 1 and 2 (17.1, 17.2) measure the distances from their respective positions to the parent materials on both sides of the weld, the distances being d1n and d2n respectively, and drive motor 1 (6) of the weld angle adjustment module to make d1n=d2n, and the angle adjustment is completed; wherein d1n is the nth measured distance of laser distance measuring sensor 1, and d2n is the nth measured distance of laser distance measuring sensor 2.
CN202211147222.7A 2022-09-21 2022-09-21 Automatic adjusting device and method for weld defect X-ray detection Active CN115616007B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211147222.7A CN115616007B (en) 2022-09-21 2022-09-21 Automatic adjusting device and method for weld defect X-ray detection

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211147222.7A CN115616007B (en) 2022-09-21 2022-09-21 Automatic adjusting device and method for weld defect X-ray detection

Publications (2)

Publication Number Publication Date
CN115616007A CN115616007A (en) 2023-01-17
CN115616007B true CN115616007B (en) 2024-04-26

Family

ID=84857770

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211147222.7A Active CN115616007B (en) 2022-09-21 2022-09-21 Automatic adjusting device and method for weld defect X-ray detection

Country Status (1)

Country Link
CN (1) CN115616007B (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116593502B (en) * 2023-05-16 2025-08-29 西安交通大学 Solid propellant multi-degree-of-freedom test platform based on three-dimensional X-ray tomography
CN117092134B (en) * 2023-10-11 2023-12-26 唐山宝烨无损检测有限公司 Automatic positioning device of ray machine
CN119510457A (en) * 2024-11-01 2025-02-25 新乡航空工业(集团)有限公司 X-ray detection step detection device and detection method for plate-fin radiator

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108593659A (en) * 2018-04-25 2018-09-28 吉林大学 The full-automatic scanning detection device of laser welded seam surface quality and method
WO2021003907A1 (en) * 2019-07-09 2021-01-14 苏交科集团股份有限公司 Actively-excited infrared intelligent detection system and method for weld seam defect
CN215999107U (en) * 2021-07-28 2022-03-11 郑州紫东机电设备有限公司 Intelligent welding robot capable of automatically adjusting welding machine joint

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108593659A (en) * 2018-04-25 2018-09-28 吉林大学 The full-automatic scanning detection device of laser welded seam surface quality and method
WO2021003907A1 (en) * 2019-07-09 2021-01-14 苏交科集团股份有限公司 Actively-excited infrared intelligent detection system and method for weld seam defect
CN215999107U (en) * 2021-07-28 2022-03-11 郑州紫东机电设备有限公司 Intelligent welding robot capable of automatically adjusting welding machine joint

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
铝合金结构件焊缝质量涡流及X射线检测对比研究;单清群;何晓龙;曹春鹏;陈辉刚;;电焊机;20170430(第04期);全文 *

Also Published As

Publication number Publication date
CN115616007A (en) 2023-01-17

Similar Documents

Publication Publication Date Title
CN115616007B (en) Automatic adjusting device and method for weld defect X-ray detection
CN112254667A (en) Gear offset measurement method based on laser displacement sensor
CN109239087B (en) Image detection platform
CN104199082A (en) X ray and laser coaxial system
JP3703888B2 (en) Arc plate assembly inspection equipment
CN102620651A (en) Image measurement device
CN117347390A (en) Glass cover plate edge detection device
CN109877446B (en) A method for detecting and adjusting the pointing accuracy of a laser beam
CN110836641A (en) Detection method and detection equipment for three-dimensional size of part special-shaped surface microstructure
JP3109789B2 (en) X-ray reflectance measurement method
CN111301711A (en) Nondestructive testing system for wing
CN114235839B (en) Automatic detection device for grid defects
CN113405989B (en) Defect detection equipment
CN113340195B (en) A device and application method for interference splicing measurement of long-stroke long guide rails
CN104034512B (en) A kind of multi-purpose machine visual imaging platform
CN119779168A (en) A notebook shell size and flatness measuring device
CN209773728U (en) Sensor pin welding device
CN118857152A (en) A small thread parameter measurement system
CN217058722U (en) Detection device for multilayer laminated sheet-shaped electronic element
CN113910052B (en) Integrated device and method for in-situ repair and monitoring of fused quartz optical element in whole process
CN110057755A (en) A composite optical detector
US12379325B2 (en) External appearance inspection apparatus and external appearance inspection method
CN209655975U (en) A kind of equipment for the precision measure of centripetal focal aperture system
CN223413213U (en) Detection equipment and detection system
CN211955272U (en) X-ray CT imaging device

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant