CN115611556A - Preparation and production method of corundum microporous aeration pipe - Google Patents
Preparation and production method of corundum microporous aeration pipe Download PDFInfo
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- CN115611556A CN115611556A CN202211324202.2A CN202211324202A CN115611556A CN 115611556 A CN115611556 A CN 115611556A CN 202211324202 A CN202211324202 A CN 202211324202A CN 115611556 A CN115611556 A CN 115611556A
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- 229910052593 corundum Inorganic materials 0.000 title claims abstract description 48
- 239000010431 corundum Substances 0.000 title claims abstract description 48
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000002360 preparation method Methods 0.000 title claims abstract description 9
- 238000005273 aeration Methods 0.000 title claims description 17
- 230000005540 biological transmission Effects 0.000 claims abstract description 93
- 238000002156 mixing Methods 0.000 claims abstract description 84
- 239000002994 raw material Substances 0.000 claims abstract description 79
- 230000007246 mechanism Effects 0.000 claims abstract description 77
- 238000005276 aerator Methods 0.000 claims abstract description 23
- 238000012545 processing Methods 0.000 claims abstract description 10
- 238000003756 stirring Methods 0.000 claims description 78
- 238000001914 filtration Methods 0.000 claims description 18
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 15
- 229920000609 methyl cellulose Polymers 0.000 claims description 15
- 239000001923 methylcellulose Substances 0.000 claims description 15
- 235000010981 methylcellulose Nutrition 0.000 claims description 15
- 239000000203 mixture Substances 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims description 13
- 239000000843 powder Substances 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 11
- 239000005995 Aluminium silicate Substances 0.000 claims description 9
- 229920001353 Dextrin Polymers 0.000 claims description 9
- 239000004375 Dextrin Substances 0.000 claims description 9
- 235000012211 aluminium silicate Nutrition 0.000 claims description 9
- 235000019425 dextrin Nutrition 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 9
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 9
- 238000007670 refining Methods 0.000 claims description 9
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 9
- 239000004576 sand Substances 0.000 claims description 8
- 235000013312 flour Nutrition 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 5
- 239000000109 continuous material Substances 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 3
- 239000000835 fiber Substances 0.000 claims description 3
- 238000002791 soaking Methods 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 238000010304 firing Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 description 13
- 230000000694 effects Effects 0.000 description 7
- 238000012546 transfer Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006213 oxygenation reaction Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/28—Polysaccharides or derivatives thereof
- C04B26/285—Cellulose or derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F3/00—Biological treatment of water, waste water, or sewage
- C02F3/02—Aerobic processes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/10—Biological treatment of water, waste water, or sewage
Abstract
The invention relates to the technical field of corundum aerator pipe production, and discloses a preparation and production method of a corundum microporous aerator pipe, wherein raw material mixing and processing equipment comprises a support frame, the bottom of the support frame is fixedly connected with a mixing mechanism, the input end of the mixing mechanism is in transmission connection with a driving mechanism connected with the support frame, and the top of the support frame is fixedly connected with a feeding mechanism connected with the driving mechanism.
Description
Technical Field
The invention relates to the technical field of corundum aeration pipe production, in particular to a preparation and production method of a corundum microporous aeration pipe.
Background
The corundum microporous aerator pipe is specially used for a sewage treatment biochemical tank. The corundum aerator pipe is an economical and effective treatment method for the biochemical treatment of sewage, the factors for improving the biochemical treatment effect are many, one of the main factors is that sufficient dissolved oxygen is required in water, the novel microporous ceramic aerator pipe can ensure that oxygen in air is uniformly diffused into water through a microporous ceramic aerator by the compression of an air blower, and because bubbles are fine, the utilization rate of large oxygen of a gas-liquid contact surface is up to 50 percent, compared with the traditional aeration equipment, the efficiency is improved by 5 times, the operation energy consumption is reduced by 3 times, and the ceramic microporous aerator pipe not only has the technical performance of high efficiency and low consumption, but also has the unique advantages of corrosion resistance, aging resistance and long service life, and is one of the most ideal oxygenation devices.
Present corundum aeration pipe is in process of production, the continuity of production is relatively poor, aeration pipe self intensity of producing simultaneously is lower, the homogeneous degree of trompil is relatively poor, simultaneously when to the mixture between the raw materials in the course of working, some raw materials do not reach the granule mesh number of mixing, mixing efficiency is relatively poor simultaneously, thereby lead to the relatively poor problem of mixed effect of raw materials, thereby influenced the quality of follow-up processing play corundum aeration pipe, simultaneously in mixing process to the raw materials discharge after mixing insufficient, lead to some raw materials to cause the extravagant condition.
Disclosure of Invention
The invention aims to provide a preparation and production method of a corundum microporous aerator pipe, which improves the production efficiency of the aerator pipe and simultaneously improves the mixing effect of raw materials in the production process. Thereby improving the production quality of the aeration pipe and the like.
The purpose of the invention can be realized by the following technical scheme:
the method comprises the following steps:
step one, preparing the following raw materials in parts by weight; 250-600 parts of brown corundum sand, 25-45 parts of methyl cellulose, 15-25 parts of kaolin, 7.5-9 parts of yellow dextrin, 3.5-5.5 parts of flour, 0.1-1 part of silicon oxide micro powder and 4-6 parts of water, and then putting the methyl cellulose and the water into a stirring box 5 to be uniformly stirred, and soaking and standing for 10 minutes after stirring.
And step two, putting the brown corundum sand, the crude fiber, the kaolin, the yellow dextrin, the white powder, the soaked methylcellulose and the silicon oxide micro powder into a feeding box in raw material mixing equipment, filtering through a filter plate in the feeding box, crushing the unqualified filtered raw materials through a crushing roller, stirring and mixing in a mixing box, and introducing the mixture soaked and placed in the mixing box into the mixing box to fully and uniformly mix and process the mixture.
And step three, putting the raw materials mixed in the mixing box in the raw material mixing equipment into a material refining machine for continuous material refining, continuously circulating for refining for 3 times, and uniformly putting the refined raw materials into a pipe extruding machine for pipe extruding.
And step four, directly cutting the just extruded pipe on a workbench into the required size length.
And step five, placing the cut corundum tube in a container prepared in advance, and standing to slowly cool and harden the corundum tube.
And step six, drying the hardened aeration pipe in a drying room, and rotating and turning over the pipe every 2 hours during the drying period to ensure that all aspects of the corundum pipe are completely dried and can be fired in a kiln.
As a further scheme of the invention: the raw materials mixes processing equipment includes the support frame, the bottom fixedly connected with mixing mechanism of support frame, mixing mechanism's input transmission is connected with the actuating mechanism who is connected with the support frame, the top fixedly connected with of support frame has the feed mechanism who is connected with actuating mechanism, the top fixedly connected with of support frame has the rabbling mechanism who is connected with the actuating mechanism transmission.
As a further scheme of the invention: mixing mechanism include with support frame fixed connection's mixing box, fixedly connected with mounting panel in the mixing box, the top of mounting panel is rotated and is connected with the transmission shaft, the outward appearance fixed surface of transmission shaft is connected with the slider, the surface sliding connection of slider has a plurality of installation pieces, and is a plurality of through connecting rod fixed connection between the installation piece, a plurality of puddlers of surface fixed connection of installation piece, the fixed surface of transmission shaft has cup jointed the mounting disc, the first electric telescopic handle of bottom fixedly connected with of mounting disc, the one end of first electric telescopic handle and the top fixed connection of one of them mounting disc, the bottom fixedly connected with second electric telescopic handle of support frame, the one end fixedly connected with of second electric telescopic handle and mixing box sliding connection's apron, the first sealing washer of top fixedly connected with of apron, the seal groove with first sealing washer sliding connection is seted up to the bottom of mixing box, the discharge gate has been seted up to the bottom of apron, the bottom fixedly connected with and the discharge gate sliding connection's of mounting panel seal piece, the bottom fixedly connected with second sealing washer of mounting panel, sliding connection clears up the circle in the mixing box, the transfer line of clearance circle, the bottom fixedly connected with of clearance circle and the apron fixed connection's transfer line.
As a further scheme of the invention: the driving mechanism comprises a driving box fixedly connected with the supporting frame, a first motor is fixedly connected to one side of the driving box, the output end of the first motor is rotatably connected with the driving box through a coupler fixedly connected with, the bottom end of the first rotating shaft is fixedly connected with the top end of the transmission shaft, and a first bevel gear is fixedly sleeved on the outer surface of the first rotating shaft.
As a further scheme of the invention: the feeding mechanism comprises a feeding box fixedly connected with a support frame, a filter plate is connected in the feeding box in a sliding mode, a filtering frame fixedly connected with the feeding box is arranged below the filter plate, two crushing rollers are connected to the filtering frame in a rotating mode, a second motor is fixedly connected to one side of the feeding box, a first gear is fixedly sleeved at the output end of the second motor, a second gear fixedly sleeved with the crushing rollers is connected to the outer surface of the first gear in a meshed mode, a material leakage port is formed in the bottom of the feeding box, a feeding port is formed in the top of the support frame, and one side of the filter plate is in transmission connection with a driving mechanism through a first transmission mechanism.
As a further scheme of the invention: the first transmission mechanism comprises a second rotating shaft which is rotatably connected with the driving box, a second bevel gear which is meshed with the first bevel gear is fixedly sleeved at one end of the second rotating shaft, a transmission plate is fixedly connected at one end of the second rotating shaft, a transmission block is rotatably connected at one side of the transmission plate, a transmission frame is slidably connected on the outer surface of the transmission block, and one side of the transmission frame is fixedly connected with one side of the filter plate through a connecting block.
As a further scheme of the invention: the stirring mechanism comprises a stirring box fixedly connected with the support frame, a stirring shaft is connected in the stirring box in a rotating mode, a discharging pipe is fixedly connected to the bottom of the stirring box, an electromagnetic valve is arranged on the discharging pipe, and one end of the stirring shaft is in transmission connection with the driving mechanism through a second transmission mechanism.
As a further scheme of the invention: second drive mechanism include with agitator tank fixed connection's transmission box, it is connected with the third pivot to rotate in the transmission box, the fixed cover in one end of third pivot has connect first transmission bevel gear, the surface meshing of first transmission bevel gear is connected with the fixed second transmission bevel gear that cup joints with the (mixing) shaft, the surface of third pivot is connected with the first rotation axis of being connected with the agitator tank rotation through belt transmission, the surface of first rotation axis has the second axis of rotation through spline sliding connection, the fixed cover in surface of first rotation axis has first connection dish, one side fixedly connected with third electric telescopic handle of first connection dish, third electric telescopic handle's one end fixedly connected with and the fixed second connection dish that cup joints of second axis of rotation, the fixed cover in one end of second axis of rotation has the third transmission bevel gear who is connected with first bevel gear meshing.
The invention has the beneficial effects that:
(1) Through reasonable raw material ratio, adopt again to adopt mixing apparatus to carry out abundant mixed processing to the raw materials, adopt horizontal rotatory extrusion method again, production corundum aeration pipe that can be quick in succession, production efficiency is high, and the aeration pipe yield is high and the percent opening is even, and self intensity is good, has improved the quality of corundum aeration pipe greatly.
(2) Drive mixing mechanism through actuating mechanism and operate, carry out abundant even mixture with the raw materials of feed mechanism and rabbling mechanism ratio, improved the mixed effect between the raw materials to improved the production quality of corundum aeration pipe greatly, realized automatic continuous production processing simultaneously, the rethread apron, the cooperation of transfer line and clearance circle, realized carrying out thorough discharge to the raw materials after mixing, prevent that the mixing box inner wall from gluing some raw materials and not discharging and causing the waste.
(3) Through the cooperation of feed mechanism, make the raw materials that get into obtain screening and processing of smashing again, make the abundant mesh number of hitting of raw materials that it mixes, improved the quality of raw materials to the quality of aeration pipe has been improved.
(4) The operation of staff has been convenient for through the production and processing of integration, simultaneously through the design of linkage, has reduced the energy resource consumption of equipment to the energy-concerving and environment-protective nature of device has been improved.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a perspective view showing the external structure of the raw material mixing apparatus of the present invention;
FIG. 2 is a front view of the internal structure of the mixing apparatus of the present invention;
FIG. 3 is a side view of the internal structure of the feed box of the present invention;
FIG. 4 is a perspective view of the internal structure of the mixing box of the present invention;
FIG. 5 is a perspective view of the outer structure of the mixing box of the present invention;
fig. 6 is an enlarged view of a in fig. 1 of the present invention.
Fig. 7 is an enlarged view of B of fig. 1 according to the present invention.
In the figure: 1. a support frame; 2. a mixing box; 21. mounting a plate; 22. a drive shaft; 23. a slider; 24. mounting blocks; 25. a stirring rod; 26. installing a disc; 27. a first electric telescopic rod; 28. a second electric telescopic rod; 29. a cover plate; 290. a first seal ring; 291. a sealing groove; 292. a discharge port; 293. a sealing block; 294. a second seal ring; 295. cleaning a ring; 296. a transmission rod; 3. a drive box; 31. a first motor; 32. a first rotating shaft; 33. a first bevel gear; 4. a feeding box; 41. a filter plate; 42. a filter frame; 43. a second motor; 44. a first gear; 45. a second gear; 46. a second rotating shaft; 47. a second bevel gear; 48. a drive plate; 49. a transmission block; 490. a transmission frame; 491. a crushing roller; 5. a stirring box; 51. a stirring shaft; 52. a discharge pipe; 53. a transmission box; 54. a third rotating shaft; 55. a first drive bevel gear; 56. a second drive bevel gear; 57. a first rotating shaft; 58. a second rotating shaft; 59. a first splice tray; 590. a third electric telescopic rod; 591. a second connecting disc; 592. a third drive bevel gear.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
The invention relates to a preparation and production method of a corundum microporous aerator pipe, wherein corundum raw materials comprise the following raw materials in parts by mass: 250 parts of brown corundum sand, 25 parts of methyl cellulose, 15 parts of kaolin, 7.5 parts of yellow dextrin, 3.5 parts of flour, 0.1 part of silicon oxide micro powder and 4 parts of water.
Example two
The invention relates to a preparation and production method of a corundum microporous aerator pipe, wherein corundum raw materials comprise the following raw materials in parts by mass: 300 parts of brown corundum sand, 30 parts of methyl cellulose, 22 parts of kaolin, 8 parts of yellow dextrin, 5 parts of flour, 0.5 part of silicon oxide micro powder and 5 parts of water.
EXAMPLE III
The invention relates to a preparation and production method of a corundum microporous aerator pipe, wherein corundum raw materials comprise the following raw materials in parts by mass: 600 parts of brown corundum, 45 parts of methyl cellulose, 25 parts of kaolin, 9 parts of yellow dextrin, 5.5 parts of flour, 1 part of silicon oxide micro powder and 6 parts of water.
The method comprises the following steps:
step one, preparing the following parts by weight; 250-600 parts of brown corundum sand, 25-45 parts of methyl cellulose, 15-25 parts of kaolin, 7.5-9 parts of yellow dextrin, 3.5-5.5 parts of flour, 0.1-1 part of silicon oxide micro powder and 4-6 parts of water, then putting the methyl cellulose and the water into a stirring box 5, uniformly stirring, soaking and standing for 10 minutes after stirring;
secondly, putting the brown corundum sand, the crude fiber, the kaolin, the yellow dextrin, the white powder, the soaked methylcellulose and the silicon oxide micro powder into a feeding box in raw material mixing equipment, filtering through a filter plate 41 in the feeding box 4, crushing the raw materials which are unqualified in filtering through a crushing roller 491, stirring and mixing the raw materials in a mixing box 2, and simultaneously introducing the mixture soaked and placed in the stirring box 5 into the mixing box 2 to fully and uniformly mix and process the raw materials;
step three, putting the mixed raw materials in the mixing box 2 in the raw material mixing equipment into a material refining machine for continuous material refining, continuously circulating for refining for 3 times, and uniformly putting the refined raw materials into a pipe extruding machine for pipe extruding;
and step four, directly cutting the just extruded pipe on a workbench to the required size and length.
Placing the cut corundum tube in a container prepared in advance, and standing to slowly cool and harden the corundum tube;
and step six, drying the hardened aeration pipe in a drying room, and rotating and turning over the pipe every 2 hours during the drying period to ensure that all aspects of the corundum pipe are completely dried and can be fired in a kiln.
The corundum aerator pipe is produced continuously and quickly by adopting reasonable raw material proportion, adopting mixing equipment to fully mix and process the raw materials and adopting a horizontal rotary extrusion method, has high production efficiency, high finished product rate of the aerator pipe, uniform aperture ratio and good self-strength, and greatly improves the quality of the corundum aerator pipe.
Example four
Referring to fig. 1-7, the raw material mixing and processing equipment includes a support frame 1, a mixing mechanism is fixedly connected to the bottom of the support frame 1, an input end of the mixing mechanism is in transmission connection with a driving mechanism connected to the support frame 1, a feeding mechanism is fixedly connected to the top of the support frame 1 and is in transmission connection with a stirring mechanism connected to the driving mechanism, the raw materials qualified for sieving are added into the mixing mechanism through the feeding mechanism, the mixing mechanism is driven to operate through the driving mechanism, the mixing mechanism is driven to mix the raw materials, the stirring mechanism is driven to stir the methyl cellulose and the water, the stirring mechanism does not drive the stirring mechanism to stir the raw materials for a period of time to enable the raw materials to stand still, the raw materials enter the mixing mechanism after standing for a period of time, and the raw materials are fully and uniformly mixed by the mixing mechanism, so that the mixing efficiency of the raw materials is greatly improved.
EXAMPLE five
Referring to fig. 1, 2, 4 and 5, the driving mechanism includes a driving box 3 fixedly connected to the supporting frame 1, a first motor 31 is fixedly connected to one side of the driving box 3, an output end of the first motor 31 is fixedly connected to a first rotating shaft 32 rotatably connected to the driving box 3 through a coupling, a bottom end of the first rotating shaft 32 is fixedly connected to a top end of the transmission shaft 22, a first bevel gear 33 is fixedly sleeved on an outer surface of the first rotating shaft 32, the first rotating shaft 32 is driven by the first motor 31 to rotate, the transmission shaft 22 of the first rotating shaft 32 rotates, the first rotating shaft 32 drives the first bevel gear 33 to rotate, the mixing mechanism includes a mixing box 2 fixedly connected to the supporting frame 1, a mounting plate 21 is fixedly connected to the inside of the mixing box 2, a top portion of the mounting plate 21 is rotatably connected to the transmission shaft 22, a slider 23 is fixedly connected to an outer surface of the transmission shaft 22, a plurality of mounting blocks 24 are slidably connected to an outer surface of the slider 23, a plurality of mounting blocks 24 are fixedly connected with each other through a connecting rod, a plurality of stirring rods 25 are fixedly connected with the outer surfaces of the mounting blocks 24, mounting discs 26 are fixedly sleeved on the outer surfaces of the transmission shafts 22, a first electric telescopic rod 27 is fixedly connected with the bottoms of the mounting discs 26, one end of the first electric telescopic rod 27 is fixedly connected with the top of one of the mounting discs 26, a second electric telescopic rod 28 is fixedly connected with the bottom of the support frame 1, one end of the second electric telescopic rod 28 is fixedly connected with a cover plate 29 which is slidably connected with the mixing box 2, a first sealing ring 290 is fixedly connected with the top of the cover plate 29, a sealing groove 291 which is slidably connected with the first sealing ring 290 is arranged at the bottom of the mixing box 2, a discharge hole 292 is arranged at the bottom of the cover plate 29, a sealing block 293 which is slidably connected with the discharge hole 292 is fixedly connected with the bottom of the mounting plate 21, and a second sealing ring 294 is fixedly connected with the bottom of the mounting plate 21, sliding connection clearance circle 295 in mixing box 2, the bottom fixedly connected with of clearance circle 295 and apron 29 fixed connection's transfer line 296, it rotates to drive transmission shaft 22 through actuating mechanism, transmission shaft 22 drives installation piece 24 and installation piece 24 through slider 23 and goes up stirring and rotate and stir the raw materials in mixing box 2 and mix, first electric telescopic handle 27 on the mounting disc 26 drives installation piece 24 and reciprocate from top to bottom on slider 23 simultaneously, make puddler 25 on the mounting disc 26 reciprocate, thereby the stirring effect of puddler 25 has been improved, simultaneously through the dislocation of puddler 25 on each mounting disc 26, thereby greatly improve the stirring effect to the raw materials in mixing box 2, after stirring, drive apron 29 downstream through second electric telescopic handle 28, sealed block 293 is not plugging up discharge gate 292 at this moment, the raw materials after the mixing are discharged from discharge gate 292, simultaneously the top of apron 29 is funnel type and is convenient for discharge gate 296, apron 29 drives clearance circle 295 downstream through the transfer line, the raw materials that clearance circle 295 mixes the inner wall of mixing box 2 is convenient for the clearance downwards, thereby discharge the raw materials after the discharge of mixing box 2 prevents to have the waste of raw materials.
EXAMPLE six
Please refer to fig. 1, fig. 2, fig. 3 and fig. 6, the feeding mechanism includes a feeding box 4 fixedly connected to the support frame 1, a filtering plate 41 is slidably connected to the feeding box 4, a filtering frame 42 fixedly connected to the feeding box 4 is disposed below the filtering plate 41, two crushing rollers 491 are rotatably connected to the filtering frame 42, a second motor 43 is fixedly connected to one side of the feeding box 4, a first gear 44 is fixedly sleeved to an output end of the second motor 43, a second gear 45 fixedly sleeved to the crushing rollers 491 is engaged to an outer surface of the first gear 44, a material leakage port is disposed at a bottom of the feeding box 4, a material inlet is disposed at a top of the support frame 1, one side of the filtering plate 41 is drivingly connected to the driving mechanism through a first driving mechanism, each raw material enters the feeding box 4 through a feeding funnel at the top of the feeding box 4, the first driving mechanism drives the filtering plate 41 to reciprocate back and forth, the filtering plate 41 screens the entered raw material, the screened qualified raw material enters the mixing box 2 through the material leakage port and the material inlet through the filtering plate 41, the filtering roller 491 enters the filtering frame 42, the filtering roller 44 rotates the filtering roller to improve the quality of the crushed raw material.
The first transmission mechanism comprises a second rotating shaft 46 which is rotatably connected with the driving box 3, one end of the second rotating shaft 46 is fixedly sleeved with a second bevel gear 47 which is meshed with the first bevel gear 33, one end of the second rotating shaft 46 is fixedly connected with a transmission plate 48, one side of the transmission plate 48 is rotatably connected with a transmission block 49, the outer surface of the sliding transmission block 49 is slidably connected with a transmission frame 490, one side of the transmission frame 490 is fixedly connected with one side of the filter plate 41 through a connecting block, the second bevel gear 47 is driven to rotate through the first bevel gear 33, the second bevel gear 47 drives the second rotating shaft 46 to rotate, the second rotating shaft 46 drives the transmission plate 48 to rotate, the transmission plate 48 drives the transmission block 49 to slide in the transmission frame 490 to drive the transmission frame 490 to reciprocate back and forth, and back reciprocating movements of the filter plate 41 are driven by the transmission frame 490 through the connecting block.
EXAMPLE seven
Please refer to fig. 1, fig. 2 and fig. 7, the stirring mechanism includes a stirring box 5 fixedly connected to the support frame 1, a stirring shaft 51 is rotatably connected to the stirring box 5, a discharging pipe 52 is fixedly connected to the bottom of the stirring box 5, an electromagnetic valve is disposed on the discharging pipe 52, one end of the stirring shaft 51 is in transmission connection with the driving mechanism through a second transmission mechanism, the stirring shaft 51 in the stirring box 5 is driven to rotate through the second transmission mechanism, the stirring shaft 51 stirs the methyl cellulose and the water in the stirring box 5, and the stirred raw material is discharged into the mixing box 2 through the discharging pipe 52.
The second transmission mechanism comprises a transmission box 53 fixedly connected with the stirring box 5, a third rotating shaft 54 is rotatably connected in the transmission box 53, a first transmission bevel gear 55 is fixedly sleeved at one end of the third rotating shaft 54, a second transmission bevel gear 56 fixedly sleeved with the stirring shaft 51 is engaged and connected with the outer surface of the first transmission bevel gear 55, a first rotating shaft 57 rotatably connected with the stirring box 5 is connected with the outer surface of the third rotating shaft 54 through belt transmission, a second rotating shaft 58 is slidably connected with the outer surface of the first rotating shaft 57 through splines, a first connecting disc 59 is fixedly sleeved and connected with the outer surface of the first rotating shaft 57, a third electric telescopic rod 590 is fixedly connected with one side of the first connecting disc 59, a second connecting disc 591 fixedly sleeved and connected with the second rotating shaft 58 is fixedly connected with one end of the third electric telescopic rod 590, a third transmission bevel gear 592 engaged and connected with the first bevel gear 33 is fixedly sleeved and connected with one end of the second rotating shaft 58, the third bevel gear 592 is driven to rotate by the first bevel gear 33, the second rotating shaft 58 is driven to rotate by the third bevel gear 592, the first rotating shaft 57 is driven to rotate by the second rotating shaft 58 through the spline connection with the first rotating shaft 57, the third rotating shaft 54 is driven to rotate by the first rotating shaft 57 through a belt, the stirring shaft 51 is driven to rotate by the third rotating shaft 54 through the first driving bevel gear 55 and the second bevel gear 56, when the stirring shaft 51 is not allowed to be driven to rotate, the second connecting disc 591 is driven to move by the third electric telescopic rod 590 on the first connecting disc 59, the second connecting disc 591 drives the second rotating shaft 58 to move, so that the third bevel transmission gear 592 on the second rotating shaft 58 is not meshed with the first bevel gear 33, the second rotating shaft 58 is not rotated, thereby not driving the stirring shaft 51 to rotate, and realizing the control of stirring of the stirring shaft 51.
The working principle of the invention is as follows: the raw materials enter the feeding box 4 through a feeding hopper at the top of the feeding box 4, then the first transmission mechanism drives the filter plate 41 to move back and forth, the filter plate 41 screens the entered raw materials, the screened qualified raw materials enter the mixing box 2 through the filter plate 41 and the material leakage port and the material inlet, the unqualified raw materials enter the filter frame 42, the second motor 43 drives the first gear 44 to rotate, the first gear 44 drives the second gear 45 to rotate, the second gear 45 drives the crushing roller 491 to rotate, the crushing roller 491 re-crushes the unqualified raw materials, the crushed raw materials are re-filtered through the filter frame 42 and enter the mixing box 2 after being filtered, thereby realizing the screening processing of the raw materials, leading the entered raw materials to meet the production requirements, improving the quality of products, and simultaneously driving the stirring shaft 51 in the stirring box 5 to rotate through the second transmission mechanism, the stirring shaft 51 stirs the methyl cellulose and the water in the stirring box 5, after a period of time, the stirring is not carried out under the control of the second transmission mechanism, then the stirring is carried out for a period of time, after a period of time, the mixture is discharged into the mixing box 2 through the discharge pipe 52, meanwhile, the transmission shaft 22 is driven to rotate by the driving mechanism, the transmission shaft 22 drives the installation block 24 and the installation block 24 to stir and mix the raw materials in the mixing box 2 through the stirring rotation on the sliding block 23, meanwhile, the first electric telescopic rod 27 on the installation disc 26 drives the installation block 24 to reciprocate up and down on the sliding block 23, so that the stirring rod 25 on the installation disc 26 moves up and down, thereby the stirring effect of the stirring rod 25 is improved, meanwhile, the stirring rod 25 on the raw materials in the mixing box 2 is greatly improved through the staggered installation of the stirring rods 25 on the installation discs 26, after the stirring is completed, drive apron 29 downstream through second electric telescopic handle 28, discharge gate 292 is not being plugged up to sealed piece 293 this moment, the raw materials after the mixture is discharged from discharge gate 292, the top of apron 29 is the funnel type discharge gate 292 ejection of compact of being convenient for simultaneously, apron 29 drives clearance ring 295 through transfer line 296 and moves down, the raw materials that clearance ring 295 mixes the 2 inner walls of mixing box is cleared up downwards, thereby be convenient for to the discharge of the raw materials after the mixture, prevent that the raw materials that mixing box 2 inner walls were stained with from discharging and causing the waste.
While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention and should not be taken as limiting the scope of the invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.
Claims (8)
1. The method for preparing and producing a corundum microporous aerator pipe according to claim 1, characterized by comprising the following steps:
step one, preparing the following raw materials in parts by weight; 250-600 parts of brown corundum sand, 25-45 parts of methyl cellulose, 15-25 parts of kaolin, 7.5-9 parts of yellow dextrin, 3.5-5.5 parts of flour, 0.1-1 part of silicon oxide micro powder and 4-6 parts of water, then putting the methyl cellulose and the water into a stirring box 5, uniformly stirring, soaking and standing for 10 minutes after stirring;
step two, putting brown corundum sand, crude fiber, kaolin, yellow dextrin, white powder, well-soaked methylcellulose and silicon oxide micro powder into a feeding box in raw material mixing equipment, filtering through a filter plate in the feeding box, crushing unqualified filtered raw materials through a crushing roller, stirring and mixing in a mixing box, and introducing a mixture soaked and placed in the mixing box into the mixing box to fully and uniformly mix;
step three, putting the raw materials mixed in a mixing box in the raw material mixing equipment into a material refining machine for continuous material refining, continuously circulating for refining for 3 times, and uniformly putting the refined raw materials into a pipe extruding machine for pipe extruding;
step four, directly cutting the extruded pipe on a workbench into the required size length;
placing the cut corundum tube in a container prepared in advance, and standing to slowly cool and harden the corundum tube;
and step six, drying the hardened aeration pipe in a drying room, and rotating and turning over the pipe every 2 hours during the drying period to ensure that all aspects of the corundum pipe are completely dried, and then entering a kiln for firing.
2. The method for preparing and producing a corundum microporous aerator pipe as claimed in claim 1, wherein the raw material mixing and processing equipment comprises a support frame, the bottom of the support frame is fixedly connected with a mixing mechanism, the input end of the mixing mechanism is in transmission connection with a driving mechanism connected with the support frame, the top of the support frame is fixedly connected with a feeding mechanism connected with the driving mechanism, and the top of the support frame is fixedly connected with a stirring mechanism in transmission connection with the driving mechanism.
3. The method for preparing and producing a corundum microporous aerator pipe as claimed in claim 2, wherein the mixing mechanism comprises a mixing box fixedly connected with a support frame, a mounting plate is fixedly connected in the mixing box, a transmission shaft is rotatably connected to the top of the mounting plate, a slider is fixedly connected to the outer surface of the transmission shaft, a plurality of mounting blocks are slidably connected to the outer surface of the slider, a plurality of the mounting blocks are fixedly connected with each other through a connecting rod, a plurality of stirring rods are fixedly connected to the outer surface of the mounting blocks, a mounting plate is fixedly connected to the outer surface of the transmission shaft, a first electric telescopic rod is fixedly connected to the bottom of the mounting plate, one end of the first electric telescopic rod is fixedly connected to the top of one of the mounting plates, a second electric telescopic rod is fixedly connected to the bottom of the support frame, a cover plate is fixedly connected to the end of the second electric telescopic rod and slidably connected to the mixing box, a first sealing ring is fixedly connected to the top of the cover plate, a sealing groove is formed in the bottom of the mixing box, a discharge port is formed in the bottom of the mounting plate, a second sealing ring is fixedly connected to the bottom of the mounting plate, a cleaning ring is slidably connected to the cleaning ring, and a cleaning rod is connected to the cleaning ring.
4. The method for preparing and producing a corundum microporous aerator pipe as claimed in claim 3, wherein the driving mechanism comprises a driving box fixedly connected with the supporting frame, a first motor is fixedly connected to one side of the driving box, the output end of the first motor is fixedly connected with a first rotating shaft rotatably connected with the driving box through a coupling, the bottom end of the first rotating shaft is fixedly connected with the top end of a transmission shaft, and a first bevel gear is fixedly sleeved on the outer surface of the first rotating shaft.
5. The preparation and production method of a corundum microporous aerator pipe as claimed in claim 4, wherein the feeding mechanism comprises a feeding box fixedly connected with a support frame, a filter plate is slidably connected in the feeding box, a filter frame fixedly connected with the feeding box is arranged below the filter plate, two crushing rollers are rotatably connected in the filter frame, a second motor is fixedly connected to one side of the feeding box, a first gear is fixedly sleeved on an output end of the second motor, a second gear fixedly sleeved with the crushing rollers is meshed and connected with an outer surface of the first gear, a material leakage port is formed in the bottom of the feeding box, a feeding port is formed in the top of the support frame, and one side of the filter plate is in transmission connection with a driving mechanism through a first transmission mechanism.
6. The method for preparing and producing a corundum microporous aerator pipe as claimed in claim 5, wherein the first transmission mechanism comprises a second rotating shaft rotatably connected with the driving box, one end of the second rotating shaft is fixedly sleeved with a second bevel gear meshed with the first bevel gear, one end of the second rotating shaft is fixedly connected with a transmission plate, one side of the transmission plate is rotatably connected with a transmission block, the outer surface of the sliding transmission block is slidably connected with a transmission frame, and one side of the transmission frame is fixedly connected with one side of the filter plate through a connecting block.
7. The method for preparing and producing a corundum microporous aerator pipe according to claim 5, wherein the stirring mechanism comprises a stirring tank fixedly connected with the support frame, a stirring shaft is rotatably connected in the stirring tank, a discharging pipe is fixedly connected to the bottom of the stirring tank, an electromagnetic valve is arranged on the discharging pipe, and one end of the stirring shaft is in transmission connection with the driving mechanism through a second transmission mechanism.
8. The method for preparing and producing a corundum microporous aerator pipe as claimed in claim 7, wherein the second transmission mechanism comprises a transmission box fixedly connected with the stirring tank, a third rotating shaft is rotatably connected in the transmission box, a first transmission bevel gear is fixedly sleeved at one end of the third rotating shaft, a second transmission bevel gear fixedly sleeved with the stirring shaft is connected to the outer surface of the first transmission bevel gear in a meshed manner, a first rotating shaft rotatably connected with the stirring tank is connected to the outer surface of the third rotating shaft through belt transmission, a second rotating shaft is slidably connected to the outer surface of the first rotating shaft through splines, a first connecting disc is fixedly sleeved on the outer surface of the first rotating shaft, a third electric telescopic rod is fixedly connected to one side of the first connecting disc, a second connecting disc fixedly sleeved with the second rotating shaft is fixedly connected to one end of the third electric telescopic rod, and a third transmission bevel gear connected to the first bevel gear in a meshed manner is fixedly sleeved at one end of the second rotating shaft.
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| CN202211324202.2A CN115611556B (en) | 2022-10-27 | 2022-10-27 | Preparation and production method of corundum microporous aerator pipe |
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| CN202211324202.2A CN115611556B (en) | 2022-10-27 | 2022-10-27 | Preparation and production method of corundum microporous aerator pipe |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117229037A (en) * | 2023-09-20 | 2023-12-15 | 潮州市红阳陶瓷有限公司 | Wear-resistant pottery clay for ceramic products and preparation method thereof |
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| CN101885604A (en) * | 2010-06-25 | 2010-11-17 | 宜兴市溢洋水工业有限公司 | Method for preparing corundum microporous aerator pipe |
| CN215150367U (en) * | 2021-01-14 | 2021-12-14 | 包头市安顺新型建材有限责任公司 | Building material stirring mixing arrangement |
| CN215506597U (en) * | 2021-08-23 | 2022-01-14 | 傅赛群 | Stirring device for food |
| CN217368171U (en) * | 2021-10-11 | 2022-09-06 | 东莞市义伟岸高分子材料有限公司 | Raw material mixing equipment is used in silica gel production |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101885604A (en) * | 2010-06-25 | 2010-11-17 | 宜兴市溢洋水工业有限公司 | Method for preparing corundum microporous aerator pipe |
| CN215150367U (en) * | 2021-01-14 | 2021-12-14 | 包头市安顺新型建材有限责任公司 | Building material stirring mixing arrangement |
| CN215506597U (en) * | 2021-08-23 | 2022-01-14 | 傅赛群 | Stirring device for food |
| CN217368171U (en) * | 2021-10-11 | 2022-09-06 | 东莞市义伟岸高分子材料有限公司 | Raw material mixing equipment is used in silica gel production |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117229037A (en) * | 2023-09-20 | 2023-12-15 | 潮州市红阳陶瓷有限公司 | Wear-resistant pottery clay for ceramic products and preparation method thereof |
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| CN115611556B (en) | 2023-11-21 |
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