CN115541263A - Outdoor energy storage supply vehicle wheel test fixture - Google Patents
Outdoor energy storage supply vehicle wheel test fixture Download PDFInfo
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Abstract
本发明涉及车辆测试技术领域,特别涉及一种户外储能电源车车轮测试治具,包括横至板、夹持机构、承托机构和测试机构。本发明中设置的三角板、矩形板、圆形辊和扇形板能够模拟不同的路面行驶情况,满足车轮的测试需求,以及通过设置的梯形板与对应的梯形槽进行配合实现对测试的三角板、矩形板、圆形辊和扇形板进行更换,避免因为长时间测试之后出现磨损而使得测试效果变差的问题,或者更换不同的形状来进行测试,提高测试时模拟路面的多样性,以及夹持机构对多个车轮同时夹持,同时使得所以转动轴之间能够同步进行转动,故配合测试机构能够进行多个车轮同时进行测试,降低人工成本的同时提高测试效率。
The invention relates to the technical field of vehicle testing, in particular to a wheel testing fixture for an outdoor energy storage power supply vehicle, including a transverse plate, a clamping mechanism, a supporting mechanism and a testing mechanism. The triangular plate, rectangular plate, circular roller and fan-shaped plate set in the present invention can simulate different road conditions, meet the test requirements of the wheel, and cooperate with the set trapezoidal plate and the corresponding trapezoidal groove to realize the test. Plates, circular rollers and fan-shaped plates are replaced to avoid the problem of poor test results due to wear after long-term testing, or to replace different shapes for testing, to improve the diversity of simulated road surfaces during testing, and the clamping mechanism Multiple wheels are clamped at the same time, and all the rotating shafts can be rotated synchronously at the same time. Therefore, with the test mechanism, multiple wheels can be tested at the same time, which reduces labor costs and improves test efficiency.
Description
技术领域technical field
本发明涉及车辆测试技术领域,特别涉及一种户外储能电源车车轮测试治具。The invention relates to the technical field of vehicle testing, in particular to an outdoor energy storage power vehicle wheel testing fixture.
背景技术Background technique
目前在对于户外用电时,当需求电量较小时则会通过便携式电源进行供电,当需求电量较大时或者当所处地域没有设置供电网时,则会通过储能电源车来进行供电,这种储能车内部主要为设置有多个较大的供电组,从而使得整体车辆的重量较大,以及储能车主要在户外进行使用,则储能车通常会行驶在不同的路面上,为了保证储能车内部的供电组的安全性,故总体上对储能车的车轮要求较高,即在生产作业结束之后需要对车轮进行测试;At present, when using outdoor electricity, when the demand for power is small, it will be powered by a portable power supply. When the demand for power is large or when there is no power supply network in the area, it will be powered by an energy storage power supply vehicle. The interior of the energy storage vehicle is mainly equipped with multiple large power supply groups, so that the weight of the overall vehicle is relatively large, and the energy storage vehicle is mainly used outdoors, so the energy storage vehicle usually drives on different roads. The safety of the power supply group inside the energy storage vehicle, so the overall requirements for the wheels of the energy storage vehicle are relatively high, that is, the wheels need to be tested after the production operation is completed;
但在目前的车轮测试过程中存在以下问题:1.由于储能车需要长时间在户外形式,则会遇到不同的路面,而目前的测试过程中并没有对测试车轮进行多情况的模拟,从而使得测试不完善,车轮的真正合格率得不到保证,易导致车轮在某些路面行驶时易出现损坏的问题。However, there are the following problems in the current wheel testing process: 1. Because the energy storage vehicle needs to be outdoors for a long time, it will encounter different road surfaces, and the current testing process does not simulate multiple situations for the test wheels. As a result, the test is not perfect, and the true pass rate of the wheel cannot be guaranteed, which easily leads to the problem that the wheel is prone to damage when driving on certain road surfaces.
2.对车轮进行测试时,需要较长时间对车轮进行测试才能保证测试效果,故使用人工长时间对单个车轮进行测试时人工成本较大的同时对车轮的进行测试的效率较低。2. When testing the wheels, it takes a long time to test the wheels to ensure the test effect. Therefore, when a single wheel is tested manually for a long time, the labor cost is large and the efficiency of the wheel test is low.
发明内容Contents of the invention
为了解决上述问题,本发明采用以下技术方案:一种户外储能电源车车轮测试治具,包括横至板、夹持机构、承托机构和测试机构,所述横至板的上端面从上至下依次设置有夹持机构和承托机构,横至板的后端竖直设置有两个左右对称的竖立板,两个竖立板之间设置有用于测试车轮的测试机构;In order to solve the above problems, the present invention adopts the following technical solutions: an outdoor energy storage power supply vehicle wheel test fixture, including a transverse plate, a clamping mechanism, a supporting mechanism and a testing mechanism, the upper end surface of the transverse plate is viewed from above A clamping mechanism and a supporting mechanism are arranged in sequence from the bottom, and two symmetrical vertical plates are vertically arranged at the rear end of the horizontal plate, and a testing mechanism for testing the wheels is arranged between the two vertical plates;
所述夹持机构包括配合板,所述横至板最右侧的上端面固定设置有配合板,横至板的上端面设置有多个从左至右等距离排布的安装板,且安装板与配合板的尺寸相同,安装板的右端面转动连接有转动轴,转动轴的右端面固定设置有安装圆板,安装圆板的右端面开设有多个沿转动轴轴向均匀分布且从右至左的安装孔,转动轴的右端固定套设有位于对应的安装圆板的左边的气缸板,气缸板的右端面固定设置有与对应的安装孔一一对应的安装气缸,安装气缸的伸缩端伸出对应的安装孔之后与放置的车轮轮毂上的螺栓孔进行配合。The clamping mechanism includes a matching plate, the upper end surface of the rightmost side of the transverse plate is fixedly provided with a matching plate, and the upper end surface of the transverse plate is provided with a plurality of mounting plates arranged equidistantly from left to right, and installed The size of the plate is the same as that of the matching plate. The right end face of the mounting plate is rotatably connected with a rotating shaft, and the right end face of the rotating shaft is fixedly provided with a mounting circular plate. Mounting holes from right to left, the right end of the rotating shaft is provided with a cylinder plate on the left side of the corresponding installation circular plate, and the right end surface of the cylinder plate is fixed with an installation cylinder corresponding to the corresponding installation hole one by one. After the telescopic end protrudes from the corresponding mounting hole, it cooperates with the bolt hole on the placed wheel hub.
作为本发明的一种优选技术方案,最左侧的所述安装板的右侧的所有安装板与配合板上的转动轴均分别穿过至对应的安装板的左端以及配合板的左端,最左侧安装板的右侧的转动轴的左端面固定设置有旋转板,旋转板的左端面开设有多个沿转动轴轴线周向均匀分布的弹簧孔,弹簧孔内滑动设置有弹簧柱,同一个弹簧板的上的所有弹簧柱的右端面均固定设置有底板,底板与对应的旋转板之间设置有与弹簧柱一一对应的伸缩弹簧,同一个弹簧板上的所有弹簧柱的左端面共同固定连接有贴合板,贴合板的左端面固定设置有多个沿转动轴轴线周向均匀分布的配合柱,且配合柱与车轮轮毂上的螺纹孔相互配合,贴合板与对应的旋转板之间设置有卡紧气缸。As a preferred technical solution of the present invention, all the mounting plates on the right side of the leftmost mounting plate and the rotating shafts on the matching plate pass through to the left end of the corresponding mounting plate and the left end of the matching plate respectively. The left end surface of the rotating shaft on the right side of the left mounting plate is fixedly provided with a rotating plate, and the left end surface of the rotating plate is provided with a plurality of spring holes evenly distributed along the circumference of the axis of the rotating shaft. The right end faces of all the spring posts on a spring plate are fixedly provided with a bottom plate, and telescopic springs corresponding to the spring posts one by one are arranged between the bottom plate and the corresponding rotating plate, and the left end faces of all the spring posts on the same spring plate A fitting plate is fixedly connected together, and the left end surface of the fitting plate is fixedly provided with a plurality of matching columns uniformly distributed along the circumference of the axis of the rotating shaft, and the matching columns cooperate with the threaded holes on the wheel hub, and the fitting plate and the corresponding rotating plate A clamping cylinder is arranged between them.
作为本发明的一种优选技术方案,所述安装板的左端面开设有两个前后对称的且从左至右的移动槽,移动槽内滑动设置有移动板,且移动板为L形结构,且移动板的纵向端的右端面与对应放置的车轮左端面紧贴,对于两个移动板的左端固定连接有U形板,U形板与对应的安装板之间设置有移动气缸,移动板的纵向部分的前端面开设有从前至后的伸缩槽,伸缩槽内滑动设置有伸缩板,同一纵向内的两个伸缩板的相对面均通过连接块固定连接有弧形面为光滑的弧形板,且弧形板的弧形面与放置的车轮轮毂内部曲面紧贴,移动板横向部分远离对应的转动轴的端面设置有伸缩气缸,伸缩气缸的伸缩端通过连接条与对应的伸缩板固定连接。As a preferred technical solution of the present invention, the left end surface of the mounting plate is provided with two front and back symmetrical moving grooves from left to right, and a moving plate is slidingly arranged in the moving groove, and the moving plate has an L-shaped structure. And the right end surface of the longitudinal end of the moving plate is in close contact with the left end surface of the correspondingly placed wheel. A U-shaped plate is fixedly connected to the left ends of the two moving plates, and a moving cylinder is arranged between the U-shaped plate and the corresponding mounting plate. The front end of the longitudinal part is provided with a telescopic groove from front to back, and a telescopic plate is slid in the telescopic groove, and the opposite surfaces of the two telescopic plates in the same longitudinal direction are fixedly connected with a smooth arc-shaped plate through a connecting block , and the arc-shaped surface of the arc-shaped plate is in close contact with the inner surface of the placed wheel hub, and the end surface of the lateral part of the moving plate away from the corresponding rotating shaft is provided with a telescopic cylinder, and the telescopic end of the telescopic cylinder is fixedly connected to the corresponding telescopic plate through a connecting strip .
作为本发明的一种优选技术方案,所述安装圆板与对应的贴合板的相对面均固定设置有圆形的橡胶垫。As a preferred technical solution of the present invention, circular rubber pads are fixedly provided on opposite surfaces of the installation circular plate and the corresponding lamination plate.
作为本发明的一种优选技术方案,所述承托机构包括T形槽,所述横至板的前端面开设有多个与安装圆板一一对应且从前至后的T形槽,T形槽内滑动设置有两个前后对称的T形块,T形块的上端面固定连接有用于承接车轮的弧形底座,且两个对应的弧形底座前后对称,前方的弧形底座的右端面和后方孤形底座的右端面分别固定连接有一号齿条和和二号齿条,横至板的上端面通过齿轮轴转动连接有与一号齿条一一对应的旋转齿轮,且旋转齿轮与对应的一号齿条和二号齿条均相互啮合。As a preferred technical solution of the present invention, the supporting mechanism includes a T-shaped slot, and a plurality of T-shaped slots corresponding to the installation circular plate one-to-one and from front to back are opened on the front end of the transverse plate. There are two front and back symmetrical T-shaped blocks slidingly arranged in the groove. The upper end surface of the T-shaped block is fixedly connected with an arc-shaped base for receiving the wheel, and the two corresponding arc-shaped bases are front-to-back symmetrical. The right end face of the front arc-shaped base The right end faces of the base and the rear arcuate base are respectively fixedly connected with the No. 1 rack and the No. 2 rack, and the upper end face of the horizontal plate is connected with a rotating gear corresponding to the No. 1 rack through the gear shaft, and the rotating gear is connected with the No. 1 rack. The corresponding No. 1 racks and No. 2 racks are in mesh with each other.
作为本发明的一种优选技术方案,所述测试机构包括下移槽,所述竖立板左端面开设有从左至右的下移槽,下移槽内滑动设置有电动滑块,两个电动滑块之间共同转动连接有测试轴,测试轴上固定套设有测试辊,测试辊的前端面开设有四个沿其周向均匀分布且从左至右的梯形槽,梯形槽内滑动设置有梯形板,四个梯形板远离测试轴的弧形面均固定设置有扇形的连接板,前侧的连接板远离测试轴的弧形面固定连接有多个沿其弧形面周形均匀分布的三角板,后侧的连接板的后端面固定连接有多个沿其弧形面周向均匀分布的矩形板,上侧的连接板的上端面固定连接有多个沿其弧形面周向均匀分布的圆形辊,下侧的连接板的下端面固定连接有扇形板。As a preferred technical solution of the present invention, the test mechanism includes a down-moving groove, and the left end surface of the vertical plate is provided with a down-moving groove from left to right, and an electric slider is slidably arranged in the down-moving groove, and two electric The sliders are jointly rotated and connected with a test shaft. The test roller is fixedly sleeved on the test shaft. The front end of the test roller is provided with four trapezoidal grooves uniformly distributed along its circumference and from left to right. There are trapezoidal plates, and the arc surfaces of the four trapezoidal plates away from the test axis are all fixedly equipped with fan-shaped connecting plates. The rear end surface of the connecting plate on the rear side is fixedly connected with a plurality of rectangular plates uniformly distributed along the circumference of its arc surface, and the upper end surface of the upper connection plate is fixedly connected with a plurality of rectangular plates uniformly distributed along the circumference of its arc surface Distributed circular rollers, the lower end surface of the connecting plate on the lower side is fixedly connected with a fan-shaped plate.
作为本发明的一种优选技术方案,所述测试辊的左端面开设有与梯形板一一对应且从左至右的槽组,槽组内包括位于对应梯形块两侧的限位槽,梯形块的左端面开设有从左至右且与限位槽一一对应的配合槽,限位槽内滑动设置有限位板,限位板与测试轴的相对面固定连接有螺纹板,对应两个螺纹板之间共同设置有与螺纹板相互配合的双向螺纹杆,测试辊的左端面设置有与双向螺纹杆一一对应的控制板,且控制板与对应的双向螺纹杆之间为转动连接,双向螺纹杆远离对应的控制板的一端固定设置有便于人工转动的转动件,左侧的竖立板的左侧端面开设有取放槽。As a preferred technical solution of the present invention, the left end surface of the test roller is provided with a groove group that corresponds to the trapezoidal plate one by one and from left to right, and the groove group includes limit grooves located on both sides of the corresponding trapezoidal block. The left end surface of the block is provided with matching grooves from left to right that correspond to the limit grooves one by one. A limit plate is slid in the limit groove, and a threaded plate is fixedly connected to the opposite surface of the limit plate and the test shaft, corresponding to two The two-way threaded rods cooperating with the threaded plates are arranged between the threaded plates, and the left end surface of the test roller is provided with a control plate corresponding to the two-way threaded rods one by one, and the control plate is rotationally connected with the corresponding two-way threaded rods. One end of the two-way threaded rod away from the corresponding control panel is fixedly provided with a rotating member for manual rotation, and a pick-and-place slot is provided on the left end surface of the left vertical plate.
作为本发明的一种优选技术方案,所述测试辊的左端面开设有四个沿测试轴周向均匀分布且从左至右的方形卡槽,两个电动滑块的相对面均固定连接有控制板,控制板与测试辊的相对面固定设置有控制气缸,控制气缸的伸缩端固定连接有与卡槽相互配合的卡柱。As a preferred technical solution of the present invention, the left end surface of the test roller is provided with four square slots evenly distributed along the circumference of the test axis and from left to right, and the opposite surfaces of the two electric sliders are fixedly connected with The control board is fixedly provided with a control cylinder on the opposite surface of the control board and the test roller, and the telescopic end of the control cylinder is fixedly connected with a clamping post cooperating with the clamping groove.
本发明的有益效果在于:1.本发明中设置的三角板、矩形板、圆形辊和扇形板能够模拟不同的路面行驶情况,满足车轮的测试需求,以及通过设置的梯形板与对应的梯形槽进行配合实现对测试的三角板、矩形板、圆形辊和扇形板进行更换,避免因为长时间测试之后出现磨损而使得测试效果变差的问题,或者进行更换不同的形状来进行测试,提高测试时模拟路面的多样性。The beneficial effects of the present invention are as follows: 1. The triangular plate, rectangular plate, circular roller and fan-shaped plate provided in the present invention can simulate different road conditions and meet the test requirements of the wheels, and the set trapezoidal plate and the corresponding trapezoidal groove Cooperate to replace the tested triangular plate, rectangular plate, round roller and fan-shaped plate to avoid the problem of poor test results due to wear after long-term testing, or to replace different shapes for testing to improve the test time. Simulate the diversity of road surfaces.
2.本发明中设置的夹持机构对多个车轮同时进行夹持,同时在夹持的过程中不同安装板之间的转动轴通过其上的安装气缸和配合柱均与对应的车轮轮毂螺纹孔限位配合的方式,使得所以转动轴之间能够同步进行转动,故配合测试机构能够进行多个车轮同时进行测试,降低人工成本的同时提高测试效率。2. The clamping mechanism provided in the present invention clamps multiple wheels at the same time, and at the same time, during the clamping process, the rotating shafts between different mounting plates are all threaded with the corresponding wheel hubs through the mounting cylinders and matching columns thereon. The method of hole limit fit enables all the rotating shafts to rotate synchronously, so the test mechanism can be used to test multiple wheels at the same time, reducing labor costs and improving test efficiency.
3.本发明中设置的转动件转动使得双向螺纹杆旋转,故通过双向螺纹杆与对应的螺纹板进行配合,使得对应的两个螺纹板相向移动,从而对应的限位板移动至配合槽中对对应的梯形块进行限位锁紧,避免在车轮进行测试的过程中因车轮的旋转而使得连接板发生滑动而影响测试,以及减小测试时的安全隐患。3. The rotation of the rotating part set in the present invention makes the two-way threaded rod rotate, so the two-way threaded rod cooperates with the corresponding threaded plate, so that the corresponding two threaded plates move towards each other, so that the corresponding limiting plate moves into the matching groove The corresponding trapezoidal block is limited and locked, so as to avoid the sliding of the connecting plate due to the rotation of the wheel during the test of the wheel and affect the test, and reduce the safety hazard during the test.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的立体结构示意图。Fig. 1 is a schematic diagram of the three-dimensional structure of the present invention.
图2是本发明的横至板和夹持机构之间的第一立体结构示意图。Fig. 2 is a first perspective view of the structure between the transverse plate and the clamping mechanism of the present invention.
图3是本发明中图2中A处的放大图。Fig. 3 is an enlarged view of A in Fig. 2 in the present invention.
图4是本发明的横至板和夹持机构之间的第二立体结构示意图。Fig. 4 is a second perspective view of the structure between the transverse plate and the clamping mechanism of the present invention.
图5是本发明中测试机构的立体示意图。Fig. 5 is a schematic perspective view of the testing mechanism in the present invention.
图6是本发明中图5中B处的放大图。Fig. 6 is an enlarged view of B in Fig. 5 in the present invention.
图7是本发明中测试机构与右侧竖立板之间的左视图。Fig. 7 is a left side view between the test mechanism and the right vertical plate in the present invention.
图中:1、横至板;10、竖立板;2、夹持机构;20、配合板;200、安装板;201、转动轴;202、安装圆板;203、气缸板;204、安装气缸;21、旋转板;210、弹簧柱;211、底板;212、伸缩弹簧;213、贴合板;214、配合柱;215、卡紧气缸;22、移动板;220、U形板;221、移动气缸;222、伸缩板;223、弧形板;224、伸缩气缸;23、橡胶垫;3、承托机构;30、T形槽;300、T形块;301、弧形底座;302、一号齿条;303、二号齿条;304、旋转齿轮;4、测试机构;40、下移槽;400、电动滑块;401、测试轴;402、测试辊;403、梯形板;404、连接板;405、三角板;406、矩形板;407、圆形辊;408、扇形板;41、限位槽;410、配合槽;411、限位板;412、螺纹板;413、双向螺纹杆;414、控制板;415、取放槽;42、卡槽;420、控制气缸;421、卡柱。In the figure: 1, horizontal plate; 10, vertical plate; 2, clamping mechanism; 20, matching plate; 200, mounting plate; 201, rotating shaft; 202, installing circular plate; 203, cylinder plate; 204, installing cylinder ; 21, rotating plate; 210, spring column; 211, base plate; 212, telescopic spring; 222, telescopic plate; 223, curved plate; 224, telescopic cylinder; 23, rubber pad; 3, supporting mechanism; 30, T-shaped groove; 300, T-shaped block; 301, arc-shaped base; No. rack; 303, No. 2 rack; 304, rotating gear; 4, testing mechanism; 40, moving down groove; 400, electric slider; 401, testing shaft; 402, testing roller; 403, trapezoidal plate; 404, Connecting plate; 405, triangular plate; 406, rectangular plate; 407, circular roller; 408, fan-shaped plate; 41, limiting groove; 410, matching groove; 411, limiting plate; 412, threaded plate; 413, two-way threaded rod ; 414, control panel; 415, pick and place groove; 42, draw-in groove; 420, control cylinder; 421, clamp post.
具体实施方式detailed description
以下结合附图对本发明的实施例进行详细说明,但是本发明可以由权利要求限定和覆盖的多种不同方式实施。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways defined and covered by the claims.
参阅图1,一种户外储能电源车车轮测试治具,包括横至板1、夹持机构2、承托机构3和测试机构4,所述横至板1的上端面从上至下依次设置有夹持机构2和承托机构3,横至板1的后端竖直设置有两个左右对称的竖立板10,两个竖立板10之间设置有用于测试车轮的测试机构4;Referring to Fig. 1, a wheel test fixture for an outdoor energy storage power supply vehicle includes a
参阅图1、图2和图4,所述夹持机构2包括配合板20,所述横至板1最右侧的上端面固定设置有配合板20,横至板1的上端面设置有多个从左至右等距离排布的安装板200,且安装板200与配合板20的尺寸相同,安装板200的右端面转动连接有转动轴201,转动轴201的右端面固定设置有安装圆板202,安装圆板202的右端面开设有多个沿转动轴201轴向均匀分布且从右至左的安装孔,转动轴201的右端固定套设有位于对应的安装圆板202的左边的气缸板203,气缸板203的右端面固定设置有与对应的安装孔一一对应的安装气缸204,安装气缸204的伸缩端伸出对应的安装孔之后与放置的车轮轮毂上的螺栓孔进行配合。Referring to Fig. 1, Fig. 2 and Fig. 4, the
工作时,首先由人工将需要进行测试的车轮进行放置作业,即对应的安装气缸204工作使得其伸缩端伸出,从而通过车轮轮毂上的螺栓孔与安装气缸204的伸缩端进行配合,从而将车轮配合安装的同时使得其轮毂的左端面与对应的安装圆板202紧贴,之后通过夹持机构2中的对应的旋转板21对车轮轮毂的右侧端面紧贴的同时将其卡住,之后外部线有的电机带动转动轴201旋转,从而使得放置的多个车轮同步进行旋转,之后再通过测试机构4对安装放置的车轮进行检测,故通过同时放置多个车轮并进行检测提高了对车轮检测的效率,减少测试成本。When working, the wheel to be tested is first placed manually, that is, the
参阅图1、图2和图4,最左侧的所述安装板200的右侧的所有安装板200与配合板20上的转动轴201均分别穿过至对应的安装板200的左端以及配合板20的左端,最左侧安装板200的右侧的转动轴201的左端面固定设置有旋转板21,旋转板21的左端面开设有多个沿转动轴201轴线周向均匀分布的弹簧孔,弹簧孔内滑动设置有弹簧柱210,同一个弹簧板的上的所有弹簧柱210的右端面均固定设置有底板211,底板211与对应的旋转板21之间设置有与弹簧柱210一一对应的伸缩弹簧212,同一个弹簧板上的所有弹簧柱210的左端面共同固定连接有贴合板213,贴合板213的左端面固定设置有多个沿转动轴201轴线周向均匀分布的配合柱214,且配合柱214与车轮轮毂上的螺纹孔相互配合,贴合板213与对应的旋转板21之间设置有卡紧气缸215。Referring to Fig. 1, Fig. 2 and Fig. 4, all the mounting
工作时,首先设置的卡紧气缸215工作使得其伸缩端收回,从而使得对应的贴合板213远离与其相对的安装圆板202,同时通过使得对应的弹簧柱210移动的方式使得对应的伸缩弹簧212压缩,之后设置的当人工将车轮安装放置与对应的安装圆板202紧贴,同时手动转动对应的旋转板21使得该旋转板21对应的配合柱214与放置的车轮轮毂上的螺纹孔对齐,之后卡紧气缸215工作使得其伸缩端恢复原有位置的同时伸缩弹簧212形变恢复原有形状,从而通过弹簧柱210向对应的车轮移动使得贴合板213同步移动,最终设置的配合柱214卡入车轮的螺纹孔中,从而设置的贴合板213与对应的安装圆板202将放置的车轮加紧并卡住,之后再外部现有的电机带动最左侧的转动轴201旋转时,能够使得所以放置的车轮同步进行旋转,便于进行多个车轮同时进行测试提高效率的同时也能保证对放置的车轮进行稳固的夹紧,避免出现其在测试过程中因夹持不紧而使得车轮滑出造成工作人员损伤的安全问题。When working, the
参阅图1、图2、图3和图4,所述安装板200的左端面开设有两个前后对称的且从左至右的移动槽,移动槽内滑动设置有移动板22,且移动板22为L形结构,且移动板22的纵向端的右端面与对应放置的车轮左端面紧贴,对于两个移动板22的左端固定连接有U形板220,U形板220与对应的安装板200之间设置有移动气缸221,移动板22的纵向部分的前端面开设有从前至后的伸缩槽,伸缩槽内滑动设置有伸缩板222,同一纵向内的两个伸缩板222的相对面均通过连接块固定连接有弧形面为光滑的弧形板223,且弧形板223的弧形面与放置的车轮轮毂内部曲面紧贴,移动板22横向部分远离对应的转动轴201的端面设置有伸缩气缸224,伸缩气缸224的伸缩端通过连接条与对应的伸缩板222固定连接。Referring to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the left end face of described mounting
工作时,在对放置的车轮进行夹持的同时,移动气缸221工作使得其伸缩端移动,从而使得移动板22移动至其纵向端的右端面与对应放置的车轮左端面紧贴,之后设置的伸缩气缸224工作,通过连接条使得对应的伸缩板222移动至伸缩板222连接的弧形板223与车轮轮毂内部曲面紧贴后停止,从而便于在夹持的过程中对应的配合柱214以及安装气缸204的伸缩端进行卡入夹紧,以及当后续进行测试的过程中通过设置的两个弧形板223对放置的车轮进行夹持稳固,提高测试过程中的安全性,以及通过伸缩板222的移动能够适应不同内径的车轮轮毂,提高装置的适用性。When working, while clamping the placed wheel, the moving
参阅图2,所述安装圆板202与对应的贴合板213的相对面均固定设置有圆形的橡胶垫23。Referring to FIG. 2 ,
工作时,在对放置的车轮进行夹持夹紧的过程中,设置的橡胶垫23被对应两侧的安装圆板202以及旋转板21挤压形变,从而增加安装圆板202和旋转板21与放置的车轮之间摩擦力的同时避免了安装圆板202以及旋转板21与车轮轮毂直接接触,防止设备在检测过程中对车轮轮毂本身造成损伤。During work, in the process of clamping and clamping the placed wheel, the
参阅图1、图2和图4,所述承托机构3包括T形槽30,所述横至板1的前端面开设有多个与安装圆板202一一对应且从前至后的T形槽30,T形槽30内滑动设置有两个前后对称的T形块300,T形块300的上端面固定连接有用于承接车轮的弧形底座301,且两个对应的弧形底座301前后对称,前方的弧形底座301的右端面和后方弧形底座301的右端面分别固定连接有一号齿条302和和二号齿条303,横至板1的上端面通过齿轮轴转动连接有与一号齿条302一一对应的旋转齿轮304,且旋转齿轮304与对应的一号齿条302和二号齿条303均相互啮合。Referring to Fig. 1, Fig. 2 and Fig. 4, the supporting
进行放置车轮的过程中,人工将车轮放置在两个弧形底座301之间,之后外部现有电机带动对应的旋转齿轮304逆时针转动,从而使得对应的一号齿条302以及二号齿条303相向移动,从而通过对应的T形块300使得对应的弧形底座301相向移动,故对应的两个弧形底座301对放置的车轮起到承接作用的同时在相向的移动过程中使得放置的车轮向上移动,便于后续的夹持作业。During the process of placing the wheels, the wheels are manually placed between the two arc-shaped
参阅图1、图5和图7,所述测试机构4包括下移槽40,所述竖立板10左端面开设有从左至右的下移槽40,下移槽40内滑动设置有电动滑块400,两个电动滑块400之间共同转动连接有测试轴401,测试轴401上固定套设有测试辊402,测试辊402的前端面开设有四个沿其周向均匀分布且从左至右的梯形槽,梯形槽内滑动设置有梯形板403,四个梯形板403远离测试轴401的弧形面均固定设置有扇形的连接板404,前侧的连接板404远离测试轴401的弧形面固定连接有多个沿其弧形面周形均匀分布的三角板405,后侧的连接板404的后端面固定连接有多个沿其弧形面周向均匀分布的矩形板406,上侧的连接板404的上端面固定连接有多个沿其弧形面周向均匀分布的圆形辊407,下侧的连接板404的下端面固定连接有扇形板408。Referring to Fig. 1, Fig. 5 and Fig. 7, the
工作时,当进行测试的车轮放置好之后,设置的两个电动滑块400工作使得测试轴401向下移动,并同时调整好测试辊402的角度,即选择需要与车轮进行测试配合的工具,故设置的三角板405、矩形板406、圆形辊407和扇形板408能够模拟不同的路面行驶情况,满足车轮的测试需求,以及通过设置的梯形板403与对应的梯形槽进行配合实现对测试的三角板405、矩形板406、圆形辊407和扇形板408进行更换,避免因为长时间测试之后出现磨损而使得测试效果变差的问题。During work, after the wheel for testing is placed, the two
参阅图5、图6和图7,所述测试辊402的左端面开设有与梯形板403一一对应且从左至右的槽组,槽组内包括位于对应梯形块两侧的限位槽41,梯形块的左端面开设有从左至右且与限位槽41一一对应的配合槽410,限位槽41内滑动设置有限位板411,限位板411与测试轴401的相对面固定连接有螺纹板412,对应两个螺纹板412之间共同设置有与螺纹板412相互配合的双向螺纹杆413,测试辊402的左端面设置有与双向螺纹杆413一一对应的控制板414,且控制板414与对应的双向螺纹杆413之间为转动连接,双向螺纹杆413远离对应的控制板414的一端固定设置有便于人工转动的转动件,左侧的竖立板10的左侧端面开设有取放槽415。Referring to Fig. 5, Fig. 6 and Fig. 7, the left end surface of the
工作时,当通过梯形槽与梯形块的配合安装好连接板404之后,通过转动转动件使得双向螺纹杆413旋转,故通过双向螺纹杆413与对应的螺纹板412进行配合,使得对应的两个螺纹板412相向移动,从而对应的限位板411移动至配合槽410中对对应的梯形块进行限位锁紧,避免在车轮进行测试的过程中因车轮的旋转而使得连接板404发生滑动而影响测试,以及减小测试时的安全隐患。During work, after the connecting
参阅图1和图5,所述测试辊402的左端面开设有四个沿测试轴401周向均匀分布且从左至右的方形卡槽42,两个电动滑块400的相对面均固定连接有控制板414,控制板414与测试辊402的相对面固定设置有控制气缸420,控制气缸420的伸缩端固定连接有与卡槽42相互配合的卡柱421。1 and 5, the left end surface of the
工作时,首先人工选择好测试辊402的角度,之后控制气缸420工作使得其伸缩端伸出,故对应的卡柱421与对应的卡槽42之间相互配合,从而对测试辊402进行限位,避免测试时测试辊402发生相互转动影响测试。When working, first manually select the angle of the
具体工作时,首先设置的卡紧气缸215工作使得其伸缩端收回,从而使得对应的贴合板213远离与其相对的安装圆板202,之后对应的安装气缸204工作使得其伸缩端伸出,从而通过车轮轮毂上的螺栓孔与安装气缸204的伸缩端进行配合,从而将车轮配合安装的同时使得其轮毂的左端面与对应的安装圆板202紧贴,设置的当人工将车轮安装放置与对应的安装圆板202紧贴,同时手动转动对应的旋转板21使得该旋转板21对应的配合柱214与放置的车轮轮毂上的螺纹孔对齐,之后卡紧气缸215工作使得其伸缩端恢复原有位置的同时伸缩弹簧212形变恢复原有形状,从而通过弹簧柱210向对应的车轮移动使得贴合板213同步移动,最终设置的配合柱214卡入车轮的螺纹孔,之后人工选择好测试辊402的角度,之后控制气缸420工作使得其伸缩端伸出,故对应的卡柱421与对应的卡槽42之间相互配合,从而对测试辊402进行限位,同时设置的两个电动滑块400工作使得测试轴401向下移动使得测试机构4与车轮接触,之后设置的转动轴201在外部现有的电机带动下转动,测试机构4对车轮进行测试作业。During specific work, firstly the
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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CN109406172A (en) * | 2018-11-28 | 2019-03-01 | 华南理工大学 | A kind of soil bin test device suitable for wheels travel performance test |
CN214538556U (en) * | 2021-03-25 | 2021-10-29 | 南京恩卡普汽车工程技术有限公司 | Accurate automobile tire wear test device |
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Application publication date: 20221230 |