CN115545568A - Automatic feedback method and device for production task progress, storage medium and processor - Google Patents
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Abstract
The invention provides an automatic feedback method of production task progress, which comprises the steps of extracting a program number and a work order process mapping table according to process data of an MES (manufacturing execution system); the DNC system collects data of a processing program and generates collected production log information of the DNC system, wherein the data of the processing program at least comprises: the machining method comprises the following steps of (1) setting a program number, a starting state of the program number, an ending state of the program number and the number of machined pieces, wherein the program number comprises a main program number and a subprogram number; transmitting the log information collected and generated by the DNC system to the MES system; and the MES system automatically updates the work order procedure in the MES system according to the data transmitted by the DNC system and by combining the program number and the work order procedure mapping table. The invention combines the MES system and the DNC system to realize the automation of task starting, work reporting and counting quantity; the invention shields the time difference of the original manual execution in the MES system and improves the accuracy of the time statistics of the production task progress.
Description
Technical Field
The invention belongs to the technical field of intelligent manufacturing, and particularly relates to a method and a device for automatically feeding back a production task progress, a storage medium and a processor.
Background
MES system and DNC system are important components of digital workshop construction. The MES system is an execution layer between a planning layer and a field automation system and is mainly responsible for workshop production management and scheduling execution. The DNC system is directly interactive with equipment and is mainly responsible for collecting operation information of the equipment. The existing MES system needs manual execution when executing task start, reporting work and counting quantity, so that the fusion connectivity of a workshop equipment layer and a planning layer is reduced, and the production task progress time is not accurately counted. In order to solve the problem, the invention maps the planned tasks of the MES through the DNC acquisition program number, realizes that the DNC system automatically starts work, reports work and counts the number of the MES tasks, improves the fusion connectivity of a workshop equipment layer and a planning layer, and enables the time statistics of the production task progress to be more accurate.
Disclosure of Invention
In view of the above, the present invention provides a method, an apparatus, a storage medium, and a processor for automatically feeding back a progress of a production task, so as to solve the problem of inaccurate statistics of the progress time of the production task caused by manually performing task start-up, reporting work and counting quantity.
In order to achieve the purpose, the technical scheme of the invention is realized as follows:
a method for automatically feeding back the progress of a production task comprises
Extracting a program number and a work order process mapping table according to process data of the MES system;
the DNC system collects data of a machining program and generates collecting production log information of the DNC system, the machining program comprises a main program and a subprogram, and the data of the machining program at least comprises the following steps: the machining method comprises the steps of (1) setting a program number, a starting state of the program number, an ending state of the program number and the number of machined pieces, wherein the program number comprises a main program number and a subprogram number;
transmitting the log information collected and generated by the DNC system to the MES system;
and the MES system automatically updates the work order procedure in the MES system according to the data transmitted by the DNC system and by combining the program number and the work order procedure mapping table.
Further, the communication API based on the DNC system collects and obtains data of the processing program.
Furthermore, when the DNC system collects data of the processing program and generates collected production log information of the DNC system, the starting time and the ending time of single processing of the main program and the subprogram are obtained according to the single starting state and the single ending state of the main program and the subprogram, the time difference between the starting time and the ending time of the single processing of the main program and the subprogram is the corresponding single processing time, the processing times are 1 time, the number of processed pieces is 1, and the total number of the processed pieces is the accumulated value of the processing times.
Furthermore, when the DNC system collects data of a processing program and generates collected production log information of the DNC system, the processing of the program takes the preset configuration information as a mark, and a main program or a subprogram is determined as a calculation basis of the start time, the end time and the number of processed pieces.
Further, data transmission between the MES system and the DNC system is realized based on the Socket technology.
Further, when the DNC system transfers data to the MES system, the format of the sending data packet is: "equipment name + equipment number + main program number + subroutine number + start time + end time + number of processed pieces", only when the program number or the number of processed pieces changes, one piece of data is sent to the MES system.
Furthermore, the step of automatically updating the work order procedure in the MES system by the MES system according to the data transmitted by the DNC system in combination with the program number and the work order procedure mapping table comprises the following steps:
the Socket service end corresponds the program number acquired by the DNC to an MES production work order process task, and for the un-started process, the MES system changes the state of the un-started process from the un-started state to the started state and records the actual starting time and the completion number; and for the working procedures in the processing, if the accumulated finished quantity is more than or equal to the planned quantity, automatically finishing the working procedures, and recording the actual finishing time, otherwise, only accumulating the finished quantity of the working procedures.
The invention also provides a device for automatically feeding back the progress of the production task, which comprises
The data extraction unit is used for extracting a program number and a work order process mapping table according to the process data of the MES system;
the data acquisition unit is used for acquiring data of a processing program through the DNC system and generating acquisition production log information of the DNC system, the processing program comprises a main program and a subprogram, and the data of the processing program at least comprises: the machining method comprises the following steps of (1) setting a program number, a starting state of the program number, an ending state of the program number and the number of machined pieces, wherein the program number comprises a main program number and a subprogram number;
the data interaction unit is used for transmitting the log information collected and generated by the DNC system to the MES system;
and the data processing unit is used for automatically updating the work order process in the MES system through the MES system according to the data transmitted by the DNC system in combination with the program number and the work order process mapping table.
The present invention also provides a computer readable storage medium comprising a stored program, wherein the program performs any of the methods described above.
The present invention also provides a processor for executing a program, where the program executes to perform the method of any one of the above.
Compared with the prior art, the automatic feedback method for the production task progress has the following advantages:
1. the invention combines the MES system and the DNC system to realize the automation of task starting, work reporting and counting quantity;
2. the invention shields the time difference of the original manual execution in the MES system and improves the accuracy of the production task progress time statistics; the DNC and the MES are combined, the actions of start-up and work-reporting are automatically triggered by the DNC and transmitted to the MES, so that the timeliness and the accuracy of start-up and work-reporting are ensured, and the accuracy of the MES on the progress of production tasks is ensured.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate an embodiment of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic diagram of the overall scheme of the present invention;
FIG. 2 is a DNC acquisition production log calculation chart of the present invention;
FIG. 3 is a schematic diagram of data transfer between DNC and MES according to the present invention;
FIG. 4 is a diagram illustrating an exemplary subroutine of the present invention;
FIG. 5 is a flowchart of the MES system update task of the present invention;
FIG. 6 is a schematic diagram illustrating a work order status in the MES system before the DNC system is started in accordance with an embodiment of the present invention;
FIG. 7 is a schematic diagram of a process dispatching to a facility in an embodiment of the present invention;
FIG. 8 is a schematic view of the MES system in an embodiment of the present invention showing the status of the work order after the MES system receives the start-up information of the DNC system;
FIG. 9 is a schematic diagram illustrating a work order status of the DNC system after the DNC system completes execution of the DNC system in accordance with an embodiment of the present invention;
fig. 10 is a diagram illustrating a result of receiving information of an acquisition reporter according to an embodiment of the present invention.
Detailed Description
It should be noted that the embodiments and features of the embodiments of the present invention may be combined with each other without conflict.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or to implicitly indicate a number of the indicated technical features. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
As shown in fig. 1, the present invention provides an automatic feedback method for production task progress, which mainly comprises the following steps:
1. extracting a program number and a work order process mapping table according to process data of an MES system;
specifically, extracting a program number and a work order process mapping table according to process data of the MES system: when a process procedure is newly established or a process is imported in the MES system, the MES system is used as basic data to extract a program number and a work order procedure mapping table. As shown in table 1.
TABLE 1 mapping table of program number and work order procedure
| Serial number | Data item | Data item name | Type (B) | Length of | Whether or not it can be empty |
| 1 | ID(PK) | ID | bigint | 8 | Whether or not |
| 2 | MaterialDrawingCode | Part number | varchar | 200 | Whether or not |
| 3 | MaterialCode | Component encoding | varchar | 200 | Whether or not |
| 4 | ProcessCode | Process numbering | varchar | 200 | Whether or not |
| 5 | ProcessNum | Work order number | varchar | 200 | Whether or not |
| 6 | ProgramID | Program number | varchar | 200 | Whether or not |
| 7 | Remarks | Remarks for note | varchar | 200 | Is that |
| 7 | Remarks | Remarks for note | varchar | 200 | Is that |
2. DNC system data acquisition: the method comprises the steps of calculating processing data of programs corresponding to processing quantity and generating collecting production log information of a DNC system, wherein the program number comprises a main program number and a subprogram number;
specifically, data acquisition of the DNC system: a main program number and a sub program number of a machining program and starting and ending states of the program number are acquired and obtained based on a communication API of the DNC system, the number of the machining programs is obtained according to the number of cycles of the program number, and collected production log information of the DNC system is generated.
Specifically, the starting time and the ending time of the single processing of the main program and the subprogram are obtained according to the single starting state and the single ending state of the main program and the subprogram, and the time difference between the two is the corresponding single processing time. The processing of the program can select one of the main program or the subprogram as the calculation basis according to different scenes, and in order to adapt to different scenes, the preset configuration information is used as the identifier to determine that the main program or the subprogram is used as the calculation basis of the starting time, the ending time and the number of processed pieces. When the single processing of the main program and the subprogram starts to finish the same single processing, the processing is finished for 1 time, the processing times is 1 time, the number of processed pieces is 1, and the total number of the processed pieces is the accumulated value of the processing times. The start time and end time are prepared for subsequent runs of statistics. The DNC collection production log computation graph is shown in fig. 2. Table 2 is a DNC collection production log information table.
Table 2 DNC collection production log information table
| Serial number | Data item | Data item name | Type (B) | Length of | Whether or not it can be empty |
| 1 | ID(PK) | ID | bigint | 8 | Whether or not |
| 2 | DeviceCode | Device numbering | varchar | 200 | Whether or not |
| 3 | DeviceName | Device name | Varchar | 200 | Whether or not |
| 4 | MainProgramID | Main program number | varchar | 200 | Whether or not |
| 5 | ChildProgramID | Sub program number | varchar | 200 | Whether or not |
| 6 | StartTime | Starting time | datetime | 8 | Is that |
| 7 | EndTime | End time | datetime | 8 | Is that |
| 8 | WorkCount | Number of workpieces to be processed | bigint | 8 | Whether or not |
| 9 | Remarks | Remarks for note | varchar | 200 | Is that |
3. Data interaction between the DNC system and the MES system: transferring log information generated by the collection of the DNC system;
specifically, data interaction between the DNC system and the MES system: and transferring collection generation log information of the DNC system. And TCP/IP communication is used for ensuring the accuracy of data transmission, and data transmission between the MES system and the DNC system is completed based on the Socket technology. FIG. 3 is a schematic diagram of data transfer between DNC and MES.
Specifically, the format of the data packet sent by the DNC system to the MES system is as follows: "equipment name + equipment number + main program number + subroutine number + start time + end time + number of processed pieces", only when the program number or the number of processed pieces changes, one piece of data is sent to the MES system. Fig. 4 shows an exemplary subroutine.
4. And (3) updating the work order process by the MES system: and the MES system automatically updates the work order procedure in the MES system according to the data transmitted by the DNC system and by combining the program number and the work order procedure mapping table.
Specifically, after receiving the production log data transmitted by the DNC system, the MES-side Socket service processes the production log collected by the DNC according to the program number maintained by the MES and the work order process mapping table, and the data processing sequence and logic are as shown in fig. 5. The Socket service end corresponds the program number acquired by the DNC to a process task of an MES production work order, for the process which is not started, the MES system changes the state of the process which is not started from the state which is not started into the state which is started, and records the actual starting time and the completion number; and for the working procedures in the processing, if the accumulated finished quantity is more than or equal to the planned quantity, automatically finishing the working procedures, and recording the actual finishing time, otherwise, only accumulating the finished quantity of the working procedures.
The existing MES system manually triggers the actions of start-up and work reporting, the conditions of start-up advance, start-up delay, work reporting advance and work reporting delay appear in the system execution process, and the punctuality of the MES system to the production task progress can be introduced. The invention combines DNC and MES system, according to the flow in figure 5, the actions of start-up and work-reporting are automatically triggered by DNC system and transmitted to MES system, thus ensuring the timeliness and accuracy of start-up and work-reporting and ensuring the accuracy of MES system to the progress of production task.
The process of the invention is illustrated below by means of a specific example.
The DNC system is executed for the first time, collects the current main program number, subprogram number, the number of processed pieces, the machine tool number and records the processing starting time, generates production log information and a start signal, and transmits the production log information and the start signal to the MES system. The MES system maps part figure number, part code, process code and work order number according to the program number in the generated log information and maps them into work order number inside the MES system.
Before the DNC system is started, the status of the work order MP20211012001 in the MES system is not started. As shown in fig. 6.
And the process 10 state is not started and has been dispatched to the device DB-001. As shown in fig. 7.
After receiving the start-up information of the DNC system, the MES system can see that the status of step 10 of the work order MP20211012001 is in process, and the number of completed steps is 0. As shown in fig. 8.
When the DNC system finishes executing the program, the generated labor production log information is sent to the MES, and the state of the process 10 of the work order MP20211012001 is changed into the state of the finished number of 1 in the process. As shown in fig. 9.
After receiving the information of collecting the employee, one more employee information can be seen. As shown in fig. 10.
The invention also provides a device for automatically feeding back the progress of the production task, which comprises
The data extraction unit is used for extracting a program number and a work order process mapping table according to process data of the MES system;
the data acquisition unit is used for acquiring data of a processing program through the DNC system and generating acquisition production log information of the DNC system, the processing program comprises a main program and a subprogram, and the data of the processing program at least comprises: the machining method comprises the following steps of (1) setting a program number, a starting state of the program number, an ending state of the program number and the number of machined pieces, wherein the program number comprises a main program number and a subprogram number;
the data interaction unit is used for transmitting the log information collected and generated by the DNC system to the MES system;
and the data processing unit is used for automatically updating the work order process in the MES system through the MES system according to the data transmitted by the DNC system in combination with the program number and the work order process mapping table.
The present invention further provides a computer-readable storage medium corresponding to the method for automatically feeding back a production task progress provided in the foregoing embodiments, where the computer-readable storage medium is an optical disc, and a computer program (i.e., a program product) is stored on the optical disc, and when the computer program is executed by a processor, the method for adaptively identifying a target based on multi-group fusion provided in any of the foregoing embodiments is executed. It should be noted that examples of the computer-readable storage medium may also include, but are not limited to, phase change memory (PRAM), static Random Access Memory (SRAM), dynamic Random Access Memory (DRAM), other types of Random Access Memory (RAM), read Only Memory (ROM), electrically Erasable Programmable Read Only Memory (EEPROM), flash memory, or other optical and magnetic storage media, which are not described in detail herein.
The invention also provides a processor corresponding to the method for automatically feeding back the progress of the production task provided by the foregoing embodiment, where the processor may be an integrated circuit chip and has signal processing capability. In implementation, the steps of the above method may be performed by integrated logic circuits of hardware in a processor or instructions in the form of software. The Processor may be a general-purpose Processor, and includes a Central Processing Unit (CPU), a Network Processor (NP), and the like; but may also be a Digital Signal Processor (DSP), an Application Specific Integrated Circuit (ASIC), an off-the-shelf programmable gate array (FPGA) or other programmable logic device, discrete gate or transistor logic, discrete hardware components. The various methods, steps, and logic blocks disclosed in the embodiments of the present application may be implemented or performed. A general purpose processor may be a microprocessor or the processor may be any conventional processor or the like. The steps of the method disclosed in connection with the embodiments of the present application may be directly implemented by a hardware decoding processor, or implemented by a combination of hardware and software modules in the decoding processor. The software module may be located in ram, flash memory, rom, prom, or eprom, registers, etc. storage media as is well known in the art. The storage medium is located in a memory, and a processor reads information in the memory and completes the steps of the method in combination with hardware of the processor.
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, however, as long as there is no contradiction between the combinations of the technical features, the scope of the present description should be considered as being described in the present specification.
Claims (10)
1. A production task progress automatic feedback method is characterized in that: comprises that
Extracting a program number and a work order process mapping table according to process data of an MES system;
the DNC system collects data of a machining program and generates collecting production log information of the DNC system, the machining program comprises a main program and a subprogram, and the data of the machining program at least comprises the following steps: the machining method comprises the following steps of (1) setting a program number, a starting state of the program number, an ending state of the program number and the number of machined pieces, wherein the program number comprises a main program number and a subprogram number;
transmitting the log information collected and generated by the DNC system to the MES system;
and the MES system automatically updates the work order process in the MES system according to the data transmitted by the DNC system and by combining the program number and the work order process mapping table.
2. The automatic feedback method of the production task progress according to claim 1, characterized in that: the communication API based on the DNC system collects and obtains data of the processing program.
3. The automatic feedback method of the progress of the production task according to claim 1, wherein: the method comprises the steps that when a DNC system collects data of a processing program and generates collected production log information of the DNC system, starting time and ending time of single processing of a main program and a subprogram are obtained according to the states of the main program and the single starting and the single ending of the subprogram, the time difference between the starting time and the ending time of the single processing of the main program and the subprogram is corresponding single processing time, the processing is completed for 1 time when the single processing of the main program and the subprogram is started to the same single processing end, the processing frequency is 1, the number of processed pieces is 1, and the total number of the number of processed pieces is an accumulated value of the processing frequency.
4. The automatic feedback method of the progress of the production task according to claim 1, wherein: when the DNC system collects data of a machining program and generates collected production log information of the DNC system, machining of the program takes preset configuration information as a mark, and a main program, a subprogram or one of the main program and the subprogram is determined as a calculation basis of starting time, ending time and the number of machined pieces.
5. The automatic feedback method of the production task progress according to claim 1, characterized in that: and realizing data transmission between the MES system and the DNC system based on the Socket technology.
6. The automatic feedback method of the production task progress according to claim 1, characterized in that: when the DNC system transmits data to the MES system, the format of a sending data packet is as follows: "equipment name + equipment number + main program number + subroutine number + start time + end time + number of processed pieces", only when the program number or the number of processed pieces changes, one piece of data is sent to the MES system.
7. The automatic feedback method of the production task progress according to claim 1, characterized in that: the method for automatically updating the work order procedure in the MES system by the MES system according to the data transmitted by the DNC system and the mapping table of the work order procedure comprises the following steps:
the Socket service end corresponds the program number acquired by the DNC to an MES production work order process task, and for the un-started process, the MES system changes the state of the un-started process from the un-started state to the started state and records the actual starting time and the completion number; and for the working procedures in the processing, if the accumulated finished quantity is more than or equal to the planned quantity, automatically finishing the working procedures, and recording the actual finishing time, otherwise, only accumulating the finished quantity of the working procedures.
8. The utility model provides a production task progress automatic feedback device which characterized in that: comprises that
The data extraction unit is used for extracting a program number and a work order process mapping table according to the process data of the MES system;
the data acquisition unit is used for acquiring data of a processing program through the DNC system and generating acquisition production log information of the DNC system, the processing program comprises a main program and a subprogram, and the data of the processing program at least comprises the following steps: the machining method comprises the following steps of (1) setting a program number, a starting state of the program number, an ending state of the program number and the number of machined pieces, wherein the program number comprises a main program number and a subprogram number;
the data interaction unit is used for transmitting the log information collected and generated by the DNC system to the MES system;
and the data processing unit is used for automatically updating the work order process in the MES system through the MES system according to the data transmitted by the DNC system in combination with the program number and the work order process mapping table.
9. A computer-readable storage medium characterized by: the storage medium includes a stored program, wherein the program performs the method of any one of claims 1-7.
10. A processor, characterized in that: the processor is configured to run a program, wherein the program when running performs the method of any one of claims 1-7.
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| CN117455419A (en) * | 2023-12-22 | 2024-01-26 | 江西五十铃汽车有限公司 | Whole vehicle project management method and system |
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