CN115556840A - Cab and underground scraper - Google Patents
Cab and underground scraper Download PDFInfo
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- CN115556840A CN115556840A CN202211405033.5A CN202211405033A CN115556840A CN 115556840 A CN115556840 A CN 115556840A CN 202211405033 A CN202211405033 A CN 202211405033A CN 115556840 A CN115556840 A CN 115556840A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D33/00—Superstructures for load-carrying vehicles
- B62D33/06—Drivers' cabs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D33/00—Superstructures for load-carrying vehicles
- B62D33/06—Drivers' cabs
- B62D33/0604—Cabs insulated against vibrations or noise, e.g. with elastic suspension
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D33/00—Superstructures for load-carrying vehicles
- B62D33/08—Superstructures for load-carrying vehicles comprising adjustable means
- B62D33/10—Superstructures for load-carrying vehicles comprising adjustable means comprising means for the suspension of the superstructure on the frame
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Abstract
本发明公开了一种驾驶室以及地下铲运机,涉及工程机械领域,用以兼顾驾驶室的舒适性、防翻滚、防落物的要求。驾驶室包括顶棚板组件、底板组件、第一侧板组件、第二侧板组件、背板组件以及前挡风板组件。顶棚板组件位于驾驶室的顶部;底板组件与顶棚板组件间隔布置,且位于驾驶室的底部;第一、第二侧板组件均布置于顶棚板组件和底板组件之间。背板组件也布置于顶棚板组件和底板组件之间。前挡风板组件也布置于顶棚板组件和底板组件之间;前挡风板组件与背板组件间隔布置。顶棚板组件、底板组件、侧板组件、背板组件和前挡风板组件共同围成封闭的空间。上述技术方案提供了一种无立柱的封闭式驾驶室,具有防滚翻、防落物的功能。
The invention discloses a driver's cab and an underground scraper, which relate to the field of engineering machinery and are used to meet the requirements of the comfort of the driver's cab, anti-rolling and anti-falling objects. The cab includes a roof panel assembly, a floor panel assembly, a first side panel assembly, a second side panel assembly, a back panel assembly, and a front windshield assembly. The ceiling panel assembly is located on the top of the cab; the floor assembly is spaced apart from the ceiling panel assembly and located at the bottom of the cab; the first and second side panel assemblies are both arranged between the ceiling panel assembly and the floor assembly. A back panel assembly is also disposed between the ceiling panel assembly and the floor panel assembly. The front windshield assembly is also arranged between the ceiling board assembly and the bottom board assembly; the front windshield assembly is spaced apart from the backboard assembly. The ceiling panel assembly, the bottom panel assembly, the side panel assembly, the back panel assembly and the front windshield assembly together form a closed space. The above technical solution provides a closed cab without columns, which has the functions of preventing rollover and falling objects.
Description
技术领域technical field
本发明涉及工程机械领域,具体涉及一种驾驶室以及地下铲运机。The invention relates to the field of engineering machinery, in particular to a cab and an underground scraper.
背景技术Background technique
地下铲运机一般在矿井工作,矿井的工作条件十分恶劣,顶部有时会有浮石落下。地下矿山坡陡,弯多,路不平,稍不小心就有可能翻车。同时,业内对地下铲运机的安全性能要求也在逐渐增加,需要驾驶室满足防滚翻、防落物的性能要求。防滚翻是指在翻车的情况下,驾驶室不翻滚或者只是小角度的翻滚。防落物是指在坠物掉落到驾驶室上时,坠物不会坠穿驾驶室。因此,业内亟需设计一款能够满足防滚翻、防落物性能要求的地下铲运机。Underground scrapers generally work in mines, and the working conditions in mines are very harsh, and sometimes pumice will fall from the top. The slope of the underground mine is steep, there are many bends, and the road is uneven. If you are not careful, you may overturn. At the same time, the safety performance requirements for underground LHDs in the industry are gradually increasing, and the cab needs to meet the performance requirements of anti-rollover and anti-falling objects. Anti-rollover means that in the case of rollover, the cab does not roll over or only rolls over at a small angle. Falling object prevention means that when a falling object falls on the cab, the falling object will not fall through the cab. Therefore, the industry urgently needs to design an underground scraper that can meet the performance requirements of anti-rollover and anti-falling objects.
然而,发明人发现,由于地下铲运机的作业环境是空间狭小的隧道,因此地下铲运机的机身宽度和机身高度受到了严格的限制,进而使得驾驶室的空间很小,很难像地面上的大铲运机一样做成封闭式的结构。同时驾驶的安全性、舒适性直接影响了驾驶员的误操作和工作效率,这就使得很难在有限空间限制下设计一款满足要求的驾驶室。However, the inventors have found that since the operating environment of the underground loader is a narrow tunnel, the width and height of the fuselage of the underground loader are strictly limited, which makes the cab space very small and difficult It is made into a closed structure like a large scraper on the ground. At the same time, the safety and comfort of driving directly affect the driver's misoperation and work efficiency, which makes it difficult to design a cab that meets the requirements under limited space constraints.
相关技术中,为了满足防滚翻、防落物的性能要求,地下铲运机的驾驶室以型钢焊接作为骨架,外部焊接厚钢板;或者地下铲运机的驾驶室做成半封闭式的结构,以满足大视野的要求。In related technologies, in order to meet the performance requirements of anti-rolling and anti-falling objects, the cab of the underground scraper is welded with section steel as the skeleton, and thick steel plates are welded externally; or the cab of the underground scraper is made into a semi-closed structure, To meet the requirements of large field of view.
发明人发现,现有技术至少存在以下问题:由于地下铲运机的机身宽度和机身高度受到了严格的限制,进而使得驾驶室的空间很小,且对尺寸要求严格,采用型钢作为驾驶室骨架会使得其空间变小,严重影响了驾驶员的舒适性从而降低工作效率、提高了误操作的几率;而半封闭式的结构又无法满足防落物的性能要求。The inventors have found that the prior art has at least the following problems: Since the body width and height of the underground scraper are strictly limited, the cab space is very small, and the size requirements are strict. The room frame will make its space smaller, which seriously affects the comfort of the driver, thereby reducing work efficiency and increasing the probability of misoperation; and the semi-closed structure cannot meet the performance requirements of falling objects.
发明内容Contents of the invention
本发明提出一种驾驶室以及地下铲运机,用以兼顾驾驶室的舒适性、防翻滚、防落物的要求。The invention proposes a cab and an underground scraper, which are used to meet the requirements of the comfort of the cab, anti-rolling, and anti-falling objects.
本发明实施例提供了一种驾驶室,包括:An embodiment of the present invention provides a cab, comprising:
顶棚板组件,位于所述驾驶室的顶部;a ceiling panel assembly located on top of the cab;
底板组件,与所述顶棚板组件间隔布置,且位于所述驾驶室的底部;a bottom panel assembly spaced apart from the ceiling panel assembly and located at the bottom of the cab;
第一侧板组件,布置于所述顶棚板组件和所述底板组件之间;a first side panel assembly disposed between the ceiling panel assembly and the floor panel assembly;
第二侧板组件,与所述第一侧板组件间隔布置,且也布置于所述顶棚板组件和所述底板组件之间;a second side panel assembly spaced apart from the first side panel assembly and also disposed between the ceiling panel assembly and the floor panel assembly;
背板组件,也布置于所述顶棚板组件和所述底板组件之间;以及a back panel assembly also disposed between the ceiling panel assembly and the floor panel assembly; and
前挡风板组件,也布置于所述顶棚板组件和所述底板组件之间;所述前挡风板组件与所述背板组件间隔布置;A front wind deflector assembly is also arranged between the ceiling panel assembly and the floor assembly; the front wind deflector assembly is spaced apart from the back panel assembly;
其中,所述顶棚板组件、所述底板组件、所述侧板组件、所述背板组件和所述前挡风板组件共同围成封闭的空间。Wherein, the ceiling panel assembly, the bottom panel assembly, the side panel assembly, the back panel assembly and the front windshield assembly together form a closed space.
在一些实施例中,所述前挡风板组件、所述第一侧板组件和所述第二侧板组件均设置有用于安装挡风玻璃的第一通孔;所述第一通孔中均安装有挡风玻璃。In some embodiments, the front windshield assembly, the first side panel assembly and the second side panel assembly are all provided with a first through hole for installing a windshield; in the first through hole All are fitted with windshields.
在一些实施例中,所述第一侧板组件还设置有第二通孔,所述第二通孔中也安装有挡风玻璃。In some embodiments, the first side panel assembly is further provided with a second through hole, and a windshield is also installed in the second through hole.
在一些实施例中,所述第一侧板组件包括:In some embodiments, the first side panel assembly includes:
第一窗板,设置有所述第一通孔;A first window plate is provided with the first through hole;
第二窗板,设置有所述第二通孔;所述第一窗板和所述第二窗板并排布置,且所述第一窗板和所述第二窗板的夹角为钝角;以及The second window plate is provided with the second through hole; the first window plate and the second window plate are arranged side by side, and the angle between the first window plate and the second window plate is an obtuse angle; as well as
弯板,固定于所述第一窗板和所述第二窗板的底部;a bent plate fixed to the bottom of the first window plate and the second window plate;
其中,所述第一窗板、所述第二窗板远离所述弯板的一侧均与所述顶棚板组件固定连接,所述弯板远离所述第一窗板的一侧与所述底板组件固定连接。Wherein, the side of the first window panel and the second window panel away from the bent plate are both fixedly connected to the ceiling panel assembly, and the side of the bent plate away from the first window panel is connected to the Base plate components are fixedly connected.
在一些实施例中,所述第一通孔的外侧安装有护板;所述护板至少围住所述第一通孔的顶部和侧边。In some embodiments, a protective plate is installed on the outside of the first through hole; the protective plate at least surrounds the top and sides of the first through hole.
在一些实施例中,所述护板被构造为C形的。In some embodiments, the fender is configured C-shaped.
在一些实施例中,所述第二侧板组件包括:In some embodiments, the second side panel assembly includes:
平板,所述平板的顶部轮廓与所述顶棚板的形状贴合;以及a flat panel with a top profile conforming to the shape of the ceiling panel; and
门板,可开合地安装于所述平板;所述门板设置有用于安装挡风玻璃的第一通孔。The door panel is openably and closably installed on the flat panel; the door panel is provided with a first through hole for installing a windshield.
在一些实施例中,所述顶棚板组件包括:In some embodiments, the ceiling panel assembly includes:
顶板,被构造为弯折的;所述顶板的尺寸大于所述第一侧板组件、所述前挡风板组件、所述第二侧板组件、所述背板组件围成开口的顶端尺寸,且所述顶板覆盖所述开口的顶端;所述顶板位于所述背板组件所在一侧的边缘朝着所述背板组件向下倾斜且弯折,以使得落物从所述顶板的倾斜处滑落。The top panel is configured to be bent; the size of the top panel is larger than the size of the top end of the opening enclosed by the first side panel assembly, the front windshield assembly, the second side panel assembly, and the back panel assembly , and the top plate covers the top of the opening; the edge of the top plate on the side where the back plate assembly is located is inclined downward and bent toward the back plate assembly, so that falling objects fall from the inclination of the top plate slipped everywhere.
在一些实施例中,所述背板组件包括:In some embodiments, the backplane assembly includes:
第一挡板,与所述顶板是一体的,所述第一挡板和所述顶板的夹角为128°~130°;以及The first baffle is integrated with the top plate, and the angle between the first baffle and the top plate is 128°-130°; and
第二挡板,与所述第一挡板也是一体的,所述第二挡板与所述第一挡板的夹角为167°~170°The second baffle is also integrated with the first baffle, and the angle between the second baffle and the first baffle is 167°-170°
在一些实施例中,所述背板组件还包括:In some embodiments, the backplane assembly also includes:
贴板,与所述第一挡板、第二挡板均贴合且焊接固定。The veneer is bonded to the first baffle and the second baffle and fixed by welding.
在一些实施例中,驾驶室还包括:In some embodiments, the cab also includes:
加强筋板,设置在所述顶板和所述第二侧板组件的连接处,所述加强筋板与所述顶板、所述第二侧板组件均固定连接。The reinforcing rib plate is arranged at the joint of the top plate and the second side plate assembly, and the reinforcing rib plate is fixedly connected with the top plate and the second side plate assembly.
在一些实施例中,所述前挡风板组件被构造为顶部尺寸大于底部尺寸。In some embodiments, the front fairing assembly is configured with a top dimension that is greater than a bottom dimension.
在一些实施例中,所述驾驶室被构造为顶部横截面尺寸大于底部横截面尺寸。In some embodiments, the cab is configured with a top cross-sectional dimension that is greater than a bottom cross-sectional dimension.
在一些实施例中,驾驶室还包括:In some embodiments, the cab also includes:
第一隔振器组件,安装于所述底板组件的底部外侧,所述第一隔振器组件被构造为将所述底板组件与所述驾驶室所在的车架连接。The first vibration isolator assembly is installed on the bottom outer side of the floor assembly, and the first vibration isolator assembly is configured to connect the floor assembly with the vehicle frame where the driver's cab is located.
在一些实施例中,所述第一隔振器组件包括多个,多个所述第一隔振器组件在所述底板组件的底部分散布置。In some embodiments, the first vibration isolator assembly includes a plurality of first vibration isolator assemblies, and the plurality of first vibration isolator assemblies are dispersedly arranged at the bottom of the bottom plate assembly.
在一些实施例中,驾驶室还包括:In some embodiments, the cab also includes:
第二隔振器组件,安装于所述前挡风板组件的边缘,所述第二隔振器组件被构造为将所述前挡风板组件与所述驾驶室所在的车架连接。The second vibration isolator assembly is installed on the edge of the front windshield assembly, and the second vibration isolator assembly is configured to connect the front windshield assembly with the vehicle frame where the cab is located.
在一些实施例中,驾驶室还包括:In some embodiments, the cab also includes:
第三隔振器组件,安装于所述第一侧板组件的边缘,所述第三隔振器组件被构造为将所述第一侧板组件与所述驾驶室所在的车架连接。The third vibration isolator assembly is installed on the edge of the first side panel assembly, and the third vibration isolator assembly is configured to connect the first side panel assembly with the vehicle frame where the cab is located.
本发明实施例还提供一种地下铲运机,包括本发明任一技术方案所提供的驾驶室。An embodiment of the present invention also provides an underground scraper, including the cab provided by any technical solution of the present invention.
上述技术方案提供的驾驶室,顶棚板组件、底板组件、第一侧板组件、第二侧板组件、背板组件以及前挡风板组件共同作为承载部件,其承载部件全部为板件,不需要设置立柱,也不需要设置框架,直接通过将各个板组件固定形成封闭式结构,相较于现有技术中设置有立柱的驾驶室,本发明实施例提供的驾驶室的内部可用空间可以提高20%~35%,驾驶室内部空间尺寸大,在满足标准法规规定的安全性能要求下,使得驾驶室内部可用空间更大,提高了驾驶员的使用舒适性和可操作性,并且使得外部坠物难以进入到驾驶室内,所形成的封闭式驾驶室具有防滚翻、防落物的功能,在车辆遇到滚翻和落物情况下充分保证了驾驶员的人身安全。In the cab provided by the above technical solution, the ceiling panel assembly, the bottom panel assembly, the first side panel assembly, the second side panel assembly, the back panel assembly and the front windshield assembly are all used as load-bearing components, and all the load-bearing components are boards. Columns need to be set up, and frames do not need to be set up. By directly fixing each plate assembly to form a closed structure, compared with the cab provided with columns in the prior art, the internal usable space of the cab provided by the embodiment of the present invention can be improved. 20% to 35%, the interior space of the cab is large, and while meeting the safety performance requirements stipulated in the standards and regulations, the available space inside the cab is larger, the driver’s comfort and operability are improved, and the external fall It is difficult for objects to enter the cab, and the closed cab formed has the functions of anti-rollover and anti-falling objects, which fully guarantees the personal safety of the driver when the vehicle encounters rollover and falling objects.
附图说明Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings described here are used to provide a further understanding of the present invention and constitute a part of the application. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations to the present invention. In the attached picture:
图1为本发明实施例提供的驾驶室的主视结构示意图。Fig. 1 is a front structural schematic diagram of a cab provided by an embodiment of the present invention.
图2为本发明实施例提供的驾驶室的侧视结构示意图。Fig. 2 is a schematic side view structural diagram of the cab provided by the embodiment of the present invention.
图3为本发明实施例提供的驾驶室的俯视结构示意图。Fig. 3 is a schematic top view of the cab provided by the embodiment of the present invention.
图4为本发明实施例提供的驾驶室的立体结构示意图一。Fig. 4 is a schematic diagram of the three-dimensional structure of the driver's cab provided by the embodiment of the present invention.
图5为本发明实施例提供的驾驶室的立体结构示意图二。Fig. 5 is a second perspective view of the cab provided by the embodiment of the present invention.
图6为本发明实施例提供的驾驶室的立体结构示意图三。Fig. 6 is a three-dimensional structural schematic diagram of the driver's cab provided by the embodiment of the present invention.
图7为本发明实施例提供的驾驶室的顶棚板组件和第一侧板组件的部分结构的示意图。Fig. 7 is a schematic diagram of partial structures of the roof panel assembly and the first side panel assembly of the cab provided by the embodiment of the present invention.
图8为图7的侧视图。FIG. 8 is a side view of FIG. 7 .
图9为本发明实施例提供的驾驶室的第一侧板组件的背板示意图。Fig. 9 is a schematic diagram of the rear panel of the first side panel assembly of the cab provided by the embodiment of the present invention.
图10为本发明实施例提供的驾驶室的第一隔振器组件结构示意图。Fig. 10 is a schematic structural diagram of the first vibration isolator assembly of the cab provided by the embodiment of the present invention.
图11为本发明实施例提供的驾驶室的第二隔振器组件结构示意图。Fig. 11 is a schematic structural diagram of the second vibration isolator assembly of the cab provided by the embodiment of the present invention.
图12为本发明实施例提供的驾驶室的第三隔振器组件结构示意图。Fig. 12 is a schematic structural view of the third vibration isolator assembly of the cab provided by the embodiment of the present invention.
附图标记:Reference signs:
1、顶棚板组件;2、底板组件;3、第一侧板组件;4、第二侧板组件;5、背板组件;6、前挡风板组件;7、护板;9、加强筋板;10、第一隔振器组件;11、第二隔振器组件;12、第三隔振器组件;13、挡风玻璃;1. Ceiling panel assembly; 2. Floor panel assembly; 3. First side panel assembly; 4. Second side panel assembly; 5. Back panel assembly; 6. Front windshield assembly; 7. Guard plate; 9. Rib plate; 10, the first vibration isolator assembly; 11, the second vibration isolator assembly; 12, the third vibration isolator assembly; 13, the windshield;
a、第一通孔;b、第二通孔;a, the first through hole; b, the second through hole;
101、顶板;101. Top plate;
102、隔振器座;103、连接板;104、立板;105偏心减振器;106、隔振器螺栓;107、连接螺栓;108、隔振器盖;102, vibration isolator seat; 103, connecting plate; 104, vertical plate; 105 eccentric shock absorber; 106, vibration isolator bolt; 107, connecting bolt; 108, vibration isolator cover;
111、第一安装板;112、第一竖板;113、第一筋板;114、第一安装块;115、第一支减振器;116、固定销;117、第二连接螺栓;118、第一支座耳板;111. The first mounting plate; 112. The first vertical plate; 113. The first rib; 114. The first mounting block; 115. The first shock absorber; 116. Fixed pin; 117. The second connecting bolt; 118 , the first support ear plate;
121、第二安装板;122、第二筋板;123、第二安装块;124、第二支减振器;125、第二固定销;126、第二连接螺栓;127、第二支座耳板;121. The second mounting plate; 122. The second rib plate; 123. The second mounting block; 124. The second shock absorber; 125. The second fixing pin; 126. The second connecting bolt; 127. The second support Ear plate;
31、第一窗板;32、第二窗板;33、弯板;31. The first window panel; 32. The second window panel; 33. Bending plate;
41、平板;41. Tablet;
51、第一挡板;52、第二挡板;53、贴板;51. The first baffle; 52. The second baffle; 53. Sticker;
61、第一板;62、第二板;63、横板。61. First board; 62. Second board; 63. Horizontal board.
具体实施方式detailed description
下面结合图1~图12对本发明提供的技术方案进行更为详细的阐述。The technical solution provided by the present invention will be described in more detail below in conjunction with FIGS. 1 to 12 .
在本文中,以驾驶员操作时的方向定义顶部、底部、前、后、左、右各个方位。In this paper, the orientations of top, bottom, front, back, left, and right are defined by the direction of the driver's operation.
本发明实施例提供一种驾驶室,包括顶棚板组件1、底板组件2、第一侧板组件3、第二侧板组件4、背板组件5以及前挡风板组件6。顶棚板组件1位于驾驶室的顶部;底板组件2与顶棚板组件1间隔布置,且位于驾驶室的底部;第一侧板组件3布置于顶棚板组件1和底板组件2之间;第二侧板组件4与第一侧板组件3间隔布置,且也布置于顶棚板组件1和底板组件2之间;背板组件5也布置于顶棚板组件1和底板组件2之间;前挡风板组件6也布置于顶棚板组件1和底板组件2之间;前挡风板组件6与背板组件5间隔布置。其中,顶棚板组件1、底板组件2、侧板组件、背板组件5和前挡风板组件6共同围成封闭的空间。An embodiment of the present invention provides a cab, including a
本发明实施例提供的驾驶室是封闭的结构,所以防落物的性能好,在有落物的情况下,落物无法进入到封闭的驾驶室的内部,有效提高了驾驶室的安全性;并且驾驶室不需要单独设置型钢焊接形成的骨架,所以驾驶室内部的空间尺寸大,使得驾驶员具有足够的操作空间,大大提高了驾驶员的舒适性,从而提高了工作效率,降低了误操作的几率。The cab provided by the embodiment of the present invention is a closed structure, so the performance of preventing falling objects is good. In the case of falling objects, the falling objects cannot enter the interior of the closed cab, which effectively improves the safety of the cab; And the driver's cab does not need to be separately equipped with a frame formed by welded section steel, so the space inside the driver's cab is large, so that the driver has enough operating space, which greatly improves the driver's comfort, thereby improving work efficiency and reducing misoperation. probability.
参见图1,在一些实施例中,驾驶室被构造为顶部横截面尺寸大于底部横截面尺寸。从主视图方向上看,驾驶室上半部比较宽,下半部比较窄。这种设计在增加驾驶室内空间的前提下,兼顾了驾驶室的结构稳固性、抗击能力、使其具有很好的防翻滚、防坠物坠落的性能。防翻滚、防坠落的要求如下:驾驶室具有足够的强度和刚度以保证其在侧向、纵向和垂向载荷连续作用下不会被破坏或变形过大,以保护车辆驾驶者不受侵入伤害;并要具备一定的变形吸能能力以减少驾驶者受到的冲击。Referring to FIG. 1 , in some embodiments, the cab is configured with a top cross-sectional dimension that is greater than a bottom cross-sectional dimension. Seen from the front view direction, the upper part of the cab is wider and the lower part is narrower. On the premise of increasing the space in the cab, this design takes into account the structural stability and impact resistance of the cab, so that it has good anti-rolling and anti-falling performance. The requirements for anti-rolling and anti-falling are as follows: the cab has sufficient strength and rigidity to ensure that it will not be damaged or deformed too much under continuous lateral, longitudinal and vertical loads, so as to protect the vehicle driver from intrusion damage ; And it must have a certain deformation and energy absorption capacity to reduce the impact on the driver.
下面详细介绍驾驶室的各个部分的具体结构。The specific structure of each part of the cab is introduced in detail below.
顶棚板组件1是驾驶室最顶部的部件,顶棚板组件1起到防止高空落物进入驾驶室的作用。顶棚板组件1覆盖于第一侧板组件3、第二侧板组件4、前挡风板组件6、背板组件5的顶部。第一侧板组件3、第二侧板组件4、前挡风板组件6、背板组件5共同围成顶部和底部均开口的形状。顶棚板组件1的尺寸比开口的顶部尺寸大,这样使得顶棚板的防护面积更大。The
参见图1至图4、图7和图8,尤其是图7和图8,在一些实施例中,顶棚板组件1包括顶板101,顶板101被构造为弯折的。顶板101可以采用一块整板弯折形成。顶板101的尺寸大于第一侧板组件3、前挡风板组件6、第二侧板组件4、背板组件5围成开口的顶端尺寸,且顶板101覆盖开口的顶端;顶板101位于背板组件5所在一侧的边缘朝着背板向下倾斜且弯折,以使得落物从顶板101的倾斜处滑落。Referring to FIGS. 1 to 4 , 7 and 8 , especially FIGS. 7 and 8 , in some embodiments, the
在一些实施例中,顶棚板组件1厚度13.5mm~14.5mm,具体比如为13.5mm、14mm、14.5mm。经过有限元分析计算,此参数能够最大限度的提供驾驶室所需刚强度以及轻量化要求。In some embodiments, the
参见图7和图8,背板组件5包括第一挡板51以及第二挡板52。第一挡板51、第二挡板52沿着顶板101的底部边缘往下延伸。第一挡板51与顶板101是一体的,第一挡板51和顶板101的夹角α为128°~130°。第二挡板52与第一挡板51也是一体的,第二挡板52与第一挡板51的夹角β为167°~170°。Referring to FIG. 7 and FIG. 8 , the
顶棚板组件1和背板组件5的第一挡板51、第二挡板52为一体折弯成型,其经过两次弯折,以得到所需要的形状。夹角角度α为128°~130°,夹角β为167°~170°。经过有限元分析计算,此折弯结构和折弯角度为最优结构型式,能够最大限度的提供驾驶室所需刚强度及吸能能力。The
参见图9,背板组件5还包括贴板53,贴板53与第一挡板51、第二挡板52均贴合且焊接固定。第一挡板51、第二挡板52和贴板53焊接固定,且面面贴合。Referring to FIG. 9 , the
贴板53为一体折弯薄板,其厚度比如为7.5mm~8.5mm,具体比如为7.5mm、8mm、8.5mm。左下侧和右上两侧进行边沿折弯处理,便于贴板53与驾驶室牢固焊接,以对第一挡板51、第二挡板52起到加强强度和抗冲击能力的作用。后贴板53经过有限元拓扑优化,将对强度贡献极小的部位左上侧和右下侧去掉,贴板53在自身高度方向的中间位置以及顶部一侧设置有内凹槽,通过内凹槽减轻贴板53的重量,在不降低贴板53自身强度的同时达到减重目的,保证驾驶室刚强度的同时有效减轻了整车重量。The
上述技术方案,通过设置贴板53,使得整个驾驶室的翻车保护结构(Roll-overprotective structures,简称为ROPS)受力更合理,变形较小,能提供足够的承载力与能量吸收。In the above technical solution, by setting the sticking
在一些实施例中,顶棚板组件1厚度也是顶板101、第一挡板51、第二挡板52的厚度,即第一挡板51、第二挡板52的厚度也是13.5mm~14.5mm,具体比如为13.5mm、14mm、14.5mm。上述厚度的顶棚板组件1,承载能力强,并且顶棚板组件1的厚度配合其结构形状,能够在满足承载驾驶室满足标准规定的安全性能,同时重量为最轻方案。经过重锤落物试验验证,由于顶棚板组件1采用了上述的结构和参数,在重锤掉落后,驾驶室顶部变形较小、重锤未击穿驾驶室的顶棚板组件1,顶棚板组件1的性能远远超过落物标准要求。In some embodiments, the thickness of the
参见图4至图6,在一些实施例中,前挡风板组件6、第一侧板组件3和第二侧板组件4均设置有用于安装挡风玻璃13的第一通孔a;第一通孔a中均安装有挡风玻璃13。4 to 6, in some embodiments, the front windshield assembly 6, the first
第一通孔a的尺寸可以设置的尽量大一些,比如第一通孔a的尺寸占所在板的宽度尺寸的80%以上。采用上述结构,驾驶室在前侧、左右两侧均具有开阔的视野,有效增加了驾驶员操作的便利性,提高了操作的安全性。The size of the first through hole a can be set as large as possible, for example, the size of the first through hole a accounts for more than 80% of the width of the board on which it is located. With the above-mentioned structure, the driver's cab has a wide field of vision on the front side, left and right sides, which effectively increases the convenience of the driver's operation and improves the safety of the operation.
前挡风板组件6包括第一板61、第二板62和横板63。第一板61、第二板62固定连接,比如焊接。横板63位于第一板61、第二板62之间,起到加强作用。第一板61设置有第一通孔a,第一通孔a中安装有挡风玻璃13。The front fairing assembly 6 includes a
在一些实施例中,第一侧板组件3还设置有第二通孔b,第二通孔b中也安装有挡风玻璃13。具体来说,第一侧板组件3位于前挡风板组件6的右侧。In some embodiments, the first
参见图6,在一些实施例中,第一侧板组件3包括第一窗板31、第二窗板32以及弯板33。第一窗板31设置有第一通孔a;第二窗板32设置有第二通孔b;第一窗板31和第二窗板32并排布置,且第一窗板31和第二窗板32的夹角为钝角。弯板33固定于第一窗板31和第二窗板32的底部。第二窗板32比如为菱形的。其中,第一窗板31、第二窗板32远离弯板33的一侧均与顶棚板组件1固定连接,弯板33远离第一窗板31的一侧与底板组件2固定连接。Referring to FIG. 6 , in some embodiments, the first
具体地,第一窗板31和第二窗板32的夹角为钝角,第一窗板31是向往凸出的,增大了驾驶室内部空间。第二窗板32也安装有挡风玻璃13,大大扩大了驾驶员得视野范围。Specifically, the included angle between the
第二窗板32的厚度为13.5mm~14.5mm,具体比如为13.5mm、14mm、14.5mm。The thickness of the
在一些实施例中,第一通孔a的外侧安装有护板7;护板7至少围住第一通孔a的顶部和侧边。In some embodiments, a guard plate 7 is installed on the outside of the first through hole a; the guard plate 7 at least surrounds the top and sides of the first through hole a.
在一些实施例中,护板7被构造为C形的。In some embodiments, the guard plate 7 is configured C-shaped.
上述技术方案,通过有限元分析计算,结合驾驶室的整体结构和承载情况,确定驾驶室的材料和结构,找出驾驶室的薄弱部位,并在薄弱部位设置了护板7,以进行局部加强。由于护板7只是设置在局部区域,降低了将全部驾驶室都进行加强带来的高成本,使大型地下铲运机的驾驶室也能满足ROPS和FOPS(Falling-object protective structure落物保护结构,简称FOPS)的要求。在地下铲运机倾翻甚至翻滚时,驾驶室不被破坏,同时,这种结构的驾驶室会产生一定的塑性变形,吸收冲击能量,保护操作者不受到冲击伤害。In the above technical solution, through finite element analysis and calculation, combined with the overall structure and bearing conditions of the cab, determine the material and structure of the cab, find out the weak parts of the cab, and set the guard plate 7 at the weak parts for local reinforcement . Since the guard plate 7 is only set in a local area, the high cost of strengthening all cabs is reduced, so that the cab of a large underground loader can also meet the requirements of ROPS and FOPS (Falling-object protective structure) , referred to as FOPS) requirements. When the underground scraper is overturned or even rolled over, the cab will not be damaged. At the same time, the cab with this structure will produce a certain plastic deformation to absorb the impact energy and protect the operator from impact damage.
在一些实施例中,第二侧板组件4包括平板41和门板(图未示出),平板41的顶部轮廓与顶棚板组件1的形状贴合。门板可开合地安装于平板41;门板设置有用于安装挡风玻璃13的第一通孔a。In some embodiments, the second side panel assembly 4 includes a
参见图5,驾驶室还包括加强筋板9,加强筋板9设置在顶板101和第二侧板组件4的连接处,加强筋板9与顶板101、第二侧板组件4均固定连接。具体地,加强筋板9与平板41、顶板101均固定连接。加强筋板9可以设置多个,多个加强筋板9分散布置。加强筋板9有效增加了驾驶室在顶板101和第二侧板组件4连接处的强度。Referring to FIG. 5 , the driver's cab also includes a rib plate 9 , which is arranged at the junction of the
通过有限元仿真计算及实物试验发现侧向加载时,驾驶室在第二侧板组件4的前上圆弧拐角处变形很大,因此焊接了多个加强筋板9,以减少第二侧板组件4的变形明显,增加第二侧板组件4的强度。Through the finite element simulation calculation and physical test, it is found that when the side load is applied, the cab deforms greatly at the front upper arc corner of the second side panel assembly 4, so a plurality of rib plates 9 are welded to reduce the second side panel The deformation of the component 4 is obvious, which increases the strength of the second side plate component 4 .
承载性构件为驾驶室ROPS提供满足标准要求的防滚翻防落物性能,具体如下:The load-bearing components provide cab ROPS with anti-rollover and anti-falling object performance that meets the standard requirements, as follows:
侧向加载时,驾驶室发生扭转与前倾变形,左前部挡风玻璃13拐角处变形较大,在驾驶室基本骨架后侧焊接有贴板53,左前侧上部焊接加强筋板9,左侧挡风玻璃13周围焊接C形的护板7,这些加强结构使得整个ROPS受力更合理,变形较小,能提供足够的承载力与能量吸收。When laterally loaded, the cab twists and tilts forward, and the corner of the
加载垂直载荷和纵向载荷时,由于本发明实施例采用由各板件构成的封闭式驾驶室,并且由于加强结构的存在,使得加载后驾驶室变形较小,驾驶室能够提供远大于标准要求的承载力。When loading vertical load and longitudinal load, since the embodiment of the present invention adopts a closed cab composed of various panels, and due to the existence of the reinforcement structure, the deformation of the cab after loading is small, and the cab can provide much larger than the standard requirements. carrying capacity.
重锤落物时,由于顶棚板组件1厚度较厚,驾驶室顶部变形较小、未击穿,远超过落物标准要求。When heavy hammer falls, due to the thick
在一些实施例中,驾驶室还包括第一隔振器组件10,第一隔振器组件10安装于底板组件2的底部外侧,第一隔振器组件10被构造为将底板组件2与驾驶室所在的车架连接。In some embodiments, the cab further includes a first
第一隔振器组件10比如采用偏心减振器。参见图6和图10,第一隔振器组件10包括隔振器座102、连接板103、立板104、偏心减振器105、隔振器螺栓106、第一连接螺栓107和隔振器盖108。其中隔振器座102焊接到驾驶室的底板上,立板104与连接板103焊接在一起。偏心减振器105为圆柱偏心结构,上宽下窄,通过隔振器螺栓106固定。连接板103通过第一连接螺栓107与车架固定连接,隔振器盖108与隔振器座102利用螺栓连接,用来保护偏心减振器105。The first
在地下铲运机作业时,驾驶室会产生振动,第一隔振器组件10将驾驶室和车架连接,有效实现了减振。During the operation of the underground scraper, the cab will vibrate, and the first
在一些实施例中,第一隔振器组件10包括多个,多个第一隔振器组件10在底板组件2的底部分散布置。In some embodiments, the first
第一隔振器组件10的数量为三个,三个第一隔振器组件10围成U字形。第一隔振器组件10采用圆筒式偏心减振器,厚度较厚,第一隔振器组件10承受径向载荷,不承受轴向载荷。通过将多个第一隔振器组件10按照设定方式排列,则能使得驾驶室同时承受横向和纵向2个方向力,使得受力更为合理。The number of the first
第一隔振器组件10有效降低了驾驶室的底部与车架之间的振动,同时使得驾驶室的刚度更好,有利于吸收能量,降低冲击,提高了驾驶员舒适性及吸收冲击能力。The first
在一些实施例中,驾驶室还包括第二隔振器组件11,第二隔振器组件11安装于前挡风板组件6的边缘,第二隔振器组件11被构造为将前挡风板组件6与驾驶室所在的车架连接。In some embodiments, the cab further includes a second
参见图4和图11,第二隔振器组件11包括第一安装板111、第一竖板112、第一筋板113、第一安装块114、第一支减振器115、第一固定销116和第二连接螺栓117。第一安装板111、第一竖板112、第一筋板113和第一安装块114焊接在一起,第一支减振器115通过第一固定销116固定。第一安装板111通过第二连接螺栓117与车架1固定连接,第二隔振器组件11通过第一支座耳板118与驾驶室骨架连接,而第一支座耳板118焊接在前支座立板7上。前支座立板7固定于前挡风板组件6,其用于安装第二隔振器组件11。4 and 11, the second
第二隔振器组件11有效降低了驾驶室前挡风板组件6与车架之间的振动,同时使得驾驶室的刚度更好,有利于吸收能量,降低冲击,提高了驾驶员舒适性及吸收冲击能力。The second
参见图6和图12,在一些实施例中,驾驶室还包括第三隔振器组件12,第三隔振器组件12安装于第一侧板组件3的边缘,第三隔振器组件12被构造为将第一侧板组件3与驾驶室所在的车架连接。第三隔振器组件12有效降低了第一侧板组件3与车架之间的振动,同时使得驾驶室的刚度更好,有利于吸收能量,降低冲击,提高了驾驶员舒适性及吸收冲击能力。6 and 12, in some embodiments, the cab further includes a third
参见图4、图5和图12,第三隔振器组件12包括第二安装板121、第二筋板122、第二安装块123、第二支减振器124、第二固定销125和第二连接螺栓126。第二安装板121、第二筋板122和第一安装块114焊接,第一支减振器115通过第二固定销125固定。第二安装板121通过连接螺栓107与车架固定连接,第三隔振器组件12通过第二支座耳板127与驾驶室骨架连接,而第二支座耳板127焊接在第一窗板31上。4, 5 and 12, the third
上述技术方案,驾驶室通过第一隔振器组件10、第二隔振器组件11、第三隔振器组件12与车架连接。驾驶室分别在底部、前侧和右侧三个方向上与车架固连,避免摇晃,使其更为牢固,此结构极大地提高了驾驶室的强度,在保证驾驶室强度的同时提高了吸收能量的能力。In the above technical solution, the cab is connected to the vehicle frame through the first
底板为一块平板41,或者采用多块板焊接形成。底板自身可以设置肋板。底板的厚度为18mm~22mm,具体比如为18mm、19mm、20mm、21mm、22mm。The bottom plate is a
上文未专门提及厚度的各个板的厚度均可以为11.5mm~12.5mm,具体比如为11.5mm、12mm、12.5mm。The thickness of each plate not specifically mentioned above may be 11.5 mm to 12.5 mm, specifically 11.5 mm, 12 mm, or 12.5 mm.
上述结构的驾驶室,各个板的厚度根据其承载能力、结构、整个驾驶室的结构共同确定,在使得驾驶室满足标准规定的安全性能得前提下,同时有效减少整车重量,实现了驾驶室的轻量化,使得驾驶室的重量最轻。For the cab with the above structure, the thickness of each plate is determined according to its bearing capacity, structure, and the structure of the entire cab. On the premise that the cab meets the safety performance specified in the standard, the weight of the whole vehicle is effectively reduced, and the cab is realized. The light weight makes the weight of the cab the lightest.
由于地下铲运机驾驶室空间很小,这就要求其刚强度较大,变形小,同时还要具备一定的吸能能力,这是驾驶室骨架结构设计的难点。本发明实施例的技术方案提供的驾驶室,采用上述技术方案再配合一些局部的加强措施,使驾驶室骨架结构能满足ROPS和FOPS标准要求。ROPS在侧向、纵向、垂直载荷单独或者连续作用下不被破坏,同时产生一定的塑性变形,吸收冲击能力,减少操作者受到的冲击伤害。本技术方案为有限元优化后的最优方案,在满足安全性能要求的同时兼顾了驾驶室质量。Due to the small space in the cab of the underground scraper, it is required that it has high rigidity, small deformation, and a certain energy absorption capacity, which is a difficulty in the design of the skeleton structure of the cab. The driver's cab provided by the technical solution of the embodiment of the present invention adopts the above-mentioned technical solution and cooperates with some partial strengthening measures, so that the skeleton structure of the driver's cab can meet the requirements of ROPS and FOPS standards. ROPS will not be damaged under the single or continuous action of lateral, longitudinal and vertical loads, and at the same time, it will produce certain plastic deformation to absorb impact and reduce the impact injury suffered by the operator. This technical solution is the optimal solution after finite element optimization, which takes into account the quality of the cab while meeting the safety performance requirements.
本发明实施例还提供一种地下铲运机,包括本发明任一技术方案所提供的驾驶室。An embodiment of the present invention also provides an underground scraper, including the cab provided by any technical solution of the present invention.
上文介绍的驾驶室为整体式结构,可以将驾驶室整体焊接完成后,再安装于车架。驾驶室一般为侧坐式布置在机身上,即通过若干组螺栓直接与车架连接,如图1所示。The cab described above is an integral structure, which can be installed on the frame after the cab is welded as a whole. The cab is generally arranged on the fuselage in a side-sitting style, that is, it is directly connected to the frame through several sets of bolts, as shown in Figure 1.
地下铲运机使用工况主要是地下矿山,其被用于铲运作业面的矿石或废石。地下铲运机的作业环境一般位于狭窄、低矮的巷道,本发明实施例提供的全板式驾驶室板厚度较厚,可以防止作业时发生刮蹭;并且即使刮蹭也只是表面出现刮痕,不易变形。The working conditions of underground scrapers are mainly underground mines, which are used to scrape ore or waste rocks on the working face. The working environment of the underground scraper is generally located in a narrow and low roadway. The full-slab cab plate provided by the embodiment of the present invention is thicker, which can prevent scratches during operation; and even if it is scratched, only scratches appear on the surface. Not easily deformed.
由地下铲运机工作环境的限制,其驾驶室空间尺寸较小,结构非常紧凑,司机与驾驶室顶部、后部几及侧面距离很小,有些机型的最小距离只有几十毫米(如某机型地下铲运机驾驶室后侧距离人只有30mm),若设计为骨架结构则导致司机与驾驶室周围距离更小,从而降低了操作舒适性及安全性能。本发明实施例提供的驾驶室,采用全板式设计,其驾驶室内部空间可达1.5立方米,司机与驾驶室各面距离大,大大提高了安全性能及舒适性。如果采用立柱骨架,则立柱需额外占用0.3~0.5立方米,那么使用空间就只剩1~1.2立方米,司机与驾驶室各面距离非常小,大大降低了安全性能及舒适性。Due to the limitation of the working environment of the underground scraper, the space size of the cab is small and the structure is very compact. The distance between the driver and the top, rear and side of the cab is very small, and the minimum distance of some models is only tens of millimeters (such as some The distance between the rear side of the cab of the type underground scraper is only 30mm), if it is designed as a skeleton structure, the distance between the driver and the cab will be smaller, thereby reducing the operating comfort and safety performance. The cab provided by the embodiment of the present invention adopts a full-plate design, and the interior space of the cab can reach 1.5 cubic meters. The distance between the driver and each side of the cab is large, which greatly improves the safety performance and comfort. If the column framework is used, the column needs to occupy an additional 0.3 to 0.5 cubic meters, so the usable space is only 1 to 1.2 cubic meters, and the distance between the driver and the cab is very small, which greatly reduces the safety performance and comfort.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为便于描述本发明和简化描述,而不是指示或暗指所指的装置或元件必须具有特定的方位、为特定的方位构造和操作,因而不能理解为对本发明保护内容的限制。In describing the present invention, it is to be understood that the terms "central", "longitudinal", "transverse", "front", "rear", "left", "right", "vertical", "horizontal", The orientations or positional relationships indicated by "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying It means that the device or element referred to must have a specific orientation, be constructed and operated for a specific orientation, and thus cannot be construed as limiting the protection content of the present invention.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,但这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features, but these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims (18)
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115935649A (en) * | 2022-12-06 | 2023-04-07 | 江苏徐工国重实验室科技有限公司 | Vibration damping device, cab and fatigue life and lightweight collaborative optimization method of vibration damping device and cab |
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CN213649737U (en) * | 2020-09-15 | 2021-07-09 | 江苏徐工工程机械研究院有限公司 | A low vibration cab |
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