CN115596240A - Concrete crack noninvasive repair grouting complete device and method - Google Patents
Concrete crack noninvasive repair grouting complete device and method Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G23/00—Working measures on existing buildings
- E04G23/02—Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
- E04G23/0203—Arrangements for filling cracks or cavities in building constructions
- E04G23/0211—Arrangements for filling cracks or cavities in building constructions using injection
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/14—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by boring or drilling
- B28D1/146—Tools therefor
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
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Abstract
本发明涉及岩土工程高聚物注浆修复技术领域,尤其涉及一种混凝土裂缝无创修复注浆成套装置及方法,该系统包括钻孔设备和注浆设备,钻孔设备包括固定架、移动组件、升降组件和钻机和控制系统,设于固定架上的移动组件包括第一驱动部和第二驱动部,第一驱动部和第二驱动部垂直相交设置,第二驱动部设置在第一驱动部的活动端,钻机设置在第二驱动部的活动端,第一驱动部驱动第二驱动部在水平面上横向运动,第二驱动部驱动钻机在水平面上纵向运功,升降组件驱动移动组件竖直上下运动;钻机的钻杆以在裂缝处钻取注浆孔然后进行注浆,以实现对裂缝的修复,该系统的修复方法通过在裂缝上钻取注浆孔从而对裂缝进行无创修复以高效安全的完善修复裂缝。
The present invention relates to the technical field of polymer grouting repair in geotechnical engineering, in particular to a complete set of grouting device and method for non-invasive repair of concrete cracks. The system includes drilling equipment and grouting equipment. The drilling equipment includes a fixed frame and a moving assembly , a lifting assembly, a drilling rig and a control system, the moving assembly on the fixed frame includes a first driving part and a second driving part, the first driving part and the second driving part are vertically intersected, and the second driving part is arranged on the first driving part The movable end of the upper part, the drilling rig is set on the movable end of the second driving part, the first driving part drives the second driving part to move laterally on the horizontal plane, the second driving part drives the drilling machine to move vertically on the horizontal plane, and the lifting component drives the moving component to move vertically Straight up and down movement; the drill rod of the drilling rig can drill grouting holes at the cracks and then grouting to repair the cracks. Efficient and safe perfect repair of cracks.
Description
技术领域technical field
本发明涉及岩土工程高聚物注浆修复技术领域,尤其涉及一种混凝土裂缝无创修复注浆成套装置及方法。The invention relates to the technical field of polymer grouting repair in geotechnical engineering, in particular to a complete set of grouting device and method for non-invasive repair of concrete cracks.
背景技术Background technique
混凝土结构是土木工程中应用最多的一种结构,现在我国每年工程建设消耗混凝土约占世界总量的一半。然而,在施工浇筑不当、钢筋配制太少、混凝土干缩老化、荷载超重等多方面因素的影响下,混凝土结构通常会出现裂缝。裂缝的存在会导致诸如水汽、酸、碱物质等渗入结构体,造成钢筋锈蚀、混凝土剥离等对结构破坏性的损伤,并影响建筑外观以及混凝土结构的承载能力和使用年限,因而需要对这些混凝土结构进行裂缝修补工作。Concrete structure is the most widely used structure in civil engineering, and now my country's annual construction consumption of concrete accounts for about half of the world's total. However, under the influence of various factors such as improper construction and pouring, too little steel reinforcement, concrete shrinkage and aging, and overweight loads, cracks usually appear in concrete structures. The existence of cracks will cause substances such as water vapor, acid, and alkali to penetrate into the structure, causing destructive damage to the structure such as steel bar corrosion and concrete peeling, and affecting the appearance of the building and the bearing capacity and service life of the concrete structure. Structure crack repair work.
目前在对混凝土裂缝的修复工作中,常采用的方法有表面修补法、表面压浆修补法和打孔注浆法。表面修补法是在裂缝表面进行涂抹材料,封闭裂缝口,从而隔绝内部与外界接触,这种方法前期在一定程度上可以防止水汽的渗入,随着时间的推移,表面材料物质渐渐老化,保护能力减弱,无法从根本上解决裂缝问题;表面压浆修补法是采用压送设备,从裂缝表面将修补浆液采用较大压力压入裂缝内,由于裂缝内部结构的复杂性,往往只能压入很浅的深度,无法完全填实裂缝,从而也无法从根本上解决裂缝问题,有时也会因为压力过大,对裂缝造成二次破坏,进一步损害结构安全,申请号为201922275707.4公开了一种建筑用钻孔机。打孔注浆法,是从裂缝部位的两侧位置,斜向打孔至裂缝处,然后进行注浆,但是这种方法弊端较大,一方面会对结构造成较大的损伤,另一方面无法准确判断孔洞是否钻进至裂缝处,因此往往会导致超程钻进,从而对结构造成二次损伤。因此,准确、密实地完全修复裂缝对混凝土结构安全特性至关重要,亟需提出一种混凝土裂缝无创修复注浆成套装置及方法,以高效安全的完善修复裂缝。At present, in the repair work of concrete cracks, the commonly used methods include surface repair method, surface grouting repair method and perforated grouting method. The surface repair method is to apply material on the surface of the crack to seal the crack opening, thereby isolating the internal contact with the outside world. This method can prevent the infiltration of water vapor to a certain extent in the early stage. As time goes by, the surface material substance gradually ages and the protection ability The surface grouting repair method is to use pressure feeding equipment to press the repairing grout into the crack from the crack surface with a relatively large pressure. Due to the complexity of the internal structure of the crack, it can only be pressed into the crack The shallow depth cannot completely fill the cracks, so it is impossible to fundamentally solve the problem of cracks, and sometimes due to excessive pressure, it will cause secondary damage to the cracks and further damage the structural safety. The application number is 201922275707.4. driller. The perforated grouting method is to drill holes obliquely from both sides of the crack to the crack, and then perform grouting. However, this method has relatively large disadvantages. It is impossible to accurately judge whether the hole is drilled into the crack, so it often leads to over-drilling, which causes secondary damage to the structure. Therefore, accurate and compact complete repair of cracks is very important to the safety characteristics of concrete structures. It is urgent to propose a complete set of equipment and method for non-invasive repair of concrete cracks and grouting, so as to efficiently and safely repair cracks.
发明内容Contents of the invention
针对上述背景技术中存在的问题,本发明提供一种混凝土裂缝无创修复注浆成套装置及方法。In view of the problems existing in the above-mentioned background technology, the present invention provides a complete set of equipment and method for non-invasive repairing of concrete cracks and grouting.
为了实现上述目的,本发明提出一种混凝土裂缝无创修复注浆成套装置及方法,该装置包括钻孔设备和注浆设备,所述钻孔设备包括固定架、移动组件、升降组件和钻机和控制系统,所述移动组件设于所述固定架上,所述移动组件包括第一驱动部和第二驱动部,所述第一驱动部和所述第二驱动部垂直相交设置,所述第二驱动部设置在所述第一驱动部的活动端,所述钻机设置在所述第二驱动部的活动端,所述第一驱动部驱动所述第二驱动部在水平面上横向运动,所述第二驱动部驱动所述钻机在水平面上纵向运功,所述升降组件驱动所述移动组件在竖直方向上上下运动;所述钻机的端部设有钻杆,所述钻杆用于在裂缝处钻取注浆孔。In order to achieve the above object, the present invention proposes a complete set of equipment and method for non-invasive repairing of concrete cracks and grouting. system, the moving assembly is arranged on the fixed frame, the moving assembly includes a first driving part and a second driving part, the first driving part and the second driving part are vertically intersected, and the second driving part The driving part is arranged at the movable end of the first driving part, the drilling machine is arranged at the movable end of the second driving part, the first driving part drives the second driving part to move laterally on the horizontal plane, the The second driving part drives the drilling rig to move longitudinally on the horizontal plane, and the lifting assembly drives the moving assembly to move up and down in the vertical direction; the end of the drilling rig is provided with a drill rod, which is used for Drill holes for grouting in cracks.
作为一种可选的实施方案,在本发明提供的混凝土裂缝无创修复注浆成套装置中,所述移动组件还包括工作平台,所述工作平台上安装有所述第一驱动部;As an optional embodiment, in the complete set of grouting equipment for non-invasive repair of concrete cracks provided by the present invention, the moving assembly further includes a working platform on which the first driving part is installed;
所述第一驱动部包括第一驱动电机、第一丝杠、第一滑块和第一滑块座,所述第一驱动电机驱动所述第一丝杠转动,所述第一丝杠穿过所述第一滑块与第一滑块座连接以带动所述第一滑块在水平面上横向运动;所述第二驱动部包括第二驱动电机、第二丝杠、第二滑块和第二滑块座,所述第一滑块座和所述第二滑块座垂直设置,所述第二驱动电机驱动所述第二丝杠转动,所述第二丝杠穿过所述第二滑块与所述第二滑块座连接,所述第二滑块座与所述第一滑块连接固定,以使所述第二滑块在水平面上纵向运动,所述第二滑块的端部连接有所述钻机。The first drive part includes a first drive motor, a first lead screw, a first slider and a first slider seat, the first drive motor drives the first lead screw to rotate, and the first lead screw passes through The first slider is connected with the first slider seat to drive the first slider to move laterally on the horizontal plane; the second drive part includes a second drive motor, a second lead screw, a second slider and The second slider seat, the first slider seat and the second slider seat are vertically arranged, the second driving motor drives the second screw to rotate, and the second screw passes through the first slider Two sliders are connected with the second slider seat, and the second slider seat is connected and fixed with the first slider, so that the second slider moves longitudinally on the horizontal plane, and the second slider The end is connected with the rig.
作为一种可选的实施方案,在本发明提供的混凝土裂缝无创修复注浆成套装置中,所述固定架包括四个固定支座,所述升降组件包括滑台模组和驱动部,所述滑台模组设于呈对角分布的两个所述固定支座内,所述工作平台通过连接件与所述滑台模组中的滑动块连接,所述驱动部驱动所述滑动块上下运动。As an optional embodiment, in the complete set of grouting equipment for non-invasive repair of concrete cracks provided by the present invention, the fixed frame includes four fixed supports, the lifting assembly includes a sliding table module and a driving part, the The sliding table module is arranged in the two fixed supports that are arranged diagonally, the working platform is connected with the sliding block in the sliding table module through a connecting piece, and the driving part drives the sliding block up and down sports.
作为一种可选的实施方案,在本发明提供的混凝土裂缝无创修复注浆成套装置中,所述升降组件还包括导轨,所述导轨设于呈对角分布的另外两个所述固定支座内,所述工作平台通过导块在所述导轨内上下运动。As an optional embodiment, in the complete set of grouting equipment for non-invasive repair of concrete cracks provided by the present invention, the lifting assembly further includes guide rails, and the guide rails are arranged on the other two fixed supports that are diagonally distributed. Inside, the working platform moves up and down in the guide rail through the guide block.
作为一种可选的实施方案,在本发明提供的混凝土裂缝无创修复注浆成套装置中,所述混凝土裂缝无创修复注浆成套装置还包括设备控制装置盒,所述设备控制装置盒上设有操作控制面板,所述设备控制装置盒设于所述固定架上。As an optional embodiment, in the complete set of grouting equipment for non-invasive repair of concrete cracks provided by the present invention, the complete set of grouting equipment for non-invasive repair of concrete cracks also includes an equipment control device box, and the equipment control device box is equipped with An operation control panel, the equipment control device box is arranged on the fixed frame.
作为一种可选的实施方案,在本发明提供的混凝土裂缝无创修复注浆成套装置中,所述操作控制面板上设有显示屏、设备开关、复位键、钻机位置调节键、钻进键、钻进旋转启停键、握部和电池盒。As an optional embodiment, in the complete set of grouting equipment for non-invasive repair of concrete cracks provided by the present invention, the operation control panel is provided with a display screen, equipment switch, reset key, drill position adjustment key, drilling key, Drill into the rotary start-stop key, grip and battery compartment.
作为一种可选的实施方案,在本发明提供的混凝土裂缝无创修复注浆成套装置中,所述钻机上设有激光测距仪。As an optional implementation, in the complete set of grouting equipment for non-invasive repair of concrete cracks provided by the present invention, the drilling rig is provided with a laser range finder.
作为一种可选的实施方案,在本发明提供的混凝土裂缝无创修复注浆成套装置中,所述混凝土裂缝无创修复注浆成套装置还包括注浆设备,所述注浆设备包括浆液罐、输料管和注浆管,所述浆液罐的出口与所述输料管的一端连接,所述输料管的另一端与所述注浆管通过变径器对接,所述注浆管用于对注浆孔进行注浆。As an optional embodiment, in the complete set of grouting equipment for non-invasive repair of concrete cracks provided by the present invention, the complete set of grouting equipment for non-invasive repair of concrete cracks also includes grouting equipment, and the grouting equipment includes a grout tank, a Material pipe and grouting pipe, the outlet of the slurry tank is connected to one end of the feeding pipe, the other end of the feeding pipe is connected to the grouting pipe through a diameter reducer, and the grouting pipe is used for Grouting hole for grouting.
进一步地,本发明还提供一种如上述所述的混凝土裂缝无创修复注浆成套装置的修复方法,包括以下步骤:Further, the present invention also provides a method for repairing the complete set of grouting equipment for non-invasive repair of concrete cracks as described above, including the following steps:
步骤S1:采用裂缝检测器检测裂缝宽度和深度,并等距离分段计算裂缝的体积,根据检测的裂缝宽度数据选取钻杆安装至钻机的机头;Step S1: Use the crack detector to detect the width and depth of the crack, calculate the volume of the crack in equal distances and sections, and select the drill pipe to install on the head of the drilling rig according to the detected crack width data;
步骤S2:将钻机放置在裂缝上部,进行位置校准,使得钻杆位于裂缝正上方,然后启动钻机,同时启动升降装置向下钻进,钻取注浆孔;Step S2: Place the drilling rig on the upper part of the crack, perform position calibration so that the drill pipe is located directly above the crack, then start the drilling rig, and at the same time start the lifting device to drill down and drill the grouting hole;
步骤S3:采用乙醇酒精清理孔渣及裂缝周围,然后将注浆管装入注浆孔内;Step S3: Use ethanol alcohol to clean the hole slag and around the cracks, and then put the grouting pipe into the grouting hole;
步骤S4:向注浆设备加入修复材料,根据检测数据调节注浆压力,启动注浆设备开始注浆,待注入浆液量超过计算结果时,注浆结束,对注浆导管进行移除,并对注浆孔口周围进行清理;Step S4: Add repair materials to the grouting equipment, adjust the grouting pressure according to the detection data, start the grouting equipment to start grouting, when the amount of grout injected exceeds the calculation result, the grouting is completed, remove the grouting conduit, and Clean around the grouting hole;
步骤S5:重复上述步骤,在间隔上一个注浆孔一段距离进行下一裂缝段的注浆修复,直至最后完成整个裂缝的无创注浆修复。Step S5: repeating the above steps, performing grouting repair for the next crack section at a distance from the previous grouting hole, until the non-invasive grouting repair for the entire crack is finally completed.
作为一种可选的实施方案,在本发明提供的混凝土裂缝无创修复注浆成套装置的修复方法中,步骤S3还包括在注浆导管周围的裂缝贴上专用透明胶布。As an optional embodiment, in the repairing method of the complete set of grouting equipment for non-invasive repairing of concrete cracks provided by the present invention, step S3 further includes sticking a special transparent adhesive tape on the cracks around the grouting conduit.
与现有技术相比,本发明技术方案的有益效果:在本发明提供的混凝土裂缝无创修复注浆成套装置中,通过固定架、移动组件、升降组件和钻机,移动组件设于固定架上,移动组件包括第一驱动部和第二驱动部,第一驱动部和第二驱动部垂直相交设置,第一驱动部驱动所述钻机在水平面上横向运动,第二驱动部驱动钻机在水平面纵向运功,升降组件驱动所述移动组件在竖直方向上上下运动;钻机的端部设有钻杆,钻杆用于在裂缝处钻取注浆孔,注浆设备用于在所述注浆孔内注浆,实现了对裂缝的微创钻孔,该装置通过设置移动组件和升降组件实现了对裂缝的定量精确修复,该装置制作简单,成本低,操作方便,安全可靠,在本发明提供的混凝土裂缝无创修复注浆成套装置的修复方法中,通过对裂缝的宽度和深度进行检测,在裂缝上钻取注浆孔从而对裂缝进行无创修复,该操作方法能够高效安全的完善修复裂缝。Compared with the prior art, the beneficial effect of the technical solution of the present invention: in the non-invasive repairing grouting complete set for concrete cracks provided by the present invention, through the fixed frame, the mobile assembly, the lifting assembly and the drilling rig, the mobile assembly is arranged on the fixed frame, The moving assembly includes a first driving part and a second driving part. The first driving part and the second driving part are vertically intersected. The first driving part drives the drilling machine to move laterally on the horizontal plane, and the second driving part drives the drilling machine to move longitudinally on the horizontal plane. work, the lifting assembly drives the moving assembly to move up and down in the vertical direction; the end of the drilling rig is provided with a drill pipe, which is used to drill grouting holes at cracks, and the grouting equipment is used to drill grouting holes in the grouting holes. Internal grouting realizes minimally invasive drilling of cracks. The device realizes quantitative and accurate repair of cracks by setting moving components and lifting components. The device is simple to manufacture, low in cost, easy to operate, safe and reliable, and is provided in the present invention In the repair method of the concrete crack non-invasive repair grouting complete set device, the crack width and depth are detected, and the grouting hole is drilled on the crack to perform non-invasive repair on the crack. This operation method can efficiently and safely repair the crack.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to the structures shown in these drawings without creative effort.
图1为本发明提供的混凝土裂缝无创修复注浆成套装置的结构示意图;Fig. 1 is the structural representation of the concrete crack non-invasive repair grouting complete set device provided by the present invention;
图2为本发明提供的混凝土裂缝无创修复注浆成套装置的移动组件的位置结构示意图;Fig. 2 is a schematic diagram of the position and structure of the mobile assembly of the complete set of grouting equipment for non-invasive repair of concrete cracks provided by the present invention;
图3为本发明提供的混凝土裂缝无创修复注浆成套装置的操作控制面板的结构示意图;Fig. 3 is a structural schematic diagram of the operation control panel of the complete set of grouting equipment for non-invasive repair of concrete cracks provided by the present invention;
图4为本发明提供的混凝土裂缝无创修复注浆成套装置的注浆设备的结构示意图;Fig. 4 is the structural representation of the grouting equipment of the concrete crack non-invasive repair grouting complete set provided by the present invention;
图5为本发明提供的混凝土裂缝无创修复注浆成套装置的注浆孔的结构示意图。Fig. 5 is a schematic structural view of the grouting hole of the complete set of grouting device for non-invasive repair of concrete cracks provided by the present invention.
【附图标记说明】[Description of Reference Signs]
1:固定架;11:固定支座;1: fixed frame; 11: fixed support;
2:移动组件;21:第一驱动部;211:第一驱动电机;212:第一丝杠;213:第一滑块座;214:第一滑块;22:第二驱动部;221:第二驱动电机;222:第二丝杠;223:第二滑块;224:第二滑块座;23:工作平台;2: moving assembly; 21: first driving part; 211: first driving motor; 212: first lead screw; 213: first slider seat; 214: first slider; 22: second driving part; 221: The second driving motor; 222: the second lead screw; 223: the second slider; 224: the second slider seat; 23: the working platform;
31:滑台模组;32:导轨;31: sliding table module; 32: guide rail;
4:钻机;41:钻杆;4: drilling rig; 41: drill pipe;
5:注浆孔;5: grouting hole;
6:注浆设备;61:浆液罐;62:输料管;63:注浆管;64:变径器;6: Grouting equipment; 61: Grout tank; 62: Delivery pipe; 63: Grouting pipe; 64: Reducer;
7:设备控制装置盒;70:操作控制面板;71:显示屏;72:设备开关;73:复位键;74:钻机位置调节键;75:钻进键;76:钻进旋转启停键;77:握部;78:电池盒;7: Equipment control device box; 70: Operation control panel; 71: Display screen; 72: Equipment switch; 73: Reset key; 74: Drill position adjustment key; 75: Drilling key; 76: Drilling rotation start-stop key; 77: Grip; 78: Battery box;
8:激光测距仪。8: Laser range finder.
具体实施方式detailed description
为了更好的解释本发明,以便于理解,下面结合附图,通过具体实施方式,对本发明作详细描述。In order to better explain the present invention and facilitate understanding, the present invention will be described in detail below through specific embodiments in conjunction with the accompanying drawings.
需要说明,本发明实施例中所有方向性指示仅用于解释在某一特定姿态下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications in the embodiments of the present invention are only used to explain the relative positional relationship and movement conditions among the components in a specific posture. If the specific posture changes, the directional indications will also be corresponding change accordingly.
另外,在本发明中如涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, in the present invention, descriptions such as "first", "second" and so on are used for description purposes only, and should not be understood as indicating or implying their relative importance or implicitly indicating the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本发明中,除非另有明确的规定和限定,术语“连接”、“固定”等应做广义理解,例如,“固定”可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise specified and limited, the terms "connection" and "fixation" should be understood in a broad sense, for example, "fixation" can be a fixed connection, a detachable connection, or an integral body; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be an internal communication between two elements or an interaction relationship between two elements, unless otherwise clearly defined. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
本发明提供一种混凝土裂缝无创修复注浆成套装置,如图1-图5所示,其包括:钻孔设备和注浆设备,所述钻孔设备包括固定架1、移动组件2、升降组件和钻机4以及控制系统,移动组件2设于固定架1上,移动组件2包括第一驱动部21和第二驱动部22,第一驱动部21和第二驱动部22垂直相交设置,第二驱动部22设置在第一驱动部21的活动端,钻机4设置在第二驱动部22的活动端,第一驱动部21驱动第二驱动部 22在水平面上横向运动,第二驱动部22驱动钻机在水平面上纵向运功,升降组件驱动移动组件2在竖直方向上上下运动;钻机4的端部设有钻杆41,钻杆41用于在裂缝处钻取注浆孔。本发明提供的混凝土裂缝无创修复注浆成套装置通过设置固定架1、移动组件2、升降组件和钻机4,移动组件2设于固定架1上,移动组件2包括第一驱动部21和第二驱动部22,第一驱动部21和第二驱动部22垂直相交设置,第一驱动部21驱动第二驱动部22在水平面上横向运动,第二驱动部22驱动钻机4在水平面纵向运功,升降组件驱动移动组件2在竖直方向上上下运动;钻机4 的端部设有钻杆41,钻杆41用于在裂缝处钻取注浆孔,注浆设备用于在注浆孔内注浆,实现对裂缝的微创钻孔,该装置通过设置移动组件2和升降组件实现了对裂缝的定量精确修复,该装置制作简单,成本低,操作方便,安全可靠,在本发明提供的混凝土裂缝无创修复注浆成套装置的修复方法中,通过对裂缝的宽度和深度进行检测,在裂缝上钻取注浆孔从而对裂缝进行无创修复,该操作方法能够高效安全的完善修复裂缝。The present invention provides a complete set of grouting equipment for non-invasive repair of concrete cracks, as shown in Figures 1-5, which includes: drilling equipment and grouting equipment, the drilling equipment includes a fixed frame 1, a moving
作为一种可选的实施方案,在本发明提供的混凝土裂缝无创修复注浆成套装置中,如图2所示,移动组件2还包括工作平台23,工作平台 23上安装有第一驱动部21,第一驱动部21和第二驱动部22均为丝杠滑块结构;第一驱动部21包括第一驱动电机211、第一丝杠212、第一滑块214和第一滑块座213,第一驱动电机211驱动第一丝杠212转动,第一丝杠212穿过第一滑块214与第一滑块座213连接以带动第一滑块214 在水平面上横向运动;第二驱动部22包括第二驱动电机221、第二丝杠 222、第二滑块223和第二滑块座224,第一滑块座213和第二滑块座224 垂直设置,第二驱动电机221驱动第二丝杠222转动,第二丝杠222穿过第二滑块223与第二滑块座224连接,第二滑块座224与第一滑块214 连接固定,以使第二滑块223在水平面上纵向运动,第二滑块223的端部连接有钻机4;第一驱动电机211和第二驱动电机221均为步进电机,钻机4通过螺丝与第二滑块223连接固定,第二滑块座224通过螺丝与第一滑块214连接固定,第一滑块座213通过螺丝紧固在工作平台23上,从而使得钻机4可以稳定钻进作业。As an optional embodiment, in the complete set of grouting equipment for non-invasive repair of concrete cracks provided by the present invention, as shown in Figure 2, the mobile assembly 2 also includes a working platform 23 on which a first driving part 21 , the first driving part 21 and the second driving part 22 are screw slider structures; the first driving part 21 includes a first driving motor 211, a first screw 212, a first slider 214 and a first slider seat 213 , the first driving motor 211 drives the first lead screw 212 to rotate, the first lead screw 212 passes through the first slider 214 and is connected with the first slider seat 213 to drive the first slider 214 to move laterally on the horizontal plane; the second drive Part 22 includes a second drive motor 221, a second lead screw 222, a second slider 223 and a second slider seat 224, the first slider seat 213 and the second slider seat 224 are vertically arranged, and the second drive motor 221 drives The second lead screw 222 rotates, the second lead screw 222 passes through the second slide block 223 and is connected with the second slide block seat 224, and the second slide block seat 224 is connected and fixed with the first slide block 214, so that the second slide block 223 Longitudinal movement on the horizontal plane, the end of the second slide block 223 is connected with the drilling machine 4; The first driving motor 211 and the second driving motor 221 are all stepper motors, and the drilling machine 4 is connected and fixed with the second sliding block 223 by screws, the second The second slider base 224 is connected and fixed with the first slider 214 by screws, and the first slider base 213 is fastened on the working platform 23 by screws, so that the drilling machine 4 can stably drill.
另外,固定架1包括四个固定支座11,升降组件包括滑台模组31和驱动部,滑台模组31设于呈对角分布的两个固定支座11内,工作平台 23通过连接件与滑台模组31中的滑动块连接,驱动部驱动滑动块上下运动,驱动部为步进电机。升降组件还包括导轨32,导轨32设于呈对角分布的另外两个固定支座11内,工作平台23通过导块在导轨32内上下运动,使得钻机4可以向下钻进和复位,以在裂缝上找准修复位置,保证工作平台23的正常工作以及起到限位的作用。In addition, the fixed frame 1 includes four fixed
进一步的,如图3所示,作为一种可选的实施方案,在本发明提供的混凝土裂缝无创修复注浆成套装置中,混凝土裂缝无创修复注浆成套装置还包括设备控制装置盒7,设备控制装置盒7上设有操作控制面板 70,操作控制面板70与驱动部、第一驱动电机211、第二驱动电机221 电连接,操作控制面板70上设有显示屏71、设备开关72、复位键73、钻机位置调节键74、钻进键75、钻进旋转启停键76、握部77和电池盒 78,通过设置握部77以便于操作,通过设置显示屏71实时显示更新钻进深度和钻探压力。设备开关72控制钻机4的开启和关闭;钻机位置调节键74控制着钻机4在水平面上的横向和纵向运动以及在竖直放心上的上下运动;步进电机的回传数据通过显示屏71显示钻机4的钻进深度和钻进压力,在钻进压力骤变的情况下可暂停作业保护钻杆41,同时根据激光测距仪8的数据,显示钻头定位数据,使得钻头可以精准定位至裂缝部位;通过设置电池盒78,电池为可循环充电式电池,方便野外作业,提高作业效率;复位键73,通过控制步进电机反转,使得工作平台23恢复原位;钻机4钻进键75通过控制步进电机正转,使得工作平台23向下移动,推动钻机4进行钻进;钻机4旋转启停按键控制钻机4旋转的启动与停止。Further, as shown in Figure 3, as an optional embodiment, in the complete set of grouting for non-invasive repair of concrete cracks provided by the present invention, the complete set of grouting for non-invasive repair of concrete cracks also includes an equipment
在本发明提供的混凝土裂缝无创修复注浆成套装置中,钻机4上设有激光测距仪8,激光测距仪8可以采用一定的倾斜角度设置在钻机4上,使得激光可以照射至钻头端部位置,当照射到裂缝时,由于测量距离数据的变化,显示屏71中会出现提示信息,此时钻头精准对至裂缝处,可以向下钻进。In the complete set of grouting equipment for non-invasive repair of concrete cracks provided by the present invention, a
另外,在本发明提供的混凝土裂缝无创修复注浆成套装置还包括注浆设备,如图4所示,注浆设备6包括浆液罐61、输料管62和注浆管63,浆液罐61的出口与输料管62的一端连接,输料管62的另一端与注浆管63通过变径器64对接,注浆管63直径和长度随工程需要进行更换,直径最小可短至0.1mm,变径器64随着工程需要进行更换,变径器64 与注浆管63和输料管62配套,接头通过螺纹旋接,输料管62为输送浆液与注浆设备6连接在一起,注浆管63用于对注浆孔5进行注浆,注浆设备6还包括流量计,通过流量计观察注浆量。注浆设备6还包括蠕动泵、流量记和压力表,浆液罐61为浆液混合前存储罐,其个数可以为单个也可以为多个,蠕动泵为泵送浆液提供注浆动力,通过压力表得到注浆压力,通过流量计得到每次施工所用浆液量,通过调整蠕动泵的旋转频率来调整注浆压力。浆液罐61依据工程注浆材料需要,分两个和三个安装。输料管62连接浆液罐61和浆液混合注浆头,输料管62通过泵头进行浆料供给,蠕动泵由步进电机提供动力,通过调节步进电机转速调节注浆压力(也就是浆液流量,流量控制范围为0-20ml/min),也可以通过后期更换泵头及更大直径输料管62,可是获得更大流量输出。输料管62和浆液混合注浆头通过卡扣式相连接,接头为可拆卸式弹性相连接,在接头处,管内有V形隔膜片,尖端方向朝向注浆头处,防止浆液混合时因意外导致回流,从而堵塞输料管62。蠕动泵和泵头通过螺丝固定在注浆设备平台中,料罐通过吊篮式挂槽挂靠在蠕动泵设备后,输料管62 通过平台下方通道然后穿过泵头与注浆头相连接,浆液混合注浆头与变径器64的一头相连接,变径器64的另一头连接注浆管63以进行注浆。泵头与浆液罐61个数适配,根据工程需要可以选装两个或者三个。蠕动泵通过24V移动电源对步进电机进行电力供应,适合野外便携式作业,极大的方便了施工,蠕动泵有显示屏,可以实时显示浆液输出量。In addition, the complete set of grouting equipment for non-invasive repair of concrete cracks provided by the present invention also includes grouting equipment, as shown in Figure 4, the grouting equipment 6 includes a
进一步地,本发明还提供一种如上述所述的混凝土裂缝无创修复注浆成套装置的修复方法,包括以下步骤:Further, the present invention also provides a method for repairing the complete set of grouting equipment for non-invasive repair of concrete cracks as described above, including the following steps:
步骤S1:采用裂缝检测器检测裂缝宽度和深度,并等距离分段计算裂缝的体积,根据检测的裂缝宽度数据选取钻杆41安装至钻机4的机头;可选取0.2mm的钻杆41安装至钻机4的机头;Step S1: Use a crack detector to detect the width and depth of cracks, and calculate the volume of the cracks at equal distances, and select the
步骤S2:将钻机4放置在裂缝上部,进行位置校准,打开设备开关 72,操作钻进键75,使得钻杆41的钻头位于裂缝正上方,然后操作钻机位置调节键74,调整钻机4位置,通过显示屏71观察数据变化,当测距数据变化过大时,屏幕中会有闪烁提示,当有闪烁时,此时钻头位于裂缝正上方,启动钻机4旋转按键启动钻机4,同时启动升降组件向下钻进,钻取注浆孔,具体的,按住操作控制面板70上的钻进键75,使得钻头正好到达裂缝处,与裂缝相接触;操作位置调节键调整钻机4位置,同时通过激光测距仪8的测量数据,观察显示屏71,调整钻头至裂缝正上方,与裂缝几乎相接触,按下钻机4旋转按键启动钻进,同时按下钻进键75 启动控制滑台模组31运动的驱动电机,带动工作平台23开始向下前进,同时推动钻机4向下钻进,与此同时通过控制滑台模组31运动的步进电机回传实时监测数据,将钻进深度和钻探压力两项数据通过显示屏71显示,待达到相应的合理深度或者钻探压力突然增大时,松开钻进键75和钻机4旋转按键使得钻进停止作业,以钻取注浆孔,钻取注浆孔后按下复位键73将钻机4复位;Step S2: place the
步骤S3:采用乙醇酒精清理孔渣及裂缝周围,然后将注浆管63装入注浆孔5内;可选取直径0.2毫米的注浆管63装入注浆孔5内,同时安装相应的变径器64,然后安装输料管62,使得注浆管63和变径器64以及输料管62紧密相连;在注浆导管周围的裂缝贴上专用透明胶布,一方面是为了观察注浆过程,另一方面是为了使注浆管63周围形成一个近似的闭合空间,利于浆液填充密实;Step S3: Use ethanol alcohol to clean the slag and the surrounding cracks, and then install the
步骤S4:向注浆设备6加入修复材料,根据检测数据调节注浆压力,启动注浆设备6开始注浆,通过流量计观察注浆量,待注入浆液量与计算检测结果接近时,可以减缓注浆速度或增加注浆时间间隔,待注入浆液量超过计算结果时,注浆结束,对注浆导管进行移除,并对孔口周围进行清理;Step S4: Add repair materials to the grouting equipment 6, adjust the grouting pressure according to the detection data, start the grouting equipment 6 to start grouting, observe the amount of grouting through the flow meter, and slow down when the amount of grout injected is close to the calculated detection result Grouting speed or increase the grouting time interval. When the amount of grout injected exceeds the calculation result, the grouting is completed, the grouting pipe is removed, and the surrounding of the orifice is cleaned;
步骤S5:重复上述步骤,在间隔上一个注浆孔5一段距离进行下一裂缝段的注浆修复,直至最后完成整个裂缝的无创注浆修复,具体的可选择与上一个注浆孔5间隔50cm的裂缝位置处进行钻孔以及修复,间隔距离可根据工程不同进行调整。Step S5: Repeat the above steps, and perform grouting repair for the next crack segment at a distance from the
在本发明提供的混凝土裂缝无创修复注浆成套装置的修复方法中,通过对裂缝的宽度和深度进行检测,在裂缝上钻取注浆孔5从而对裂缝进行无创修复,该操作方法能够高效安全的完善修复裂缝。In the repairing method of the non-invasive repairing grouting complete set of concrete cracks provided by the present invention, by detecting the width and depth of the cracks, the grouting holes 5 are drilled on the cracks to perform non-invasive repairing of the cracks. This operation method can be efficient and safe Perfect for repairing cracks.
需要理解的是,以上对本发明的具体实施例进行的描述只是为了说明本发明的技术路线和特点,其目的在于让本领域内的技术人员能够了解本发明的内容并据以实施,但本发明并不限于上述特定实施方式。凡是在本发明权利要求的范围内做出的各种变化或修饰,都应涵盖在本发明的保护范围内。It should be understood that the above description of the specific embodiments of the present invention is only to illustrate the technical route and characteristics of the present invention, and its purpose is to allow those skilled in the art to understand the content of the present invention and implement it accordingly, but the present invention It is not limited to the specific embodiments described above. All changes or modifications made within the scope of the claims of the present invention shall fall within the protection scope of the present invention.
Claims (10)
Priority Applications (1)
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CN116930468A (en) * | 2023-08-28 | 2023-10-24 | 西南石油大学 | Biological mineralization restoration detection integrated device for cracked concrete test piece |
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