CN115611274A - Method for quickly graphitizing porous carbon material and application thereof - Google Patents

Method for quickly graphitizing porous carbon material and application thereof Download PDF

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CN115611274A
CN115611274A CN202211118755.2A CN202211118755A CN115611274A CN 115611274 A CN115611274 A CN 115611274A CN 202211118755 A CN202211118755 A CN 202211118755A CN 115611274 A CN115611274 A CN 115611274A
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carbon material
porous carbon
chloride
joule heating
cobalt
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CN115611274B (en
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崔志明
卢明佳
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South China University of Technology SCUT
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/90Selection of catalytic material
    • H01M4/92Metals of platinum group
    • H01M4/921Alloys or mixtures with metallic elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/90Selection of catalytic material
    • H01M4/92Metals of platinum group
    • H01M4/925Metals of platinum group supported on carriers, e.g. powder carriers
    • H01M4/926Metals of platinum group supported on carriers, e.g. powder carriers on carbon or graphite
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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    • Y02E60/30Hydrogen technology
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Abstract

The invention discloses a method for rapidly graphitizing a porous carbon material and application thereof. The method comprises the steps of mixing a graphitization catalyst solution with a porous carbon material, and drying after ultrasonic treatment; carrying out ultra-fast Joule heating on the dried mixed material; and (3) carrying out acid washing on the mixed material subjected to the ultra-fast Joule heating to obtain the graphitized carbon material. The preparation process disclosed by the invention is simple and convenient to operate and rapid in reaction, compared with high-temperature calcination in a tubular furnace, the temperature rise and reduction time can be obviously shortened, the energy saving and the production efficiency improvement are facilitated, the pore collapse of the carbon material caused by long-time calcination is avoided, the high specific surface area of the carbon material is reserved, meanwhile, the temperature required by graphitization can be effectively reduced due to the catalytic graphitization effect of the catalyst, the highly graphitized carbon material can be obtained at a low temperature, and the obtained graphitized carbon with the high specific surface area has excellent corrosion resistance in a high potential test of a fuel cell.

Description

Method for quickly graphitizing porous carbon material and application thereof
Technical Field
The invention relates to the technical field of new energy materials, in particular to a method for quickly graphitizing a porous carbon material and application thereof.
Background
The excellent characteristics of high energy conversion efficiency and zero pollution emission (water is a product) of a Proton Exchange Membrane Fuel Cell (PEMFC) make the PEMFC become one of important new energy technologies in the 21 st century. Since most of the catalysts used in fuel cells are platinum and platinum-based alloy catalysts, carbon materials are generally used as carriers for dispersion of the catalysts in order to make the catalysts sufficiently usable. However, the carbon carrier can cause severe carbon corrosion when the fuel cell is started, stopped and operated for a long time in actual operation, so that platinum and platinum-based alloy particles loaded on the carbon carrier are agglomerated, the electrochemical active area is reduced, the performance of the fuel cell is reduced, and the better the performance of the catalyst loaded on the carbon carrier is, the more severe the carbon corrosion is. The graphitized carbon carrier can effectively relieve the carbon corrosion phenomenon caused by the start-stop process of the fuel cell. However, most of the carbon prepared by us is hard carbon, and the graphitization degree needs to be improved. High-temperature calcination is the most commonly used graphitization method, however, the high graphitization usually requires a temperature as high as 2300 ℃, and the heating and cooling process is required, which takes a long time, as in chinese patent 202111243337.1. The method is simple to operate, quick in reaction, capable of greatly shortening preparation time, preventing excessive decomposition morphology collapse of a skeleton of the porous carbon material, effectively reserving high specific surface area of the porous carbon material, and realizing graphitization at low temperature.
Disclosure of Invention
The invention aims to rapidly and efficiently improve the graphitization degree of a porous carbon carrier and improve the carbon corrosion resistance of the porous carbon carrier. Meanwhile, the graphitization degree of the porous carbon carrier is improved, and the porous structure of the porous carbon carrier is kept, so that the porous structure of the porous carbon carrier can be used for reducing the time-limited-domain catalyst at high temperature, the agglomeration of the catalyst is prevented, and the dispersion of the catalyst is facilitated.
In order to overcome the defects that the prior art needs high temperature higher than 2000 ℃, needs long time for heating and cooling, and is easy to collapse a porous structure, the invention aims to provide a method for rapidly graphitizing a porous carbon material and application thereof (relieving carbon corrosion of a fuel cell).
The object of the present invention is achieved by the following means.
A method for rapidly graphitizing a porous carbon material comprises the following steps:
(1) Mixing a graphite catalyst solution with a porous carbon material, and drying after ultrasonic treatment (the graphite catalyst is fully adsorbed in the carbon material);
(2) Carrying out ultra-fast Joule heating on the dried mixed material obtained in the step (1);
(3) And (3) carrying out acid cleaning (metal particles generated by etching reaction) on the mixed material subjected to the ultra-fast Joule heating in the step (2) to obtain the graphitized porous carbon material.
Preferably, in the step (1), the solvent of the graphitization catalyst solution is water or an organic solvent; further preferably, the organic solvent is ethanol or isopropanol.
Preferably, the graphitization catalyst in the step (1) is a metal salt or boric acid; further preferably, the metal salt is at least one of cobalt chloride, manganese chloride, ferric chloride, nickel chloride, copper chloride, zinc chloride, ferric nitrate, cobalt nitrate, nickel nitrate, manganese nitrate, copper nitrate, ferric acetate, nickel acetate, cobalt acetylacetonate and ferric acetylacetonate;
preferably, the concentration of the graphitization catalyst solution in the step (1) is 0.3-5g/ml.
Preferably, the mass ratio of the graphitization catalyst to the porous carbon material in the step (1) is (0.5-10): 1.
Preferably, the ultrasonic time of the step (1) is 0.5-24h, and the ultrasonic power is 50-200w. The drying treatment is freeze drying or air blast drying or infrared lamp drying. The temperature of a cold well required by freeze drying is 60 ℃ below zero to 40 ℃ below zero, the freezing time is 2 to 6 hours, and the vacuumizing time is 8 to 24 hours. The temperature required by the forced air drying is 40-80 ℃, and the required time is 12-24h. The power of the infrared lamp is 50-100w, and the drying time is 12-24h.
Preferably, the porous carbon material in the step (1) is at least one of porous carbons.
Further preferably, the porous carbon material in step (1) can be commercial carbon black such as XC-72, BP2000, ketjen black, etc., and can also be at least one of porous carbon in hollow carbon spheres, bowl-shaped carbon, porous hard carbon, biomass-derived carbon, MOF-derived carbon;
preferably, the porous carbon material in the step (1) is in a block shape or a powder shape; the porous carbon material is powdery, and the mixed solution containing the graphite catalyst and the porous carbon material is added into a support carrier device for ultrafast Joule heating after being dried. The material of the support carrier device can be carbon paper, carbon cloth, graphite paper and the like.
Preferably, in the step (2), the voltage for the ultra-fast joule heating is 10-40V, the current is 10A-60A, and the heating time is 20s-10min; the ultra-rapid joule heating is performed in an inert gas atmosphere.
Further preferably, in the step (2), the voltage for the ultra-fast joule heating is 20-40V, the current is 20A-50A, and the heating time is 20s-100s; the inert gas is argon.
Preferably, in the step (3), the acid for acid washing is at least one of dilute sulfuric acid, dilute nitric acid, dilute hydrochloric acid and dilute acetic acid, and the concentration is 0.3-4mol/L; the pickling time is 6-24h, and the pickling temperature can be 30-80 ℃.
The graphitized carbon material obtained by the method is applied to the preparation of a fuel cell catalyst.
Preferably, the method comprises the following steps: and (2) impregnating the graphitized carbon material with chloroplatinic acid and a non-noble metal salt solution (wherein the concentration of the chloroplatinic acid is 0.193 mol/L), and performing freeze drying and annealing reduction on the high-temperature hydrogen-argon mixed gas to obtain the carbon-supported platinum-based catalyst of the fuel cell. The high-temperature annealing temperature is 500-900 ℃, and the time is 2-12h; the volume fraction of the hydrogen in the hydrogen-argon mixed gas is 5-20%.
Further preferably, the non-noble metal salt is at least one of cobalt nitrate, cobalt chloride, cobalt sulfate, cobalt acetate, cobalt acetylacetonate, nickel nitrate, ferric nitrate, zinc chloride, ferric chloride, manganese chloride and chromium chloride.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, a simple, rapid and efficient Joule heating method is adopted to prepare the highly graphitized porous carbon carrier, the graphitized catalyst, the porous carbon and other carbon materials are fully impregnated, and after drying, the metal particles are removed by ultra-rapid Joule heating and acid washing, so that the highly graphitized carbon carrier is obtained. The method can be used for quickly preparing the highly graphitized carbon carrier, long-time high-temperature calcination is not needed, the reaction time is effectively shortened, the preparation efficiency is improved, and the quick temperature rise is favorable for retaining the pore structure of the carbon material, so that the porous structure of the carbon carrier can be utilized to reduce the time-limited catalyst at high temperature, the agglomeration of the catalyst is prevented, and the dispersion of the catalyst is favorable. The graphitization can be realized at low temperature through the catalytic action of the transition metal, which is beneficial to saving energy.
Drawings
Fig. 1 is a schematic view of a joule-heated support carrier device of example 1.
Fig. 2 is an XRD comparison pattern of the porous hard carbons of different graphitization degrees and the non-graphitization degree prepared in examples 4-6.
Fig. 3 is a raman comparison graph of porous hard carbons of different graphitization degrees and non-graphitized porous hard carbons prepared in examples 4-6.
FIG. 4 shows the graphitized hard carbon and untreated hard carbon supported intermetallic compound Pt prepared in example 7 3 XRD contrast pattern of Co.
FIG. 5 is the graphitized hard carbon, untreated hard carbon-supported intermetallic compound Pt prepared in example 7 3 Comparison of redox performance before and after high potential accelerated aging test of Co and JM Pt/C.
Detailed Description
The present invention will be described in further detail with reference to specific examples, but the embodiments of the present invention are not limited thereto, and the process parameters specifically noted may be performed with reference to conventional techniques.
Example 1
(1) Adding 1g of ferric chloride hexahydrate into 3ml of water, fully dissolving, adding 500mg of XC-72, fully soaking and ultrasonically treating for 10 hours, and freeze-drying;
(2) Putting the sample obtained in the step (1) into an ultra-fast heating supporting carrier device, as shown in figure 1. Setting constant current at 20A, voltage at 40V and time at 50s, and carrying out ultra-fast Joule heating in argon atmosphere;
(3) And (3) taking the sample subjected to Joule heating in the step (2) out of the supporting device, immersing the sample into 2M dilute hydrochloric acid solution, carrying out acid washing for 10h, then filtering, washing the sample to be neutral by deionized water, and then drying the sample at 60 ℃ to obtain the highly graphitized XC-72.
Example 2
(1) Adding 1g of iron acetate into 3ml of water, fully dissolving, adding 500mgBP2000, fully soaking and ultrasonically treating for 10 hours, and freeze-drying;
(2) Putting the sample obtained in the step (1) into an ultra-fast heating support carrier device. Setting constant current at 20A, voltage at 40V and time at 50s, and carrying out ultra-fast Joule heating in argon atmosphere;
(3) And (3) ultrasonically treating the sample subjected to Joule heating in the step (2) from a carbon support, immersing the sample into 0.5M dilute hydrochloric acid solution, carrying out acid washing for 10 hours, then filtering, washing the sample to be neutral by deionized water, and then drying the sample at 60 ℃ to obtain the highly graphitized BP2000.
Example 3
(1) Adding 1g of manganese chloride tetrahydrate into 3ml of water, fully dissolving, adding 1g of Ketjen black, fully soaking and ultrasonically treating for 10 hours, and freeze-drying;
(2) Putting the sample obtained in the step (1) into an ultra-fast heating support carrier device. Setting constant current to be 20A, voltage to be 40V and time to be 50s, and carrying out ultra-fast Joule heating in an argon atmosphere;
(3) And (3) ultrasonically treating the sample subjected to Joule heating in the step (2) from a carbon support, immersing the sample into 0.5M dilute hydrochloric acid solution, carrying out acid washing for 10 hours, filtering, washing the sample to be neutral by deionized water, and drying the sample at 60 ℃ to obtain the highly graphitized Ketjen black.
Example 4
(1) 100mg of porous hard carbon material was placed in an ultra-fast heating support carrier device. Setting constant current at 10A, voltage at 10V and time at 50s, and carrying out ultra-fast Joule heating in argon atmosphere;
(2) And (2) immersing the sample subjected to Joule heating in the step (1) into a 0.5M dilute sulfuric acid solution, carrying out acid washing for 10h, then filtering, washing with deionized water to be neutral, and then drying at 60 ℃ to obtain the treated hard carbon.
Example 5
(1) Adding 50mg of ferric chloride hexahydrate into 3ml of water, fully dissolving, adding 100mg of porous hard carbon, fully soaking and ultrasonically treating for 10 hours, and freeze-drying;
(2) Putting the sample obtained in the step (1) into an ultra-fast heating support carrier device. Setting constant current to be 10A, voltage to be 10V and time to be 50s, and carrying out ultra-fast Joule heating in an argon atmosphere;
(3) And (3) immersing the sample subjected to Joule heating in the step (2) into a 0.5M dilute sulfuric acid solution, carrying out acid washing for 10 hours, then filtering, washing to be neutral by using deionized water, and then drying at 60 ℃ to obtain the treated hard carbon.
Example 6
(1) Adding 100mg of ferric chloride hexahydrate into 3ml of water, fully dissolving, adding 100mg of porous hard carbon, fully soaking and ultrasonically treating for 10 hours, and freeze-drying;
(2) Putting the sample obtained in the step (1) into an ultra-fast heating support carrier device. Setting constant current at 20A, voltage at 40V and time at 50s, and carrying out ultra-fast Joule heating in argon atmosphere;
(3) And (3) immersing the sample subjected to Joule heating in the step (2) into a 0.5M dilute sulfuric acid solution, carrying out acid washing for 10h, then filtering, washing to be neutral by using deionized water, and then drying at 60 ℃ to obtain the highly graphitized porous hard carbon.
Fig. 2 is an XRD comparison pattern of hard carbon of different graphitization degree and non-graphitization degree prepared in example 4, example 5, and example 6. Fig. 3 is a raman comparison graph of porous hard carbons with different graphitization degrees and non-graphitization porous hard carbons prepared in example 4, example 5, and example 6.
As can be seen from fig. 2, the diffraction angle of the (002) crystal plane of the untreated hard carbon is about 25 degrees, and is a relatively wide large-bump diffraction peak, which indicates that the diffraction angle is amorphous carbon, and the hard carbon after graphitization has a strong diffraction peak near 26.2 degrees, which indicates that the material has undergone significant graphitization. Meanwhile, as can be seen from the raman chart of fig. 3, id/Ig =0.6 of the hard carbon obtained in example 6 after graphitization indicates that the order degree of the carbon material is increased and the graphitization degree is enhanced. And the hard carbon which is not graphitized Id/Ig =1.03, has higher defect degree and lower graphitization degree.
Example 7
(1) Adding 2g of ferric chloride hexahydrate into 3ml of water, fully dissolving, adding 2g of porous hard carbon, fully soaking and ultrasonically treating for 10 hours, and freeze-drying;
(2) Putting the sample obtained in the step (1) into an ultra-fast heating support carrier device. Setting constant current at 20A, voltage at 40V and time at 50s, and carrying out ultra-fast Joule heating in argon atmosphere;
(3) And (3) taking out the sample subjected to joule heating in the step (2), immersing the sample in 0.5M dilute sulfuric acid solution, carrying out acid washing for 10 hours, then filtering, washing the sample to be neutral by using deionized water, and then drying the sample at 60 ℃ to obtain the highly graphitized hard carbon.
(4) Dipping the sample obtained in the step (3) in chloroplatinic acid and cobalt salt, and obtaining a load intermetallic compound Pt through freeze drying and high-temperature annealing (750 ℃, 2h,5 ℃/min) 3 Highly graphitized carbon composites of Co and their use in fuel cell high potential corrosion resistance tests. (untreated porous carbon-supported intermetallic compound Pt 3 The preparation method of Co is the same as the step (4)).
FIG. 4 shows the graphitized porous carbon and untreated porous carbon loaded intermetallic compound Pt prepared in example 7 3 XRD pattern of Co. From XRD, pt can be seen 3 Co is successfully synthesized, and the prepared Pt can be obtained through a half-peak width and a Xiele formula 3 Co particles are very small, which indicates that the graphitized porous carbon still keeps an excellent pore channel structure and can still effectively disperse the catalyst in the high-temperature reduction process, which is beneficial to the increase of the electrochemical active area of the catalyst and the improvement of the oxidation reduction performance.
FIG. 5 shows high potentials (1-1) of the porous carbon (hard carbon) loaded intermetallic compounds Pt3Co (wherein the Pt3Co content is 20%) and JM Pt/C (JM Pt/C from Johnson Matthey, USA, wherein the Pt content is 20%) before and after graphitization prepared in example 75V) comparison of Linear Sweep Voltammetry (LSV) performance before and after accelerated aging test (ADT). According to the LSV performance comparison graph, the porous carbon loaded intermetallic compound Pt before and after graphitization 3 The catalytic performance of Co is better than that of JM Pt/C, but the redox performance of the non-graphitized porous carbon-based catalyst is reduced by 58mV after ten thousand cycles of high-potential accelerated aging test, and the graphitized Pt 3 The redox performance of the Co catalyst was attenuated by only 5mV and that of commercial JM Pt/C by 10mV, showing superior corrosion resistance to commercial Pt-C.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. The above description of the embodiments is only intended to facilitate the understanding of the method of the invention and its core idea. It should be noted that, for those skilled in the art, without departing from the principle of the present invention, it is possible to make various improvements and modifications to the present invention, and those improvements and modifications also fall within the scope of protection of the claims of the present invention, and are implemented in other embodiments. Therefore, the present invention will not be limited to these embodiments.

Claims (10)

1. A method for rapidly graphitizing a porous carbon material is characterized by comprising the following steps:
(1) Mixing the graphitized catalyst solution with a porous carbon material, and drying after ultrasonic treatment;
(2) Carrying out ultra-fast Joule heating on the dried mixed material obtained in the step (1);
(3) And (3) carrying out acid washing on the mixed material subjected to the ultra-fast Joule heating in the step (2) to obtain the graphitized carbon material.
2. The method according to claim 1, wherein in the step (1), the porous carbon material is at least one of porous carbon, and the solvent of the graphitization catalyst solution is water or an organic solvent; the graphitizing catalyst is metal salt or boric acid; the concentration of the graphitization catalyst solution is 0.3-5g/ml.
3. The method of claim 2, wherein the metal salt is at least one of cobalt chloride, manganese chloride, ferric chloride, nickel chloride, copper chloride, zinc chloride, ferric nitrate, cobalt nitrate, nickel nitrate, manganese nitrate, copper nitrate, ferric acetate, nickel acetate, cobalt acetylacetonate, and ferric acetylacetonate;
the organic solvent is ethanol or isopropanol.
4. The method according to claim 1, wherein the mass ratio of the graphitization catalyst to the porous carbon material in step (1) is (0.5-10): 1.
5. The method according to claim 1, wherein the time of the ultrasound in the step (1) is 0.5-24h; the drying treatment is freeze drying or forced air drying or infrared lamp drying;
the porous carbon material in the step (1) is blocky or powdery; the porous carbon material is in a powder shape, and is added into a support carrier device for ultrafast Joule heating after being dried.
6. The method according to claim 1, wherein in the step (2), the voltage for the ultra-fast joule heating is 10-40V, the current is 10A-60A, and the time is 20s-10min; the ultra-rapid joule heating is performed in an inert gas atmosphere.
7. The method according to claim 1, wherein in the step (3), the acid to be acid-washed is at least one of dilute sulfuric acid, dilute nitric acid, dilute hydrochloric acid and dilute acetic acid, and the concentration is 0.3-4mol/L; the pickling time is 6-24h, and the temperature is 30-80 ℃.
8. Use of the graphitized carbon material obtained by the process of any one of claims 1 to 7 in the preparation of a fuel cell catalyst.
9. Use according to claim 8, characterized in that it comprises the following steps: and (3) impregnating the graphitized carbon material with chloroplatinic acid and a non-noble metal salt solution, and performing freeze drying and high-temperature annealing to obtain the fuel cell catalyst.
10. The use according to claim 9, wherein the non-noble metal salt is at least one of cobalt nitrate, cobalt chloride, cobalt sulfate, cobalt acetate, cobalt acetylacetonate, nickel nitrate, ferric nitrate, zinc chloride, ferric chloride, manganese chloride and chromium chloride.
CN202211118755.2A 2022-09-14 2022-09-14 Rapid graphitization method for porous carbon material and application thereof Active CN115611274B (en)

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