CN115612394A - Preparation method of color super-matte decorative plate with three-dimensional grains - Google Patents

Preparation method of color super-matte decorative plate with three-dimensional grains Download PDF

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CN115612394A
CN115612394A CN202211322942.2A CN202211322942A CN115612394A CN 115612394 A CN115612394 A CN 115612394A CN 202211322942 A CN202211322942 A CN 202211322942A CN 115612394 A CN115612394 A CN 115612394A
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matte
color
coating
acrylic resin
polyurethane acrylic
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CN115612394B (en
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陈卓成
梁铭通
李林
任杰
陈立
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Zhongshan Yibigu Electron Beam Technology Co ltd
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Zhongshan Yibigu Electron Beam Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • C09D175/14Polyurethanes having carbon-to-carbon unsaturated bonds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/28Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/36Successively applying liquids or other fluent materials, e.g. without intermediate treatment
    • B05D1/38Successively applying liquids or other fluent materials, e.g. without intermediate treatment with intermediate treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/06Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
    • B05D3/061Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
    • B05D3/065After-treatment
    • B05D3/067Curing or cross-linking the coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • B05D5/06Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects
    • B05D5/065Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects having colour interferences or colour shifts or opalescent looking, flip-flop, two tones
    • B05D5/066Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects having colour interferences or colour shifts or opalescent looking, flip-flop, two tones achieved by multilayers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/24Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
    • B05D7/26Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials synthetic lacquers or varnishes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50Multilayers
    • B05D7/52Two layers
    • B05D7/54No clear coat specified
    • B05D7/544No clear coat specified the first layer is let to dry at least partially before applying the second layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50Multilayers
    • B05D7/52Two layers
    • B05D7/54No clear coat specified
    • B05D7/546No clear coat specified each layer being cured, at least partially, separately
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • C09D163/10Epoxy resins modified by unsaturated compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/002Priming paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic

Abstract

The embodiment of the invention relates to the technical field of decorative plates, in particular to a preparation method of a color super-matte decorative plate with three-dimensional grains. The method comprises the following steps: coating a sealing primer coating on the upper surface of the base layer plate in a roller way, forming a sealing primer coating after UV curing, and sanding the sealing primer coating; coating the upper surface of the closed primer layer with a color matte coating by forward and reverse roller coating, irradiating by using an excimer lamp to form a matte micro-surface, and curing by using electron beam curing equipment to form a color matte finish paint layer; and pressing the cured plate. The preparation method provided by the embodiment of the invention is simple and easy to operate, the manufacturing cost is low, the color of the prepared color super-matte decorative plate with the three-dimensional grains is bright, and no initiator residue exists on the surface; the pressing vertical depth is deep, the fracture phenomenon is avoided, and the surface lines of the decorative plate are fine; the gloss is low, and the color super matte effect and the skin feeling effect with the incident angle of 60 degrees of 1-3 degrees and the angle of 85 degrees of less than 15 degrees are achieved.

Description

Preparation method of color super-matte decorative plate with three-dimensional grains
The application is a divisional application of a Chinese patent application, which is entitled "a method for preparing a color super-matte decorative plate with three-dimensional grains" and has an application date of 2021, 9 and 27 months and an application number of 202111137666.8.
Technical Field
The invention relates to the technical field of decorative plates, in particular to a preparation method of a color super matte decorative plate with three-dimensional grains.
Background
With the development of society and the improvement of living standard of people, the requirements of people on the home decoration industry are higher and higher, and the common plane decoration plate is lack of beauty and attraction due to the fact that the surface of the common plane decoration plate has no three-dimensional grains and patterns, and is difficult to meet the requirements of consumers. Therefore, decorative boards with three-dimensional patterns are receiving more and more attention. In the prior art, the three-dimensional grain of the decorative plate is usually formed by pressing or carving, and mainly comprises the following modes:
(1) And (4) carrying out hot pressing on the melamine veneer to enable the surface of the melamine veneer to have grains. However, the lines which can be pressed by the method are not three-dimensional (the vertical depth is less than 1 mm), the deformation of the pressed lines is large, and the melamine plate is easy to tear, and is not bright in color and high in glossiness;
(2) And (4) spraying UV coating after engraving the density board. The method is specifically operated in that firstly, seal primer (about 15-20 mu m) is sprayed on the special-shaped surface of the carved density board, the special-shaped surface is manually polished and sanded, then, 3-5 colored paint layers (each layer is about 10-15 mu m) are sprayed, each colored paint layer needs UV curing, and finally, a transparent finish paint layer (10-20 mu m) is sprayed on the colored paint layer and then UV curing is carried out. However, through the series of spraying and curing, the operation is complex, manpower and material resources are consumed, the carved fine grains are easily filled by the UV coating, and the obtained decorative plate is not bright enough in color and low in glossiness;
(3) And (4) rolling the density board with UV coating and then pressing. The method is specifically operated by firstly rolling a sealing primer (about 15-20 mu m) on a density board, then carrying out UV curing and sanding, then coating 3-5 layers of color primers (each layer is about 10-15 mu m), wherein each layer of color primer needs UV curing, then coating a sanding primer (about 20 mu m), then carrying out UV curing and sanding, finally coating a surface paint layer (about 20-25 mu m), then carrying out UV curing, and finally carrying out hot pressing. Therefore, the total thickness of the coating reaches 105-145 mu m when hot pressing is carried out, the coating is easy to crack when hot pressing is carried out, patterns with vertical depth larger than or equal to 1mm are difficult to press, and the color is not bright enough.
(4) And (3) coating a PETG sheet with three-dimensional patterns on the artificial board through hot melt adhesive. The stereo-colored PETG sheet film on the market at present can be produced only by Korean LG, the price is high, and the cost of a single PETG film material reaches more than 50 yuan per square meter. The whole plate after film pasting is not heat-resistant, and layering and bubbling between plates and films are easy to occur when the plate surface temperature is higher than 80 ℃.
Therefore, it is necessary to provide a method for manufacturing a color super-matte decorative sheet with simple manufacturing process, low cost, fine pressed texture and bright color.
The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person skilled in the art.
Disclosure of Invention
Object of the Invention
In order to solve the defects and problems of the background art, the invention aims to provide a preparation method of a color super matte decorative plate with three-dimensional grains, so as to solve the problems of complex operation, insufficient color and beauty of the decorative plate, non-fine pressed grains, high price and the like of the preparation process in the prior art.
Solution scheme
In order to achieve the purpose of the invention, the embodiment of the invention provides the following technical scheme:
in a first aspect, an embodiment of the present invention provides a method for preparing a color super-matte decorative sheet with three-dimensional grains, including the following steps:
step 1: coating a sealing primer coating on the upper surface of the base layer plate in a roller way, forming a sealing primer coating after UV curing, and sanding the sealing primer coating;
step 2: coating the upper surface of the closed primer layer with a color matte coating by forward and reverse roller coating, irradiating by using an excimer lamp to form a matte micro-surface, and curing by using electron beam curing equipment to form a color matte finish paint layer;
and step 3: and (3) pressing the plate cured in the step (2).
In a possible implementation manner, before the colored matte coating is coated in the step 2, the elastic primer coating is coated on the upper surface of the closed primer layer by forward and reverse roller coating and then is cured by UV, so as to form the elastic primer coating. The elastic primer layer can enable the density board surface to be smoother.
In one possible implementation, the substrate board includes, but is not limited to, density board, particle board, reed board, or foam board.
In one possible implementation, the thickness of the base layer plate is 4 to 25mm.
In one possible implementation, the thickness of the blocking primer layer is 10 to 15 μm.
In one possible implementation, the thickness of the elastic primer layer is 15 to 25 μm.
In one possible implementation, the thickness of the colored matte finishing paint layer is 20-25 μm.
In one possible implementation, the seal coat paint includes, in mass percent: 10 to 20 percent of difunctional polyester acrylic resin, 15 to 25 percent of difunctional modified epoxy acrylic resin, 25 to 30 percent of active monomer, 20 to 30 percent of talcum powder and 2 to 3 percent of auxiliary agent.
In one possible implementation, the composition of the color matte coating comprises, in mass percent: 20-25% of difunctional polyurethane acrylic resin, 10-15% of trifunctional polyurethane acrylic resin, 10-20% of hexafunctional polyurethane acrylic resin, 10-15% of active monomer, 1-3% of wax powder, 5-10% of aluminum oxide, 3-4% of auxiliary agent and 20-35% of pigment toner. The difunctional polyurethane acrylic resin in the color matte coating increases the stretchability and the matte effect of the color matte finish coating, and reduces the glass transition temperature of the cured coating; the three-functional polyurethane acrylic resin improves the matte effect and silky touch of the color matte finish paint layer system; the six-functional polyurethane acrylic resin increases the toughness, hardness and chemical resistance of the color matte finish paint layer; the aluminum oxide further improves the hardness and wear resistance of the color matte finish paint layer. The components of the color matte finish paint layer cooperate to ensure that the finish paint layer has a super frosted matte effect with an angle of 60 degrees of 1-3 degrees and an angle of 85 degrees of less than 15 degrees.
In one possible implementation, the elastomeric primer coating composition comprises, in mass percent: 20-30% of modified epoxy acrylate, 10-20% of difunctional polyester acrylic resin, 10-20% of trifunctional polyurethane acrylic resin, 20-30% of active monomer, 15-25% of talcum powder, 3-5% of photoinitiator and 1-2% of auxiliary agent.
In one possible implementation, reactive monomers include, but are not limited to, TPGDA and IBOMA.
In one possible implementation, the auxiliary agent includes, but is not limited to, one or more of byk163, byk110, byk1790, byk333, tego920, or tego410.
In one possible implementation mode, the UV curing energy of the closed primer layer is 260-350 mj/cm 2
In one possible implementation, the UV curing energy of the elastic primer layer is 300-400 mj/cm 2
In a possible implementation mode, the instrument used for pressing in the step 3 is a ten thousand ton hot press, and the depth of the pressed grains is less than 6mm.
In one possible implementation mode, the hot pressing temperature in the step 3 is 85-170 ℃, the hot pressing time is 30-45 s, and the pressure is 3-6.5 KGF/CM 2
In a second aspect, the invention provides a color super-matte decorative plate with three-dimensional grains, which is prepared by adopting the method.
Advantageous effects
(1) The embodiment of the invention adopts the high-functional group resin, the high-functional group resin has good coating interlayer adhesive force in an electron beam curing mode, the performance can directly meet the requirement of an international finish paint layer, the finish paint layer does not need to be coated on the surface of the high-functional group resin, the cost is saved, and the thickness of the decorative plate is reduced. Compared with UV light curing, the embodiment of the invention adopts an electron beam curing mode, and does not need to consider the penetration problem of radiation energy in a coating, so that the color concentration of the color matte coating is extremely high, only one layer of the color matte coating is coated, namely 3-5 layers of the traditional UV coating are coated, the thickness of the decorative plate is further reduced, and the brilliant color degree of the decorative plate is also ensured.
(2) According to the embodiment of the invention, the elastic primer layer is further coated between the closed primer layer and the color matte finish coat layer, so that the surface of the substrate can be smoother, and the color matte coating can be conveniently coated.
(3) The matte decorative plate with the three-dimensional grains prepared by the embodiment of the invention has bright color and no initiator residue on the surface; the vertical depth of the pressing is deep (1-3 mm), the fracture phenomenon is avoided, and the surface grains of the decorative plate are very fine.
(4) The components of the color matte finish paint layer in the embodiment of the invention have synergistic effect, so that the prepared decorative plate has extremely low gloss, and has a super frosted matte effect and a skin feeling effect with an incident angle of 60 degrees of 1-3 degrees and an angle of 85 degrees of less than 15 degrees.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Furthermore, in the following detailed description, numerous specific details are set forth in order to provide a better understanding of the invention. It will be understood by those skilled in the art that the present invention may be practiced without some of these specific details. In some instances, materials, components, methods, procedures, and the like that are well known to those of skill in the art have not been described in detail so as not to obscure the present invention.
Throughout the specification and claims, unless explicitly stated otherwise, the term "comprise" or variations such as "comprises" or "comprising", etc., will be understood to imply the inclusion of a stated element or component but not the exclusion of any other element or component.
The materials and reagents used in the examples of the invention were as follows:
the difunctional polyurethane acrylic resin is purchased from Kaiping color chemical Co., ltd, and has the model of ZC6552;
the trifunctional polyurethane acrylic resin is purchased from Guangdong Hao-glow new material Co., ltd, and has the model number of CR90421;
the hexafunctional polyurethane acrylic resin is purchased from chemical drug chemical industry (tin-free) limited and has the model number of UX5400W;
the active monomer is purchased from Jiangsu Sanmu chemical industry;
the photoinitiator is IGM TPO-L.
Unless otherwise specified, the experimental methods used in the examples of the present invention are all conventional methods used by those skilled in the art. Materials, reagents and the like used in examples are commercially available unless otherwise specified.
Example 1.
A preparation method of a color super-matte decorative plate with three-dimensional grains comprises the following steps:
step 1: coating a sealing primer coating on the upper surface of the density board by a roller, and forming a sealing primer coating after UV curing, wherein the UV curing energy is 260mj/cm 2 (ii) a Sanding the closed primer layer; the thickness of the density plate is 10mm; the thickness of the seal primer layer is 10 μm; forming a closed primer layer, and sanding the closed primer layer; the closed primer layer coating comprises the following components in percentage by mass: 20% of difunctional polyester acrylic resin, 25% of difunctional modified epoxy acrylic resin, 30% of active monomer, 23% of talcum powder and 2% of auxiliary agent.
And 2, step: coating the upper surface of the closed primer layer with a color matte coating by forward and reverse roller coating, irradiating by using an excimer lamp to form a matte micro-surface, and curing by using electron beam curing equipment to form a color matte finish paint layer; the color matte coating comprises the following components in percentage by mass: 20% of difunctional polyurethane acrylic resin, 15% of trifunctional polyurethane acrylic resin, 15% of hexafunctional polyurethane acrylic resin, 10% of active monomer, 2% of wax powder, 10% of aluminum oxide, 3% of auxiliary agent and 25% of pigment toner; the thickness of the color matte finishing paint layer is 20 mu m.
And 3, step 3: and (3) hot-pressing the density board cured by the electron beam in the step (2) by using a ten thousand ton hot press.
Example 2
A preparation method of a color super-matte decorative plate with three-dimensional grains comprises the following steps:
step 1: coating sealing primer paint on the upper surface of the density board by positive roller, and forming sealing after UV curingA primer layer; the UV curing energy is 260mj/cm 2 (ii) a Sanding the closed primer layer; the thickness of the density plate is 10mm; the thickness of the seal primer layer is 10 μm; the closed primer layer coating comprises the following components in percentage by mass: 20% of difunctional polyester acrylic resin, 25% of difunctional modified epoxy acrylic resin, 30% of active monomer, 23% of talcum powder and 2% of auxiliary agent.
Step 2: coating the upper surface of the closed primer layer with the elastic primer coating by forward and reverse roller coating, and forming an elastic primer layer after UV curing; the elastic primer coating comprises the following components in percentage by mass: 20% of modified epoxy acrylate, 15% of difunctional polyester acrylic resin, 20% of trifunctional polyurethane acrylic resin, 25% of active monomer, 15% of talcum powder, 3% of photoinitiator and 2% of auxiliary agent. The thickness of the elastic primer layer was 15 μm.
And step 3: coating the upper surface of the elastic primer layer with a color matte coating by forward and reverse roller coating, irradiating by using an excimer lamp to form a matte micro-surface, and curing by using electron beam curing equipment to form a color matte finish paint layer; the color matte coating comprises the following components in percentage by mass: 20% of difunctional polyurethane acrylic resin, 15% of trifunctional polyurethane acrylic resin, 15% of hexafunctional polyurethane acrylic resin, 10% of active monomer, 2% of wax powder, 10% of aluminum oxide, 3% of auxiliary agent and 25% of pigment toner; the thickness of the color matte finishing paint layer is 20 mu m.
And 4, step 4: and (4) hot-pressing the density board solidified by the electron beam in the step (3) by using a ten thousand ton hot press.
Example 3
A preparation method of a color super matte decorative plate with three-dimensional grains comprises the following steps:
step 1: coating a sealing primer coating on the upper surface of the density board by a roller, and forming a sealing primer coating after UV curing, wherein the UV curing energy is 260mj/cm 2 (ii) a Sanding the closed primer layer; the thickness of the density plate is 10mm; the thickness of the seal primer layer is 10 μm; forming a closed primer layer, and sanding the closed primer layer; the closed primer layer coating comprises the following components in percentage by mass: II20% of functional polyester acrylic resin, 25% of difunctional modified epoxy acrylic resin, 30% of active monomer, 23% of talcum powder and 2% of auxiliary agent.
Step 2: coating the upper surface of the closed primer layer with a color matte coating by forward and reverse roller coating, irradiating by using an excimer lamp to form a matte micro-surface, and curing by using electron beam curing equipment to form a color matte finish paint layer; the color matte coating comprises the following components in percentage by mass: 20% of difunctional polyurethane acrylic resin, 14% of trifunctional polyurethane acrylic resin, 10% of hexafunctional polyurethane acrylic resin, 9% of active monomer TPGDA, 3% of active monomer IBOMA, 1% of wax powder, 5% of alumina, 3% of auxiliary agent and 35% of pigment toner (titanium dioxide); the thickness of the color matte finish paint layer is 25 μm.
And step 3: hot-pressing the density board cured by the electron beam in the step 2 by using a ten thousand ton hot press; the hot pressing temperature is 140 ℃, and the hot pressing pressure is 6KGF/CM 2 The hot pressing time is 30s, and the pressed grain depth is 5mm.
Comparative example 1
The preparation method of the color super-matte decorative plate with the three-dimensional grains is different from the embodiment 3 in that the color matte coating in the comparative example 1 comprises the following components in percentage by mass: 30% of difunctional polyurethane acrylic resin, 10% of hexafunctional polyurethane acrylic resin, 11% of reactive monomer TPGDA, 5% of reactive monomer IBOMA, 1% of wax powder, 5% of alumina, 3% of auxiliary agent and 35% of pigment toner (titanium dioxide). The rest of the preparation steps are the same as example 3.
Comparative example 2
The preparation method of the color super-matte decorative plate with the three-dimensional grains is different from the embodiment 3 in that the color matte coating in the comparative example 2 comprises the following components in percentage by mass: 30% of trifunctional polyurethane acrylic resin, 10% of hexafunctional polyurethane acrylic resin, 11% of active monomer TPGDA, 5% of active monomer IBOMA, 1% of wax powder, 5% of alumina, 3% of auxiliary agent and 35% of pigment toner (titanium dioxide). The remaining preparation steps were as in example 3.
Comparative example 3
The preparation method of the color super matte decorating plate with the three-dimensional grains is different from the embodiment 3 in that the color matte coating in the comparative example 3 comprises the following components in percentage by mass: 20% of difunctional polyurethane acrylic resin, 10% of trifunctional polyurethane acrylic resin, 10% of hexafunctional polyurethane acrylic resin, 11% of reactive monomer TPGDA, 5% of reactive monomer IBOMA, 1% of wax powder, 5% of alumina, 3% of auxiliary agent and 35% of pigment toner (titanium dioxide). The rest of the preparation steps are the same as example 3.
Comparative example 4
The preparation method of the color super-matte decorative plate with the three-dimensional grains is different from the embodiment 3 in that the color matte coating in the comparative example 4 comprises the following components in percentage by mass: 40% of hexa-functional polyurethane acrylic resin, 11% of active monomer TPGDA, 5% of active monomer IBOMA, 1% of wax powder, 5% of alumina, 3% of auxiliary agent and 35% of pigment toner (titanium dioxide). The remaining preparation steps were as in example 3.
Detecting data
1. The pressing temperature, the pressing pressure and the depth of the pressed lines of the steel plate in the preparation method of the color super-matte decorative plate with the three-dimensional lines in the embodiment 2 are adjusted to obtain corresponding matte decorative plates with the three-dimensional lines, the performances of the matte decorative plates are respectively tested, and the test results are shown in table 1.
TABLE 1 Performance testing of colored super-matte decorative sheets
Figure BDA0003911301180000071
Figure BDA0003911301180000081
2. The decorative sheets prepared in example 3 and comparative examples 1 to 4 were tested, and the results are shown in table 2.
TABLE 2
Figure BDA0003911301180000082
As can be seen from Table 2, the decorative sheets prepared in example 3 according to the invention have a very low gloss (0-3 ℃ C.), a high stretchability and a suitable coating hardness (. Gtoreq.H).
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (7)

1. The color matte coating is characterized by comprising the following components in percentage by mass: 20-25% of difunctional polyurethane acrylic resin, 10-15% of trifunctional polyurethane acrylic resin, 10-20% of hexafunctional polyurethane acrylic resin, 10-15% of active monomer, 1-3% of wax powder, 5-10% of aluminum oxide, 3-4% of auxiliary agent and 20-35% of pigment toner.
2. The color matte coating according to claim 1, wherein the reactive monomer is TPGDA and/or IBOMA.
3. The color matte coating according to claim 1, wherein the auxiliary agent is one or more selected from: byk163, byk110, byk1790, byk333, tego920, and tego410.
4. The color matte paint according to claim 1, wherein the composition of the color matte paint comprises, in mass percent: 20% of difunctional polyurethane acrylic resin, 15% of trifunctional polyurethane acrylic resin, 15% of hexafunctional polyurethane acrylic resin, 10% of active monomer, 2% of wax powder, 10% of aluminum oxide, 3% of auxiliary agent and 25% of pigment toner.
5. The color matte paint according to claim 1, wherein the composition of the color matte paint comprises, in mass percent: 20% of difunctional polyurethane acrylic resin, 14% of trifunctional polyurethane acrylic resin, 10% of hexafunctional polyurethane acrylic resin, 9% of active monomer TPGDA, 3% of active monomer IBOMA, 1% of wax powder, 5% of alumina, 3% of auxiliary agent and 35% of pigment toner.
6. Use of a colour matte coating according to any one of claims 1 to 5 for the preparation of a colour matte decorative sheet with a three-dimensional texture.
7. The use of claim 6, wherein the substrate sheet of the colour matt decorated sheet with three-dimensional grains is one or more selected from the group consisting of: density boards, chipboards, reed boards, and foam boards.
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CN110358438A (en) * 2019-07-12 2019-10-22 江苏宏泰高分子材料有限公司 One kind having imitative anodic oxidation effect colored paint UV dull finishing coat and its application

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DE4439350C3 (en) * 1994-10-11 2000-06-15 Alkor Gmbh Process for the production of a sheet-like carrier material coated with UV-curable lacquer
AU2011285153A1 (en) * 2010-07-29 2013-03-14 Evonik Rohm Gmbh Process for scratch- and abrasion-resistant coating and physical matting of plastics substrates, more particularly polymethyl methacrylate, with nanocomposite coating material
PT3446873T (en) * 2014-01-10 2021-08-10 Dainippon Printing Co Ltd Decorative sheet and decorative plate, and processes for producing same
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CN101210144A (en) * 2006-12-30 2008-07-02 比亚迪股份有限公司 Ultraviolet light solidifying matt coating and preparation method thereof
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