CN115613046A - Low-foam cleaning agent and preparation method thereof - Google Patents

Low-foam cleaning agent and preparation method thereof Download PDF

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Publication number
CN115613046A
CN115613046A CN202211196579.4A CN202211196579A CN115613046A CN 115613046 A CN115613046 A CN 115613046A CN 202211196579 A CN202211196579 A CN 202211196579A CN 115613046 A CN115613046 A CN 115613046A
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Prior art keywords
parts
cleaning agent
low
deionized water
organic silicon
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CN202211196579.4A
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Chinese (zh)
Inventor
芮明功
洪光日
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MA'ANSHAN TUORUI METAL SURFACE TECHNOLOGY CO LTD
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MA'ANSHAN TUORUI METAL SURFACE TECHNOLOGY CO LTD
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Priority to CN202211196579.4A priority Critical patent/CN115613046A/en
Publication of CN115613046A publication Critical patent/CN115613046A/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G5/00Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents
    • C23G5/06Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents using emulsions

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Detergent Compositions (AREA)

Abstract

The invention discloses a low-foam cleaning agent and a preparation method thereof, wherein the low-foam cleaning agent comprises the following raw materials in parts by weight: 1.5-2 parts of sodium metasilicate, 0.3-2.5 parts of sodium dodecyl sulfate, 1-3.5 parts of alkylolamide, 5-10 parts of diethanolamine, 0.5-1.5 parts of corrosion inhibitor, 1-2 parts of solubilizer, 0.1-0.5 part of organic silicon defoamer emulsion, 2-5 parts of poly-tribasic carboxylic acid ester and 90-95 parts of deionized water; adding sodium dodecyl sulfate, alkylolamide, diethanol amine, a corrosion inhibitor, a solubilizer, an organic silicon defoamer and poly-tribasic carboxylic ester into deionized water, and uniformly mixing to prepare the low-foam cleaning agent; the cleaning agent can effectively remove stains on the surface of metal, can effectively protect the surface of metal due to low alkalinity, and has the characteristics of low foam and easy rinsing due to the addition of the organic silicon defoamer emulsion.

Description

Low-foam cleaning agent and preparation method thereof
Technical Field
The invention relates to the technical field of cleaning, in particular to a low-foam cleaning agent and a preparation method thereof.
Background
After the metal workpiece is machined, the surface of the metal workpiece can carry dirt, such as various cutting fluids, guide rail oil and the like, if the metal workpiece is not cleaned, the smooth operation of a machining process is influenced, the corrosion of the metal surface is caused and accelerated, and the machining quality and the service life of a product are influenced. In addition, the cleaning process is not required to be performed before the finish machining such as plating, phosphating (silanization), glazing, painting and the like, and in the maintenance and repair of mechanical equipment. The selection of the cleaning process and the quality of the cleaning effect relate to the major problems of safety, energy, environmental protection and the like, and directly influence the performance and quality of the product, so the cleaning process becomes an indispensable important link in modern industrial production. However, water-based metal cleaning agents are prone to foaming and residue, and in severe cases, a large amount of surfactant is taken away by overflowing foam, so that the service life of the cleaning agent is shortened, and the cleaning efficiency is reduced by the foam.
Disclosure of Invention
In order to solve the technical problems, the invention provides a low-foam cleaning agent and a preparation method thereof.
The purpose of the invention can be realized by the following technical scheme:
the low-foam cleaning agent comprises the following raw materials in parts by weight: 1.5-2 parts of sodium metasilicate, 0.3-2.5 parts of sodium dodecyl sulfate, 1-3.5 parts of alkylolamide, 5-10 parts of diethanolamine, 0.5-1.5 parts of corrosion inhibitor, 1-2 parts of solubilizer, 0.1-0.5 part of organic silicon defoamer emulsion, 2-5 parts of poly-tribasic carboxylic acid ester and 90-95 parts of deionized water;
the organic silicon defoamer emulsion is prepared by the following steps:
step S1, mixing hydrophobic fumed silica, ammonium dihydrogen phosphate and 1-octanol, heating to 100 ℃, and carrying out heat preservation reaction for 1h to prepare modified fumed silica;
s2, mixing the modified fumed silica and the dimethyl silicon oil, heating to 150-180 ℃, and stirring for 3 hours under the condition of heat preservation to obtain a mixture;
and S3, uniformly mixing the prepared mixture, fatty alcohol, sodium phosphate and a composite emulsifier at 70 ℃, then slowly adding deionized water, stirring at a constant speed for 20min, then continuously adding deionized water, stirring for 20min, and cooling to room temperature to prepare the organic silicon defoamer emulsion.
Further, the method comprises the following steps: in the step S1, the weight ratio of the hydrophobic fumed silica to the ammonium dihydrogen phosphate to the 1-octanol is controlled to be 100: 5-8: 3-5, and in the step S2, the weight ratio of the mixture to the fatty alcohol to the sodium phosphate to the composite emulsifier to the deionized water is controlled to be 50-80: 10-20: 5-10: 25-35: 500-600.
Further: the compound emulsifier is formed by mixing span-80 and tween-60 according to the weight ratio of 5: 1.
A preparation method of a low-foam cleaning agent comprises the following steps:
adding sodium dodecyl sulfate, alkylolamide, diethanol amine, a corrosion inhibitor, a solubilizer, an organic silicon defoamer and poly-tribasic carboxylic ester into deionized water, and uniformly mixing to prepare the low-foam cleaning agent.
The invention has the beneficial effects that:
the low-foam cleaning agent can effectively remove stains on the metal surface, can effectively protect the metal surface due to low alkalinity, is added with the organosilicon defoamer emulsion, so that the cleaning agent has the characteristic of low foam and easy rinsing, can increase the spreading coefficient of the organosilicon defoamer by introducing fatty alcohol into the organosilicon defoamer in the preparation process, reduces the entry barrier of the defoamer, forms a loose unstable film surface on the surface of a foam film, accelerates the rupture of the foam film, can destroy the charge stability on the surface of the foam film by introducing high-valent phosphate, accelerates the aging and combination of the foam film, and has the synergistic defoaming effect with other components.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
The low-foam cleaning agent comprises the following raw materials in parts by weight: 1.5 parts of sodium metasilicate, 0.3 part of sodium dodecyl sulfate, 1 part of alkylolamide, 5 parts of diethanolamine, 0.5 part of zinc sulfate, 1 part of solubilizer, 0.1 part of organic silicon defoamer emulsion, 2 parts of poly-tribasic carboxylic ester and 90 parts of deionized water;
adding sodium dodecyl sulfate, alkylolamide, diethanolamine, zinc sulfate, solubilizer, organic silicon defoamer and poly-tribasic carboxylic ester into deionized water, and uniformly mixing to prepare the low-foam cleaning agent.
The organic silicon defoamer emulsion is prepared by the following steps:
step S1, mixing hydrophobic fumed silica, ammonium dihydrogen phosphate and 1-octanol, heating to 100 ℃, carrying out heat preservation reaction for 1 hour to prepare modified fumed silica, and controlling the weight ratio of the hydrophobic fumed silica to the ammonium dihydrogen phosphate to the 1-octanol to be 100: 5: 3;
s2, mixing the modified fumed silica and the dimethyl silicon oil, heating to 150 ℃, keeping the temperature and stirring for 3 hours to prepare a mixture, and controlling the weight ratio of the mixture, the fatty alcohol, the sodium phosphate, the composite emulsifier and the deionized water to be 50: 10: 5: 25: 500;
and S3, uniformly mixing the prepared mixture, fatty alcohol, sodium phosphate and a composite emulsifier at 70 ℃, then slowly adding deionized water, stirring at a constant speed for 20min, then continuously adding deionized water, stirring for 20min, and cooling to room temperature to prepare the organic silicon defoamer emulsion.
The compound emulsifier is formed by mixing span-80 and tween-60 according to the weight ratio of 5: 1.
Example 2
The low-foam cleaning agent comprises the following raw materials in parts by weight: 1.6 parts of sodium metasilicate, 0.5 part of sodium dodecyl sulfate, 2 parts of alkylolamide, 6 parts of diethanolamine, 0.8 part of zinc sulfate, 1 part of solubilizer, 0.3 part of organic silicon defoamer emulsion, 3 parts of poly-tribasic carboxylic ester and 92 parts of deionized water;
adding sodium dodecyl sulfate, alkylolamide, diethanolamine, zinc sulfate, solubilizer, organic silicon defoamer and poly-tribasic carboxylic ester into deionized water, and uniformly mixing to prepare the low-foam cleaning agent.
The organic silicon defoamer emulsion is prepared by the following steps:
step S1, mixing hydrophobic fumed silica, ammonium dihydrogen phosphate and 1-octanol, heating to 100 ℃, and carrying out heat preservation reaction for 1h to prepare modified fumed silica, wherein the weight ratio of the hydrophobic fumed silica to the ammonium dihydrogen phosphate to the 1-octanol is controlled to be 100: 6: 4;
s2, mixing the modified fumed silica and the dimethyl silicon oil, heating to 160 ℃, keeping the temperature and stirring for 3 hours to prepare a mixture, and controlling the weight ratio of the mixture, the fatty alcohol, the sodium phosphate, the composite emulsifier and the deionized water to be 60: 10-20: 6: 28: 550;
and S3, uniformly mixing the prepared mixture, fatty alcohol, sodium phosphate and a composite emulsifier at 70 ℃, then slowly adding deionized water, stirring at a constant speed for 20min, then continuously adding deionized water, stirring for 20min, and cooling to room temperature to prepare the organic silicon defoamer emulsion.
The compound emulsifier is formed by mixing span-80 and tween-60 according to the weight ratio of 5: 1.
Example 3
The low-foam cleaning agent comprises the following raw materials in parts by weight: 1.8 parts of sodium metasilicate, 2 parts of sodium dodecyl sulfate, 3 parts of alkylolamide, 8 parts of diethanolamine, 1.2 parts of zinc sulfate, 2 parts of solubilizer, 0.4 part of organic silicon defoamer emulsion, 4 parts of poly-tribasic carboxylic ester and 94 parts of deionized water;
adding sodium dodecyl sulfate, alkylolamide, diethanolamine, zinc sulfate, solubilizer, organic silicon defoamer and poly-tribasic carboxylic ester into deionized water, and uniformly mixing to prepare the low-foam cleaning agent.
The organic silicon defoaming agent emulsion is prepared by the following steps:
step S1, mixing hydrophobic fumed silica, ammonium dihydrogen phosphate and 1-octanol, heating to 100 ℃, and carrying out heat preservation reaction for 1h to prepare modified fumed silica, wherein the weight ratio of the hydrophobic fumed silica to the ammonium dihydrogen phosphate to the 1-octanol is controlled to be 100: 6: 4;
s2, mixing the modified fumed silica and the dimethyl silicon oil, heating to 180 ℃, keeping the temperature and stirring for 3 hours to prepare a mixture, and controlling the weight ratio of the mixture, the fatty alcohol, the sodium phosphate, the composite emulsifier and the deionized water to be 70: 18: 8: 32: 580;
and S3, uniformly mixing the prepared mixture, fatty alcohol, sodium phosphate and a composite emulsifier at 70 ℃, then slowly adding deionized water, stirring at a constant speed for 20min, then continuously adding deionized water, stirring for 20min, and cooling to room temperature to prepare the organic silicon defoamer emulsion.
The compound emulsifier is formed by mixing span-80 and tween-60 according to the weight ratio of 5: 1.
Example 4
The low-foam cleaning agent comprises the following raw materials in parts by weight: 2 parts of sodium metasilicate, 2.5 parts of sodium dodecyl sulfate, 3.5 parts of alkylolamide, 10 parts of diethanolamine, 1.5 parts of zinc sulfate, 2 parts of solubilizer, 0.5 part of organic silicon defoamer emulsion, 5 parts of poly-tribasic carboxylic ester and 95 parts of deionized water;
adding sodium dodecyl sulfate, alkylolamide, diethanolamine, zinc sulfate, solubilizer, organic silicon defoamer and poly-tribasic carboxylic ester into deionized water, and uniformly mixing to prepare the low-foam cleaning agent.
The organic silicon defoaming agent emulsion is prepared by the following steps:
step S1, mixing hydrophobic fumed silica, ammonium dihydrogen phosphate and 1-octanol, heating to 100 ℃, and carrying out heat preservation reaction for 1h to prepare modified fumed silica, wherein the weight ratio of the hydrophobic fumed silica to the ammonium dihydrogen phosphate to the 1-octanol is controlled to be 100: 8: 5;
s2, mixing the modified fumed silica and the dimethyl silicone oil, heating to 180 ℃, keeping the temperature and stirring for 3 hours to prepare a mixture, wherein the weight ratio of the mixture to the fatty alcohol to the sodium phosphate to the composite emulsifier to the deionized water is 80: 20: 10: 35: 600;
and S3, uniformly mixing the prepared mixture, fatty alcohol, sodium phosphate and a composite emulsifier at 70 ℃, then slowly adding deionized water, stirring at a constant speed for 20min, then continuously adding deionized water, stirring for 20min, and cooling to room temperature to prepare the organic silicon defoamer emulsion.
The compound emulsifier is formed by mixing span-80 and tween-60 according to the weight ratio of 5: 1.
Comparative example 1
This comparative example compares to example 1 without the addition of a silicone defoamer emulsion.
Comparative example 2
This comparative example is a commercially available low foam cleaner from a company.
30mL of the cleaning agent prepared in examples 1-4 and comparative examples 1-2 was transferred into a 100mL measuring cylinder, covered with a stopper, and immediately shaken up and down for 1min at 5 deg.C (freezer operation), room temperature (20 deg.C), and higher temperature (50 deg.C), wherein the shaking distance is about 0.33m, and the frequency is about 100-110 times/min; after shaking, the bung was opened, placed in a freezer/water bath and allowed to stand for 10min, the foam disappearance time(s) was observed and recorded, with the results shown in the following table:
5℃ 20℃ 50℃
example 1 4 8 11
Example 2 5 8 11
Example 3 4 8 10
Example 4 4 7 10
Comparative example 1 10 15 21
Comparative example 2 9 13 20
From the above table, it can be seen that the defoamers prepared in examples 1 to 4 of the present invention have a rapid defoaming property.
The foregoing is merely exemplary and illustrative of the principles of the present invention and various modifications, additions and substitutions of the specific embodiments described herein may be made by those skilled in the art without departing from the principles of the present invention or exceeding the scope of the claims set forth herein.

Claims (4)

1. A low-foam cleaning agent is characterized in that: the feed comprises the following raw materials in parts by weight: 1.5-2 parts of sodium metasilicate, 0.3-2.5 parts of sodium dodecyl sulfate, 1-3.5 parts of alkylolamide, 5-10 parts of diethanolamine, 0.5-1.5 parts of corrosion inhibitor, 1-2 parts of solubilizer, 0.1-0.5 part of organic silicon defoamer emulsion, 2-5 parts of poly-tribasic carboxylic ester and 90-95 parts of deionized water;
the organic silicon defoamer emulsion is prepared by the following steps:
step S1, mixing hydrophobic fumed silica, ammonium dihydrogen phosphate and 1-octanol, heating to 100 ℃, and carrying out heat preservation reaction for 1h to prepare modified fumed silica;
s2, mixing the modified fumed silica and the dimethyl silicon oil, heating to 150-180 ℃, and stirring for 3 hours under the condition of heat preservation to obtain a mixture;
and S3, uniformly mixing the prepared mixture, fatty alcohol, sodium phosphate and a composite emulsifier at 70 ℃, then slowly adding deionized water, stirring at a constant speed for 20min, then continuously adding deionized water, stirring for 20min, and cooling to room temperature to prepare the organic silicon defoamer emulsion.
2. A low foaming cleaning agent as claimed in claim 1 wherein: in the step S1, the weight ratio of the hydrophobic fumed silica to the ammonium dihydrogen phosphate to the 1-octanol is controlled to be 100: 5-8: 3-5, and in the step S2, the weight ratio of the mixture to the fatty alcohol to the sodium phosphate to the composite emulsifier to the deionized water is controlled to be 50-80: 10-20: 5-10: 25-35: 500-600.
3. The low foaming cleaning agent according to claim 1, wherein: the compound emulsifier is formed by mixing span-80 and tween-60 according to the weight ratio of 5: 1.
4. The method for preparing a low-foaming cleaning agent as claimed in claim 1, wherein the method comprises the following steps: the method comprises the following steps:
adding sodium dodecyl sulfate, alkylolamide, diethanol amine, a corrosion inhibitor, a solubilizer, an organic silicon defoamer and poly-tribasic carboxylic ester into deionized water, and uniformly mixing to prepare the low-foam cleaning agent.
CN202211196579.4A 2022-09-29 2022-09-29 Low-foam cleaning agent and preparation method thereof Withdrawn CN115613046A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211196579.4A CN115613046A (en) 2022-09-29 2022-09-29 Low-foam cleaning agent and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211196579.4A CN115613046A (en) 2022-09-29 2022-09-29 Low-foam cleaning agent and preparation method thereof

Publications (1)

Publication Number Publication Date
CN115613046A true CN115613046A (en) 2023-01-17

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Application publication date: 20230117