CN115592331A

CN115592331A - Full-automatic roller runner welding equipment

Info

Publication number: CN115592331A
Application number: CN202211234980.2A
Authority: CN
Inventors: 邓大攀
Original assignee: Individual
Current assignee: Individual
Priority date: 2022-10-10
Filing date: 2022-10-10
Publication date: 2023-01-13

Abstract

The invention discloses full-automatic roller flow channel welding equipment which comprises a first base, wherein a main shaft box is arranged at the top of the first base, a chuck is arranged on one side of the main shaft box, a roller body is arranged at the top of the first base, one end of the roller body is fixed inside the chuck, two supporting mechanisms are connected to the outer wall of the top of the first base in a sliding mode and located at the bottom of a connecting shaft of the roller body, a second base is arranged on one side of the first base, and a sliding plate is arranged at the top of the second base. According to the invention, the roller body is driven to rotate by the spindle box, so that the unwinding mechanism can be spirally wound with the roller body when unwinding the runner pipe, the welding assembly can automatically and automatically weld the runner pipe spirally wound on the roller body, the defect of manpower waste caused by manual welding during welding of the roller runner is reduced, and meanwhile, the quality of welding through automatic welding is improved.

Description

Full-automatic roller runner welding equipment

Technical Field

The invention relates to the technical field of conveying roller processing, in particular to full-automatic roller flow channel welding equipment.

Background

Carry the roller to be a common transport structure among the mechanical equipment, its center has spiral helicine runner pipe to the roller outer wall, and spiral helicine runner pipe is the runner when the material is carried for can carry or promote the material through the helical structure of runner pipe when the roller rotates, add man-hour at carrying the roller, spiral helicine runner pipe carries out welded fastening with the roller, makes runner pipe and roller form holistic structure.

Chinese patent No. CN202010923846.8 relates to a cylinder flight welding device, which comprises a supporting body for clamping a cylinder, wherein the supporting body enables the cylinder to be in a horizontal arrangement state, a rotary traversing mechanism is arranged on the supporting body, the rotary traversing mechanism drives the cylinder to move horizontally, a flight welding head is further arranged on the supporting body, the flight welding head is used for implementing welding operation on a flight and the inner wall of the cylinder, the supporting body is used for clamping the cylinder, the supporting body enables the cylinder to be in a horizontal arrangement state, the rotary traversing mechanism is arranged on the supporting body, the rotary traversing mechanism drives the cylinder to move horizontally, a flight welding head is further arranged on the supporting body, and the flight welding head is used for implementing welding operation on the flight and the inner wall of the cylinder.

Carry the roller to add man-hour, be artifical with runner pipe circle on the roller, then carry out artifical spot welding, wind and roll up and spot welding through artifical mode for carry roller welding inefficiency, and extravagant manpower, thereby lead to carrying the production efficiency of roller to reduce. Therefore, it is necessary to design a fully automatic roller flow path welding device to solve the above problems.

Disclosure of Invention

The invention aims to provide full-automatic roller flow channel welding equipment to overcome the defects in the prior art.

In order to achieve the above purpose, the invention provides the following technical scheme:

full-automatic roller runner welds equipment, including base one, the top of base one is provided with the headstock, one side of headstock is provided with the chuck, the top of base one is provided with roller body, roller body's one end is fixed in the inside of chuck, the top outer wall sliding connection of base one has two supporting mechanism, supporting mechanism is located the bottom of roller body's connecting axle, one side of base one is provided with base two, the top of base two is provided with the slide, the top of slide is provided with the erection column, one side of erection column is provided with the crane, one side outer wall of crane has the slider through bolted connection, one side outer wall of erection column is provided with the mounting groove, be connected with the lead screw through the bearing between the top of mounting groove and the bottom inner wall, the lead screw passes through threaded connection with the slider, the top outer wall of erection column has the motor through bolted connection, the output shaft one end of motor passes through the lead screw with the lead screw, the one end that the crane is close to roller body is fixed with the welding subassembly, the top outer wall of slide is provided with unwinding mechanism, be provided with heating mechanism between unwinding mechanism and the erection column, heating mechanism passes through bolted connection with the slide.

Furthermore, the outer wall of one side of the lifting frame is connected with a control box through a bolt, and the motor and the spindle box are both electrically connected with the control box through wires.

Furthermore, the outer wall of the bottom of the lifting frame is connected with a guide wheel through a bolt, the outer wall of the top of the first base is provided with a tailstock, and the top of the tailstock is provided with a centering mechanism.

Furthermore, a driving mechanism is arranged inside the second base, and the sliding plate slides on the top of the second base through the driving mechanism.

Further, the supporting mechanism comprises a bottom plate, the bottom plate is connected with the base in a sliding mode, a top plate is arranged at the top of the bottom plate, the outer wall of the bottom plate of the top plate is connected with an adjusting screw rod through a bearing, a support is welded to the outer wall of the top plate, a supporting wheel is connected to the inside of the support through a bearing, the outer wall of the top of the bottom plate is connected with an installation shell through a bolt, a worm wheel is arranged inside the installation shell, the worm wheel is connected with the bottom plate through a bearing, the worm wheel is connected with the adjusting screw rod through a thread, worms are connected between the inner walls of the two sides of the installation shell through bearings, and the worms are meshed with the worm wheel.

Furthermore, one end of the worm extends to the outside of the mounting shell, and the bottom end of the adjusting screw penetrates through the bottom plate.

Furthermore, the heating mechanism comprises an insulation box, and a heating wire is arranged in the insulation box.

Furthermore, straightening wheels are fixed on the inner walls of the two sides of the heat preservation box and are positioned on the two sides of the heating wires.

Furthermore, the outer wall of the bottom of the top plate is connected with guide pillars which are uniformly distributed through bolts, and the bottom ends of the guide pillars are movably inserted into the bottom plate.

Furthermore, the heat preservation box comprises an outer layer and an inner layer, and a heat preservation layer is arranged between the outer layer and the inner layer.

In the technical scheme, the full-automatic roller flow channel welding equipment provided by the invention has the beneficial effects that:

(1) According to the invention, the roller body is driven to rotate by the spindle box, so that the unwinding mechanism can be spirally wound with the roller body when unwinding the runner pipe, the welding assembly can automatically and automatically weld the runner pipe spirally wound on the roller body, the defects of low efficiency and manpower waste caused by manual welding during welding of the roller runner are solved, and meanwhile, the quality of welding through automatic welding is improved.

(2) According to the roller, the uncoiled runner pipe is heated through the straightening wheels and the heating wires, so that the outer wall of the roller body can be wound spirally more easily after the runner pipe is uncoiled, the rigidity of the runner pipe is reduced, and the runner pipe and the roller body are attached more tightly when being wound.

(3) According to the invention, the two ends of the roller body are supported by the supporting mechanisms, so that the stress of the chuck is reduced, and the roller body is centered by the centering mechanism, so that the axial vibration is reduced when the roller body rotates, and the quality of the roller body is improved when a flow channel is welded.

(4) According to the invention, through the outer layer, the inner layer and the heat-insulating layer, the heat generated by the heating wire is not easily conducted to the outside of the heat-insulating box by utilizing the outer layer, the inner layer and the heat-insulating layer, so that the electric energy consumed by the heating wire during working is reduced.

Drawings

In order to more clearly illustrate the embodiments of the present application or technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to the drawings.

Fig. 1 is a schematic view of an overall structure provided by an embodiment of the fully automatic roller flow channel welding device of the present invention.

Fig. 2 is an enlarged schematic structural diagram of a position a provided by an embodiment of the fully automatic roller flow path welding equipment of the invention.

Fig. 3 is a schematic structural diagram of a supporting mechanism provided in an embodiment of the fully automatic roller flow path welding device of the present invention.

Fig. 4 is a schematic structural view of an installation shell provided in an embodiment of the fully automatic roller flow channel welding device of the present invention.

Fig. 5 is a schematic structural view of a guide wheel provided in an embodiment of the fully automatic roller flow path welding apparatus of the present invention.

Fig. 6 is a schematic structural view of a heating mechanism provided in an embodiment of the fully automatic roller flow path welding apparatus of the present invention.

Fig. 7 is a schematic view of a welding completion structure of a roller body provided in an embodiment of the full-automatic roller flow channel welding device of the present invention.

Description of reference numerals:

the automatic control device comprises a base I1, a spindle box 2, a chuck 3, a roller body 4, a tailstock 5, a centering mechanism 6, a supporting mechanism 7, a base II 8, a sliding plate 9, a mounting column 10, a lifting frame 11, a welding assembly 12, a mounting groove 13, a lead screw 14, a sliding block 15, a motor 16, a heating mechanism 17, an unwinding mechanism 18, a bottom plate 19, a top plate 20, a support 21, a support wheel 22, a mounting shell 23, an adjusting screw 24, a worm gear 25, a worm 26, a control box 27, a guide pillar 28, a guide wheel 29, a straightening wheel 30, a heating wire 31, an outer layer 32, a heat-insulating layer 33, an inner layer 34 and a driving mechanism 35.

Detailed Description

In order to make the technical solutions of the present invention better understood, those skilled in the art will now describe the present invention in further detail with reference to the accompanying drawings.

As shown in fig. 1 to 7, the full-automatic roller flow path welding equipment provided by the embodiment of the invention comprises a first base 1, a main spindle box 2 is arranged at the top of the first base 1, a chuck 3 is arranged at one side of the main spindle box 2, a roller body 4 is arranged at the top of the first base 1, one end of the roller body 4 is fixed inside the chuck 3, two support mechanisms 7 are slidably connected to the outer wall of the top of the first base 1, the support mechanisms 7 are located at the bottom of a connecting shaft of the roller body 4, a second base 8 is arranged at one side of the first base 1, a sliding plate 9 is arranged at the top of the second base 8, a mounting column 10 is arranged at the top of the sliding plate 9, one side of the mounting column 10 is provided with a lifting frame 11, a sliding block 15 is connected to the outer wall of one side of the lifting frame 11 through a bolt, a mounting groove 13 is arranged on the outer wall of one side of the mounting column 10, a lead screw 14 is connected between the top and the inner wall of the mounting groove 13 through a bearing, the lead screw 14 is connected with the sliding block 15 through a thread, a motor 16 is connected through a bolt, one end of the lifting frame 11 is connected with a lifting frame 14 through a key, a welding assembly 12 is fixed to one end of the lifting frame 11 close to the roller body 4, an outer wall of the sliding plate 9, an unwinding mechanism 18 is arranged on the outer wall of the top of the sliding plate 18, and a heating mechanism 17, and a heating mechanism 17 are connected with the unwinding mechanism.

Specifically, in the embodiment, the device comprises a first base 1, a spindle box 2 is arranged at the top of the first base 1, a driving motor is arranged inside the spindle box 2, a chuck 3 is arranged at one side of the spindle box 2, the chuck 3 is driven to rotate by the driving motor of the spindle box 2, a roller body 4 is arranged at the top of the first base 1, the roller body 4 is a workpiece needing a welding flow channel, one end of the roller body 4 is fixed inside the chuck 3, the chuck 3 is preferably a three-jaw chuck, so that the chuck 3 drives the roller body 4 to rotate, two support mechanisms 7 are slidably connected to the outer wall of the top of the first base 1, the support mechanisms 7 are positioned at the bottom of a connecting shaft of the roller body 4, the roller body 4 is supported by the support mechanisms 7, a second base 8 is arranged at one side of the first base 1, a sliding plate 9 is arranged at the top of the second base 8, a mounting column 10 is arranged at the top of the sliding plate 9, a lifting frame 11 is arranged at one side of the mounting column 10, the lifting frame 11 can move up and down, a sliding frame 15 is connected to the outer wall of the lifting frame 11 by a bolt, a screw rod drive screw rod assembly 16, the roller assembly is connected to the roller body by a screw rod drive screw rod 18, the screw rod drive mechanism, the roller assembly 16, the screw rod drive the roller assembly, the roller assembly 16 is connected to the roller assembly, the roller body by the screw rod assembly, the screw rod assembly 16, the heating mechanism 17 has a heating effect on the flow channel pipe, the heating mechanism 17 is connected with the sliding plate 9 through bolts, and the two ends of the roller body 4 are supported through the supporting mechanism 7, so that the stress of the chuck 3 is reduced.

According to the full-automatic roller flow channel welding equipment provided by the invention, the roller body 4 is driven to rotate by the spindle box 2, so that the unwinding mechanism 18 can be spirally wound with the roller body 4 when unwinding the flow channel pipe, the welding assembly 12 can automatically and automatically weld the flow channel pipe spirally wound on the roller body 4, the defect of manpower waste caused by manual welding when the roller flow channel is welded is reduced, and meanwhile, the quality of automatic welding is improved.

In another embodiment provided by the invention, the outer wall of one side of the lifting frame 11 is connected with a control box 27 through a bolt, the motor 16 and the main spindle box 2 are both electrically connected with the control box 27 through leads, and the motor 16 and the main spindle box 2 are controlled to work through the control box 27.

In another embodiment provided by the invention, the outer wall of the bottom of the lifting frame 11 is connected with a guide wheel 29 through a bolt, the guide wheel 29 can provide a guiding effect when the runner pipe is surrounded on the roller body 4, the outer wall of the top of the base I1 is provided with a tailstock 5, the tailstock 5 can slide and lock on the base I1, the top of the tailstock 5 is provided with a centering mechanism 6, the centering mechanism 6 is a shaping component on a lathe tailstock in the prior art, so that the centering mechanism 6 tightly pushes the center of the roller body 4, the centering mechanism 6 centers the roller body 4, axial vibration is reduced when the roller body 4 rotates, and the quality of the roller body 4 is improved when the runner is welded.

In another embodiment of the present invention, a driving mechanism 35 is disposed inside the second base 8, the sliding plate 9 slides on the top of the second base 8 through the driving mechanism 35, and the driving mechanism 35 is a screw nut pair driven by a motor, so that the sliding plate 9 slides on the top of the second base 8 through the driving mechanism 35, and further, the roller body 4 can automatically wind and weld the flow tube when rotating.

In another embodiment of the present invention, the supporting mechanism 7 includes a bottom plate 19, the bottom plate 19 is slidably connected to the first base 1, a top plate 20 is disposed on the top of the bottom plate 19, an adjusting screw 24 is connected to an outer wall of the bottom plate 19 of the top plate 20 through a bearing, a bracket 21 is welded to an outer wall of the top plate 20, a supporting wheel 22 is connected to an inner portion of the bracket 21 through a bearing, a connecting shaft of the roller body 4 is supported by the supporting wheel 22, so that the roller body 4 can roll with the supporting wheel 22 when rotating, and further, a friction force when the roller body 4 rotates is reduced, an installation shell 23 is connected to an outer wall of the top of the bottom plate 19 through a bolt, a worm wheel 25 is disposed inside the installation shell 23, the worm wheel 25 is connected to the bottom plate 19 through a bearing, the worm wheel 25 is in threaded connection with the adjusting screw 24, a worm 26 is connected between inner walls of two sides of the installation shell 23 through a bearing, the worm 26 is engaged with the worm wheel 25, the worm wheel 26 can drive the worm wheel 25 to rotate when rotating, so that the worm wheel 25 can drive the adjusting screw 24 to move up and down, and further, an effect that the top plate 20 moves up and down is achieved, and one end of the top plate 20 extends to the outside of the installation shell 23 extends to be matched with a wrench, and a bottom end of the bottom of the adjusting screw is convenient for clamping platform, and the adjusting screw, and the wrench 28, and the bottom of the adjusting screw is connected to move.

In still another embodiment provided by the present invention, the heating mechanism 17 comprises an insulation can, a heating wire 31 is arranged inside the insulation can, straightening wheels 30 are fixed on inner walls of two sides of the insulation can, the straightening wheels 30 are located on two sides of the heating wire 31, the insulation can comprises an outer layer 32 and an inner layer 34, an insulation layer 33 is arranged between the outer layer 32 and the inner layer 34, the outer layer 32, the inner layer 34 and the insulation layer 33 are utilized to make heat generated by the heating wire 31 not easily conducted to the outside of the insulation can, so that electric energy consumed by the heating wire 31 during operation is reduced, the uncoiled runner pipe is heated by the heating wire 31 through the straightening wheels 30 and the heating wire 31, so that the outer wall of the roller body 4 can be more easily spirally wound after the runner pipe is uncoiled, rigidity of the runner pipe is reduced, and the runner pipe is more tightly attached to the roller body 4 during coiling.

The working principle is as follows: when a runner needs to be welded to the roller body 4, connecting shafts at two ends of the roller body 4 are firstly placed on the supporting mechanism 7, the worm 26 is rotated, the worm 26 drives the worm wheel 25 to rotate, the worm wheel 25 rotates to drive the adjusting screw 24 to move upwards, the adjusting screw 24 drives the top plate 20 to move upwards, the center of the roller body 4 corresponds to the center of the card, the supporting mechanism 7 slides on the first base 1, the connecting shaft of the roller body 4 is inserted into the chuck 3, the chuck 3 fixes the connecting shaft of the roller body 4, then one end of the roller body 4, far away from the chuck 3, of the roller body 4 is centered through the centering mechanism 6 on the tailstock 5, the motor 16 rotates, the motor 16 drives the screw rod 14 to rotate, the slider 15 and the crane 11 are driven to descend by the screw rod 14, the guide wheel 29 is in contact with the upper surface of the roller body 4, the runner pipe on the unreeling mechanism 18 penetrates through the heating wire 31 and the straight wheel 30 inside the heating mechanism 17, then the runner pipe penetrates through the guide wheel 29, one end of the guide wheel 29 and one end of the roller body drives the roller body to rotate through the welding runner 4, and the roller body 4 to rotate when the roller body 4 and the roller body 4 rotates through the spindle box 35, the roller body, and the roller body 4, and the roller body drives the roller body to rotate at the roller body to rotate.

While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the invention.

Claims

1. Full-automatic roller runner welding equipment comprises a first base (1) and is characterized in that a main shaft box (2) is arranged at the top of the first base (1), a chuck (3) is arranged on one side of the main shaft box (2), a roller body (4) is arranged at the top of the first base (1), one end of the roller body (4) is fixed inside the chuck (3), two supporting mechanisms (7) are slidably connected to the outer wall of the top of the first base (1), the supporting mechanisms (7) are located at the bottom of a connecting shaft of the roller body (4), a second base (8) is arranged on one side of the first base (1), a sliding plate (9) is arranged at the top of the second base (8), an installation column (10) is arranged at the top of the sliding plate (9), a lifting frame (11) is arranged on one side of the installation column (10), a sliding block (15) is connected to the outer wall of one side of the lifting frame (11) through a bolt, an installation groove (13) is arranged on the outer wall of one side of the installation column (10), a bearing (14) is connected to the inner wall of the bottom, a screw rod (14) is connected to the sliding block (15), and an output shaft (16) is connected to a motor through a bolt (16), one end of the lifting frame (11) close to the roller body (4) is fixed with a welding assembly (12), the outer wall of the top of the sliding plate (9) is provided with an unwinding mechanism (18), a heating mechanism (17) is arranged between the unwinding mechanism (18) and the mounting column (10), and the heating mechanism (17) is connected with the sliding plate (9) through bolts.

2. The full-automatic roller flow channel welding equipment according to claim 1, wherein the outer wall of one side of the lifting frame (11) is connected with a control box (27) through a bolt, and the motor (16) and the spindle box (2) are both electrically connected with the control box (27) through a lead.

3. The full-automatic roller flow channel welding equipment according to claim 1, characterized in that the outer wall of the bottom of the lifting frame (11) is connected with a guide wheel (29) through a bolt, the outer wall of the top of the base I (1) is provided with a tailstock (5), and the top of the tailstock (5) is provided with a centering mechanism (6).

4. The fully automatic roller flow soldering apparatus according to claim 1, wherein a driving mechanism (35) is provided inside the second base (8), and the sliding plate (9) slides on the top of the second base (8) through the driving mechanism (35).

5. The full-automatic roller flow channel welding equipment according to claim 1, wherein the supporting mechanism (7) comprises a bottom plate (19), the bottom plate (19) is in sliding connection with the first base (1), a top plate (20) is arranged at the top of the bottom plate (19), an adjusting screw (24) is connected to the outer wall of the bottom plate (19) of the top plate (20) through a bearing, a support (21) is welded to the outer wall of the top plate (20), a supporting wheel (22) is connected to the inside of the support (21) through a bearing, an installation shell (23) is connected to the outer wall of the top of the bottom plate (19) through a bolt, a worm wheel (25) is arranged inside the installation shell (23), the worm wheel (25) is connected with the bottom plate (19) through a bearing, the worm wheel (25) is in threaded connection with the adjusting screw (24), a worm (26) is connected between the inner walls of two sides of the installation shell (23) through a bearing, and the worm (26) is meshed with the worm wheel (25).

6. A fully automatic roller flow soldering apparatus according to claim 5, in which one end of the worm (26) extends outside the mounting housing (23) and the bottom end of the adjusting screw (24) extends through the base plate (19).

7. The fully automatic roller flow path welding apparatus according to claim 1, wherein said heating mechanism (17) comprises an incubator, inside of which a heating wire (31) is disposed.

8. The full-automatic roller flow channel welding equipment according to claim 7, characterized in that the inner walls of the two sides of the heat preservation box are both fixed with straightening wheels (30), and the straightening wheels (30) are positioned at the two sides of the heating wire (31).

9. The fully automatic roller flow channel welding equipment according to claim 1, characterized in that the outer wall of the bottom of the top plate (20) is connected with evenly distributed guide posts (28) through bolts, and the bottom ends of the guide posts (28) are movably inserted into the bottom plate (19).

10. The fully automatic roller flow path welding apparatus of claim 7, wherein said incubator comprises an outer layer (32) and an inner layer (34), and an insulating layer (33) is disposed between said outer layer (32) and said inner layer (34).