CN115557468A - Method for extracting bromine from brine - Google Patents
Method for extracting bromine from brine Download PDFInfo
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- CN115557468A CN115557468A CN202211202788.5A CN202211202788A CN115557468A CN 115557468 A CN115557468 A CN 115557468A CN 202211202788 A CN202211202788 A CN 202211202788A CN 115557468 A CN115557468 A CN 115557468A
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- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 title claims abstract description 98
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 title claims abstract description 98
- 229910052794 bromium Inorganic materials 0.000 title claims abstract description 98
- 239000012267 brine Substances 0.000 title claims abstract description 60
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 title claims abstract description 60
- 238000000034 method Methods 0.000 title claims abstract description 27
- 239000007788 liquid Substances 0.000 claims abstract description 135
- 238000010521 absorption reaction Methods 0.000 claims abstract description 108
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 claims abstract description 60
- 238000004821 distillation Methods 0.000 claims abstract description 43
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 claims abstract description 38
- 238000007664 blowing Methods 0.000 claims abstract description 33
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 29
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 29
- 239000011593 sulfur Substances 0.000 claims abstract description 29
- 238000002485 combustion reaction Methods 0.000 claims abstract description 22
- BMYNFMYTOJXKLE-UHFFFAOYSA-N 3-azaniumyl-2-hydroxypropanoate Chemical compound NCC(O)C(O)=O BMYNFMYTOJXKLE-UHFFFAOYSA-N 0.000 claims abstract description 13
- 238000000605 extraction Methods 0.000 claims abstract description 11
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000007864 aqueous solution Substances 0.000 claims abstract description 8
- 229910000041 hydrogen chloride Inorganic materials 0.000 claims abstract description 8
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000002253 acid Substances 0.000 claims description 80
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 46
- 239000007789 gas Substances 0.000 claims description 30
- 238000005406 washing Methods 0.000 claims description 28
- 239000006200 vaporizer Substances 0.000 claims description 21
- 238000010438 heat treatment Methods 0.000 claims description 20
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 17
- 239000000460 chlorine Substances 0.000 claims description 17
- 229910052801 chlorine Inorganic materials 0.000 claims description 17
- 230000003647 oxidation Effects 0.000 claims description 16
- 238000007254 oxidation reaction Methods 0.000 claims description 16
- 239000006260 foam Substances 0.000 claims description 8
- 238000004062 sedimentation Methods 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 5
- 230000020477 pH reduction Effects 0.000 claims description 5
- 238000003860 storage Methods 0.000 claims description 5
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 238000012856 packing Methods 0.000 claims description 4
- 239000000779 smoke Substances 0.000 claims description 4
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 claims description 3
- 239000012467 final product Substances 0.000 claims description 3
- 238000009834 vaporization Methods 0.000 claims description 3
- 230000008016 vaporization Effects 0.000 claims description 3
- 239000000428 dust Substances 0.000 claims description 2
- 239000007921 spray Substances 0.000 claims description 2
- 239000000243 solution Substances 0.000 description 23
- 238000005265 energy consumption Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000003513 alkali Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000001256 steam distillation Methods 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B7/00—Halogens; Halogen acids
- C01B7/09—Bromine; Hydrogen bromide
- C01B7/096—Bromine
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D3/00—Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
- B01D3/007—Energy recuperation; Heat pumps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D3/00—Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
- B01D3/009—Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping in combination with chemical reactions
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Treating Waste Gases (AREA)
Abstract
本发明公开了一种提取卤水中溴素的方法,通过溴素提取设备实现,酸化后的卤水和氯气混合生成游离溴,在吹出塔内被空气出送入吸收塔,在吸收塔内游离溴进入二氧化硫水溶液后形成含氢溴酸的吸收液,利用硫磺燃烧产生的热量对吸收液进行加热,吸收液进入蒸馏塔内与氯气反应生成氯化氢和游离溴,游离溴在吸收液自身热量的作用下被蒸发成溴蒸汽,从吸收塔流出的空气再进入吹出塔用来吹溴。上述方法,完全利用硫磺燃烧产生的热量进行溴素生产,无需使用外来热源,节能效果好。
The invention discloses a method for extracting bromine in brine, which is realized by bromine extraction equipment. The acidified brine and chlorine gas are mixed to form free bromine, which is sent to the absorption tower by air in the blowing tower, and the free bromine in the absorption tower After entering the sulfur dioxide aqueous solution, the absorption liquid containing hydrobromic acid is formed, and the heat generated by sulfur combustion is used to heat the absorption liquid. The absorption liquid enters the distillation tower and reacts with chlorine gas to form hydrogen chloride and free bromine. The free bromine is under the action of the heat of the absorption liquid. It is evaporated into bromine vapor, and the air flowing out from the absorption tower enters the blowing tower to blow bromine. The above method fully utilizes the heat generated by sulfur combustion to produce bromine without using an external heat source, and has a good energy-saving effect.
Description
技术领域technical field
本发明涉及一种提取卤水中溴素的方法,具体涉及一种提取卤水中溴素的节能方法。The invention relates to a method for extracting bromine in brine, in particular to an energy-saving method for extracting bromine in brine.
背景技术Background technique
在目前工业溴素生产中主要有两种方法提取溴,即水蒸气蒸馏法和空气吹出法,而空气吹出法是目前国内最主要的制取溴素的方法。在空气吹出法生产溴素的过程中有两种吸收转化方式,一种是利用二氧化硫气体的酸法吸收,一种是利用碱液吸收的碱法吸收,因为碱法吸收方式成本高、转化率低的原因导致国内溴素厂均采用酸法吸收方式。In the current industrial bromine production, there are mainly two methods to extract bromine, namely steam distillation and air blowing method, and the air blowing method is currently the most important method for producing bromine in China. In the process of producing bromine by the air blowing method, there are two absorption and conversion methods, one is the acid absorption using sulfur dioxide gas, and the other is the alkali absorption using lye absorption, because the alkali absorption method has high cost and low conversion rate. The reason for the low level is that the domestic bromine factories all adopt the acid absorption method.
酸法吸收是利用二氧化硫的水溶液与含溴空气中的溴反应形成含氢溴酸的吸收液,吸收液中的氢溴酸与氯气在蒸馏塔内发生反应,生成氯化氢和游离溴,通过外来热源(例如锅炉蒸汽)的加热,蒸馏塔内温度达到60度以上,游离溴变成溴蒸汽流出蒸馏塔,溴蒸汽经冷却后变成溴素产品。二氧化硫是通过燃烧硫磺制得,燃烧硫磺产生的热量没有充分应用到溴素产品的制备上,能耗较高。The acid method absorption is to use the aqueous solution of sulfur dioxide to react with bromine in the bromine-containing air to form an absorption liquid containing hydrobromic acid. The hydrobromic acid in the absorption liquid reacts with chlorine gas in the distillation tower to generate hydrogen chloride and free bromine. (such as boiler steam) heating, the temperature in the distillation tower reaches above 60 degrees, free bromine turns into bromine vapor and flows out of the distillation tower, and the bromine vapor turns into bromine product after cooling. Sulfur dioxide is produced by burning sulfur, and the heat generated by burning sulfur is not fully applied to the preparation of bromine products, resulting in high energy consumption.
发明内容Contents of the invention
本发明要解决的技术问题是提供一种提取卤水中溴素的方法,以达到节能降耗的目的。The technical problem to be solved by the present invention is to provide a method for extracting bromine in brine so as to achieve the purpose of saving energy and reducing consumption.
本发明提供的提取卤水中溴素的方法该方法通过溴素提取设备实现,其步骤包括:The method for extracting bromine in brine provided by the present invention is realized by bromine extraction equipment, and its steps include:
(1)将酸化后的卤水和氯气混合送入氧化塔,将溴离子氧化为游离溴,从而制得氧化卤水;将氧化卤水从吹出塔顶部向下喷淋使之在吹出塔内的填料的表面上形成液膜;同时通过风机由吹出塔底部向上吹风使空气与氧化卤水充分接触以使游离溴解析并扩散到空气中形成含溴空气,含溴空气从吹出塔上部吹出;含溴空气形成的同时,硫磺在硫磺燃烧炉内燃烧生成高温二氧化硫气体,二氧化硫气体流经换热装置降温后进入水洗塔经水洗除尘;(1) Mix the acidified brine and chlorine gas into the oxidation tower to oxidize bromide ions into free bromine to produce oxidized brine; spray the oxidized brine from the top of the blowing tower down to make it blow out of the packing in the tower A liquid film is formed on the surface; at the same time, the fan is blown upward from the bottom of the blowing tower to make the air fully contact with the oxidized brine so that the free bromine is decomposed and diffused into the air to form bromine-containing air, which is blown from the upper part of the blowing tower; bromine-containing air is formed At the same time, sulfur burns in the sulfur combustion furnace to generate high-temperature sulfur dioxide gas, and the sulfur dioxide gas flows through the heat exchange device to cool down and then enters the water washing tower for washing and dust removal;
(2)将含溴空气、除尘后的二氧化硫气体和净化后的二氧化硫洗涤水混合并送入吸收塔,含溴空气中的溴进入二氧化硫水溶液后形成含氢溴酸的吸收液、含溴空气则成为除溴空气,吸收液由吸收塔底部流出至吸收液罐,除溴空气再回到风机进口由风机送入吹出塔用于溴的吹出;(2) Mix bromine-containing air, dedusted sulfur dioxide gas and purified sulfur dioxide washing water and send them into the absorption tower. The bromine in the bromine-containing air enters the sulfur dioxide aqueous solution to form an absorption liquid containing hydrobromic acid. The bromine-containing air then It becomes bromine-removing air, and the absorption liquid flows out from the bottom of the absorption tower to the absorption liquid tank, and the bromine-removing air returns to the fan inlet and is sent into the blowing tower by the fan for blowing out bromine;
(3)吸收液罐中的吸收液流经酸液换热器、换热装置形成60℃以上的液体进入蒸馏塔,吸收液中的氢溴酸与进入蒸馏塔内的氯气发生反应,生成氯化氢和游离溴,游离溴在吸收液自身热量的作用下被蒸发成溴蒸汽,溴蒸汽流出蒸馏塔经冷却后成为最终产品溴素;氯化氢遇水变成酸液,酸液从蒸馏塔底部流出后流经酸液换热器对流入酸液换热器内的吸收液进行预热,从酸液换热器流出的酸液再流经氯气汽化器用于氯气汽化,从氯气汽化器流出的酸液用于卤水的酸化;从氯气汽化器流出的氯气一部分进入蒸馏塔用于和氢溴酸反应,另一部分用于酸化卤水的氧化。(3) The absorption liquid in the absorption liquid tank flows through the acid liquid heat exchanger and the heat exchange device to form a liquid above 60°C and enters the distillation tower. The hydrobromic acid in the absorption liquid reacts with the chlorine gas entering the distillation tower to generate hydrogen chloride And free bromine, free bromine is evaporated into bromine vapor under the action of the absorption liquid's own heat, bromine vapor flows out of the distillation tower and becomes the final product bromine after cooling; hydrogen chloride becomes acid liquid when it meets water, and the acid liquid flows out from the bottom of the distillation tower The acid liquid heat exchanger flows through the acid liquid heat exchanger to preheat the absorption liquid flowing into the acid liquid heat exchanger, the acid liquid flowing out of the acid liquid heat exchanger flows through the chlorine gas vaporizer for chlorine gas vaporization, and the acid liquid flowing out of the chlorine gas vaporizer is used for For the acidification of brine; part of the chlorine gas flowing out from the chlorine vaporizer enters the distillation tower for reaction with hydrobromic acid, and the other part is used for the oxidation of acidified brine.
所述溴素提取设备包括硫磺燃烧炉、卤水池、水洗塔、吸收塔、吹出塔、氧化塔和蒸馏塔;硫磺燃烧炉内设有加热列管,加热列管与换热装置连通,换热装置的进气口与硫磺燃烧炉的出烟口连通,换热装置的出气口与水洗塔下部连通,水洗塔的底部与沉淀池连通,水洗塔的上部与水泵的出口连通,水泵的入口与沉淀池连通;卤水池通过卤水泵和卤水管与氧化塔的进水口连通,氧化塔的出水口与吹出塔的上部连通,吹出塔的顶部通过空气连通管与吸收塔的顶部连通,水洗塔的顶部以及水泵的出口与空气连通管连通;吸收塔的底部与吸收液罐连通、下部与风机的进口连通,风机的出口与吹出塔的下部连通;吸收液罐通过吸收液输送泵与酸液换热器的吸收液进口连通,酸液换热器的吸收液出口与换热装置的吸收液进口连通,换热装置吸收液出口与蒸馏塔的上部连通,蒸馏塔的顶部与冷凝器连通,冷凝器与溴素罐连通,蒸馏塔的底部与酸液罐连通,酸液罐通过酸液输送泵与酸液换热器的酸液进口连通,酸液换热器的酸液出口与氯气汽化器的酸液进口连通,氯气汽化器的酸液出口与卤水管连通,氯气汽化器的进气口与氯气储罐连通,氯气汽化器的出气口与氯气缓冲罐的进气口连通,氯气缓冲罐的出气口与蒸馏塔的下部和卤水管连通。The bromine extraction equipment includes a sulfur combustion furnace, a brine pool, a water washing tower, an absorption tower, a blowing tower, an oxidation tower and a distillation tower; the sulfur combustion furnace is provided with heating tubes, and the heating tubes are connected with a heat exchange device for heat exchange. The air inlet of the device is connected with the smoke outlet of the sulfur combustion furnace, the gas outlet of the heat exchange device is connected with the lower part of the water washing tower, the bottom of the water washing tower is connected with the sedimentation tank, the upper part of the water washing tower is connected with the outlet of the water pump, and the inlet of the water pump is connected with the The sedimentation tank is connected; the brine tank is connected with the water inlet of the oxidation tower through the brine pump and the brine pipe, the water outlet of the oxidation tower is connected with the upper part of the blowing tower, the top of the blowing tower is connected with the top of the absorption tower through the air connecting pipe, and the water washing tower The top and the outlet of the water pump are connected with the air connecting pipe; the bottom of the absorption tower is connected with the absorption liquid tank, the lower part is connected with the inlet of the fan, and the outlet of the fan is connected with the lower part of the blowing tower; the absorption liquid tank is exchanged with the acid liquid through the absorption liquid delivery pump. The absorption liquid inlet of the heat exchanger is connected, the absorption liquid outlet of the acid liquid heat exchanger is connected with the absorption liquid inlet of the heat exchange device, the absorption liquid outlet of the heat exchange device is connected with the upper part of the distillation tower, and the top of the distillation tower is connected with the condenser. The bromine tank is connected with the bromine tank, the bottom of the distillation tower is connected with the acid tank, the acid tank is connected with the acid liquid inlet of the acid liquid heat exchanger through the acid liquid delivery pump, and the acid liquid outlet of the acid liquid heat exchanger is connected with the chlorine vaporizer The acid liquid inlet is connected, the acid liquid outlet of the chlorine gas vaporizer is connected with the brine pipe, the air inlet of the chlorine gas vaporizer is connected with the chlorine gas storage tank, the gas outlet of the chlorine gas vaporizer is connected with the gas inlet of the chlorine buffer tank, and the gas outlet of the chlorine gas buffer tank is connected with the chlorine gas storage tank. The lower part of the distillation tower communicates with the brine pipe.
所述换热装置包括一级换热器、二级换热器和三级换热器;一级换热器的进气口与硫磺燃烧炉的出烟口连通、出气口与二级换热器的进气口连通,一级换热器的导热油进口与加热列管的出口连通、导热油出口与三级换热器的导热油进口连通,三级换热器的导热油出口通过导热油泵与加热列管的进口连通;二级换热器的出气口与水洗塔下部连通,二级换热器的吸收液进口与酸液换热器吸收液出口连通、吸收液出口与三级换热器的吸收液进口连通,三级换热器的吸收液出口与蒸馏塔的上部连通。The heat exchange device includes a primary heat exchanger, a secondary heat exchanger and a tertiary heat exchanger; the air inlet of the primary heat exchanger communicates with the smoke outlet of the sulfur combustion furnace, and the gas outlet communicates with the secondary heat exchange The air inlet of the heat exchanger is connected, the heat transfer oil inlet of the first stage heat exchanger is connected with the outlet of the heating tube, the heat transfer oil outlet is connected with the heat transfer oil inlet of the third stage heat exchanger, and the heat transfer oil outlet of the third stage heat exchanger is connected through the heat conduction The oil pump is connected with the inlet of the heating tube; the gas outlet of the secondary heat exchanger is connected with the lower part of the water washing tower; the absorption liquid inlet of the secondary heat exchanger is connected with the absorption liquid outlet of the acid heat exchanger; The absorption liquid inlet of the heat exchanger is connected, and the absorption liquid outlet of the three-stage heat exchanger is connected with the upper part of the distillation tower.
所述一级换热器上还连通有导热油缓冲罐。The heat transfer oil buffer tank is also communicated with the primary heat exchanger.
所述吸收塔与风机之间设有捕沫塔,捕沫塔的下部与吸收塔的下部连通、顶部与风机的进口连通、底部与吸收液罐连通。A foam-catching tower is arranged between the absorption tower and the fan, and the bottom of the foam-catching tower communicates with the lower part of the absorption tower, the top communicates with the inlet of the fan, and the bottom communicates with the absorption liquid tank.
硫磺燃烧过程中产生大量的附加热量,在硫磺燃烧炉二氧化硫出口处温度可达到600℃以上。统计可知每千克硫燃烧生成二氧化硫产生约9278kJ的热量,每吨硫磺燃烧产生的热量约为9.278×106kJ的热量;目前溴素生产中吨产品消耗硫磺0.5吨左右,燃烧放热约4.639×106kJ。A large amount of additional heat is generated during the sulfur combustion process, and the temperature at the sulfur dioxide outlet of the sulfur combustion furnace can reach above 600 °C. According to the statistics, about 9278kJ of heat is generated by the combustion of sulfur dioxide per kilogram of sulfur, and about 9.278×10 6 kJ of heat per ton of sulfur combustion; at present, about 0.5 tons of sulfur is consumed per ton of bromine production, and the heat released by combustion is about 4.639× 10 6 kJ.
本发明所述方法,通过热交换装置使含氢溴酸的吸收液与硫磺燃烧炉的余热和高温二氧化硫充分进行热交换,吸收液的温度可达80-90℃,吸收液进入蒸馏塔后与氯气反应生成游离溴,不需外来热源加热,依靠吸收液自身热量便可将游离溴变成溴蒸汽从蒸馏塔顶口流出;整个蒸馏过程不需外来热源,可以降低能耗。另外,从蒸馏塔底部流出的酸液还带有热量,利用酸液换热器可对吸收液进行预热,而从酸液换热器流出的酸液还带有热量,再用来对氯气进行汽化。由此可见,整个生产过程,所需热量均来自硫磺燃烧产生的热量,不需外来热源,因而可大大降低能耗。According to the method of the present invention, the absorption liquid containing hydrobromic acid is fully heat-exchanged with the waste heat of the sulfur combustion furnace and high-temperature sulfur dioxide through the heat exchange device, and the temperature of the absorption liquid can reach 80-90 ° C. After the absorption liquid enters the distillation tower, it is mixed with Chlorine gas reacts to generate free bromine, without external heat source heating, free bromine can be converted into bromine vapor from the top port of the distillation tower by relying on the heat of the absorption liquid itself; the whole distillation process does not require external heat source, which can reduce energy consumption. In addition, the acid liquid flowing out from the bottom of the distillation tower also has heat, and the acid liquid heat exchanger can be used to preheat the absorption liquid, and the acid liquid flowing out of the acid liquid heat exchanger also contains heat, which is then used to treat chlorine gas. Vaporize. It can be seen that in the whole production process, the heat required comes from the heat generated by sulfur combustion, and no external heat source is needed, so energy consumption can be greatly reduced.
附图说明Description of drawings
下面结合附图对本发明的具体实施方式作进一步的详细说明:The specific embodiment of the present invention is described in further detail below in conjunction with accompanying drawing:
图1是溴素提取设备的结构原理示意图。Figure 1 is a schematic diagram of the structure and principle of bromine extraction equipment.
具体实施方式detailed description
本发明提供了一种溴素提取设备,参照图1,包括硫磺燃烧炉1、卤水池2、水洗塔3、吸收塔4、吹出塔5、氧化塔6和蒸馏塔7。硫磺燃烧炉1内壁上连接有加热列管(图中未示出,加热列管可称为列管换热器为锅炉常用的预热利用装置),加热列管与换热装置连通。所述换热装置包括一级换热器23、二级换热器24和三级换热器25;一级换热器23的进气口与硫磺燃烧炉1的出烟口连通、出气口与二级换热器24的进气口连通,一级换热器23的导热油进口与加热列管的出口连通、导热油出口与三级换热器25的导热油进口连通,三级换热器25的导热油出口通过导热油泵26与加热列管的进口连通。二级换热器24的出气口与水洗塔3下部连通,二级换热器24的吸收液进口与酸液换热器16的吸收液出口连通、吸收液出口与三级换热器25的吸收液进口连通,三级换热器25的吸收液出口与蒸馏塔7的上部连通。水洗塔3的底部与沉淀池8连通,水洗塔3的上部与水泵9的出口连通,水泵9的入口与沉淀池8连通;卤水池2通过卤水泵10和卤水管11与氧化塔6的进水口连通,氧化塔6的出水口与吹出塔5的上部连通,吹出塔5的顶部通过空气连通管12与吸收塔4的顶部连通,水洗塔3的顶部以及水泵9的出口与空气连通管12连通;吸收塔4的底部与吸收液罐13连通、下部与风机14的进口连通,风机14的出口与吹出塔5的下部连通;吸收液罐13通过吸收液输送泵15与酸液换热器的吸收液进口16连通,蒸馏塔7的顶部与冷凝器17连通,冷凝器17与溴素罐18连通,蒸馏塔7的底部与酸液罐19连通,酸液罐19通过酸液输送泵20与酸液换热器16的酸液进口连通,酸液换热器16的酸液出口与氯气汽化器29的酸液进口连通,氯气汽化器29的酸液出口卤水管11连通,酸液换热器16的进气口与氯气储罐21连通,酸液换热器16的出气口与氯气缓冲罐的进气口22连通,氯气缓冲罐22的出气口与蒸馏塔7的下部和卤水管11连通。为了将吹溴后的酸化卤水排出,吹出塔5的底部设有排液口。所述一级换热器23上还连通有导热油缓冲罐27,导热油缓冲罐27中加入适量导热油,可以缓冲流经一级换热器、三级换热器和加热列管中的导热油因温度变化而带来的体积变化。为了防止除溴空气中混入吸收液进入风机,所述吸收塔4与风机14之间设有捕沫塔28,捕沫塔28的下部与吸收塔4的下部连通、顶部与风机的进口连通、底部与吸收液罐13连通。溴素提取设备中连接各部件的连接管路上可以根据使用要求连接控制阀,控制阀的使用及安装为常规技术手段,在此不再赘述。The present invention provides a kind of bromine extracting equipment, with reference to Fig. 1, comprise sulfur burning furnace 1, brine pool 2, washing tower 3, absorption tower 4, blowing out tower 5,
参照图1,下面结合上述溴素提取设备对本发明所述溴素提取方法进行详细说明。设备初始运行时,将部分预先酸化的卤水通过卤水泵10和卤水管11向氧化塔6内输送,输送过程中通过氯气储罐21、氯气汽化器29、氯气缓冲罐22向卤水管11内输入氯气,在氧化塔内卤水中溴离子被氧化为游离溴,从而制得氧化卤水;在卤水泵10的作用下氧化卤水从吹出塔5顶部向下喷淋使之在吹出塔内的填料的表面上形成液膜;同时通过风机14由吹出塔5底部向上吹风使空气与氧化卤水充分接触以使游离溴解析并扩散到空气中形成含溴空气,含溴空气从吹出塔上部吹出进入空气连通管12;含溴空气形成的同时,硫磺在硫磺燃烧炉1内燃烧生成高温二氧化硫气体,二氧化硫气体流入一级换热器23与导热油换热,进行一次降温,降温后的二氧化硫气体流入二级换热器24进行二次降温,一级换热器内导热油在导热油泵26的作用下进入三级换热器25换热后再进入加热列管、然后进入一级换热器23,导热油在导热油泵26的作用下,在加热列管、一级换热器23和三级换热器25内循环往复流动,连续进行吸热、换热过程。二次降温的二氧化硫气体流入水洗塔3,水泵9抽取沉淀池8内的水对二氧化硫气体进行水洗除去未燃尽的硫磺颗粒或其它杂质,洗涤水从水洗塔3底部再流回沉淀池8,通过水洗后的二氧化硫气体从水洗塔3顶部流出并进入空气连通管12,同时,水泵9抽取的水除一部分用于洗涤二氧化硫气体外,另一部分进入空气连通管12。二氧化硫气体在空气连通管12内与水混合形成二氧化硫水溶液,二氧化硫水溶液和含溴空气进入吸收塔4顶部并向下流动,在吸收塔4内填料的作用下,二氧化硫水溶液和含溴空气充分接触,含溴空气中的溴进入二氧化硫水溶液后形成含氢溴酸的吸收液,吸收液由吸收塔4底部流出至吸收液罐13,含溴空气则成为除溴空气,除溴空气在风机14的作用从吸收塔4下部流出并进入捕沫塔28下部,经捕沫塔28除去含带的吸收液后,除溴空气再通过捕沫塔28顶部回到风机14进口并由风机送入吹出塔用于溴的吹出。捕沫塔28底部的吸收液也进入吸收液罐13;吸收液罐13中的吸收液流在吸收液输送泵15的作用下,先流经酸液换热器16进行预热、再进入二级换热器24内与流经二级换热器24的二氧化硫气体进行热交换即对吸收液进行一次加热,吸收液从二级换热器24内流出后进入三级换热器25,与流经三级换热器25的导热油进行换热从而完成二次加热,二次加热后的吸收液温度可达80-90℃,吸收液从三级换热器25内流出后进入蒸馏塔7,吸收液从蒸馏塔7上部往下流动的过程中,氯气从蒸馏塔7下部进入蒸馏塔7,吸收液和氯气在蒸馏塔7内的填料中充分接触,吸收液中的氢溴酸与氯气发生反应,生成氯化氢和游离溴,游离溴在吸收液自身热量的作用下被蒸发出来形成溴蒸汽,溴蒸汽从蒸馏塔顶部流出并进入冷凝器17,经冷却后成为最终产品溴素进入溴素罐18。氯化氢遇水变成酸液,酸液从蒸馏塔底部流出后进入酸液罐19,在酸液输送泵20的作用下,酸液罐19内的酸液进入酸液换热器16对流入酸液换热器内的吸收液进行预热,从酸液换热器16流出的酸液再流经氯气汽化器29用于氯气汽化,从氯气汽化器29流出的酸液流入卤水管11用于卤水的酸化;从氯气汽化器29流出的氯气进入氯气缓冲罐22,氯气缓冲罐22内流出的氯气一部分进入蒸馏塔7用于和吸收液中的氢溴酸反应,另一部分流入卤水管11内用于酸化卤水的氧化。Referring to Fig. 1, the bromine extraction method of the present invention will be described in detail below in conjunction with the above-mentioned bromine extraction equipment. During the initial operation of the equipment, part of the pre-acidified brine is transported to the
上述溴素提取的过程是个连续化的生产过程,除起始阶段需预先对卤水进行酸化外,正常运转过程中,卤水池2内的卤水不需要酸化,直接通过卤水泵10和卤水管11向氧化塔6输送即可,在酸液输送泵20作用下酸液罐19内的酸液流经酸液换热器16、氯气汽化器29后可以进入卤水管11,利用酸液对卤水进行酸化,如果酸化度不够,在运行过程中可以适当向酸液罐19内补酸。上述溴素提取的过程,充分的利用了硫磺燃烧产生的热量进行溴素的生产,无需使用外来的热源,可以大大降低能耗。The above-mentioned bromine extraction process is a continuous production process. Except that the brine needs to be acidified in advance in the initial stage, during normal operation, the brine in the brine pool 2 does not need to be acidified, and directly passes through the
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