CN115584097B - CPVC power cable conduit and preparation method thereof - Google Patents

CPVC power cable conduit and preparation method thereof Download PDF

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Publication number
CN115584097B
CN115584097B CN202211055825.4A CN202211055825A CN115584097B CN 115584097 B CN115584097 B CN 115584097B CN 202211055825 A CN202211055825 A CN 202211055825A CN 115584097 B CN115584097 B CN 115584097B
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power cable
temperature
cpvc
cable conduit
area
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CN115584097A (en
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陈厚忠
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Hubei Kingbull Pipe Industry Co ltd
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Hubei Kingbull Pipe Industry Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/22Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers modified by chemical after-treatment
    • C08L27/24Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers modified by chemical after-treatment halogenated
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02Details
    • H02G3/04Protective tubing or conduits, e.g. cable ladders or cable troughs
    • H02G3/0406Details thereof
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02Details
    • H02G3/04Protective tubing or conduits, e.g. cable ladders or cable troughs
    • H02G3/0462Tubings, i.e. having a closed section
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G9/00Installations of electric cables or lines in or on the ground or water
    • H02G9/04Installations of electric cables or lines in or on the ground or water in surface ducts; Ducts or covers therefor
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G9/00Installations of electric cables or lines in or on the ground or water
    • H02G9/06Installations of electric cables or lines in or on the ground or water in underground tubes or conduits; Tubes or conduits therefor
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/18Applications used for pipes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Architecture (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Medicinal Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Organic Insulating Materials (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses a CPVC power cable conduit and a preparation method thereof, wherein the cable conduit is prepared from CPVC resin, polymethyl methacrylate, methacrylic acid-butadiene-styrene copolymer, hyperbranched polymer, stabilizer, filler, compatilizer, antioxidant and lubricant which are used as raw materials in a certain proportion. The preparation method of the cable duct comprises the following steps: uniformly mixing CPVC resin, polymethyl methacrylate, methacrylic acid-butadiene-styrene copolymer, hyperbranched polymer, stabilizer, filler, compatilizer, antioxidant and lubricant, adding the mixture into a double screw extruder after uniformly mixing, and cooling and shaping after extrusion molding is finished to obtain the CPVC power cable conduit. The cable duct has good processability, mechanical property, low temperature resistance and flame retardance, and the service life is greatly prolonged. The preparation method of the cable duct is simple, convenient to operate and low in preparation cost.

Description

CPVC power cable conduit and preparation method thereof
Technical Field
The invention relates to the technical field of power conduits, in particular to a CPVC power cable conduit and a preparation method thereof.
Background
With the development of national economy, urban construction is increasingly updated, power cables have been brought from overhead into the ground, and CPVC power conduits are commonly used as cable protection pipes. The CPVC power conduit has the characteristics of high strength, good flexibility, good insulating property, no pollution, light weight and the like, is widely used for urban power grid construction and transformation, urban municipal transformation engineering, civil aviation airport engineering, engineering park and district engineering, traffic and road bridge engineering, and urban street lamp cable laying, and plays a role in guiding and protecting.
CPVC resin is a novel engineering plastic with wide application prospect, is a novel synthetic polymer material prepared by substitution reaction of polyvinyl chloride (PVC) with specific brands and chlorine under the initiation effect, and is a white or yellowish flowable solid powder. The basic performance is similar to that of PVC, but the CPVC prepared by chloridizing and modifying the PVC resin has obviously improved heat resistance, physical and mechanical properties, chemical stability, flame retardance and the like, and is engineering plastic with excellent quality and low cost. The Vicat softening temperature is increased to 90-125 ℃, the maximum use temperature can reach 110 ℃, and the long-term use temperature is 95 ℃.
However, the CPVC extrusion processing is very difficult due to the characteristics of increased melt viscosity, increased brittleness, poor impact resistance, poor thermal stability and the like of the chlorinated CPVC resin. The solubility parameters of the CPVC resin and the PMMA resin are very close, the compatibility of the CPVC resin and the PMMA resin is very good, and the CPVC resin and the PMMA resin can be mixed and modified in a relatively high proportion, and the fluidity of the CPVC in the processing process is greatly improved due to the addition of the high-fluidity resin PMMA, and the high shearing caused by the high viscosity of the melt is greatly weakened, so that the good processing performance of the whole formula system is ensured.
However, the power conduit prepared by blending CPVC resin and PMMA resin has the problem of poor toughness, so that the power conduit is easy to damage in the processes of loading, unloading, transporting and laying, and the problems of embrittlement, cracking and the like are more easy to occur particularly in the low-temperature environment.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides the CPVC power cable duct and the preparation method thereof, and the cable duct has good processability, mechanical property, low temperature resistance and flame retardance, and the service life is greatly prolonged.
The preparation method of the cable duct is simple, convenient to operate and low in preparation cost.
The technical scheme adopted for achieving the purposes of the invention is as follows:
the CPVC power cable duct is prepared from the following raw materials in parts by mass:
further, the stabilizer is a calcium-zinc stabilizer.
Further, the filler is one of light calcium carbonate, active calcium carbonate, heavy calcium carbonate, nano calcium, talcum powder and mica, or a combination of a plurality of the light calcium carbonate, the active calcium carbonate, the heavy calcium carbonate, the nano calcium, the talcum powder and the mica.
Further, the compatilizer is one of styrene acrylonitrile copolymer, maleic anhydride grafting, chlorinated polyethylene and ethylene vinyl acetate copolymer or a combination of a plurality of the styrene acrylonitrile copolymer, the maleic anhydride grafting, the chlorinated polyethylene and the ethylene vinyl acetate copolymer.
Further, the antioxidant is one or a combination of a plurality of pentaerythritol phosphite, tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid ] pentaerythritol ester and tri (2, 4-di-tert-butylphenyl) phosphite.
Further, the lubricant is one or a combination of several of ethylene bisstearamide, polyethylene wax, oxidized polyethylene wax, pentaerythritol tristearate, pentaerythritol tetrastearate and glycerol monostearate.
A method for preparing a CPVC power cable conduit, comprising the steps of:
uniformly mixing CPVC resin, polymethyl methacrylate, methacrylic acid-butadiene-styrene copolymer, hyperbranched polymer, stabilizer, filler, compatilizer, antioxidant and lubricant, adding the mixture into a double screw extruder after uniformly mixing, and cooling and shaping after extrusion molding is finished to obtain the CPVC power cable conduit.
Further, the processing temperature of the double-screw extruder charging barrel is 155-210 ℃, wherein the temperature of a first area is 175-185 ℃, the temperature of a second area is 180-190 ℃, the temperature of a third area is 175-185 ℃, the temperature of a fourth area is 175-180 ℃, and the temperature of a fifth area is 175-180 ℃.
Compared with the prior art, the invention has the advantages that:
1. according to the invention, hyperbranched polymer and methacrylic acid-butadiene-styrene copolymer (MBS) are added as toughening agents, and the CPVC and PMMA blend system is subjected to synergistic toughening modification, so that the impact strength and tensile elongation at break of the cable conduit are improved while the rigidity of the cable conduit ring is ensured, the brittleness of the cable conduit at low temperature is improved, and the low temperature resistance of the cable conduit is improved, thereby prolonging the service life of the cable conduit.
2. The hyperbranched polymer added by the invention has certain flame retardant property, thereby improving the flame retardant property of the cable conduit.
Detailed Description
The present invention is described in detail below with reference to specific examples, but these examples are not to be construed in any way as limiting the scope of the present invention.
The raw materials used in the examples and comparative examples are as follows:
CPVC resin is obtained by chlorination of SG-5 type PVC resin, and the chlorine content is 66-68%;
the melt flow rate of polymethyl methacrylate (PMMA) is 2-5 g/10min;
methacrylic acid-butadiene-styrene copolymer (MBS) brand BTA751, tensile strength 45kg/cm2, melt flow rate 2.8g/10min;
chlorinated polyethylene with CPE135A and chlorine content of 34-36% and elongation at break of more than or equal to 700%;
pentaerythritol tristearate PETS-3 with a melting point of 50-60 ℃ and a saponification value of 165-180 mgKOH/g;
pentaerythritol tetrastearate PETS-4 with a melting point of 55-65 ℃ and a saponification value of 188-205 mgKOH/g;
the polyethylene wax is selected from BN108 with softening point of 108 ℃.
The preparation method of the hyperbranched polymer is as follows (refer to the invention patent of a preparation method of flame retardant hyperbranched polymer (200910029023.4)):
0.15mol of phthalic acid, 0.28mol of phthalic anhydride, 0.28mol of triethylenecyanurate and 0.15mol of C 6 H 5 POC l2 150ml of dimethylbenzene, 20ml of DMAc and 1.56g of phosphoric acid are added into a four-neck flask provided with a condensing device, a water separator, a stirrer and a thermometer, under the stirring condition, chlorine is introduced, the temperature is slowly increased to 165 ℃ for reaction for about 8 hours, and then the organic solvent is removed by vacuumizing at 110 ℃ to obtain the end completion-based flame-retardant hyperbranched polymer.
Example 1
A CPVC power cable duct is prepared from the following raw materials:
the preparation method of the CPVC power cable conduit comprises the following steps:
firstly, CPVC resin, polymethyl methacrylate (PMMA), MBS, hyperbranched polymer, calcium zinc stabilizer, light calcium carbonate, chlorinated polyethylene, antioxidant 1010, antioxidant 168, PETS-3 and polyethylene wax are put into a high-mixing pot, the rotating speed of the high-mixing pot is controlled to 800r/min, the high-mixing temperature reaches 125 ℃, the mixture is discharged into a cold mixer, the mixture is cooled and mixed to 45 degrees for discharging, the obtained mixture is conveyed into a 65 type conical double-screw extruder, the extruder current is controlled to 48A, the processing temperature of a charging barrel is 170-210 ℃, the temperature of a first area is 183 ℃, the temperature of a second area is 182 ℃, the temperature of a third area is 178 ℃, the temperature of a fifth area is 175 ℃, and after extrusion molding is completed, the mixture is cooled and molded, so that the CPVC power cable conduit is obtained.
Example 2
A CPVC power cable duct is prepared from the following raw materials:
the preparation method of the CPVC power cable conduit comprises the following steps:
firstly, CPVC resin, polymethyl methacrylate (PMMA), MBS, hyperbranched polymer, calcium zinc stabilizer, light calcium carbonate, chlorinated polyethylene, antioxidant 1010, antioxidant 168, PETS-4 and polyethylene wax are put into a high-mixing pot, the rotating speed of the high-mixing pot is controlled to 800r/min, the high-mixing temperature reaches 125 ℃, the mixture is discharged into a cold mixer, the mixture is cooled and mixed to 45 degrees for discharging, the obtained mixture is conveyed into a 65-type conical double-screw extruder, the extruder current 46A is set, the processing temperature of a charging barrel is 170-210 ℃, the temperature of a first area is 180 ℃, the temperature of a second area is 180 ℃, the temperature of a third area is 180 ℃, the temperature of a fourth area is 180 ℃, the temperature of a fifth area is 175 ℃, and after extrusion molding is completed, the mixture is cooled and molded, so that the CPVC power cable conduit is obtained.
Example 3
A CPVC power cable duct is prepared from the following raw materials:
the preparation method of the CPVC power cable conduit comprises the following steps:
firstly, CPVC resin, polymethyl methacrylate (PMMA), MBS, hyperbranched polymer, calcium zinc stabilizer, light calcium carbonate, chlorinated polyethylene, antioxidant 1010, antioxidant 168, PETS-3 and polyethylene wax are put into a high-mixing pot, the rotating speed of the high-mixing pot is controlled to 800r/min, the high-mixing temperature reaches 125 ℃, the mixture is discharged into a cold mixer, the mixture is cooled and mixed to 45 degrees for discharging, the obtained mixture is conveyed into a 65-type conical double-screw extruder, the extruder current 45A is set, the processing temperature of a charging barrel is 170-210 ℃, the temperature of a first area is 178 ℃, the temperature of a second area is 180 ℃, the temperature of a third area is 178 ℃, the temperature of a fourth area is 175 ℃, the temperature of a fifth area is 170 ℃, and after extrusion molding is completed, the mixture is cooled and molded, so that the CPVC power cable conduit is obtained.
Comparative example 1
The CPVC power cable duct is prepared from the following raw materials in parts by mass:
the preparation method of the CPVC power cable conduit comprises the following steps:
firstly, adding CPVC resin, polymethyl methacrylate (PMMA), a calcium zinc stabilizer, light calcium carbonate, chlorinated polyethylene, an antioxidant 1010, an antioxidant 168, PETS-4 and polyethylene wax into a high-mixing pot, controlling the rotating speed of the high-mixing pot to 800r/min, discharging the mixture into a cold mixer after the high-mixing temperature reaches 125 ℃, discharging the mixture to 45 ℃, conveying the obtained mixture into a 65-type conical double-screw extruder, setting the extruder current 50A, setting the processing temperature of a charging barrel to 170-210 ℃, wherein the temperature of a first area is 183 ℃, the temperature of a second area is 185 ℃, the temperature of a third area is 182 ℃, the temperature of a fourth area is 178 ℃, the temperature of a fifth area is 175 ℃, and cooling and shaping after extrusion molding is finished to obtain the CPVC power cable conduit.
Comparative example 2
The CPVC power cable duct is prepared from the following raw materials in parts by mass:
the preparation method of the CPVC power cable conduit comprises the following steps:
firstly, CPVC resin, polymethyl methacrylate (PMMA), MBS, a calcium zinc stabilizer, light calcium carbonate, chlorinated polyethylene, an antioxidant 1010, an antioxidant 168, PETS-4 and polyethylene wax are put into a high-mixing pot, the rotating speed of the high-mixing pot is controlled to 800r/min, the high-mixing temperature reaches 125 ℃, the mixture is discharged into a cold mixer, the mixture is cooled and mixed to 45 ℃, the obtained mixture is conveyed into a 65-type conical double-screw extruder, the extruder current is set to 48A, the processing temperature of a charging barrel is 170-210 ℃, the temperature of a first area is 183 ℃, the temperature of a second area is 185 ℃, the temperature of a third area is 182 ℃, the temperature of a fourth area is 178 ℃, the temperature of a fifth area is 175 ℃, and after extrusion molding is completed, the mixture is cooled and shaped, so that the CPVC power cable conduit is obtained.
Comparative example 3
The CPVC power cable duct is prepared from the following raw materials in parts by mass:
the preparation method of the CPVC power cable conduit comprises the following steps:
firstly, CPVC resin, polymethyl methacrylate (PMMA), hyperbranched polymer, calcium zinc stabilizer, light calcium carbonate, chlorinated polyethylene, antioxidant 1010, antioxidant 168, PETS-4 and polyethylene wax are put into a high-mixing pot, the rotating speed of the high-mixing pot is controlled to 800r/min, the high-mixing temperature reaches 125 ℃, the mixture is discharged into a cold mixer, the mixture is cooled and mixed to 45 ℃ for discharging, the obtained mixture is conveyed into a 65-type conical double-screw extruder, the extruder current is set to 48A, the processing temperature of a charging barrel is 170-210 ℃, the temperature of a first area is 183 ℃, the temperature of a second area is 185 ℃, the temperature of a third area is 182 ℃, the temperature of a fourth area is 178 ℃, the temperature of a fifth area is 175 ℃, and after extrusion molding is completed, cooling and shaping are carried out, so that the CPVC power cable conduit is obtained.
The cable ducts prepared in examples 1-3 and comparative examples 1-3 were tested for performance parameters such as vicat softening temperature, ring stiffness, impact strength, longitudinal recovery, elongation at break and limiting oxygen index, and the test results are shown in the following table:
from the table, after the two toughening agents, namely the hyperbranched polymer and the MBS are synergistically toughened, the processing performance and the strength of the cable conduit are ensured, meanwhile, the ultimate impact strength and the elongation at break are obviously improved, the toughness of the cable conduit is obviously improved, the brittleness of the cable conduit at low temperature is obviously improved, and the low temperature resistance of the cable conduit is improved.

Claims (8)

1. The CPVC power cable duct is characterized by being prepared from the following raw materials in parts by mass:
the preparation method of the hyperbranched polymer comprises the following steps:
0.15mol of phthalic acid, 0.28mol of phthalic anhydride, 0.28mol of triethylenecyanurate and 0.15mol of C 6 H 5 POC l2 150ml of dimethylbenzene, 20ml of DMAc and 1.56g of phosphoric acid are added into a four-neck flask provided with a condensing device, a water separator, a stirrer and a thermometer, under the stirring condition, chlorine is introduced, the temperature is slowly increased to 165 ℃ for reaction for 8 hours, and then the organic solvent is removed by vacuumizing at 110 ℃ to obtain the end completion flame-retardant hyperbranched polymer.
2. A CPVC power cable conduit as claimed in claim 1, wherein: the stabilizer is a calcium-zinc stabilizer.
3. A CPVC power cable conduit as claimed in claim 1, wherein: the filler is one or a combination of a plurality of light calcium carbonate, active calcium carbonate, heavy calcium carbonate, nano calcium, talcum powder and mica.
4. A CPVC power cable conduit as claimed in claim 1, wherein: the compatilizer is one or the combination of a plurality of styrene acrylonitrile copolymer, maleic anhydride grafting, chlorinated polyethylene and ethylene vinyl acetate copolymer.
5. A CPVC power cable conduit as claimed in claim 1, wherein: the antioxidant is one or the combination of a plurality of pentaerythritol phosphite, tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid ] pentaerythritol ester and tri (2, 4-di-tert-butylphenyl) phosphite.
6. A CPVC power cable conduit as claimed in claim 1, wherein: the lubricant is one or a combination of several of ethylene bisstearamide, polyethylene wax, oxidized polyethylene wax, pentaerythritol tristearate, pentaerythritol stearate and glycerol monostearate.
7. A method of making a CPVC power cable conduit according to claim 1 comprising the steps of:
uniformly mixing CPVC resin, polymethyl methacrylate, methacrylic acid-butadiene-styrene copolymer, hyperbranched polymer, stabilizer, filler, compatilizer, antioxidant and lubricant, adding the mixture into a double screw extruder after uniformly mixing, and cooling and shaping after extrusion molding is finished to obtain the CPVC power cable conduit.
8. A method of making a CPVC power cable conduit according to claim 7, wherein: the processing temperature of the double-screw extruder charging barrel is 155-210 ℃, wherein the temperature of a first area is 175-185 ℃, the temperature of a second area is 180-190 ℃, the temperature of a third area is 175-185 ℃, the temperature of a fourth area is 175-180 ℃, and the temperature of a fifth area is 175-180 ℃.
CN202211055825.4A 2022-08-31 2022-08-31 CPVC power cable conduit and preparation method thereof Active CN115584097B (en)

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CN117659591B (en) * 2023-11-30 2024-06-11 杭州百诺电力科技有限公司 High-impact chlorinated polyvinyl chloride CPVC cable conduit

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11147220A (en) * 1997-11-18 1999-06-02 Tokuyama Sekisui Ind Corp Chlorinated vinyl chloride resin composition and molded body using the composition
CN101475683A (en) * 2009-01-15 2009-07-08 苏州海博特树脂科技有限公司 Preparation method of flame-retardant hyperbranched polymer
CN105273343A (en) * 2014-06-16 2016-01-27 上海氯碱化工股份有限公司 Chlorinated polyvinyl chloride mixture
CN109627657A (en) * 2018-12-25 2019-04-16 青岛海尔新材料研发有限公司 Acrylonitritrile-styrene resin/chlorinated polyvinyl chloride alloy material and preparation method thereof

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Publication number Priority date Publication date Assignee Title
JPH11147220A (en) * 1997-11-18 1999-06-02 Tokuyama Sekisui Ind Corp Chlorinated vinyl chloride resin composition and molded body using the composition
CN101475683A (en) * 2009-01-15 2009-07-08 苏州海博特树脂科技有限公司 Preparation method of flame-retardant hyperbranched polymer
CN105273343A (en) * 2014-06-16 2016-01-27 上海氯碱化工股份有限公司 Chlorinated polyvinyl chloride mixture
CN109627657A (en) * 2018-12-25 2019-04-16 青岛海尔新材料研发有限公司 Acrylonitritrile-styrene resin/chlorinated polyvinyl chloride alloy material and preparation method thereof

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Title
CPVC/PMMA共混体系的性能研究;刘泽鹏;《中国优秀硕士学位论文全文数据库 工程科技Ⅰ辑》(第5期);B016-176 *

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