CN115557744A - Method for optimizing ultrahigh-performance concrete by multi-factor parameter method - Google Patents

Method for optimizing ultrahigh-performance concrete by multi-factor parameter method Download PDF

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CN115557744A
CN115557744A CN202210911371.XA CN202210911371A CN115557744A CN 115557744 A CN115557744 A CN 115557744A CN 202210911371 A CN202210911371 A CN 202210911371A CN 115557744 A CN115557744 A CN 115557744A
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performance concrete
water
ultra
high performance
cement
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王居林
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00034Physico-chemical characteristics of the mixtures
    • C04B2111/00198Characterisation or quantities of the compositions or their ingredients expressed as mathematical formulae or equations
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

The invention discloses a method for optimizing ultra-high performance concrete by a multi-factor parameter method, aiming at overcoming the adverse effect of uncertainty of a material mixing ratio on the production process and quality of the ultra-high performance concrete so as to achieve the optimal performance of a product. In the process of preparing the ultra-high performance concrete, the strength and the impermeability of the ultra-high performance concrete can be effectively improved by the measures of optimizing the particle size distribution, determining the optimal water content and the optimal steel fiber content, controlling the viscosity of the mixed slurry within a reasonable range and the like.

Description

Method for optimizing ultrahigh-performance concrete by multi-factor parameter method
Technical Field
The invention relates to a method for optimizing ultra-high performance concrete by a multi-factor parameter method, which can effectively improve the strength and impermeability of the ultra-high performance concrete by measures such as optimizing particle size distribution, determining the optimal water content and the optimal steel fiber content, controlling the viscosity of mixed slurry within a reasonable range and the like in the process of preparing the ultra-high performance concrete.
Background
The ultra-high performance concrete is a cement-based composite material, and has wide application prospects in the fields of large-span bridge engineering, super high-rise buildings, national defense engineering, ocean engineering, civil engineering reinforcement and the like due to the remarkable mechanical properties and excellent durability of the ultra-high performance concrete. However, the currently produced ultra-high performance concrete lacks guidance of relevant specifications, and the randomness of the mixing ratio of the materials is strong, so that the ultra-high performance concrete is difficult to achieve the optimal performance.
At present, many theoretical models are proposed at home and abroad to optimize the grain composition, but the theories are based on drying conditions, and the ultrahigh-performance concrete is mixed under a fluid state or a semi-fluid state, so that the mixed slurry actually mixed is greatly different from a theoretical design model. The optimal water content is one of key factors influencing the density, compactness and mechanical property of the ultra-high performance concrete, and the determination of the value of the optimal water content in the cement paste mixture becomes an important technical index. In addition, the viscosity of the mixed slurry and the content of steel fibers greatly influence the strength and impermeability of the ultra-high performance concrete.
Therefore, if a cement paste mixture is mixed by a reasonable non-dry state mixing design method, and multiple factors such as optimal water content, optimal fiber content, reasonable viscosity and the like are considered, effective technical guarantee is provided for popularization and application of the ultra-high performance concrete, and the technical blank of domestic production technology is filled.
Disclosure of Invention
The invention aims to overcome the adverse effect of uncertainty of the mixing ratio of materials on the production process and quality of the ultra-high performance concrete so as to achieve the optimal performance of the product.
The invention provides a method for designing ultra-high performance concrete, which uses the following materials: ordinary portland cement, silica powder, limestone powder, sand, a water reducing agent, water and steel fibers.
The material framework of the ultra-high performance concrete is optimized by using a model shown in the following formula, and the mixing proportion of cement, silica powder, limestone powder and sand is further calculated.
Figure RE-389263DEST_PATH_IMAGE001
In the formula (I), the compound is shown in the specification,Dthe diameter of the particles is the diameter of the particles,P(D) Is less thanDThe fraction of particles of (a) is,D min andD max respectively the minimum and maximum diameter of the particles,qis the distribution modulus.
Description figure 1 shows the aggregate, mixture, target curve particle size distribution of ultra high performance concrete.
For the ultra-high performance concrete composite material, the density of the ultra-high performance concrete composite material tends to increase and then decrease with the increase of the water content, and the water content corresponding to the maximum density is called the optimal water content. The maximum water content and the maximum density are important factors influencing the strength, impermeability and other performances of the ultra-high performance concrete. The optimum moisture content was determined using the following procedure.
1) Presetting a water-cement ratio, then determining the quality of the required water, cement, silica powder, limestone powder, sand and water reducing agent, and putting the water, cement, silica powder, limestone powder, sand and water reducing agent into different containers for later use;
2) Adding cement, silica powder and limestone powder into a stirrer to pre-stir at a low speed for 60 seconds, and then adding sand into the stirrer to stir at a low speed for 60 seconds;
3) Uniformly and slowly pouring water and a water reducing agent into the mixture, stirring the mixture to be pasty, and then stirring the mixture at a low speed for 180 seconds;
4) Pouring the paste into a 220 ml cylindrical container, vibrating for 30 times to compact the paste, and then weighing the paste;
5) And (4) gradually reducing the water-cement ratio, and repeating the steps (1) to (4) until the maximum quality is reached. The maximum density is calculated by the following formula.
Figure RE-634300DEST_PATH_IMAGE002
In the formula (I), the compound is shown in the specification,Mthe quality of the ultra-high performance concrete is improved,Vis the volume of the container, p w 、ρ a 、ρ c 、ρ s And ρ l Respectively the densities of water, sand, cement, silica powder and limestone powder,R w R a R c R s andR l respectively the water-solid material volume ratio, the sand-solid material volume ratio, the cement-solid material volume ratio, the silicon powder-solid volume ratio and the limestone powder-solid material volume ratio.
Unwanted air bubbles (greater than 20 microns in diameter) in ultra-high performance concrete can reduce its strength and durability. The viscosity does not exceed the maximum viscosity value determined by the following formula, and most harmful bubbles are automatically discharged.
Figure RE-820562DEST_PATH_IMAGE003
In the formula etamaxIs the maximum value of the viscosity, and the viscosity,gis the acceleration of the gravity, and the acceleration is the acceleration of the gravity,ris the radius of the gas bubble and,min order to obtain a viscosity index,nis the rheological index, rho is the density of the ultra-high performance concrete, rhopIs the air density.
The content of steel fibers has an important influence on the density and porosity of the ultra-high performance concrete. Generally, as the steel fiber content increases, the density decreases, increases, and decreases again. The optimal steel fiber content (volume content of 2-2.5%) can greatly reduce the negative effect and maximize the density of the ultra-high performance concrete.
Practice proves that the mechanical property and impermeability of the ultra-high performance concrete are greatly improved by optimizing particle grading, determining the optimal water content and the optimal steel fiber content, controlling the viscosity of the mixed slurry and other means, and the adverse effect of the unstable content of the mixed material on the product can be effectively improved.

Claims (6)

1. A method for optimizing the ultrahigh-performance concrete by multi-factor parameter method features that in its preparing process, the grain composition is optimized, optimal water content and optimal fibre consumption are used, and reasonable viscosity is chosen.
2. The method of claim 1, wherein the material framework is optimized and the material ratio is calculated using the following formula:
Figure 258328DEST_PATH_IMAGE001
in the formula (I), the compound is shown in the specification,Dthe diameter of the particles is the diameter of the particles,P(D) Is less thanDThe fraction of particles of (a) is,D min andD max respectively the minimum and maximum diameter of the particles,qis the distribution modulus.
3. The method of claim 1 for optimizing ultra-high performance concrete using multi-factor parameters, wherein the optimal moisture content is determined by the steps of:
1) Presetting a water-cement ratio, then determining the quality of the required water, cement, silica powder, limestone powder, sand and water reducing agent, and putting the water, cement, silica powder, limestone powder, sand and water reducing agent into different containers for later use;
2) Adding cement, silica powder and limestone powder into a stirrer to pre-stir at a low speed for 60 seconds, and then adding sand into the stirrer to stir at a low speed for 60 seconds;
3) Uniformly and slowly pouring water and a water reducing agent into the mixture, stirring the mixture to be pasty, and then stirring the mixture at a low speed for 180 seconds;
4) Pouring the paste into a 220 ml cylindrical container, vibrating for 30 times to compact the paste, and then weighing the paste;
5) And (4) gradually reducing the water-cement ratio, and repeating the steps (1) to (4) until the maximum quality is reached.
4. The method of claim 1, wherein the maximum density of the ultra-high performance concrete slurry is calculated by the following formula:
Figure 722938DEST_PATH_IMAGE002
in the formula (I), the compound is shown in the specification,Mthe quality of the ultra-high performance concrete is improved,Vis the volume of the container, p w 、ρ a 、ρ c 、ρ s And ρ l Respectively the densities of water, sand, cement, silica powder and limestone powder,R w R a R c R s andR l respectively the water-solid material volume ratio, the sand-solid material volume ratio, the cement-solid material volume ratio, the silicon powder-solid volume ratio and the limestone powder-solid material volume ratio.
5. The method of claim 1, wherein the maximum viscosity of the slurry is determined by the following formula:
Figure 564992DEST_PATH_IMAGE003
in the formula (I), the compound is shown in the specification,ηmaxis the maximum value of the viscosity, and the viscosity,gin order to be the acceleration of the gravity,ris the radius of the gas bubble and,min order to obtain a viscosity index,nis the rheological index, rho is the density of the ultra-high performance concrete, rhopIs the air density.
6. The method of claim 1, wherein the optimal steel fiber volume content is 2% to 2.5%.
CN202210911371.XA 2022-07-30 2022-07-30 Method for optimizing ultrahigh-performance concrete by multi-factor parameter method Pending CN115557744A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111554357A (en) * 2020-04-29 2020-08-18 武汉市汉阳市政建设集团有限公司 Ultra-high performance concrete and mix proportion design method thereof
CN112668176A (en) * 2020-12-25 2021-04-16 中铁大桥局集团有限公司 Design method of ultra-high performance fiber reinforced concrete containing coarse aggregate
CN114644489A (en) * 2022-03-18 2022-06-21 华南理工大学 Normal-temperature cured C200-grade high-fluidity ultrahigh-performance concrete and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111554357A (en) * 2020-04-29 2020-08-18 武汉市汉阳市政建设集团有限公司 Ultra-high performance concrete and mix proportion design method thereof
CN112668176A (en) * 2020-12-25 2021-04-16 中铁大桥局集团有限公司 Design method of ultra-high performance fiber reinforced concrete containing coarse aggregate
CN114644489A (en) * 2022-03-18 2022-06-21 华南理工大学 Normal-temperature cured C200-grade high-fluidity ultrahigh-performance concrete and preparation method thereof

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Application publication date: 20230103