CN115584097B - CPVC power cable conduit and preparation method thereof - Google Patents
CPVC power cable conduit and preparation method thereof Download PDFInfo
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- CN115584097B CN115584097B CN202211055825.4A CN202211055825A CN115584097B CN 115584097 B CN115584097 B CN 115584097B CN 202211055825 A CN202211055825 A CN 202211055825A CN 115584097 B CN115584097 B CN 115584097B
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- power cable
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- cable conduit
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- 239000004801 Chlorinated PVC Substances 0.000 title claims abstract description 59
- 229920000457 chlorinated polyvinyl chloride Polymers 0.000 title claims abstract description 59
- 238000002360 preparation method Methods 0.000 title claims abstract description 19
- 239000000203 mixture Substances 0.000 claims abstract description 26
- 238000002156 mixing Methods 0.000 claims abstract description 25
- 229920003229 poly(methyl methacrylate) Polymers 0.000 claims abstract description 24
- 239000004926 polymethyl methacrylate Substances 0.000 claims abstract description 24
- 239000011347 resin Substances 0.000 claims abstract description 24
- 229920005989 resin Polymers 0.000 claims abstract description 24
- -1 compatilizer Substances 0.000 claims abstract description 18
- 229920000587 hyperbranched polymer Polymers 0.000 claims abstract description 16
- 239000003381 stabilizer Substances 0.000 claims abstract description 14
- 238000001125 extrusion Methods 0.000 claims abstract description 10
- 239000002994 raw material Substances 0.000 claims abstract description 10
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 6
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 6
- 229920001577 copolymer Polymers 0.000 claims abstract description 6
- 239000000945 filler Substances 0.000 claims abstract description 6
- 239000000314 lubricant Substances 0.000 claims abstract description 6
- 238000001816 cooling Methods 0.000 claims abstract description 5
- 238000007493 shaping process Methods 0.000 claims abstract description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 30
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 15
- 238000012545 processing Methods 0.000 claims description 12
- 239000004709 Chlorinated polyethylene Substances 0.000 claims description 10
- 239000004698 Polyethylene Substances 0.000 claims description 9
- 229920000573 polyethylene Polymers 0.000 claims description 9
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 claims description 8
- IHBCFWWEZXPPLG-UHFFFAOYSA-N [Ca].[Zn] Chemical group [Ca].[Zn] IHBCFWWEZXPPLG-UHFFFAOYSA-N 0.000 claims description 8
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 5
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 5
- 239000000460 chlorine Substances 0.000 claims description 5
- 229910052801 chlorine Inorganic materials 0.000 claims description 5
- 239000003063 flame retardant Substances 0.000 claims description 5
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 claims description 4
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 4
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 claims description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 3
- FWCDLNRNBHJDQB-UHFFFAOYSA-N [2-(hydroxymethyl)-3-octadecanoyloxy-2-(octadecanoyloxymethyl)propyl] octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(CO)(COC(=O)CCCCCCCCCCCCCCCCC)COC(=O)CCCCCCCCCCCCCCCCC FWCDLNRNBHJDQB-UHFFFAOYSA-N 0.000 claims description 3
- 239000011575 calcium Substances 0.000 claims description 3
- 229910052791 calcium Inorganic materials 0.000 claims description 3
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 3
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 3
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 3
- 239000010445 mica Substances 0.000 claims description 3
- 229910052618 mica group Inorganic materials 0.000 claims description 3
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 3
- 229920002285 poly(styrene-co-acrylonitrile) Polymers 0.000 claims description 3
- WPMYUUITDBHVQZ-UHFFFAOYSA-N 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoic acid Chemical compound CC(C)(C)C1=CC(CCC(O)=O)=CC(C(C)(C)C)=C1O WPMYUUITDBHVQZ-UHFFFAOYSA-N 0.000 claims description 2
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 claims description 2
- VMNKHSPZIGIPLL-UHFFFAOYSA-N [3-hydroxy-2,2-bis(hydroxymethyl)propyl] dihydrogen phosphite Chemical compound OCC(CO)(CO)COP(O)O VMNKHSPZIGIPLL-UHFFFAOYSA-N 0.000 claims description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 2
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 claims description 2
- YQEMORVAKMFKLG-UHFFFAOYSA-N glycerine monostearate Natural products CCCCCCCCCCCCCCCCCC(=O)OC(CO)CO YQEMORVAKMFKLG-UHFFFAOYSA-N 0.000 claims description 2
- SVUQHVRAGMNPLW-UHFFFAOYSA-N glycerol monostearate Natural products CCCCCCCCCCCCCCCCC(=O)OCC(O)CO SVUQHVRAGMNPLW-UHFFFAOYSA-N 0.000 claims description 2
- RKISUIUJZGSLEV-UHFFFAOYSA-N n-[2-(octadecanoylamino)ethyl]octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NCCNC(=O)CCCCCCCCCCCCCCCCC RKISUIUJZGSLEV-UHFFFAOYSA-N 0.000 claims description 2
- 239000003960 organic solvent Substances 0.000 claims description 2
- 239000004209 oxidized polyethylene wax Substances 0.000 claims description 2
- 235000013873 oxidized polyethylene wax Nutrition 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims 2
- TXQVDVNAKHFQPP-UHFFFAOYSA-N [3-hydroxy-2,2-bis(hydroxymethyl)propyl] octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(CO)(CO)CO TXQVDVNAKHFQPP-UHFFFAOYSA-N 0.000 claims 1
- 230000002035 prolonged effect Effects 0.000 abstract description 2
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 6
- 238000007599 discharging Methods 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 5
- 239000004800 polyvinyl chloride Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 229920000915 polyvinyl chloride Polymers 0.000 description 3
- OCKWAZCWKSMKNC-UHFFFAOYSA-N [3-octadecanoyloxy-2,2-bis(octadecanoyloxymethyl)propyl] octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(COC(=O)CCCCCCCCCCCCCCCCC)(COC(=O)CCCCCCCCCCCCCCCCC)COC(=O)CCCCCCCCCCCCCCCCC OCKWAZCWKSMKNC-UHFFFAOYSA-N 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 229920006351 engineering plastic Polymers 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000007127 saponification reaction Methods 0.000 description 2
- 239000012745 toughening agent Substances 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000005660 chlorination reaction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000009969 flowable effect Effects 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/22—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers modified by chemical after-treatment
- C08L27/24—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers modified by chemical after-treatment halogenated
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/02—Details
- H02G3/04—Protective tubing or conduits, e.g. cable ladders or cable troughs
- H02G3/0406—Details thereof
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/02—Details
- H02G3/04—Protective tubing or conduits, e.g. cable ladders or cable troughs
- H02G3/0462—Tubings, i.e. having a closed section
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G9/00—Installations of electric cables or lines in or on the ground or water
- H02G9/04—Installations of electric cables or lines in or on the ground or water in surface ducts; Ducts or covers therefor
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G9/00—Installations of electric cables or lines in or on the ground or water
- H02G9/06—Installations of electric cables or lines in or on the ground or water in underground tubes or conduits; Tubes or conduits therefor
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/18—Applications used for pipes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
- C08L2203/202—Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Architecture (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Polymers & Plastics (AREA)
- Medicinal Chemistry (AREA)
- Health & Medical Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Organic Insulating Materials (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a CPVC power cable conduit and a preparation method thereof, wherein the cable conduit is prepared from CPVC resin, polymethyl methacrylate, methacrylic acid-butadiene-styrene copolymer, hyperbranched polymer, stabilizer, filler, compatilizer, antioxidant and lubricant which are used as raw materials in a certain proportion. The preparation method of the cable duct comprises the following steps: uniformly mixing CPVC resin, polymethyl methacrylate, methacrylic acid-butadiene-styrene copolymer, hyperbranched polymer, stabilizer, filler, compatilizer, antioxidant and lubricant, adding the mixture into a double screw extruder after uniformly mixing, and cooling and shaping after extrusion molding is finished to obtain the CPVC power cable conduit. The cable duct has good processability, mechanical property, low temperature resistance and flame retardance, and the service life is greatly prolonged. The preparation method of the cable duct is simple, convenient to operate and low in preparation cost.
Description
Technical Field
The invention relates to the technical field of power conduits, in particular to a CPVC power cable conduit and a preparation method thereof.
Background
With the development of national economy, urban construction is increasingly updated, power cables have been brought from overhead into the ground, and CPVC power conduits are commonly used as cable protection pipes. The CPVC power conduit has the characteristics of high strength, good flexibility, good insulating property, no pollution, light weight and the like, is widely used for urban power grid construction and transformation, urban municipal transformation engineering, civil aviation airport engineering, engineering park and district engineering, traffic and road bridge engineering, and urban street lamp cable laying, and plays a role in guiding and protecting.
CPVC resin is a novel engineering plastic with wide application prospect, is a novel synthetic polymer material prepared by substitution reaction of polyvinyl chloride (PVC) with specific brands and chlorine under the initiation effect, and is a white or yellowish flowable solid powder. The basic performance is similar to that of PVC, but the CPVC prepared by chloridizing and modifying the PVC resin has obviously improved heat resistance, physical and mechanical properties, chemical stability, flame retardance and the like, and is engineering plastic with excellent quality and low cost. The Vicat softening temperature is increased to 90-125 ℃, the maximum use temperature can reach 110 ℃, and the long-term use temperature is 95 ℃.
However, the CPVC extrusion processing is very difficult due to the characteristics of increased melt viscosity, increased brittleness, poor impact resistance, poor thermal stability and the like of the chlorinated CPVC resin. The solubility parameters of the CPVC resin and the PMMA resin are very close, the compatibility of the CPVC resin and the PMMA resin is very good, and the CPVC resin and the PMMA resin can be mixed and modified in a relatively high proportion, and the fluidity of the CPVC in the processing process is greatly improved due to the addition of the high-fluidity resin PMMA, and the high shearing caused by the high viscosity of the melt is greatly weakened, so that the good processing performance of the whole formula system is ensured.
However, the power conduit prepared by blending CPVC resin and PMMA resin has the problem of poor toughness, so that the power conduit is easy to damage in the processes of loading, unloading, transporting and laying, and the problems of embrittlement, cracking and the like are more easy to occur particularly in the low-temperature environment.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides the CPVC power cable duct and the preparation method thereof, and the cable duct has good processability, mechanical property, low temperature resistance and flame retardance, and the service life is greatly prolonged.
The preparation method of the cable duct is simple, convenient to operate and low in preparation cost.
The technical scheme adopted for achieving the purposes of the invention is as follows:
the CPVC power cable duct is prepared from the following raw materials in parts by mass:
further, the stabilizer is a calcium-zinc stabilizer.
Further, the filler is one of light calcium carbonate, active calcium carbonate, heavy calcium carbonate, nano calcium, talcum powder and mica, or a combination of a plurality of the light calcium carbonate, the active calcium carbonate, the heavy calcium carbonate, the nano calcium, the talcum powder and the mica.
Further, the compatilizer is one of styrene acrylonitrile copolymer, maleic anhydride grafting, chlorinated polyethylene and ethylene vinyl acetate copolymer or a combination of a plurality of the styrene acrylonitrile copolymer, the maleic anhydride grafting, the chlorinated polyethylene and the ethylene vinyl acetate copolymer.
Further, the antioxidant is one or a combination of a plurality of pentaerythritol phosphite, tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid ] pentaerythritol ester and tri (2, 4-di-tert-butylphenyl) phosphite.
Further, the lubricant is one or a combination of several of ethylene bisstearamide, polyethylene wax, oxidized polyethylene wax, pentaerythritol tristearate, pentaerythritol tetrastearate and glycerol monostearate.
A method for preparing a CPVC power cable conduit, comprising the steps of:
uniformly mixing CPVC resin, polymethyl methacrylate, methacrylic acid-butadiene-styrene copolymer, hyperbranched polymer, stabilizer, filler, compatilizer, antioxidant and lubricant, adding the mixture into a double screw extruder after uniformly mixing, and cooling and shaping after extrusion molding is finished to obtain the CPVC power cable conduit.
Further, the processing temperature of the double-screw extruder charging barrel is 155-210 ℃, wherein the temperature of a first area is 175-185 ℃, the temperature of a second area is 180-190 ℃, the temperature of a third area is 175-185 ℃, the temperature of a fourth area is 175-180 ℃, and the temperature of a fifth area is 175-180 ℃.
Compared with the prior art, the invention has the advantages that:
1. according to the invention, hyperbranched polymer and methacrylic acid-butadiene-styrene copolymer (MBS) are added as toughening agents, and the CPVC and PMMA blend system is subjected to synergistic toughening modification, so that the impact strength and tensile elongation at break of the cable conduit are improved while the rigidity of the cable conduit ring is ensured, the brittleness of the cable conduit at low temperature is improved, and the low temperature resistance of the cable conduit is improved, thereby prolonging the service life of the cable conduit.
2. The hyperbranched polymer added by the invention has certain flame retardant property, thereby improving the flame retardant property of the cable conduit.
Detailed Description
The present invention is described in detail below with reference to specific examples, but these examples are not to be construed in any way as limiting the scope of the present invention.
The raw materials used in the examples and comparative examples are as follows:
CPVC resin is obtained by chlorination of SG-5 type PVC resin, and the chlorine content is 66-68%;
the melt flow rate of polymethyl methacrylate (PMMA) is 2-5 g/10min;
methacrylic acid-butadiene-styrene copolymer (MBS) brand BTA751, tensile strength 45kg/cm2, melt flow rate 2.8g/10min;
chlorinated polyethylene with CPE135A and chlorine content of 34-36% and elongation at break of more than or equal to 700%;
pentaerythritol tristearate PETS-3 with a melting point of 50-60 ℃ and a saponification value of 165-180 mgKOH/g;
pentaerythritol tetrastearate PETS-4 with a melting point of 55-65 ℃ and a saponification value of 188-205 mgKOH/g;
the polyethylene wax is selected from BN108 with softening point of 108 ℃.
The preparation method of the hyperbranched polymer is as follows (refer to the invention patent of a preparation method of flame retardant hyperbranched polymer (200910029023.4)):
0.15mol of phthalic acid, 0.28mol of phthalic anhydride, 0.28mol of triethylenecyanurate and 0.15mol of C 6 H 5 POC l2 150ml of dimethylbenzene, 20ml of DMAc and 1.56g of phosphoric acid are added into a four-neck flask provided with a condensing device, a water separator, a stirrer and a thermometer, under the stirring condition, chlorine is introduced, the temperature is slowly increased to 165 ℃ for reaction for about 8 hours, and then the organic solvent is removed by vacuumizing at 110 ℃ to obtain the end completion-based flame-retardant hyperbranched polymer.
Example 1
A CPVC power cable duct is prepared from the following raw materials:
the preparation method of the CPVC power cable conduit comprises the following steps:
firstly, CPVC resin, polymethyl methacrylate (PMMA), MBS, hyperbranched polymer, calcium zinc stabilizer, light calcium carbonate, chlorinated polyethylene, antioxidant 1010, antioxidant 168, PETS-3 and polyethylene wax are put into a high-mixing pot, the rotating speed of the high-mixing pot is controlled to 800r/min, the high-mixing temperature reaches 125 ℃, the mixture is discharged into a cold mixer, the mixture is cooled and mixed to 45 degrees for discharging, the obtained mixture is conveyed into a 65 type conical double-screw extruder, the extruder current is controlled to 48A, the processing temperature of a charging barrel is 170-210 ℃, the temperature of a first area is 183 ℃, the temperature of a second area is 182 ℃, the temperature of a third area is 178 ℃, the temperature of a fifth area is 175 ℃, and after extrusion molding is completed, the mixture is cooled and molded, so that the CPVC power cable conduit is obtained.
Example 2
A CPVC power cable duct is prepared from the following raw materials:
the preparation method of the CPVC power cable conduit comprises the following steps:
firstly, CPVC resin, polymethyl methacrylate (PMMA), MBS, hyperbranched polymer, calcium zinc stabilizer, light calcium carbonate, chlorinated polyethylene, antioxidant 1010, antioxidant 168, PETS-4 and polyethylene wax are put into a high-mixing pot, the rotating speed of the high-mixing pot is controlled to 800r/min, the high-mixing temperature reaches 125 ℃, the mixture is discharged into a cold mixer, the mixture is cooled and mixed to 45 degrees for discharging, the obtained mixture is conveyed into a 65-type conical double-screw extruder, the extruder current 46A is set, the processing temperature of a charging barrel is 170-210 ℃, the temperature of a first area is 180 ℃, the temperature of a second area is 180 ℃, the temperature of a third area is 180 ℃, the temperature of a fourth area is 180 ℃, the temperature of a fifth area is 175 ℃, and after extrusion molding is completed, the mixture is cooled and molded, so that the CPVC power cable conduit is obtained.
Example 3
A CPVC power cable duct is prepared from the following raw materials:
the preparation method of the CPVC power cable conduit comprises the following steps:
firstly, CPVC resin, polymethyl methacrylate (PMMA), MBS, hyperbranched polymer, calcium zinc stabilizer, light calcium carbonate, chlorinated polyethylene, antioxidant 1010, antioxidant 168, PETS-3 and polyethylene wax are put into a high-mixing pot, the rotating speed of the high-mixing pot is controlled to 800r/min, the high-mixing temperature reaches 125 ℃, the mixture is discharged into a cold mixer, the mixture is cooled and mixed to 45 degrees for discharging, the obtained mixture is conveyed into a 65-type conical double-screw extruder, the extruder current 45A is set, the processing temperature of a charging barrel is 170-210 ℃, the temperature of a first area is 178 ℃, the temperature of a second area is 180 ℃, the temperature of a third area is 178 ℃, the temperature of a fourth area is 175 ℃, the temperature of a fifth area is 170 ℃, and after extrusion molding is completed, the mixture is cooled and molded, so that the CPVC power cable conduit is obtained.
Comparative example 1
The CPVC power cable duct is prepared from the following raw materials in parts by mass:
the preparation method of the CPVC power cable conduit comprises the following steps:
firstly, adding CPVC resin, polymethyl methacrylate (PMMA), a calcium zinc stabilizer, light calcium carbonate, chlorinated polyethylene, an antioxidant 1010, an antioxidant 168, PETS-4 and polyethylene wax into a high-mixing pot, controlling the rotating speed of the high-mixing pot to 800r/min, discharging the mixture into a cold mixer after the high-mixing temperature reaches 125 ℃, discharging the mixture to 45 ℃, conveying the obtained mixture into a 65-type conical double-screw extruder, setting the extruder current 50A, setting the processing temperature of a charging barrel to 170-210 ℃, wherein the temperature of a first area is 183 ℃, the temperature of a second area is 185 ℃, the temperature of a third area is 182 ℃, the temperature of a fourth area is 178 ℃, the temperature of a fifth area is 175 ℃, and cooling and shaping after extrusion molding is finished to obtain the CPVC power cable conduit.
Comparative example 2
The CPVC power cable duct is prepared from the following raw materials in parts by mass:
the preparation method of the CPVC power cable conduit comprises the following steps:
firstly, CPVC resin, polymethyl methacrylate (PMMA), MBS, a calcium zinc stabilizer, light calcium carbonate, chlorinated polyethylene, an antioxidant 1010, an antioxidant 168, PETS-4 and polyethylene wax are put into a high-mixing pot, the rotating speed of the high-mixing pot is controlled to 800r/min, the high-mixing temperature reaches 125 ℃, the mixture is discharged into a cold mixer, the mixture is cooled and mixed to 45 ℃, the obtained mixture is conveyed into a 65-type conical double-screw extruder, the extruder current is set to 48A, the processing temperature of a charging barrel is 170-210 ℃, the temperature of a first area is 183 ℃, the temperature of a second area is 185 ℃, the temperature of a third area is 182 ℃, the temperature of a fourth area is 178 ℃, the temperature of a fifth area is 175 ℃, and after extrusion molding is completed, the mixture is cooled and shaped, so that the CPVC power cable conduit is obtained.
Comparative example 3
The CPVC power cable duct is prepared from the following raw materials in parts by mass:
the preparation method of the CPVC power cable conduit comprises the following steps:
firstly, CPVC resin, polymethyl methacrylate (PMMA), hyperbranched polymer, calcium zinc stabilizer, light calcium carbonate, chlorinated polyethylene, antioxidant 1010, antioxidant 168, PETS-4 and polyethylene wax are put into a high-mixing pot, the rotating speed of the high-mixing pot is controlled to 800r/min, the high-mixing temperature reaches 125 ℃, the mixture is discharged into a cold mixer, the mixture is cooled and mixed to 45 ℃ for discharging, the obtained mixture is conveyed into a 65-type conical double-screw extruder, the extruder current is set to 48A, the processing temperature of a charging barrel is 170-210 ℃, the temperature of a first area is 183 ℃, the temperature of a second area is 185 ℃, the temperature of a third area is 182 ℃, the temperature of a fourth area is 178 ℃, the temperature of a fifth area is 175 ℃, and after extrusion molding is completed, cooling and shaping are carried out, so that the CPVC power cable conduit is obtained.
The cable ducts prepared in examples 1-3 and comparative examples 1-3 were tested for performance parameters such as vicat softening temperature, ring stiffness, impact strength, longitudinal recovery, elongation at break and limiting oxygen index, and the test results are shown in the following table:
from the table, after the two toughening agents, namely the hyperbranched polymer and the MBS are synergistically toughened, the processing performance and the strength of the cable conduit are ensured, meanwhile, the ultimate impact strength and the elongation at break are obviously improved, the toughness of the cable conduit is obviously improved, the brittleness of the cable conduit at low temperature is obviously improved, and the low temperature resistance of the cable conduit is improved.
Claims (8)
1. The CPVC power cable duct is characterized by being prepared from the following raw materials in parts by mass:
the preparation method of the hyperbranched polymer comprises the following steps:
0.15mol of phthalic acid, 0.28mol of phthalic anhydride, 0.28mol of triethylenecyanurate and 0.15mol of C 6 H 5 POC l2 150ml of dimethylbenzene, 20ml of DMAc and 1.56g of phosphoric acid are added into a four-neck flask provided with a condensing device, a water separator, a stirrer and a thermometer, under the stirring condition, chlorine is introduced, the temperature is slowly increased to 165 ℃ for reaction for 8 hours, and then the organic solvent is removed by vacuumizing at 110 ℃ to obtain the end completion flame-retardant hyperbranched polymer.
2. A CPVC power cable conduit as claimed in claim 1, wherein: the stabilizer is a calcium-zinc stabilizer.
3. A CPVC power cable conduit as claimed in claim 1, wherein: the filler is one or a combination of a plurality of light calcium carbonate, active calcium carbonate, heavy calcium carbonate, nano calcium, talcum powder and mica.
4. A CPVC power cable conduit as claimed in claim 1, wherein: the compatilizer is one or the combination of a plurality of styrene acrylonitrile copolymer, maleic anhydride grafting, chlorinated polyethylene and ethylene vinyl acetate copolymer.
5. A CPVC power cable conduit as claimed in claim 1, wherein: the antioxidant is one or the combination of a plurality of pentaerythritol phosphite, tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid ] pentaerythritol ester and tri (2, 4-di-tert-butylphenyl) phosphite.
6. A CPVC power cable conduit as claimed in claim 1, wherein: the lubricant is one or a combination of several of ethylene bisstearamide, polyethylene wax, oxidized polyethylene wax, pentaerythritol tristearate, pentaerythritol stearate and glycerol monostearate.
7. A method of making a CPVC power cable conduit according to claim 1 comprising the steps of:
uniformly mixing CPVC resin, polymethyl methacrylate, methacrylic acid-butadiene-styrene copolymer, hyperbranched polymer, stabilizer, filler, compatilizer, antioxidant and lubricant, adding the mixture into a double screw extruder after uniformly mixing, and cooling and shaping after extrusion molding is finished to obtain the CPVC power cable conduit.
8. A method of making a CPVC power cable conduit according to claim 7, wherein: the processing temperature of the double-screw extruder charging barrel is 155-210 ℃, wherein the temperature of a first area is 175-185 ℃, the temperature of a second area is 180-190 ℃, the temperature of a third area is 175-185 ℃, the temperature of a fourth area is 175-180 ℃, and the temperature of a fifth area is 175-180 ℃.
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CN105273343A (en) * | 2014-06-16 | 2016-01-27 | 上海氯碱化工股份有限公司 | Chlorinated polyvinyl chloride mixture |
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JPH11147220A (en) * | 1997-11-18 | 1999-06-02 | Tokuyama Sekisui Ind Corp | Chlorinated vinyl chloride resin composition and molded body using the composition |
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CN105273343A (en) * | 2014-06-16 | 2016-01-27 | 上海氯碱化工股份有限公司 | Chlorinated polyvinyl chloride mixture |
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