CN115612238A - Polystyrene-polyethylene alloy material and preparation method and application thereof - Google Patents
Polystyrene-polyethylene alloy material and preparation method and application thereof Download PDFInfo
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- CN115612238A CN115612238A CN202211393454.0A CN202211393454A CN115612238A CN 115612238 A CN115612238 A CN 115612238A CN 202211393454 A CN202211393454 A CN 202211393454A CN 115612238 A CN115612238 A CN 115612238A
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/04—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to rubbers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/08—Polymer mixtures characterised by other features containing additives to improve the compatibility between two polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2207/00—Properties characterising the ingredient of the composition
- C08L2207/06—Properties of polyethylene
- C08L2207/062—HDPE
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2207/00—Properties characterising the ingredient of the composition
- C08L2207/06—Properties of polyethylene
- C08L2207/066—LDPE (radical process)
Abstract
The invention discloses a polystyrene-polyethylene alloy material and a preparation method and application thereof. The alloy material comprises the following components: 30-70 parts of polystyrene resin; 20-60 parts of polyethylene resin; 5-20 parts of a compatilizer; 2-8 parts of a filler; 0.1-5 parts of nucleating agent; 0-1.5 parts of processing aid; wherein the polyethylene resin is a mixture of a low-density polyethylene resin and a high-density polyethylene resin in a weight ratio of 1; the weight ratio of the compatilizer first compatilizer to the compatilizer second compatilizer is 4; the first compatilizer is styrene-butadiene-styrene block copolymer and/or hydrogenated styrene-butadiene block copolymer, and the second compatilizer is polystyrene grafted maleic anhydride copolymer and/or maleic anhydride grafted polyethylene copolymer. The alloy material has good tensile strength and good solvent resistance.
Description
Technical Field
The invention belongs to the technical field of engineering plastics, and particularly relates to a polystyrene-polyethylene alloy material as well as a preparation method and application thereof.
Background
Polystyrene has developed into a world's important polymer commodity with wide applications in the automotive, appliance, electrical, furniture, household, telecommunications, electronics, computer, disposable, medical, packaging and entertainment markets. However, polystyrene belongs to an amorphous polymer, and a molecular chain is in an undisturbed Gaussian coil state, so that a larger free volume exists in the molecular chain, the polystyrene is easily corroded by an external solvent, and application risks such as swelling, cracking and the like occur; the polyethylene molecular chains crystallize under proper conditions to form crystals; molecular chains are regularly arranged to form a crystal region with dense molecules, and the crystal region has higher solvent corrosion resistance; the solvent resistance can be improved by melt blending polystyrene-polyethylene alloy.
However, due to the difference of molecular structures, the compatibility between polystyrene and polyethylene is poor, and the difference of processability is obvious, and in the prior art CN 104098865A, a polystyrene-polyethylene alloy material is disclosed, which has a low tensile strength although the solvent resistance of the alloy material is effectively improved, and is very easy to deform during the molding and reprocessing process, thereby affecting the use performance of the alloy material. Therefore, it is required to develop a polystyrene-polyethylene alloy material having high tensile strength and good solvent resistance.
Disclosure of Invention
The invention aims to overcome the defect that a polystyrene-polyethylene alloy material in the prior art cannot simultaneously have good mechanical property and solvent resistance, and provides a polystyrene-polyethylene alloy material with high tensile strength and good solvent resistance.
The invention also aims to provide a preparation method of the polystyrene-polyethylene alloy material.
The invention also aims to provide application of the polystyrene-polyethylene alloy material in preparing household appliance and automobile materials.
In order to achieve the purpose, the invention is realized by the following technical scheme:
a polystyrene-polyethylene alloy material comprises the following components in parts by weight:
wherein the polyethylene resin is a mixture of low-density polyethylene resin and high-density polyethylene resin, and the weight ratio of the low-density polyethylene resin to the high-density polyethylene resin is 1-1; the compatilizer is a mixture of a first compatilizer and a second compatilizer, and the weight ratio of the first compatilizer to the second compatilizer is 4;
the first compatilizer is a styrene-butadiene-styrene block copolymer and/or a hydrogenated styrene-butadiene block copolymer, and the second compatilizer is a polystyrene grafted maleic anhydride copolymer and/or a maleic anhydride grafted polyethylene copolymer.
The invention unexpectedly discovers that polystyrene is used as a base material, low-density polyethylene resin and high-density polyethylene resin are selected for compounding, the processability and the lower melting temperature of the low-density polyethylene resin and the high crystallinity and the higher melting temperature of the high-density polyethylene resin are better utilized, and the low-density polyethylene resin is firstly melted to form a melting initiation area in the process of melt blending to promote the melting of the high-density polyethylene resin, so that the melting temperature of the polystyrene-polyethylene alloy is lower, the polystyrene-polyethylene alloy has better mechanical property, and the solvent resistance of the polystyrene-polyethylene alloy material is improved.
By adopting the compatilizer for compounding, the compatibility of the system can be effectively improved, and the mechanical property is good when the solvent resistance is good; the first compatilizer contains a polystyrene section and a butadiene section, so that the compatibility of polystyrene and polyethylene can be effectively improved, the interface strength is improved, the second compatilizer contains a reactive group, the compatibility of the filler and a matrix can be improved, the filler can migrate to the interface, and the filler can be uniformly distributed in the alloy material; when the weight ratio of the first compatibilizer to the second compatibilizer is too high, the dispersion is not uniform and the processability is poor; when the weight ratio of the first compatilizer to the second compatilizer is too low, part of the second compatilizer coated filler is dispersed in one phase of the first compatilizer coated filler to form micelles, so that stress concentration points are caused, and the mechanical property of the alloy material is poor. Therefore, the alloy material can have better mechanical property and good solvent resistance by controlling the weight ratio of the compatilizer compound to the polyethylene resin compound.
Preferably, the weight ratio of the first compatilizer to the second compatilizer is 3.
Preferably, the weight ratio of the low-density polyethylene resin to the high-density polyethylene resin is 2.
Preferably, the polystyrene resin is high impact polystyrene.
Preferably, the polystyrene resin has a melt index of 4g/10min to 13g/10min.
Preferably, the polystyrene resin has a melt index determination standard of ASTM D1238-2010.
Preferably, the polystyrene resin has a melt index measured at a temperature of 200 ℃ and a measured weight of 5kg.
Preferably, the low density polyethylene resin has a melt index of 1.5 to 50.0g/10min.
Preferably, the low density polyethylene resin has a melt index determination standard of ASTM D1238-2010.
Preferably, the low density polyethylene resin has a melt index measured at 190 ℃ and a measured weight of 2.16kg.
Preferably, the high density polyethylene resin has a melt index of 0.1 to 50.0g/10min.
Preferably, the high density polyethylene resin has a melt index determination standard of ASTM D1238-2010.
Preferably, the high density polyethylene resin has a melt index measured at 190 ℃ and a measured weight of 2.16kg.
Preferably, the filler is one or more of calcium carbonate, barium sulfate or talcum powder.
In the present invention, nucleating agents known in the art may be selected. Preferably, the nucleating agent is one or more of amides, phosphates and hydrazide compounds.
Specifically, the amide nucleating agent is one or more of polyethylene diamine oxalic acid, polysebadiamine terephthalic acid, polysebadiamine isophthalic acid, polyazelaine diamine terephthalic acid or polyazelaine diamine isophthalic acid.
Specifically, the phosphate nucleating agent is one or more of sodium phenylphosphinate, sodium 2,2 '-methylene-bis (4, 6-di-tert-butylphenyl) phosphate or bis [2,2' -methylene-bis (4, 6-di-tert-butylphenyl) ] phosphate.
Specifically, the hydrazide compound is phenyl substituted dihydrazide and/or aliphatic chain dihydrazide.
Preferably, the processing aid is an antioxidant and/or a lubricant.
Preferably, the antioxidant is one or more of hindered phenol antioxidant, phosphite antioxidant or thioester antioxidant.
Specifically, the hindered phenol antioxidant is one or more of N, N' -hexamethylene bis (3, 5-di-tert-butyl-4-hydroxy hydrocinnamamide), pentaerythritol tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ], triethylene glycol bis-3- (3-tert-butyl-4-hydroxy-5-methylphenyl) propionate, N-octadecyl beta- (4-hydroxy-3, 5-di-tert-butylphenyl) propionate or spiroglycol bis [ beta- (3-tert-butyl-4-hydroxy-5-methylphenyl) propionate ].
Specifically, the phosphite antioxidant is 2, 4-di-tert-butylphenol and/or bis (2, 6-di-tert-butyl-4-methylphenyl) pentaerythritol phosphite.
Specifically, the thioester antioxidant is one or more of distearyl thiodipropionate, dilauryl thiodipropionate or pentaerythritol dodecyl dithio.
In the present invention, the lubricant of the prior art can be selected. Preferably, the lubricant is a stearate-based lubricant and/or a polyethylene wax.
Specifically, the stearate lubricant may be one or more of calcium stearate, magnesium stearate, or zinc stearate.
The preparation method of the polystyrene-polyethylene alloy material comprises the following steps:
s1, drying polystyrene resin, polyethylene resin, a compatilizer, a filler, a nucleating agent and a processing aid, uniformly mixing the polystyrene, the compatilizer and a part of the processing aid, melting, blending, extruding and granulating to obtain premixed master batches;
and S2, melting, blending, extruding and granulating the premixed master batch obtained in the step S1, the polyethylene resin, the filler, the nucleating agent and the rest of the processing aid to obtain the polystyrene-polyethylene alloy material.
Preferably, in step s1, the drying temperature for drying is 70 to 90 ℃.
Preferably, in the step s1, the drying time for drying is 3 to 5 hours.
Preferably, in step s1, the temperature of the melt blending is 180 ℃ to 210 ℃.
Preferably, in step s2, the temperature of the melt blending is 170 to 190 ℃.
The application of the polystyrene-polyethylene alloy material in the preparation of refrigerator interior material and automobile door panel material is also within the protection scope of the invention.
Compared with the prior art, the invention has the following beneficial effects:
the invention provides a polystyrene-polyethylene alloy material, which adopts polystyrene as a base material, is added with compound polyethylene resin, and adopts compound compatilizer, so that the prepared alloy material has good mechanical property and better solvent resistance. By regulating the weight ratio of the two compatilizers in the compound compatilizer and the weight ratio of the two polyethylene resins in the polyethylene resin, the tensile strength of the alloy material can be improved, the tensile strength of the prepared alloy material is not lower than 28MPa, the solvent resistance is good, and the tensile strength retention rate is not lower than 90%.
Detailed Description
The present invention is further described in detail below with reference to specific examples, which are provided for illustration only and are not intended to limit the scope of the present invention. The test methods used in the following examples are all conventional methods unless otherwise specified; the materials, reagents and the like used are, unless otherwise specified, commercially available reagents and materials.
The raw materials used in the examples and comparative examples were:
polystyrene resin: PSMA5210, yashide chemical ltd;
polyethylene resin 1: low density polyethylene resin, LDPE 2426H (petro-chemical), available from petrochemical company, ltd, china;
polyethylene resin 2: high density polyethylene resin, HDPE HD5502W, available from Zhonghan petrochemical Co., ltd.;
polyethylene resin 3: low density polyethylene resin, LDPE L705, available from Sumitomo Chemical co, ltd;
polyethylene resin 4: high density polyethylene resin, HDPE 5000S, available from china oil and gas company;
polyethylene resin 5: linear low density polyethylene resin, LLDPE E24065, available from alliance Industries Limited;
first compatibilizer 1: styrene-butadiene-styrene block copolymer, SBS YH-791E, available from the petro-chemicals holy, china;
first compatibilizer 2: hydrogenated styrene-butadiene block copolymer, SEBS G1646V, available from kraton polymers llc;
second compatibilizer 1: polystyrene graft maleic anhydride copolymer, SZ 23110, available from Polyscope polymers BV;
second compatibilizer 2: maleic anhydride-grafted polyethylene copolymer, MC218, available from Nippon Steel science Inc.;
second compatibilizer 3: ethylene-acrylate-glycidyl methacrylate terpolymer, AX8900, available from akoma;
filling: calcium carbonate; nucleating agent: a phosphate nucleating agent; antioxidant: a hindered phenol antioxidant; lubricant: the stearate lubricants are all commercially available; the same filler, nucleating agent, antioxidant and lubricant were used in examples 1 to 17 and comparative examples 1 to 6.
In examples and comparative examples, the polystyrene-polyethylene alloy material was prepared by a method comprising the steps of:
s1, placing polystyrene resin, polyethylene resin, a compatilizer, a filler, a nucleating agent and a processing aid into an oven at 80 ℃ and drying for 4 hours;
s2, uniformly mixing the polystyrene resin dried in the step S1, the toughening agent, the compatilizer and part of the processing aid, carrying out first melt blending at 180-210 ℃, and carrying out first extrusion granulation to obtain premixed master batches;
and S3, carrying out second melt blending and second extrusion granulation on the premixed master batch obtained in the step S2, the polyethylene resin, the filler, the nucleating agent and the residual processing aid at 180 ℃ to obtain the polystyrene-polyethylene alloy material.
The component contents of each example and comparative example are shown in tables 1 to 3.
TABLE 1 formulation (unit: parts by weight) of polystyrene-polyethylene alloy material in examples 1 to 8
In the table: x is the weight ratio of the first compatilizer to the second compatilizer; y is the weight ratio of the low density polyethylene resin to the high density polyethylene resin.
TABLE 2 formulation (unit: parts by weight) of polystyrene-polyethylene alloy material in examples 9 to 17
In the table: x is the weight ratio of the first compatilizer to the second compatilizer; y is the weight ratio of the low density polyethylene resin to the high density polyethylene resin.
The component contents of the respective proportions are shown in table 3.
Comparative examples 1 to 6
TABLE 3 formulation (unit: parts by weight) of the polystyrene-polyethylene alloy materials in comparative examples 1 to 6
In the table: x is the weight ratio of the first compatilizer to the second compatilizer; y is the weight ratio of the low density polyethylene resin to the high density polyethylene resin.
Performance test
The performance of the polystyrene-polyethylene alloy materials prepared in the above examples and comparative examples was tested, and the specific test items and test methods were as follows:
1. test method
(1) And (3) testing tensile strength: according to the test of GB/T1040-2006, the tensile rate is 50mm/min, the dumbbell type test sample, the 5A type test strip: the narrow part has a width of 4mm and a thickness of 3mm;
(2) Solvent resistance test: drawing 150 x 10 x 4 tensile sample bars according to GB/T1040-2006 standard, completely soaking the tensile sample bars in sunflower seed oil for 48 hours with a fixed deformation amount of 5%, wiping off the sunflower seed oil on the surface, then standing for 24 hours, and then carrying out tensile property test;
(3) Tensile strength retention: calculated according to the formula tensile strength retention = tensile strength after solvent resistance test/tensile strength 100%.
2. Test results
The measurement results are shown in Table 4.
TABLE 4 data for the examples and comparative examples
As can be seen from Table 4, the polystyrene-polyethylene alloy material prepared in the invention has tensile strength of not less than 28MPa, good solvent resistance and tensile strength retention of not less than 90%.
Comparing example 2, examples 5 to 6 and example 11, it can be seen that when the weight ratio of the low density polyethylene resin to the high density polyethylene resin is further adjusted to 2 to 3.
As can be seen from comparison of examples 6 to 10, when the weight ratio of the first compatibilizer to the second compatibilizer in the compatibilizers is further adjusted to 3.
From examples 12 to 16, it can be seen that the polystyrene-polyethylene alloy material prepared by compounding different compatibilizers and adopting different low-density polyethylene resin and high-density polyethylene resin has equivalent comprehensive properties.
As can be seen from comparative example 1, when only the low density polyethylene resin is used to improve the solvent resistance of the alloy material, the low density polyethylene resin has low molecular crystallinity, which results in slightly poor solvent resistance of the polystyrene-polyethylene alloy material, and the low density polyethylene resin has short molecular chains and high branching degree, which results in poor compatibility with the polystyrene resin, poor plasticizing uniformity of the system, and poor mechanical properties.
Comparing example 6 with comparative examples 2 to 3, it can be seen that when the weight ratio of the low density polyethylene resin to the high density polyethylene resin is too high, the obtained alloy material has low tensile strength and is very easy to deform during the molding and reprocessing processes, so that the plate material prepared from the polystyrene-polyethylene alloy material is very easy to have defects such as gallbladder folding and deformation during the application process; when the weight ratio of the low-density polyethylene resin to the high-density polyethylene resin is too low, the rigidity of the prepared alloy material is too high, and the ductility of the material is not enough, so that the risk of cracking and the like is easy to occur in the subsequent processing process.
Comparing example 6 with comparative examples 4 to 5, it can be seen that when the weight ratio of the first compatibilizer to the second compatibilizer in the compatibilizers is too low, the compatibility between the polystyrene resin and the polyethylene resin is poor, and the mechanical properties of the material are poor; when the weight ratio of the first compatilizer to the second compatilizer in the compatilizer is too high, the filler is unevenly dispersed in the system, stress concentration points are easily formed, and the mechanical property of the system is poor.
As can be seen from comparative example 6, the linear low density polyethylene resin and the high density polyethylene resin are compounded, because the processability of the linear low density polyethylene resin is poor, the system is not uniformly dispersed in the plasticizing process, and the mechanical property of the system is poor.
As can be seen from the comparative example 7, when the ethylene-acrylate-methacrylate glycidyl ester terpolymer is adopted in the compatilizer for compounding, the compatilizer has poor compatibility with polyethylene resin and polystyrene resin, so that the compatilizer is adhered to the surface of the filler to form micelles, stress concentration points are caused, the integral mechanical property is poor, the defects among molecular chains are large, and the solvent resistance is poor.
It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. This need not be, nor should it be exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
Claims (10)
1. A polystyrene-polyethylene alloy material comprises the following components in parts by weight:
wherein the polyethylene resin is a mixture of low-density polyethylene resin and high-density polyethylene resin, and the weight ratio of the low-density polyethylene resin to the high-density polyethylene resin is 1-1; the compatilizer is a mixture of a first compatilizer and a second compatilizer, the weight ratio of the first compatilizer to the second compatilizer is (4);
the first compatilizer is a styrene-butadiene-styrene block copolymer and/or a hydrogenated styrene-butadiene block copolymer, and the second compatilizer is a polystyrene grafted maleic anhydride copolymer and/or a maleic anhydride grafted polyethylene copolymer.
2. The polystyrene-polyethylene alloy material according to claim 1, wherein the weight ratio of the first compatibilizer to the second compatibilizer is 3.
3. The polystyrene-polyethylene alloy material according to claim 1, wherein the weight ratio of the low density polyethylene resin to the high density polyethylene resin is 2.
4. The polystyrene-polyethylene alloy material according to claim 1, wherein the filler is one or more of calcium carbonate, barium sulfate or talcum powder.
5. The polystyrene-polyethylene alloy material as claimed in claim 1, wherein the nucleating agent is one or more of amides, phosphates and hydrazide compounds.
6. The polystyrene-polyethylene alloy material according to claim 1, wherein the processing aid is an antioxidant and/or a lubricant.
7. The polystyrene-polyethylene alloy material as claimed in claim 6, wherein the antioxidant is one or more of hindered phenol antioxidant, phosphite antioxidant or thioester antioxidant.
8. The polystyrene-polyethylene alloy material according to claim 6, wherein the lubricant is a stearate-based lubricant and/or a polyethylene wax.
9. The method for preparing a polystyrene-polyethylene alloy material according to any one of claims 1 to 8, comprising the steps of:
s1, drying polystyrene resin, polyethylene resin, a compatilizer, a filler, a nucleating agent and a processing aid, uniformly mixing the polystyrene, the compatilizer and a part of the processing aid, melting, blending, extruding and granulating to obtain premixed master batches;
and S2, melting, blending, extruding and granulating the premixed master batch obtained in the step S1, the polyethylene resin, the filler, the nucleating agent and the rest of the processing aid to obtain the polystyrene-polyethylene alloy material.
10. Use of the polystyrene-polyethylene alloy material according to any one of claims 1 to 8 for the preparation of refrigerator liner materials, automobile door panel materials.
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