CN115559140A - High-fastness thermal transfer printing process for elastic cloth - Google Patents

High-fastness thermal transfer printing process for elastic cloth Download PDF

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Publication number
CN115559140A
CN115559140A CN202110748246.7A CN202110748246A CN115559140A CN 115559140 A CN115559140 A CN 115559140A CN 202110748246 A CN202110748246 A CN 202110748246A CN 115559140 A CN115559140 A CN 115559140A
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Prior art keywords
cloth
negative pressure
printing
transfer printing
driven
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CN115559140B (en
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李华桥
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Zhejiang Shengshan Technology Textile Co ltd
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Zhejiang Shengshan Technology Textile Co ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/003Transfer printing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/16General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention relates to a high-fastness thermal transfer printing process for elastic cloth, which solves the problems in the prior art and adopts the technical scheme that the process comprises the following steps: step one, an elastic stability process of knitted fabric: cloth cover edge peeling and infrared centering devices are added in the cloth feeding area, so that the cloth cover centering stability is improved; printing transfer printing paper, and printing a transfer printing pattern on blank printing base paper by adopting disperse dye; and step three, transferring the patterns on the transfer printing paper to a bearing object by using a printing machine. Step four, a sizing process of the transfer printing elastic cloth is carried out, the width of a knitted elastic cloth transfer printing product is widened to 180cm, the hand feeling of the knitted elastic cloth before printing is hardened and finished, and the joint action of increasing the temperature and adding a hand feeling improver is adopted; and step five, transferring the printing and cleaning process, wherein the transfer temperature is 220 ℃, and after the transfer is finished, transferring and cropping are carried out in a cloth vehicle cloth placing frame mode.

Description

High-fastness thermal transfer printing process for elastic cloth
Technical Field
The invention belongs to a processing method of fabric, and relates to a high-fastness thermal transfer printing process of elastic cloth.
Background
With the increasingly strict monitoring of the environment-friendly production of the printing and dyeing industry in China, energy conservation and emission reduction become the key points of the long-term development of the printing and dyeing industry. For a long time, the demand of knitted elastic cloth in the market of swimsuits is particularly large, the knitted elastic cloth adopts a flat screen printing machine during printing, floating color is removed through loose reduction cleaning after high-temperature steaming and color fixation after printing, a large amount of cleaning wastewater is invisibly generated, high cost and external discharge pressure are generated by wastewater treatment, meanwhile, in the processing process, the elastic effect of the knitted fabric and the stiffness and smoothness of the cloth surface are required to be improved, and meanwhile, the curling phenomenon is required to be further reduced.
Disclosure of Invention
The invention solves the problems that the elastic effect of knitted fabrics and the stiffness and smoothness of cloth surfaces are also required to be improved in the prior art, and provides a high-fastness thermal transfer printing process for elastic cloth.
The technical scheme adopted by the invention for solving the technical problem is as follows: a high-fastness thermal transfer printing process for elastic cloth comprises the following steps:
step one, an elastic stability process of knitted fabric: cloth cover edge peeling and infrared centering devices are added in the cloth feeding area, and cloth cover centering stability is improved;
printing transfer printing paper, and printing a transfer printing pattern on blank printing base paper by adopting disperse dye;
and step three, transferring the patterns on the transfer printing paper to a bearing object by using a printing machine.
Step four, a sizing process of the transfer printing elastic cloth is carried out, the width of the knitted elastic cloth transfer printing product is widened to 180cm, the hand feeling of the knitted elastic cloth before printing is hardened and finished, and the combined action of increasing the temperature and adding a hand feeling improver is adopted; and step five, transferring the printing and cleaning process, wherein the transfer temperature is 220 ℃, and after the transfer is finished, transferring and cropping are carried out in a cloth vehicle cloth placing frame mode.
The development of a transfer printing elastic cloth shaping process comprises the following steps: the knitted elastic cloth transfer printing product is widened to 180cm on the basis of the width of a conventional product, and the pattern appearance change caused by the weft retraction during transfer printing is reduced. Meanwhile, the hand feeling of the knitted elastic cloth before printing is hardened and finished, the stiffness and smoothness of the cloth surface are improved by adopting the combined action of increasing the temperature and adding the hand feeling improver, and the curling phenomenon is reduced. Elastic stability of knitted fabric is researched and developed: the knitted elastic cloth is subjected to blank making by a cloth vehicle, so that the cloth cover has obvious curling and wrinkling phenomena, the cloth inlet area needs to be improved, cloth cover edge peeling and infrared centering devices in the cloth inlet area are added, and the centering stability of the cloth cover is improved; meanwhile, the number of the fixed rollers is increased, the warp tension of the cloth cover is improved, and the phenomenon of pattern aliasing cannot occur during printing. After improvement, the influence of overlarge weft tension on elasticity is reduced, and the elastic effect of the knitted fabric is stabilized. Research and development of a transfer printing cleaning process: the transfer temperature is increased to 220 degrees from the conventional 210 degrees, and the rubbing fastness and the water stain fastness can be effectively improved. The cooling effect is enhanced, the water cooling temperature is reduced by 10 ℃, and the problem of color fastness abnormity caused by overheating of the cloth cover is reduced. Because the elasticity of the knitted elastic cloth is larger, the transfer printing cropping mode is improved from an A-shaped frame package to a cloth vehicle cloth placing frame placing mode, and the influence of tension and package pressure on the cloth surface is reduced.
Preferably, the cloth cover edge peeling device comprises an edge peeling component group, a driving motor, a negative pressure box seat, a negative pressure generator, a driving roller seat, a transmission shaft and a driven support piece, the negative pressure box seat and a driving wheel seat are respectively fixed on a frame plate, the negative pressure generator is fixed on the side face of the negative pressure box seat, the negative pressure box seat comprises a seat body connected with the frame plate and a box body installed in the seat body, the upper part of the box body is rectangular, the lower part of the negative pressure box seat is trapezoidal, the middle part of the side face of the box body is communicated with the negative pressure generator, a supporting plate provided with a negative pressure through groove is covered at the top of the negative pressure box seat, a driving roller used for pulling a cloth cover is arranged on the driving roller seat, the driving roller is located on one side of the negative pressure box seat, the driven support piece is fixed on the other side of the negative pressure box seat, the driven support piece is provided with a useful purpose, the driving roller is connected with the driving motor through the transmission shaft, the edge peeling component group comprises a plurality of pairs of edge peeling component groups, the edge peeling component groups are arranged above the driving roller groups in the supporting plate in a manner connected with the driven roller groups, and the seat body, and the distance between every pair of peeling component groups is gradually increased along the feeding direction of cloth.
Preferably, the negative pressure through groove on the supporting plate points to the position of the driving roller.
Preferably, the driven supporting member comprises a pair of L-shaped supporting bodies, the driven roller comprises a driven roller and a driven pressure roller, the lower section of each supporting body is fixed on two sides of the negative pressure box seat, the upper section of each L-shaped supporting body is a first connecting plate, the lower section of each L-shaped supporting body is a second connecting plate, the first connecting plate and the second connecting plate are connected through a hinge, the upper sections of the two supporting bodies are connected through the driven roller and the driven pressure roller, the driving roller and the driven roller are connected through cloth, the driving roller and the driven roller are both located outside the negative pressure box seat, the bottom surface of the driven roller and the bottom surface of the driving roller are located at the same horizontal height, and the diameters of the driven roller and the driven roller are the same.
Preferably, each pair of edge peeling pieces comprises a door-shaped hanging frame, the lower end of the door-shaped hanging frame is vertically and slidably connected with the two sides of the base body, the door-shaped hanging frame is arranged perpendicular to the feeding direction of the cloth, two edge peeling pieces are hung on each door-shaped hanging frame, each edge peeling piece comprises a vertical rod, an inverted 7-shaped connecting rod and an edge peeling roller, the upper end of the vertical rod is connected with the door-shaped frame, the lower end of the vertical rod is fixedly connected with the upper end of the connecting rod, and the lower section of the connecting rod penetrates through the edge peeling roller.
The substantial effects of the invention are as follows: the steaming and reduction cleaning procedures required by flat screen printing are reduced, the consumption of each item is greatly reduced, and the water is reduced by 10 tons/ten thousand meters; the steam can be reduced by 0.7 cubic meter/kilometer; the discharge amount of water washing sewage is reduced by 10 tons/kilometer; the electricity consumption is reduced by 93 degrees/ten thousand meters. Meanwhile, the COD of the sewage can be reduced by about 30 percent. The wastewater discharge can be reduced by 26000 tons every year by the demonstration production line which produces 2600 kilometers every year after the project is implemented; steam consumption reduction 1820 cubic; the power consumption is reduced by 241800 degrees. The annual total cost is saved by about 328 ten thousand yuan; the economic benefit of the product can reach 728 ten thousand yuan per year. The product is improved by 0.5 grade in the aspect of light fastness; the sea water resistance can be improved by about 0.5 grade; the fastness to perspiration is improved by about grade 1.
Description of the drawings:
FIG. 1 is an overall schematic view of the cloth cover edge peeling device of the present invention;
FIG. 2 is a schematic view showing the overall arrangement of a stripping group according to the present invention;
FIG. 3 is a schematic view of a pair of edge openers of the present invention.
Fig. 4 is a schematic structural view of the driven supporter according to the present invention.
In the figure: 1. the device comprises a driving roller, 2 a driven roller, 3 a supporting plate, 4 a negative pressure through groove, 5 a negative pressure generator, 6 a stripping piece, 7 a roller, 8 a driven pressing roller, 9 a driven supporting piece.
Detailed Description
The technical solution of the present invention will be further specifically described below by way of specific examples.
Example 1:
a high-fastness thermal transfer printing process for elastic cloth comprises the following steps:
step one, an elastic stability process of knitted fabric: cloth cover edge peeling and infrared centering devices are added in the cloth feeding area, so that the cloth cover centering stability is improved;
printing transfer printing paper, and printing a transfer printing pattern on blank printing base paper by adopting disperse dye;
and step three, transferring the patterns on the transfer printing paper to a bearing object by using a printing machine.
Step four, a sizing process of the transfer printing elastic cloth is carried out, the width of the knitted elastic cloth transfer printing product is widened to 180cm, the hand feeling of the knitted elastic cloth before printing is hardened and finished, and the combined action of increasing the temperature and adding a hand feeling improver is adopted; and step five, transferring, printing and cleaning, wherein the transfer temperature is 220 ℃, and after the transfer is finished, transferring and cropping are carried out in a cloth vehicle cloth placing frame mode.
The cloth cover edge peeling device in the embodiment (see the attached figures 1 to 4) comprises an edge peeling group, a driving motor, a negative pressure box seat, a negative pressure generator 5, a driving roller seat, a transmission shaft and a driven support member 9, wherein the negative pressure box seat and the driving roller seat are respectively fixed on a frame plate, the negative pressure generator is fixed on the side surface of the negative pressure box seat, the negative pressure box seat comprises a seat body connected with the frame plate and a box body arranged in the seat body, the upper part of the box body is rectangular, the lower part of the negative pressure box seat is trapezoidal, the middle part of the side surface of the box body is communicated with the negative pressure generator, a supporting plate 3 provided with a negative pressure through groove 4 is covered at the top of the negative pressure box seat, the driving roller seat is provided with a driving roller 1 for pulling cloth covers, the drive roll is located one side of negative pressure case seat, and in order to transmit the cloth, the drive roll cooperation has a initiative compressing roller, and both suppress jointly on the cloth, the structure of drive roll, initiative compressing roller is comparatively simple, for technical staff in the field knows, only need to be fixed in the opposite side of negative pressure case seat with the corresponding driven support piece of cloth, the last driven voller 2 that disposes of driven support piece, the drive roll passes through the transmission shaft and is connected with driving motor, the piece of borduring comprises a plurality of pairs of piece of borduring 6, the piece of borduring all dispose in the top of backup pad through the mode of being connected with the pedestal, the interval between every pair of piece of borduring is the direction of feed of cloth grow gradually. The negative pressure through groove on the supporting plate points to the position of the driving roller. The driven support piece comprises a pair of L-shaped support bodies, each driven roller comprises a driven roller and a driven pressure roller 8, the lower sections of the support bodies are fixed on two sides of the negative pressure box base, the upper sections of the L-shaped support bodies are first connecting plates, the lower sections of the L-shaped support bodies are second connecting plates, the first connecting plates and the second connecting plates are connected through hinges, the upper sections of the two support bodies are connected through the driven rollers and the driven pressure rollers, the drive rollers and the driven rollers are connected through cloth, the drive rollers and the driven rollers are located outside the negative pressure box base, the bottom surfaces of the driven rollers and the bottom surfaces of the drive rollers are located at the same horizontal height, and the diameters of the driven rollers and the driven rollers are the same. Every is all including a door style of calligraphy gallows, sliding connection from top to bottom of the lower extreme of door style of calligraphy gallows and the both sides of pedestal, the feeding direction of the perpendicular cloth of door style of calligraphy gallows is arranged, and every door style of calligraphy gallows is hung and is had two pieces of borduring, and every piece of borduring all includes vertical pole, the connecting rod of falling 7 shape and the gyro wheel 7 of borduring usefulness, the upper end of vertical pole is connected with the door style of calligraphy frame, the lower extreme of vertical pole and the upper end fixed connection of connecting rod, the hypomere of connecting rod is worn to establish on the gyro wheel of borduring usefulness. In the embodiment, the cloth is adsorbed and absorbed flatly by adopting negative pressure, and then the edges of the cloth are peeled flatly by the edge peeling wheels, so that the phenomena of edge curling and creasing of the cloth surface are improved.
In this embodiment, the transfer printing elastic cloth setting process is developed: the knitted elastic cloth transfer printing product is widened to 180cm on the basis of the width of a conventional product, and the pattern appearance change caused by the weft retraction during transfer printing is reduced. Meanwhile, the hand feeling of the knitted elastic fabric before printing is hardened and finished, the stiffness and smoothness of the fabric surface are improved by adopting the combined action of increasing the temperature and adding a hand feeling improver, and the curling phenomenon is reduced. Elastic stability of knitted fabric is researched and developed: the knitted elastic cloth is subjected to blank making by a cloth vehicle, so that the cloth cover has obvious curling and wrinkling phenomena, the cloth inlet area needs to be improved, cloth cover edge peeling and infrared centering devices in the cloth inlet area are added, and the centering stability of the cloth cover is improved; meanwhile, the number of the fixed rollers is increased, the warp-wise tension of the cloth surface is improved, and the phenomenon of pattern aliasing cannot occur during printing. After improvement, the influence of overlarge weft tension on elasticity is reduced, and the elastic effect of the knitted fabric is stabilized. Research and development of a transfer printing cleaning process: the transfer temperature is increased to 220 degrees from the conventional 210 degrees, and the rubbing fastness and the water stain fastness can be effectively improved. The cooling effect is enhanced, the water cooling temperature is reduced by 10 ℃, and the problem of color fastness abnormity caused by overheating of the cloth cover is reduced. Because the elasticity of the knitted elastic cloth is larger, the transfer printing cropping mode is improved from an A-shaped frame package to a cloth vehicle cloth placing frame placing mode, and the influence of tension and package pressure on the cloth surface is reduced.
The above-described embodiments are only preferred embodiments of the present invention, and are not intended to limit the present invention in any way, and other variations and modifications may be made without departing from the spirit of the invention as set forth in the claims.

Claims (5)

1. A high-fastness thermal transfer printing process for elastic cloth is characterized by comprising the following steps: the method comprises the following steps:
step one, an elastic stability process of knitted fabric: cloth cover edge peeling and infrared centering devices are added in the cloth feeding area, so that the cloth cover centering stability is improved;
printing transfer printing paper, and printing a transfer printing pattern on blank printing base paper by adopting disperse dye;
thirdly, transferring the patterns on the transfer printing paper to a bearing object by using a printing machine;
step four, a sizing process of the transfer printing elastic cloth is carried out, the width of the knitted elastic cloth transfer printing product is widened to 180cm, the hand feeling of the knitted elastic cloth before printing is hardened and finished, and the combined action of increasing the temperature and adding a hand feeling improver is adopted; and step five, transferring the printing and cleaning process, wherein the transfer temperature is 220 ℃, and after the transfer is finished, transferring and cropping are carried out in a cloth vehicle cloth placing frame mode.
2. The elastic fabric high-fastness heat transfer printing process according to claim 1, characterized in that: the cloth cover edge peeling device comprises an edge peeling piece group, a driving motor, a negative pressure box seat, a negative pressure generator, a driving roller seat, a transmission shaft and a driven support piece, wherein the negative pressure box seat and a driving wheel seat are respectively fixed on a frame plate, the negative pressure generator is fixed on the side surface of the negative pressure box seat, the negative pressure box seat comprises a seat body connected with the frame plate and a box body installed in the seat body, the upper part of the box body is rectangular, the lower part of the negative pressure box seat is trapezoidal, the middle part of the side surface of the box body is communicated with the negative pressure generator, a supporting plate provided with a negative pressure through groove is covered at the top of the negative pressure box seat, a driving roller used for pulling a cloth cover is configured on the driving roller seat, the driving roller is located on one side of the negative pressure box seat, the driven support piece is fixed on the other side of the negative pressure box seat, a driven roller is configured on the driven support piece group, the driving roller is connected with the driving motor through the transmission shaft, edges are formed by a plurality of pairs of edge peeling pieces, the edge peeling pieces are all configured above the supporting plate in a mode of being connected with the seat body, and the distance between every pair of edge peeling pieces is gradually increased along the feeding direction of cloth.
3. The high-fastness thermal transfer printing process of the elastic fabric according to claim 2, characterized in that: the negative pressure through groove on the supporting plate points to the position of the driving roller.
4. The high-fastness thermal transfer printing process of the elastic fabric according to claim 2, characterized in that: the driven supporting piece comprises a pair of L-shaped supporting main bodies, each driven roller comprises a driven roller and a driven pressing roller, the lower sections of the supporting main bodies are fixed on two sides of the negative pressure box seat, the upper sections of the L-shaped supporting main bodies are first connecting plates, the lower sections of the L-shaped supporting main bodies are second connecting plates, the first connecting plates and the second connecting plates are connected through hinges, the upper sections of the two supporting main bodies are connected with each other through the driven rollers and the driven pressing rollers, the driving rollers and the driven rollers are connected through cloth, the driving rollers and the driven rollers are located outside the negative pressure box seat, the bottom surfaces of the driven rollers and the bottom surfaces of the driving rollers are located at the same horizontal height, and the diameters of the driven rollers and the driven rollers are the same.
5. The high-fastness thermal transfer printing process of the elastic fabric according to claim 2, characterized in that: every is all including a door style of calligraphy gallows, sliding connection from top to bottom of the lower extreme of door style of calligraphy gallows and the both sides of pedestal, the feeding direction of the perpendicular cloth of door style of calligraphy gallows arranges, and every door style of calligraphy gallows is hung has two pieces of borduring, and every piece of borduring all includes vertical pole, the connecting rod of falling 7 shape and the gyro wheel of borduring usefulness, the upper end of vertical pole is connected with the door style of calligraphy frame, the lower extreme of vertical pole and the upper end fixed connection of connecting rod, the hypomere of connecting rod is worn to establish on the gyro wheel of using of borduring.
CN202110748246.7A 2021-07-02 2021-07-02 High-fastness thermal transfer printing technology for elastic cloth Active CN115559140B (en)

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH381986A (en) * 1958-03-20 1964-09-15 Agfa Ag Method and device for the production of direct positives
US4339856A (en) * 1979-05-16 1982-07-20 Sando Iron Works Co., Ltd. Apparatus for continuous untwisting and crimping of a cloth
CN201183357Y (en) * 2008-02-18 2009-01-21 上海长胜纺织制品有限公司 Automatic fabric transport apparatus of transfer printing machine
CN104003231A (en) * 2014-05-27 2014-08-27 苏州比阳特服装设备有限公司 Edge peeling and positioning device of spreading machine
TWM506987U (en) * 2015-04-02 2015-08-11 Promell Materials Technology Inc Structure for roller-driven peeling device of negative pressure web boxes
CN105200826A (en) * 2015-10-12 2015-12-30 杭州临安市飞杰塑印有限公司 Fabric printing process
CN205188621U (en) * 2015-08-31 2016-04-27 上海鼎天时尚科技股份有限公司 Electric heat stretching machinery device
WO2018224785A1 (en) * 2017-06-08 2018-12-13 Tam Method for transfer printing a textile
US20180361768A1 (en) * 2017-06-15 2018-12-20 Kyocera Document Solutions Inc. Transfer-printing method and printed article

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH381986A (en) * 1958-03-20 1964-09-15 Agfa Ag Method and device for the production of direct positives
US4339856A (en) * 1979-05-16 1982-07-20 Sando Iron Works Co., Ltd. Apparatus for continuous untwisting and crimping of a cloth
CN201183357Y (en) * 2008-02-18 2009-01-21 上海长胜纺织制品有限公司 Automatic fabric transport apparatus of transfer printing machine
CN104003231A (en) * 2014-05-27 2014-08-27 苏州比阳特服装设备有限公司 Edge peeling and positioning device of spreading machine
TWM506987U (en) * 2015-04-02 2015-08-11 Promell Materials Technology Inc Structure for roller-driven peeling device of negative pressure web boxes
CN205188621U (en) * 2015-08-31 2016-04-27 上海鼎天时尚科技股份有限公司 Electric heat stretching machinery device
CN105200826A (en) * 2015-10-12 2015-12-30 杭州临安市飞杰塑印有限公司 Fabric printing process
WO2018224785A1 (en) * 2017-06-08 2018-12-13 Tam Method for transfer printing a textile
US20180361768A1 (en) * 2017-06-15 2018-12-20 Kyocera Document Solutions Inc. Transfer-printing method and printed article

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