CN115573172A - Special silicon rubber synthetic leather fabric for automobile seat and manufacturing process thereof - Google Patents

Special silicon rubber synthetic leather fabric for automobile seat and manufacturing process thereof Download PDF

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Publication number
CN115573172A
CN115573172A CN202211289605.8A CN202211289605A CN115573172A CN 115573172 A CN115573172 A CN 115573172A CN 202211289605 A CN202211289605 A CN 202211289605A CN 115573172 A CN115573172 A CN 115573172A
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synthetic leather
parts
silicon rubber
rubber
layer
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陶玉红
胥晓群
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Guangdong Timwell Eco-Material Co ltd
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Guangdong Timwell Eco-Material Co ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/04Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N3/10Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with styrene-butadiene copolymerisation products or other synthetic rubbers or elastomers except polyurethanes
    • D06N3/106Elastomers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0056Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
    • D06N3/0061Organic fillers or organic fibrous fillers, e.g. ground leather waste, wood bark, cork powder, vegetable flour; Other organic compounding ingredients; Post-treatment with organic compounds
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0086Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
    • D06N3/0095Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique by inversion technique; by transfer processes
    • D06N3/0097Release surface, e.g. separation sheets; Silicone papers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/04Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/128Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with silicon polymers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/18Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with two layers of different macromolecular materials
    • D06N3/183Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with two layers of different macromolecular materials the layers are one next to the other
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2201/00Chemical constitution of the fibres, threads or yarns
    • D06N2201/04Vegetal fibres
    • D06N2201/042Cellulose fibres, e.g. cotton
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00Macromolecular materials of the coating layers
    • D06N2203/04Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N2203/045Vinyl (co)polymers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/08Properties of the materials having optical properties
    • D06N2209/0807Coloured
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/08Properties of the materials having optical properties
    • D06N2209/0846Matt, dull surface
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/16Properties of the materials having other properties
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/16Properties of the materials having other properties
    • D06N2209/1635Elasticity
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2211/00Specially adapted uses
    • D06N2211/12Decorative or sun protection articles
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2211/00Specially adapted uses
    • D06N2211/12Decorative or sun protection articles
    • D06N2211/26Vehicles, transportation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2211/00Specially adapted uses
    • D06N2211/12Decorative or sun protection articles
    • D06N2211/28Artificial leather

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Laminated Bodies (AREA)

Abstract

The application relates to the technical field of synthetic leather, specifically discloses special silicon rubber synthetic leather surface fabric of car seat and manufacturing process thereof, and the silicon rubber synthetic leather is formed by cloth base, primer layer and face glue film bonding in proper order, and the raw materials on face glue film include: 50-70 parts of vinyl-terminated polysiloxane; 10-30 parts of hydrogen-containing silicone oil; 4-9 parts of inorganic whisker; 0.01-0.04 part of methylbutynol; 10-16 parts of methyl methacrylate; 0.02-0.07 part of benzoyl peroxide; z-6030-3 parts; 0.03-0.05 part of chloroplatinic acid-isopropanol, and the preparation method comprises the following steps: coating a surface rubber layer sizing material on release paper, drying to obtain a surface rubber layer, coating a bottom rubber layer sizing material on the surface rubber layer, attaching a cloth base, drying, taking out and stripping the release paper to obtain the silicon rubber synthetic leather, wherein the silicon rubber synthetic leather has the advantage of improving the wear resistance of the silicon rubber synthetic leather fabric.

Description

Special silicon rubber synthetic leather fabric for automobile seat and manufacturing process thereof
Technical Field
The application relates to the technical field of synthetic leather, in particular to a special silicon rubber synthetic leather fabric for an automobile seat and a manufacturing process thereof.
Background
Polyvinyl chloride (PVC) synthetic leather, polyurethane (PU) synthetic leather's production, use and aftertreatment process have serious pollution, do not accord with the environmental protection requirement, and the silicon rubber synthetic leather has its unique advantage: the artificial leather has the characteristics of environmental protection, good weather resistance, stain resistance and the like, becomes a new hot spot in the field of artificial leather, and attracts the wide attention of people.
In the related technology, the silicon rubber synthetic leather is a composite material formed by sequentially bonding a textile substrate, a bottom layer adhesive and a surface layer adhesive, and the synthetic leather adopts a material containing Si-CH 2 =CH 2 The group vinyl silicone oil and the hydrogen-containing silicone oil containing Si-H group are subjected to hydrosilylation reaction under a platinum catalyst to prepare the synthetic leather.
In the related technology, because the silicon rubber molecular chain is very soft and smooth, the silicon rubber molecular chain is nonpolar, and the acting force between molecules is small, the strength of the unreinforced silicon rubber is very low, and the utilization value is not high, so that the wear resistance and the mechanical property of the silicon rubber type synthetic leather are poor, the application is limited, and the development of the silicon rubber with high wear resistance and high mechanical strength is urgently needed.
Disclosure of Invention
In order to improve the wear resistance of the silicon rubber synthetic leather fabric, the application provides a special silicon rubber synthetic leather fabric for an automobile seat and a manufacturing process thereof.
In a first aspect, the application provides a special silicone rubber synthetic leather fabric for an automobile seat, which adopts the following technical scheme:
the silicon rubber synthetic leather fabric is formed by sequentially bonding a fabric base, a bottom rubber layer and a surface rubber layer.
The surface glue layer is prepared from the following raw materials in parts by weight:
50-70 parts of vinyl-terminated polysiloxane;
10-30 parts of hydrogen-containing silicone oil;
4-9 parts of inorganic whiskers;
0.01-0.04 part of methylbutynol;
10-16 parts of methyl methacrylate;
0.02-0.07 part of benzoyl peroxide;
1-3 parts of Z-6030;
0.03-0.05 part of chloroplatinic acid-isopropanol.
By adopting the technical scheme, in the preparation process of the surface adhesive layer, the vinyl group of the vinyl-terminated polysiloxane and the Si-H group of the hydrogen-containing silicone oil are subjected to hydrosilylation reaction under the action of the chloroplatinic acid-isopropanol catalyst to prepare the silicone rubber, wherein the methylbutynol is used as an inhibitor to reduce the activity of the catalyst, so that the storage stability of the silicone rubber is improved.
Modifying inorganic whiskers by adopting a Z-6030 silane coupling agent, reacting Si-OH of the silane coupling agent with hydroxyl on the surfaces of the inorganic whiskers, mutually diffusing and fusing alkyl of the silane coupling agent and methyl methacrylate molecular chains, improving the compatibility of the inorganic whiskers in a methyl methacrylate solution, uniformly dispersing the inorganic whiskers in the methyl methacrylate solution, then soaking silicon rubber in the methyl methacrylate solution added with the modified inorganic whiskers, and polymerizing the methyl methacrylate to obtain a polymethyl methacrylate and silicon rubber interpenetrating network structure under the benzoyl peroxide initiator.
The interpenetrating network polymer is prepared from silicon rubber and high-tensile strength polymethyl potassium acrylate, and the two polymers are mutually penetrated, so that good dispersion is realized between two phases, and good synergistic effect is realized between the two phases, the mechanical strength of a silicon rubber body can be improved, and the inorganic crystal whisker is added to improve the wear resistance of the silicon rubber, so that the problem of poor wear resistance and mechanical property of the silicon rubber is solved.
Preferably, the low adhesive layer is composed of the following raw materials in parts by weight:
40-70 parts of vinyl-terminated polysiloxane;
5-20 parts of alkenyl alkoxy silane;
10-30 parts of hydrogen-containing silicone oil;
0.01-0.04 part of zinc carboxylate;
0.02-0.06 part of chloroplatinic acid-isopropanol.
By adopting the technical scheme, the alkenyl alkoxy silane tackifier is added into the primer layer, so that the bonding strength between the silicon rubber and the matrix can be obviously improved, under the action of the zinc carboxylate accelerator, an epoxy group in the alkenyl alkoxy silane tackifier and a hydroxyl group of the cloth base generate a ring-opening reaction, a Si-H group can also react with the epoxy group, a chemical bond is provided between the silicon rubber and the matrix, a cross-linking network is formed with the cloth base, and the bonding performance between the silicon rubber and the cloth base is obviously improved.
Preferably, the inorganic whisker is one of potassium titanate, calcium carbonate whisker and tetrapod-like zinc oxide whisker.
By adopting the technical scheme, the atomic structure arrangement is highly ordered when the inorganic whisker is crystallized, and the defects in the inorganic whisker are few, so that the strength of the inorganic whisker is close to the theoretical strength of valence bonds between atoms of materials and far exceeds that of various reinforcing agents which are used in large quantities at present, and the inorganic whisker has the characteristics of high strength, high hardness and the like, and has a reinforcing effect on silicon rubber and greatly improves the wear resistance of the silicon rubber.
Preferably, the molecular weight of the vinyl-terminated polysiloxane in the surface adhesive layer and the bottom adhesive layer is 25000-39000.
By adopting the technical scheme, the vinyl content in the terminal vinyl polysiloxane has great influence on the mechanical property of the silicone rubber, and the low-molecular-weight terminal vinyl polysiloxane has high vinyl content, so that the crosslinking density of the silicone rubber can be effectively improved, and the hardness and the strength of the silicone rubber can be further improved; and the addition of the high molecular weight vinyl polysiloxane reduces the vinyl content, so that the crosslinking points in the silicone rubber are reduced, the crosslinking density is reduced, and the tearing strength of the silicone rubber is lowered.
Preferably, the hydrogen content of the hydrogen-containing silicone oil in the surface glue layer and the bottom glue layer is 0.1-0.6wt%.
By adopting the technical scheme, the hydrogen-containing silicone oil is used as the cross-linking agent of the silicone rubber, the content of Si-H groups in the molecular structure of the hydrogen-containing silicone oil has obvious influence on the vulcanization rate and the final product performance of the silicone rubber, the more active points can participate in the cross-linking reaction in the system along with the improvement of the mass fraction of active hydrogen in the hydrogen-containing silicone oil, the higher the reaction activity is, the higher the cross-linking density is, the higher the hardness of the silicone rubber synthetic leather is, the mass fraction of the active hydrogen is continuously improved, and the active hydrogen units are close to each other and can not completely play the due activity of the active hydrogen due to mutual shielding, so the strength and the modulus of the silicone rubber synthetic leather can reach the best by adopting the mass ratio.
In a second aspect, the application provides a manufacturing process of a special silicone rubber synthetic leather fabric for an automobile seat, which adopts the following technical scheme:
a manufacturing process of a special silicon rubber synthetic leather fabric for an automobile seat comprises the following preparation steps:
s1: dispersing inorganic crystal whiskers into a mixed solution of ethanol and water, quickly stirring, slowly dripping z-6030 while stirring to prepare z-6030 modified inorganic crystal whiskers, and uniformly dispersing the modified inorganic crystal whiskers into methyl methacrylate to prepare a mixed solution;
s2: uniformly mixing and dispersing vinyl-terminated polysiloxane, hydrogen-containing silicone oil and methyl butynol, then adding chloroplatinic acid-isopropanol, uniformly stirring to obtain silicone rubber, then soaking the prepared silicone rubber in the mixed solution obtained in the step S1, uniformly stirring, and then adding benzoyl peroxide to obtain a surface rubber layer rubber material;
s3: uniformly mixing and dispersing vinyl-terminated polysiloxane, zinc carboxylate, hydrogen-containing silicone oil and alkenyl alkoxy silane, adding chloroplatinic acid-isopropanol, and uniformly stirring to obtain a primer layer rubber material;
s4: coating a surface adhesive layer sizing material on release paper, drying to obtain a surface adhesive layer, coating a bottom adhesive layer sizing material on the surface adhesive layer, attaching a cloth base, drying, taking out the release paper, stripping, and standing at normal temperature to obtain the silicone rubber synthetic leather.
By adopting the technical scheme, the silicon rubber synthetic leather consists of a cloth base, a bottom glue layer and a surface glue layer, the surface glue layer is coated on release paper at first, the surface glue layer endows the silicon rubber synthetic leather with wear-resistant characteristic, the prepared silicon rubber is soaked in a methyl methacrylate solution dispersed with inorganic whiskers, and the methyl methacrylate is polymerized in situ to obtain an interpenetrating network polymer structure of the silicon rubber and the polymethyl methacrylate, so that the mechanical strength and the wear-resistant performance of a silicon rubber base body are improved, and meanwhile, the inorganic whiskers further improve the wear resistance and the strength of the silicon rubber synthetic leather.
And coating a primer layer on the surface adhesive layer, wherein an epoxy group in the tackifier alkenyl alkoxy silane in the primer layer and a hydroxyl group of the cloth base generate a ring-opening reaction, the primer layer provides firm adhesion for the layers under the combined action of various chemical reactions, then attaching the primer layer on the cloth base, and peeling the release paper to obtain the silicon rubber synthetic leather.
Preferably, in the step S2, the vinyl-terminated polysiloxane, the hydrogen-containing silicone oil, and the methylbutynol are uniformly mixed and dispersed, then chloroplatinic acid-isopropanol is added, and after uniform stirring, the mixture reacts at 60 ℃ for 3 hours to prepare the silicone rubber.
By adopting the technical scheme, the silicon rubber is pre-cured at low temperature, the generated silicon rubber network structure has low crosslinking density and weaker intermolecular acting force, so that the methyl methacrylate and the crosslinking agent are favorably swelled into the silicon rubber network, the methyl methacrylate molecules and the silicon rubber chains are mutually entangled to form an interpenetrating network structure, and the mechanical wear resistance of the silicon rubber is improved.
Preferably, in the step S4, the size of the surface glue layer is coated on the release paper, and the surface glue layer is prepared by reacting for 4 hours at the temperature of 120 ℃ and drying.
By adopting the technical scheme, the methyl methacrylate and the cross-linking agent are swelled into the silicon rubber network, the silicon rubber is completely cured at high temperature, and the methyl methacrylate is polymerized in situ, so that an interpenetrating network polymer structure of the silicon rubber and the polymethyl methacrylate is formed, and the mechanical wear resistance of the surface adhesive layer is improved by the interpenetrating network structure of the two polymers.
In summary, the present application has the following beneficial effects:
1. the inorganic whisker is used as a reinforcing material, the atomic structure of the inorganic whisker is highly ordered when the inorganic whisker is crystallized, and the defect in the inorganic whisker is few, so that the strength of the inorganic whisker is close to the theoretical strength of valence bonds between atoms of the material, far exceeds various reinforcing agents which are used in large quantities at present, and has the characteristics of high strength, high hardness and the like.
2. In the application, an interpenetrating network polymer structure and an interpenetrating network polymer structure of silicon rubber and polymethyl methacrylate are preferably adopted, and vulcanized silicon rubber is soaked in a methyl methacrylate solution dispersed with inorganic whiskers, so that the methyl methacrylate is polymerized on the spot, the mechanical strength and the wear resistance of a silicon rubber matrix are improved, and meanwhile, the inorganic whiskers in the interpenetrating network structure further improve the wear resistance and the strength of the silicon rubber synthetic leather.
3. According to the method, the silicon rubber synthetic leather is composed of the cloth base, the bottom rubber layer and the surface rubber layer, the surface rubber layer endows the silicon rubber synthetic leather with wear-resistant characteristics, the silicon rubber is soaked in a methyl methacrylate solution dispersed with inorganic whiskers, the methyl methacrylate is polymerized on the spot to obtain an interpenetrating network polymer structure of the silicon rubber and the polymethyl methacrylate, the mechanical strength and the wear resistance of a silicon rubber matrix are improved, meanwhile, the inorganic whiskers in the interpenetrating network structure further improve the wear resistance and the strength of the silicon rubber synthetic leather, an epoxy group in tackifier alkenyl alkoxy silane in the bottom rubber layer and a hydroxyl group of the cloth base perform ring-opening reaction, the bottom rubber layer provides firm adhesion for layers under the combined action of various chemical reactions, then the bottom rubber layer is attached to the cloth base, and release paper is peeled to obtain the silicon rubber synthetic leather.
Detailed Description
The present application will be described in further detail with reference to examples.
Examples
Example 1
S1: dispersing the tetrapod-like zinc oxide whiskers into a mixed solution of ethanol and water in a ratio of 1;
s2: adding terminal vinyl polysiloxane with molecular weight of 31000, hydrogen-containing silicone oil with hydrogen content of 0.4wt% and methyl butynol into a mixing tank, stirring for 10min by using a planetary stirrer, adding chloroplatinic acid-isopropanol after uniform dispersion, and reacting for 3h at 60 ℃ to prepare silicon rubber;
s3: then soaking the prepared silicone rubber in the mixed solution obtained in the step S1, uniformly stirring, and then adding benzoyl peroxide to obtain a surface rubber layer rubber material;
s4: adding vinyl-terminated polysiloxane with molecular weight of 31000, zinc carboxylate, silicone oil with hydrogen content of 0.4wt% and alkenyl alkoxy silane into a mixing tank, stirring for 10min by using a planetary stirrer, adding chloroplatinic acid-isopropanol after uniform dispersion, obtaining a primer layer rubber material after uniform stirring, and placing the primer layer rubber material into a defoaming stirrer for defoaming;
s5: coating a surface adhesive layer adhesive material on release paper, reacting for 4 hours in a 120 ℃ oven, taking out to prepare a surface adhesive layer, then coating a bottom adhesive layer adhesive material on the surface adhesive layer, attaching a cloth base, drying for 30min in a 150 ℃ oven, taking out and stripping the release paper, and standing for 24 hours at normal temperature to obtain the silicone rubber synthetic leather.
Example 2
The synthetic leather fabric of silicone rubber for the automobile seat is different from the fabric in example 1 in that the molecular weight of the vinyl-terminated polysiloxane is 25000, the hydrogen content of the hydrogen-containing silicone oil is 0.1wt%, and the inorganic whiskers are potassium titanate whiskers.
Example 3
The automobile seat silicon rubber synthetic leather fabric is different from the automobile seat silicon rubber synthetic leather fabric in example 1 in that the molecular weight of vinyl-terminated polysiloxane is 39000, the hydrogen content of hydrogen-containing silicone oil is 0.6wt%, and inorganic whiskers are calcium carbonate whiskers.
The raw material components and their corresponding parts by weight in examples 1 to 3 are shown in tables 1 and 2.
TABLE 1 EXAMPLES 1-3 materials and weights (kg) thereof for the middle adhesive layer
Figure BDA0003900873760000051
Figure BDA0003900873760000061
TABLE 2 EXAMPLES 1-3 sole glue layer materials and weights (kg) thereof
Components Example 1 Example 2 Example 3
Vinyl terminated polysiloxanes 50 40 70
Hydrogen-containing silicone oil 15 5 20
Alkenyl alkoxy silane 20 30 10
Zinc carboxylates 0.02 0.01 0.04
Chloroplatinic acid-isopropyl alcohol 0.05 0.06 0.02
Example 4
The silicone rubber synthetic leather fabric special for the automobile seat is different from the fabric in the embodiment 2 in that the molecular weight of the vinyl-terminated polysiloxane is 20000.
Example 5
The special silicon rubber synthetic leather fabric for the automobile seat is different from the fabric in example 3 in that the molecular weight of the vinyl-terminated polysiloxane is 40000.
Example 6
The difference between the silicon rubber synthetic leather fabric special for the automobile seat and the embodiment 2 is that the hydrogen content of the hydrogen-containing silicone oil is 0.08wt%.
Example 7
The difference between the special silicon rubber synthetic leather fabric for the automobile seat and the embodiment 3 is that the hydrogen content of the hydrogen-containing silicone oil is 0.7wt%.
Comparative example
Comparative example 1
The difference between the silicon rubber synthetic leather fabric special for the automobile seat and the embodiment 1 is that the preparation method comprises the following steps:
s1: dispersing the tetrapod-like zinc oxide whiskers into a mixed solution of ethanol and water in a ratio of 1, quickly stirring, slowly dripping z-6030 while stirring, standing for 30min, carrying out vacuum filtration, and drying in an oven at 100 ℃ for 24h to prepare the z-6030 modified tetrapod-like zinc oxide whiskers;
s2: adding terminal vinyl polysiloxane with molecular weight of 31000, hydrogen-containing silicone oil with hydrogen content of 0.4wt%, methyl butynol and z-6030 modified tetrapod-like zinc oxide whisker into a mixing tank, stirring for 10min by using a planetary stirrer, and adding chloroplatinic acid-isopropanol after uniformly dispersing to prepare a surface glue layer glue material;
s3: adding vinyl-terminated polysiloxane with molecular weight of 31000, zinc carboxylate, silicone oil with hydrogen content of 0.4wt% and alkenyl alkoxy silane into a mixing tank, stirring for 10min by using a planetary stirrer, adding chloroplatinic acid-isopropanol after uniform dispersion, obtaining a primer layer rubber material after uniform stirring, and placing the primer layer rubber material into a defoaming stirrer for defoaming;
s4: coating a surface adhesive layer adhesive material on release paper, drying in a drying oven at 150 ℃ for 30min, taking out to prepare a surface adhesive layer, then coating a bottom adhesive layer adhesive material on the surface adhesive layer, attaching a cloth base, drying in the drying oven at 150 ℃ for 30min, taking out to peel off the release paper, and standing at normal temperature for 24h to obtain the silicone rubber synthetic leather.
Comparative example 2
The difference between the silicon rubber synthetic leather fabric special for the automobile seat and the embodiment 1 is that the preparation method comprises the following steps:
s1: adding terminal vinyl polysiloxane with molecular weight of 31000, hydrogen-containing silicone oil with hydrogen content of 0.4wt% and methyl butynol into a mixing tank, stirring for 10min by using a planetary stirrer, adding chloroplatinic acid-isopropanol after uniform dispersion, and reacting for 3h at 60 ℃ to prepare silicon rubber;
s2: then soaking the prepared silicone rubber in methyl methacrylate, uniformly stirring, and then adding benzoyl peroxide to prepare a surface rubber layer rubber material;
s3: adding terminal vinyl polysiloxane with the molecular weight of 31000, zinc carboxylate, silicone oil with the hydrogen content of 0.4wt% and alkenyl alkoxy silane into a mixing tank, stirring for 10min by using a planetary stirrer, adding chloroplatinic acid-isopropanol after uniform dispersion, obtaining a primer layer sizing material after uniform stirring, and placing the primer layer sizing material into a defoaming stirrer for defoaming;
s4: coating a surface adhesive layer adhesive material on release paper, reacting for 4 hours in a 120 ℃ oven, taking out to prepare a surface adhesive layer, then coating a bottom adhesive layer adhesive material on the surface adhesive layer, attaching a cloth base, drying for 30min in a 150 ℃ oven, taking out and stripping the release paper, and standing for 24 hours at normal temperature to obtain the silicone rubber synthetic leather.
Comparative example 3
The difference between the silicon rubber synthetic leather fabric special for the automobile seat and the embodiment 1 is that the preparation method comprises the following steps:
s1: dispersing the tetrapod-like zinc oxide whiskers in methyl methacrylate, and uniformly stirring to prepare a mixed solution;
s2: adding vinyl-terminated polysiloxane with molecular weight of 31000, hydrogen-containing silicone oil with hydrogen content of 0.4wt% and methylbutynol into a mixing tank, stirring for 10min with a planetary stirrer, adding chloroplatinic acid-isopropanol after uniform dispersion, and reacting at 60 ℃ for 3h to obtain silicone rubber;
s3: then soaking the prepared silicone rubber in the mixed solution obtained in the step S1, uniformly stirring, and then adding benzoyl peroxide to obtain a surface rubber layer rubber material;
s4: adding vinyl-terminated polysiloxane with molecular weight of 31000, zinc carboxylate, silicone oil with hydrogen content of 0.4wt% and alkenyl alkoxy silane into a mixing tank, stirring for 10min by using a planetary stirrer, adding chloroplatinic acid-isopropanol after uniformly dispersing, and defoaming in a defoaming stirrer after uniformly stirring to obtain the primer layer rubber material.
S5: coating a surface adhesive layer adhesive material on release paper, reacting for 4 hours in a 120 ℃ oven, taking out to prepare a surface adhesive layer, then coating a bottom adhesive layer adhesive material on the surface adhesive layer, attaching a cloth base, drying for 30min in a 150 ℃ oven, taking out and stripping the release paper, and standing for 24 hours at normal temperature to obtain the silicone rubber synthetic leather.
Performance testing experimental samples: the silicone rubber synthetic leather samples obtained in examples 1 to 7 and comparative examples 1 to 3 were subjected to a performance test.
The experimental method comprises the following steps:
1. the wear resistance is tested according to the provisions of the national standard GB/T5478-2008, a CS10 grinding wheel is adopted, the load of experimental conditions is 1000g, the test revolution is 1000 revolutions, the test sample is carried out in the environment with the temperature of 23 ℃ plus or minus 2 ℃ and the relative humidity of 50 percent plus or minus 10 percent, the wear rate is = (the dry weight of the synthetic leather sample before the test-the dry weight of the synthetic leather sample after the test)/the dry weight of the synthetic leather sample before the test), 5 samples are tested in each group, the average value of the 5 samples is taken, and the wear rate of the synthetic leather sample is calculated.
2. Tear Strength the tear strength between layers was tested according to the method of GB/T12833-2006.
And (3) detection results: as shown in table 3.
TABLE 3 Performance test results
Figure BDA0003900873760000081
Figure BDA0003900873760000091
It can be seen from the combination of example 1 and comparative examples 1 to 3 and table 3 that the silicone rubber and the high tensile strength potassium polymethacrylate form an interpenetrating network polymer, and since the two polymers are mutually penetrated, the two phases have good dispersion and good synergistic effect, the mechanical strength of the silicone rubber body can be improved, and the inorganic whiskers are added to improve the wear resistance of the silicone rubber, so that the problem of poor wear resistance and mechanical property of the silicone rubber is solved.
The present embodiment is only for explaining the present application, and it is not limited to the present application, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present application.

Claims (8)

1. The silicon rubber synthetic leather fabric special for the automobile seat is characterized by being formed by sequentially bonding a fabric base, a bottom rubber layer and a surface rubber layer, wherein the surface rubber layer is prepared from the following raw materials in parts by weight:
50-70 parts of vinyl-terminated polysiloxane;
10-30 parts of hydrogen-containing silicone oil;
4-9 parts of inorganic whiskers;
0.01-0.04 part of methylbutynol;
10-16 parts of methyl methacrylate;
0.02-0.07 part of benzoyl peroxide;
1-3 parts of Z-6030;
0.03-0.05 part of chloroplatinic acid-isopropanol.
2. The silicone rubber synthetic leather fabric special for the automobile seat as claimed in claim 1, wherein: the low adhesive layer is composed of the following raw materials in parts by weight:
40-70 parts of vinyl-terminated polysiloxane;
5-20 parts of alkenyl alkoxy silane;
10-30 parts of hydrogen-containing silicone oil;
0.01-0.04 part of zinc carboxylate;
0.02-0.06 part of chloroplatinic acid-isopropanol.
3. The silicone rubber synthetic leather fabric special for the automobile seat as claimed in claim 1, wherein: the inorganic whisker is one of potassium titanate whisker, calcium carbonate whisker and tetrapod-like zinc oxide whisker.
4. The silicone rubber synthetic leather fabric special for the automobile seat as claimed in claim 2, wherein: the molecular weight of the vinyl-terminated polysiloxane in the surface adhesive layer and the bottom adhesive layer is 25000-39000.
5. The silicone rubber synthetic leather fabric special for the automobile seat as claimed in claim 2, wherein: the hydrogen content of the hydrogen-containing silicone oil in the surface glue layer and the bottom glue layer is 0.1-0.6wt%.
6. The manufacturing process of the silicone rubber synthetic leather fabric special for the automobile seat as claimed in any one of claims 1 to 5, wherein: the preparation method comprises the following steps:
s1: dispersing inorganic crystal whiskers in a mixed solution of ethanol and water, quickly stirring, slowly dripping z-6030 while stirring to prepare z-6030 modified inorganic crystal whiskers, and uniformly dispersing the modified inorganic crystal whiskers in methyl methacrylate to prepare a mixed solution;
s2: uniformly mixing and dispersing vinyl-terminated polysiloxane, hydrogen-containing silicone oil and methylbutynol, adding chloroplatinic acid-isopropanol, uniformly stirring to obtain silicone rubber, soaking the prepared silicone rubber in the mixed solution obtained in the step S1, uniformly stirring, and adding benzoyl peroxide to obtain a surface rubber layer rubber material;
s3: uniformly mixing and dispersing vinyl-terminated polysiloxane, zinc carboxylate, hydrogen-containing silicone oil and alkenyl alkoxy silane, adding chloroplatinic acid-isopropanol, and uniformly stirring to obtain a primer layer rubber material;
s4: coating a surface adhesive layer sizing material on release paper, drying to obtain a surface adhesive layer, coating a bottom adhesive layer sizing material on the surface adhesive layer, attaching a cloth base, drying, taking out the release paper, stripping, and standing at normal temperature to obtain the silicone rubber synthetic leather.
7. The manufacturing process of the silicon rubber synthetic leather fabric special for the automobile seat as claimed in claim 6, wherein the manufacturing process comprises the following steps: in the step S2, the vinyl-terminated polysiloxane, the hydrogen-containing silicone oil and the methylbutynol are uniformly mixed and dispersed, then chloroplatinic acid-isopropanol is added, and after uniform stirring, the reaction is carried out for 3 hours at 60 ℃ to prepare the silicone rubber.
8. The manufacturing process of the silicon rubber synthetic leather fabric special for the automobile seat as claimed in claim 6, wherein the manufacturing process comprises the following steps: and in the step S4, coating the sizing material of the surface glue layer on release paper, reacting for 4 hours at the temperature of 120 ℃, and drying to obtain the surface glue layer.
CN202211289605.8A 2022-10-20 2022-10-20 Special silicon rubber synthetic leather fabric for automobile seat and manufacturing process thereof Pending CN115573172A (en)

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