Disclosure of Invention
The invention aims at solving the existing problems and provides a preparation method of a mercury removal agent with a desulfurization effect.
The invention is realized by the following technical scheme:
The invention aims to provide a preparation method of a mercury removal agent with a desulfurization effect, which aims to solve the defects in the prior art.
The technical scheme adopted by the invention is as follows:
the preparation method of the mercury removal agent with the desulfurization effect comprises the following steps:
(1) Sequentially adding alumina monohydrate and water into a stirrer, and uniformly stirring to obtain a suspension;
(2) Dropwise adding a nitric acid solution into the suspension, regulating the pH to 5.5, stopping dropwise adding the nitric acid solution, regulating the temperature to 80 ℃, and carrying out heat preservation and stirring for 40min to obtain a sol solution;
(3) Adding nano bentonite into the sol solution, and performing ultrasonic dispersion treatment for 10min to obtain a mixed sol solution;
(4) Spray drying the mixed sol solution to obtain a composite carrier;
(5) Activating the composite carrier:
firstly, preparing an activating solution, then adding a composite carrier into the activating solution, adjusting the temperature to 70-80 ℃, preserving the heat for 10 hours, then filtering, washing with clear water to be neutral, and drying to constant weight to obtain the activating carrier;
(6) Sequentially adding the activated carrier and the basic copper carbonate solution into a vacuum impregnation reaction kettle, carrying out vacuum impregnation treatment for 1-2 hours, and then carrying out suction filtration to obtain an impregnated body;
(7) Drying the impregnated body to obtain a dried body;
(8) And (3) placing the dried body in a crucible, roasting for 40-50min, and naturally cooling to room temperature.
As a further technical scheme: the mixing mass ratio of the alumina monohydrate to the water is 1:10-12.
As a further technical scheme: the mass fraction of the nitric acid solution is 1.5%.
As a further technical scheme: the mixing mass ratio of the sol solution to the nanometer bentonite is 15:1, a step of;
the nanometer bentonite is treated by a coupling agent.
As a further technical scheme: the coupling agent treatment is as follows:
Preparing an organosilane coupling agent solution with the mass fraction of 10%;
Nanometer bentonite is prepared according to the following proportion of 1: adding 10 mass ratio into organosilane coupling agent solution, adjusting temperature to 85 ℃, preserving heat and stirring for 2 hours, carrying out suction filtration, washing to neutrality, and drying to constant weight.
As a further technical scheme: the preparation method of the activating solution comprises the following steps:
Sequentially adding 1,3, 5-trimesic acid and maleic anhydride into deionized water, and uniformly stirring to obtain an activating solution;
The mixing mass ratio of the 1,3, 5-trimesic acid, the maleic anhydride and the deionized water is 3-5:1:30.
As a further technical scheme: the mixing mass ratio of the activating carrier to the basic copper carbonate solution is 1:20-30 parts;
the concentration of the basic copper carbonate solution is 1.2mol/L.
As a further technical scheme: the vacuum impregnation temperature was 68 ℃.
As a further technical scheme: the vacuum degree of the vacuum impregnation was 0.25Pa.
The composite carrier prepared by the invention can be soaked by the impregnating solution more quickly due to the porous structural characteristic, and capillary force generated in the composite carrier in the impregnating process can ensure that the impregnating solution enters all porous structures, so that active ingredients are fully and uniformly dispersed in the composite carrier, the prepared mercury removal agent can be fully contacted with a medium to be treated, the mercury removal efficiency and the desulfurization efficiency are greatly improved, and the mercury removal agent prepared by the invention has higher mechanical stability, does not generate dust pollution to the environment, and can maintain good mercury removal and desulfurization stability even under a special high-pressure high-humidity environment.
The composite carrier prepared by the sol spraying method can obviously improve the specific surface area and the adsorption capacity of the composite carrier, and has higher removal efficiency for elemental mercury.
Through the activation treatment, the microstructure of the composite carrier can be obviously improved by activation, the adsorption capacity of the active site of the surface of the composite carrier to mercury is improved, and the catalyst has obvious promotion effect on the mercury removal and desulfurization efficiency.
Compared with the prior art, the invention has the following advantages:
The mercury removal agent prepared by the method has excellent structural stability, can be suitable for being used in various complex environments, has excellent mercury removal efficiency, has excellent desulfurization efficiency, can remove mercury and sulfur at the same time, greatly reduces the content of mercury and sulfur in treated substances, and reduces the pollution to the environment.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely, and it is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The preparation method of the mercury removal agent with the desulfurization effect comprises the following steps:
(1) Sequentially adding alumina monohydrate and water into a stirrer, and uniformly stirring to obtain a suspension;
(2) Dropwise adding a nitric acid solution into the suspension, regulating the pH to 5.5, stopping dropwise adding the nitric acid solution, regulating the temperature to 80 ℃, and carrying out heat preservation and stirring for 40min to obtain a sol solution;
(3) Adding nano bentonite into the sol solution, and performing ultrasonic dispersion treatment for 10min to obtain a mixed sol solution;
(4) Spray drying the mixed sol solution to obtain a composite carrier;
(5) Activating the composite carrier:
Firstly, preparing an activating solution, then adding a composite carrier into the activating solution, regulating the temperature to 70 ℃, preserving the heat for 10 hours, then filtering, washing with clear water to be neutral, and drying to constant weight to obtain the activating carrier;
(6) Sequentially adding the activated carrier and the basic copper carbonate solution into a vacuum impregnation reaction kettle, carrying out vacuum impregnation treatment for 1 hour, and then carrying out suction filtration to obtain an impregnated body;
(7) Drying the impregnated body to obtain a dried body;
(8) And (3) placing the dried body into a crucible for roasting for 40min, and then naturally cooling to room temperature.
The mixing mass ratio of the alumina monohydrate to the water is 1:10.
The mass fraction of the nitric acid solution is 1.5%.
The mixing mass ratio of the sol solution to the nanometer bentonite is 15:1, a step of;
the nanometer bentonite is treated by a coupling agent.
The coupling agent treatment is as follows:
Preparing an organosilane coupling agent solution with the mass fraction of 10%;
Nanometer bentonite is prepared according to the following proportion of 1: adding 10 mass ratio into organosilane coupling agent solution, adjusting temperature to 85 ℃, preserving heat and stirring for 2 hours, carrying out suction filtration, washing to neutrality, and drying to constant weight.
The preparation method of the activating solution comprises the following steps:
Sequentially adding 1,3, 5-trimesic acid and maleic anhydride into deionized water, and uniformly stirring to obtain an activating solution;
the mixing mass ratio of the 1,3, 5-trimesic acid, the maleic anhydride and the deionized water is 3:1:30.
The mixing mass ratio of the activating carrier to the basic copper carbonate solution is 1:20, a step of;
the concentration of the basic copper carbonate solution is 1.2mol/L.
The vacuum impregnation temperature was 68 ℃.
The vacuum degree of the vacuum impregnation was 0.25Pa.
Example 2
The preparation method of the mercury removal agent with the desulfurization effect comprises the following steps:
(1) Sequentially adding alumina monohydrate and water into a stirrer, and uniformly stirring to obtain a suspension;
(2) Dropwise adding a nitric acid solution into the suspension, regulating the pH to 5.5, stopping dropwise adding the nitric acid solution, regulating the temperature to 80 ℃, and carrying out heat preservation and stirring for 40min to obtain a sol solution;
(3) Adding nano bentonite into the sol solution, and performing ultrasonic dispersion treatment for 10min to obtain a mixed sol solution;
(4) Spray drying the mixed sol solution to obtain a composite carrier;
(5) Activating the composite carrier:
Firstly, preparing an activating solution, then adding a composite carrier into the activating solution, adjusting the temperature to 80 ℃, preserving the heat for 10 hours, then filtering, washing with clear water to be neutral, and drying to constant weight to obtain the activating carrier;
(6) Sequentially adding the activated carrier and the basic copper carbonate solution into a vacuum impregnation reaction kettle, carrying out vacuum impregnation treatment for 2 hours, and then carrying out suction filtration to obtain an impregnated body;
(7) Drying the impregnated body to obtain a dried body;
(8) And (3) placing the dried body in a crucible, roasting for 40-50min, and naturally cooling to room temperature.
The mixing mass ratio of the alumina monohydrate to the water is 1:12.
The mass fraction of the nitric acid solution is 1.5%.
The mixing mass ratio of the sol solution to the nanometer bentonite is 15:1, a step of;
the nanometer bentonite is treated by a coupling agent.
The coupling agent treatment is as follows:
Preparing an organosilane coupling agent solution with the mass fraction of 10%;
Nanometer bentonite is prepared according to the following proportion of 1: adding 10 mass ratio into organosilane coupling agent solution, adjusting temperature to 85 ℃, preserving heat and stirring for 2 hours, carrying out suction filtration, washing to neutrality, and drying to constant weight.
The preparation method of the activating solution comprises the following steps:
Sequentially adding 1,3, 5-trimesic acid and maleic anhydride into deionized water, and uniformly stirring to obtain an activating solution;
The mixing mass ratio of the 1,3, 5-trimesic acid, the maleic anhydride and the deionized water is 5:1:30.
The mixing mass ratio of the activating carrier to the basic copper carbonate solution is 1:30;
the concentration of the basic copper carbonate solution is 1.2mol/L.
The vacuum impregnation temperature was 68 ℃.
The vacuum degree of the vacuum impregnation was 0.25Pa.
Example 3
The preparation method of the mercury removal agent with the desulfurization effect comprises the following steps:
(1) Sequentially adding alumina monohydrate and water into a stirrer, and uniformly stirring to obtain a suspension;
(2) Dropwise adding a nitric acid solution into the suspension, regulating the pH to 5.5, stopping dropwise adding the nitric acid solution, regulating the temperature to 80 ℃, and carrying out heat preservation and stirring for 40min to obtain a sol solution;
(3) Adding nano bentonite into the sol solution, and performing ultrasonic dispersion treatment for 10min to obtain a mixed sol solution;
(4) Spray drying the mixed sol solution to obtain a composite carrier;
(5) Activating the composite carrier:
Firstly, preparing an activating solution, then adding a composite carrier into the activating solution, adjusting the temperature to 72 ℃, preserving the heat for 10 hours, then filtering, washing with clear water to be neutral, and drying to constant weight to obtain the activating carrier;
(6) Sequentially adding the activated carrier and the basic copper carbonate solution into a vacuum impregnation reaction kettle, carrying out vacuum impregnation treatment for 1.5 hours, and then carrying out suction filtration to obtain an impregnated body;
(7) Drying the impregnated body to obtain a dried body;
(8) And (3) placing the dried body into a crucible for roasting for 45min, and then naturally cooling to room temperature.
As a further technical scheme: the mixing mass ratio of the alumina monohydrate to the water is 1:11.
As a further technical scheme: the mass fraction of the nitric acid solution is 1.5%.
The mixing mass ratio of the sol solution to the nanometer bentonite is 15:1, a step of;
the nanometer bentonite is treated by a coupling agent.
The coupling agent treatment is as follows:
Preparing an organosilane coupling agent solution with the mass fraction of 10%;
Nanometer bentonite is prepared according to the following proportion of 1: adding 10 mass ratio into organosilane coupling agent solution, adjusting temperature to 85 ℃, preserving heat and stirring for 2 hours, carrying out suction filtration, washing to neutrality, and drying to constant weight.
The preparation method of the activating solution comprises the following steps:
Sequentially adding 1,3, 5-trimesic acid and maleic anhydride into deionized water, and uniformly stirring to obtain an activating solution;
The mixing mass ratio of the 1,3, 5-trimesic acid, the maleic anhydride and the deionized water is 4:1:30.
The mixing mass ratio of the activating carrier to the basic copper carbonate solution is 1:25, a step of selecting a specific type of material;
the concentration of the basic copper carbonate solution is 1.2mol/L.
The vacuum impregnation temperature was 68 ℃.
The vacuum degree of the vacuum impregnation was 0.25Pa.
Test
Detecting the specific surface area and pore volume of the mercury removing agent in the embodiment;
TABLE 1
|
Specific surface area/cm 2/g |
Pore volume/cm 2/g |
Example 1 |
1108.3 |
0.53 |
Example 2 |
1110.5 |
0.55 |
Example 3 |
1103.7 |
0.51 |
As can be seen from Table 1, the mercury removal agent prepared by the invention has higher specific surface area and larger pore volume, so that the reaction activity of the mercury removal agent can be improved, and meanwhile, the reaction capacity is higher, and the desulfurization and mercury removal treatment capacity is larger.
Detecting and comparing mercury removal efficiency;
The reaction condition is that O 2 is 5.2 percent, hg 0 is 35 mug/m 3, and the reaction temperature is 200 ℃;
TABLE 2
|
Mercury removal efficiency/% |
Example 1 |
88.5 |
Example 2 |
86.2 |
Example 3 |
87.6 |
Comparative example 1 |
65.3 |
Comparative example 2 |
59.7 |
Comparative example 1: the difference from example 1 is that no nano bentonite is added;
Comparative example 2: the difference from example 1 is that the composite support is not subjected to an activation treatment;
As can be seen from Table 2, the mercury removal agent prepared by the invention has higher mercury removal efficiency, and the mercury removal efficiency can be greatly improved by introducing nano bentonite and activating the composite carrier.
Detecting and comparing desulfurization efficiency;
comparative example 1: the difference from example 1 is that no nano bentonite is added;
Comparative example 2: the difference from example 1 is that the composite support is not subjected to an activation treatment;
as can be seen from table 3, the mercury removal agent prepared by the present invention also has an excellent desulfurization function.
The foregoing description of the preferred embodiments of the invention should not be taken as limiting the scope of the invention, which is defined by the appended claims, but rather by the description of the preferred embodiments, all changes and modifications that come within the meaning and range of equivalency of the claims are intended to be embraced therein.