CN115537897B - Magnet surface treatment device - Google Patents

Magnet surface treatment device Download PDF

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Publication number
CN115537897B
CN115537897B CN202211498024.5A CN202211498024A CN115537897B CN 115537897 B CN115537897 B CN 115537897B CN 202211498024 A CN202211498024 A CN 202211498024A CN 115537897 B CN115537897 B CN 115537897B
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China
Prior art keywords
electrophoresis tank
chain
plate
mounting table
guide groove
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CN115537897A (en
Inventor
陈东
陈传龙
周勇
王茂强
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Chengdu To Nan Electronics Co ltd
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Chengdu To Nan Electronics Co ltd
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D13/00Electrophoretic coating characterised by the process
    • C25D13/12Electrophoretic coating characterised by the process characterised by the article coated
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D13/00Electrophoretic coating characterised by the process
    • C25D13/22Servicing or operating apparatus or multistep processes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Power Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention discloses a magnet surface treatment device, which relates to the technical field of magnet production and comprises an installation platform, wherein a circulating transportation mechanism is arranged at the upper end of the installation platform, the circulating transportation mechanism is in transmission connection with a plurality of hoisting mechanisms, at least three hoisting mechanisms are arranged, an electrophoresis tank is arranged in front of the installation platform, an anode plate is arranged on the inner side wall of the electrophoresis tank, an inflating mechanism is arranged in the electrophoresis tank, collecting tanks are jointly arranged at the left end and the right end of the electrophoresis tank, the installation platform is positioned on the inner side of the collecting tank, an overhaul chamber is arranged at the left part of the rear end of the installation platform, a cathode electrifying plate is arranged at the front part of the upper end of the installation platform, a guide groove is arranged at the upper end of the installation platform, and the guide groove is of a runway-shaped structure. The invention realizes uninterrupted electrophoresis of the permanent magnet workpiece by arranging the circulating mechanism, the guide groove, the guide rail and the hoisting mechanism to be mutually matched, improves the production efficiency and ensures the integral average of the coating quality of the permanent magnet workpiece.

Description

Magnet surface treatment device
Technical Field
The invention relates to the technical field of magnet production, in particular to a magnet surface treatment device.
Background
Magnets produced from permanent magnet materials such as neodymium iron boron are very easy to oxidize and corrode, so most magnets need to be subjected to a final surface treatment process before leaving a factory so as to achieve the purpose of corrosion resistance, and the surface treatment of the magnets also has the following purposes: loose magnetic particles on the surface of the magnet are removed through surface treatment so as to prevent the magnetic particles from influencing the magnetic function or damaging a magnetic system and achieve the aim of smooth and clean surface; the surface protective coating can protect the magnet (especially the edge) from falling off of magnetic particles caused by mechanical stress during assembly or operation.
The organic coating of the neodymium iron boron permanent magnet is usually made of epoxy resin or resin paint such as acrylic acid, polyamide and the like, wherein the epoxy resin has the best water resistance and chemical corrosion resistance, but has higher cost. The organic coating is usually applied by cathodic electrophoresis or spraying. However, the spraying process is mainly applied to products with regular magnet shapes and low corrosion prevention requirements, and therefore, the electrophoresis process is a main mode for coating the surface protective layer of the permanent magnet.
The electrophoresis process is divided into anodic electrophoresis and cathodic electrophoresis, and is actually different process methods formed according to electrode polarity setting. Since the anodic electrophoretic paint film contains metal ions, defects of poor corrosion resistance of the coating layer are increasingly exposed. Except aluminum and inert metal, the surface of other metals loses luster due to corrosion, and the requirements of surface decoration of high-grade products cannot be met. Therefore, the surface protection layer of the permanent magnet is usually applied by cathode electrophoresis. The cathodic electrophoresis is to put a cationic electrophoretic paint into an electrophoresis tank provided with an anode electrode (conductive work is cathode), under the action of direct current of electrode voltage, charged paint ions move from the anode to the cathode, and under the action of alkaline electrochemistry generated on the surface of the cathode, insoluble matters are formed and deposited on the surface of the work (cathode), thereby forming coating coverage.
In the production process, in order to improve the production efficiency of the permanent magnet protective layer, a plurality of permanent magnet workpieces are generally put into an electrophoresis tank at one time, all the permanent magnet workpieces are taken out together after the coating is covered, a time interval exists in the process that the permanent magnet workpieces leave the electrophoresis tank and then new permanent magnet workpieces enter the electrophoresis tank, the production efficiency is influenced, the problem that the overall coating quality is uneven when the permanent magnet workpieces are subjected to electrophoresis together is also solved, the quality of the workpiece protective layer is different according to the position difference of the workpieces and the supplement speed difference of electrophoretic coatings near the workpieces, and the overall quality of the workpieces is influenced.
Disclosure of Invention
The invention mainly aims to provide a magnet surface treatment device which can effectively solve the problems in the background technology.
In order to realize the purpose, the invention adopts the technical scheme that:
a magnet surface treatment device comprises an installation table, wherein a circulating transportation mechanism is arranged at the upper end of the installation table, the circulating transportation mechanism is in transmission connection with a plurality of hoisting mechanisms, at least three hoisting mechanisms are arranged, an electrophoresis tank is arranged in front of the installation table, an anode plate is arranged on the inner side wall of the electrophoresis tank, an inflating mechanism is arranged in the electrophoresis tank, collecting tanks are jointly arranged at the left end and the right end of the electrophoresis tank, the installation table is positioned at the inner side of the collecting tank, an overhaul chamber is arranged at the left part of the rear end of the installation table, a cathode electrifying plate is arranged in front of the upper end of the installation table, a guide groove is arranged at the upper end of the installation table, the guide groove is in a runway-shaped structure and is positioned at the inner side of the cathode electrifying plate, a guide rail is arranged at the upper end of the installation table and is in a runway-shaped structure and positioned between the circulating transportation mechanism and the guide groove;
the circulating transportation mechanism comprises two chain wheels, the two chain wheels are symmetrically distributed in the left-right direction, supporting wheels are mounted at the lower ends of the two chain wheels, a chain is mounted between the two chain wheels, a motor is mounted on the lower wall of the overhaul chamber, and the output end of the motor penetrates through the mounting table and is fixedly connected with the lower end of the supporting wheel on the left side;
the hoisting mechanism comprises a mounting plate, the mounting plate is in transmission connection with a chain, a sliding block is mounted at one end, away from the chain, of the mounting plate, a sliding groove is formed in the lower end of the sliding block and is in sliding connection with a guide rail, a mounting rod is movably connected to the outer side of the upper end of the sliding block in an inserting mode, a guide rod is mounted at the lower end of the mounting rod and is in sliding connection with a guide groove, and a hanging basket is mounted at the other end of the guide rod;
the guide way comprises high-order horizontal part, slope connecting portion and low level horizontal part, the low level horizontal part is located electrophoresis tank dead front rear, the slope connecting portion are provided with two, the left and right sides end of low level horizontal part links to each other with two slope connecting portion respectively, two the other end of slope connecting portion links to each other with the both ends of high-order horizontal part respectively.
Preferably, the distance from the lower end of the slide block to the upper end of the mounting table is equal to the thickness of the cathode conducting plate, the cathode conducting plate is positioned above the low-level horizontal part, and the length of the cathode conducting plate is equal to that of the low-level horizontal part.
Preferably, the length of the low-position horizontal part is less than that of the cavity of the electrophoresis tank, and the height difference from the low-position horizontal part to the high-position horizontal part is greater than that of the hanging basket.
Preferably, the inclined connecting part is positioned right behind the electrophoresis tank and between the left side wall and the right side wall of the inner cavity of the electrophoresis tank.
Preferably, the guide rail is made of an insulating material, and the sliding block, the mounting rod and the hanging basket are made of conductive materials.
Preferably, the mechanism of inflating includes first tributary way and second tributary way, wall fixed connection behind first tributary way surface and the electrophoresis tank inner chamber, first tributary way surface mounting has a plurality of air outlet nozzle, and the air outlet nozzle inclines to the upper right side, second tributary way surface and electrophoresis tank inner chamber antetheca fixed connection, second tributary way surface mounting has a plurality of air outlet nozzle, and air outlet nozzle below slope to the left, the trunk line is installed jointly to first tributary way and second tributary way right-hand member, the valve is installed to the trunk line other end.
Preferably, the first branch pipeline and the second branch pipeline are arranged in a high-back mode.
Preferably, the electrophoresis tank is filled with the electrophoretic paint, and the electrophoretic paint can submerge a hanging basket which is in a hollow mesh structure.
Preferably, the chain comprises a plurality of chain links, and the connecting plate is installed to the terminal surface of the outside of chain link, the connecting plate and mounting panel phase-match.
Compared with the prior art, the invention has the following beneficial effects:
1. in the invention, uninterrupted electrophoresis of the permanent magnet workpiece is realized by arranging the circulating mechanism, the guide groove, the guide rail and the hoisting mechanism which are mutually matched, during electrophoresis, the anode plate is connected with the positive pole of a power supply, the cathode electrified plate is connected with the negative pole of the power supply, electrophoretic paint is cationic electrophoretic paint, workers place the permanent magnet workpiece into an empty hanging basket, then the output end of a motor drives a chain wheel on the left side to rotate, the chain wheel drives a chain to rotate, the chain drives a plurality of hoisting mechanisms to synchronously and synchronously rotate along the guide rail, meanwhile, a guide rod in the hoisting mechanisms moves along the guide groove, when the guide rod enters an inclined connecting part from a high-level horizontal part, the guide rod moves downwards along the inclined connecting part and drives an installation rod to move downwards, when the guide rod moves from the inclined connecting part to a low-level part, the hanging basket enters the electrophoresis tank, the hanging basket is completely immersed in the electrophoretic paint, meanwhile, a slide block in the hanging mechanism is just contacted with a cathode electrified plate, so that a permanent magnet workpiece placed in the hanging basket becomes a cathode, a potential difference is formed between the permanent magnet workpiece and an anode plate, coating ions of resin and pigment slurry with positive charges in the electrophoretic paint move from the anode to the cathode, insoluble matters are formed under the action of alkaline electrochemistry generated on the surface of the magnet and deposited on the surface of the magnet, so that coating coverage is formed, along with the continuous rotation of the chain, a guide rod moves from a low-position horizontal part to an inclined connecting part, the hanging basket slowly rises until the hanging basket is completely separated from the electrophoretic paint, when the guide rod moves from the inclined connecting part to the high-position horizontal part, the hanging basket moves above an electrophoresis tank, at the moment, a worker can take down the permanent magnet workpiece which finishes electrophoresis, and the hanging mechanism is convenient to carry a new permanent magnet workpiece for electrophoresis, in the whole electrophoresis process, the permanent magnet workpieces can be always arranged in the electrophoresis tank, so that the production interval time is reduced, and the production efficiency is improved.
2. According to the invention, through reasonably setting the number of the hoisting mechanisms, only one hoisting mechanism is arranged in the electrophoresis tank at a time, and the operation speed, the down time and other operation operations of each hoisting mechanism are consistent, so that the overall average of the coating quality of all permanent magnet workpieces is effectively ensured, and then the electrophoretic coating flows through setting the inflating mechanism, so that the supplement speed of material ions near the permanent magnet workpieces is accelerated, and the quality of the protective layer of the workpieces is further improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic overall structure view from another perspective of the present invention;
FIG. 3 is a schematic view of the structure of the mounting table of the present invention;
FIG. 4 is a schematic view of the structure of the circulating transport mechanism of the present invention;
FIG. 5 is a schematic cross-sectional view of the mounting table of the present invention;
FIG. 6 is a schematic structural view of a guide groove of the present invention;
FIG. 7 is a schematic view of the construction of the hoisting mechanism of the present invention;
fig. 8 is a schematic structural view of the pumping mechanism of the present invention.
In the figure: 1. an installation table; 2. a circulating transport mechanism; 3. a hoisting mechanism; 4. an electrophoresis tank; 5. an anode plate; 6. an inflating mechanism; 7. collecting tank; 8. an overhaul room; 9. a cathode current-carrying plate; 10. a guide groove; 11. a guide rail; 21. a sprocket; 22. a supporting wheel; 23. a chain; 24. a motor; 231. a chain link; 232. a connecting plate; 31. a high-level horizontal part; 32. an inclined connecting part; 33. a low-level horizontal part; 41. mounting a plate; 42. a slider; 43. a chute; 44. mounting a rod; 45. a guide bar; 46. a hanging basket; 51. a first branch conduit; 52. a second branch duct; 53. a main pipeline; 54. and (4) a valve.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in a specific case to those of ordinary skill in the art.
The technical scheme of the invention is further explained by combining the attached drawings.
Example one
As shown in fig. 1 to 8, a magnet surface treatment device includes an installation platform 1, as a specific embodiment, the installation platform 1 in this embodiment is a runway-shaped structure, the upper end of the installation platform 1 is provided with a circulation transportation mechanism 2, the circulation transportation mechanism 2 is in transmission connection with a plurality of hoisting mechanisms 3, as a specific embodiment, the hoisting mechanisms 3 in this embodiment are provided with seven, an electrophoresis tank 4 is arranged in front of the installation platform 1, an anode plate 5 is installed on the inner side wall of the electrophoresis tank 4, the anode plate 5 is connected with a power supply anode, an inflating mechanism 6 is arranged in the electrophoresis tank 4, the left end and the right end of the electrophoresis tank 4 are jointly installed with a collecting tank 7, as a specific embodiment, the collecting tank 7 and the electrophoresis tank 4 in this embodiment are jointly spliced to form a runway-shaped structure, the electrophoretic paint collecting device is used for collecting residual electrophoretic paint on a hanging basket 46 through a collecting groove 7, the mounting table 1 is positioned inside the collecting groove 7, an overhaul chamber 8 is arranged at the left part of the rear end of the mounting table 1, as a specific implementation mode, an overhaul door is arranged outside the overhaul chamber 8 in the embodiment, a heat radiation fan is arranged on the overhaul door and used for heat radiation of a motor 24, a cathode electrifying plate 9 is arranged at the front part of the upper end of the mounting table 1, the cathode electrifying plate 9 is connected with a power negative electrode, a guide groove 10 is arranged at the upper end of the mounting table 1, the guide groove 10 is of a runway-shaped structure, the guide groove 10 is positioned inside the cathode electrifying plate 9, a guide rail 11 is arranged at the upper end of the mounting table 1, the guide rail 11 is of a water-drop-shaped structure, namely in the vertical direction, the slide block 42 can not be separated from the guide rail 11, and the guide rail 11 is positioned between the circulating transport mechanism 2 and the guide groove 10;
the circulating transportation mechanism 2 comprises chain wheels 21, the number of the chain wheels 21 is two, the two chain wheels 21 are distributed in bilateral symmetry, the lower ends of the two chain wheels 21 are respectively provided with a supporting wheel 22, the supporting wheels 22 and the chain wheels 21 are arranged concentrically, the supporting wheels 22 support the chain 23, the connection stability of the chain 23 and the chain wheels 21 is improved, the chain 23 is jointly arranged between the two chain wheels 21, the lower wall of the overhaul chamber 8 is provided with a motor 24, as a specific implementation mode, the motor 24 is a servo motor in the embodiment, the purpose of controlling the residence time of the hanging basket 46 in the electrophoresis tank 4 is achieved by controlling the rotating speed of the servo motor, the requirement of the electrophoresis time of permanent magnet workpieces with different specifications is met, and the output end of the motor 24 penetrates through the mounting table 1 and is fixedly connected with the lower end of the left supporting wheel 22;
the hoisting mechanism 3 comprises a mounting plate 41, the lower end of the mounting plate 41 is not in contact with the mounting table 1, the mounting plate 41 is in transmission connection with the chain 23, one end, away from the chain 23, of the mounting plate 41 is provided with a sliding block 42, the lower end of the sliding block 42 is provided with a sliding groove 43, the sliding groove 43 is in sliding connection with the guide rail 11, the outer side of the upper end of the sliding block 42 is movably connected with a mounting rod 44 in a penetrating manner, the lower end of the mounting rod 44 is provided with a guide rod 45, as a specific implementation mode, the longitudinal section of the guide rod 45 in the embodiment is of a T-shaped structure, namely, in the vertical direction, the guide rod 45 can only perform vertical lifting motion along the guide groove 10, the guide rod 45 is in sliding connection with the guide groove 10, the guide groove 10 is of a T-shaped structure, the other end of the guide rod 45 is provided with a hanging basket 46, and the hanging basket 46 is used for placing permanent magnet workpieces;
the guide groove 10 is composed of a high-level horizontal portion 31, two inclined connecting portions 32 and a low-level horizontal portion 33, the low-level horizontal portion 33 is located right behind the electrophoresis tank 4, the two inclined connecting portions 32 are provided, the left end and the right end of the low-level horizontal portion 33 are respectively connected with the two inclined connecting portions 32, the other ends of the two inclined connecting portions 32 are respectively connected with two ends of the high-level horizontal portion 31, as a specific implementation manner, the low-level horizontal portion 33 and the two inclined connecting portions 32 form an isosceles trapezoid structure together in the embodiment, when the guide rod 45 is located at the high-level horizontal portion 31, the hanging basket 46 is located above the electrophoresis tank 4, when the guide rod 45 is located at the low-level horizontal portion 33, the hanging basket 46 is completely immersed in the electrophoretic paint, and when the guide rod 45 is located at the inclined connecting portions 32, the hanging basket 46 does not touch the electrophoresis tank 4.
Further, the distance from the lower end of the slide block 42 to the upper end of the mounting table 1 is equal to the thickness of the cathode conducting plate 9, in the same hoisting mechanism 3, when the guide rod 45 moves to the low-level horizontal portion 33, the slide block 42 contacts the cathode conducting plate 9, when the guide rod 45 moves to the inclined connecting portion 32, the slide block 42 is separated from the cathode conducting plate 9, the cathode conducting plate 9 is located above the low-level horizontal portion 33, and the length of the cathode conducting plate 9 is equal to the length of the low-level horizontal portion 33.
Further, the length of the low-level horizontal part 33 is smaller than the length of the inner cavity of the electrophoresis tank 4, so as to avoid collision between the hanging basket 46 and the side wall of the electrophoresis tank 4, and the height difference from the low-level horizontal part 33 to the high-level horizontal part 31 is greater than the height of the hanging basket 46, so that the hanging basket 46 can be completely immersed in the electrophoretic paint.
Further, the inclined connecting portion 32 is located right behind the electrophoresis tank 4 and between the left and right side walls of the inner cavity of the electrophoresis tank 4, and when the guide rod 45 moves to the inclined connecting portion 32, the hanging basket 46 does not collide with the electrophoresis tank 4.
Further, the guide rail 11 is made of an insulating material, when the sliding block 42 is in contact with the cathode electrifying plate 9, the guide rail 11 is not electrified, the sliding block 42, the mounting rod 44 and the hanging basket 46 are all made of conducting materials, and when the sliding block 42 is in contact with the cathode electrifying plate 9, the permanent magnet workpiece in the hanging basket 46 becomes a cathode.
Further, the mechanism 6 of inflating includes first small transfer line 51 and second small transfer line 52, wall fixed connection behind first small transfer line 51 surface and the 4 inner chambers of electrophoresis tank, first small transfer line 51 surface mounting has a plurality of faucet, and the faucet inclines to the upper right side, as a concrete implementation, in this embodiment first small transfer line 51 on the faucet blow to the side below of hanging flower basket 46, second small transfer line 52 surface and 4 inner chambers antetheca fixed connection of electrophoresis tank, second small transfer line 52 surface mounting has a plurality of faucet, and the tilting of the left side below of faucet, for a concrete implementation, in this embodiment second small transfer line 52 on the faucet blow to the side top of hanging flower basket 46 for electrophoretic coating forms the flow for near permanent magnet work piece material ion's supplementary speed, trunk 53 is installed jointly to first small transfer line 51 and second small transfer line 52 right-hand member, valve 54 is installed to the trunk 53 other end, during the use valve 54 is connected with the air pump output.
Further, the first branch pipe 51 and the second branch pipe 52 are arranged high in front and low in back, so that the electrophoretic paint at the bottom can be conveniently billowed upwards.
Further, the electrophoresis tank 4 is filled with an electrophoretic coating, as a specific implementation manner, the electrophoretic coating in this embodiment is a cationic electrophoretic coating, and the electrophoretic coating can immerse the hanging basket 46, and the hanging basket 46 is a hollow net structure, so as to reduce a contact area between the permanent magnet workpiece and the hanging basket 46.
Further, the chain 23 is composed of a plurality of chain links 231, the outer end faces of the chain links 231 are provided with connecting plates 232, the connecting plates 232 are matched with the mounting plate 41, and as a specific implementation manner, the mounting plate 41 and the connecting plates 232 are fixedly connected together in this embodiment.
When the device is used, the anode plate 5 is connected with the positive pole of a power supply, the cathode electrifying plate 9 is connected with the negative pole of the power supply, electrophoretic paint is added, the electrophoretic paint is cationic electrophoretic paint, a worker stands on the right side of the mounting table 1 to charge, a worker stands on the rear side of the mounting table 1 to discharge, a hot air blower is additionally arranged on the left side of the mounting table 1 for quickly air-drying a permanent magnet workpiece, the worker on the right side puts the permanent magnet workpiece into an empty hanging basket 46, then the output end of the motor 24 drives the chain wheel 21 on the left side to rotate clockwise, the chain wheel 21 drives the chain 23 to rotate clockwise, the chain 23 drives seven hoisting mechanisms 3 to synchronously rotate clockwise along the guide rail 11, meanwhile, the guide rod 45 in the hoisting mechanisms 3 moves along the guide groove 10, when the guide rod 45 enters the inclined connecting part 32 from the high-level horizontal part 31, the guide rod 45 moves downwards along the inclined connecting part 32, and drives the installation rod 44 to move downwards, the installation rod 44 drives the hanging basket 46 to move downwards, when the guide rod 45 moves from the inclined connection part 32 to the low-level horizontal part 33, the hanging basket 46 enters the interior of the electrophoresis tank 4 and is completely immersed in the electrophoretic paint, meanwhile, the slide block 42 in the hoisting mechanism 3 just contacts with the cathode electrifying plate 9, so that the permanent magnet workpiece placed in the hanging basket 46 becomes a cathode, a potential difference is formed between the permanent magnet workpiece and the anode plate 5, coating ions of resin with positive charge and pigment slurry in the electrophoretic paint move from the anode to the cathode, insoluble matters are formed and deposited on the surface of the magnet under the action of alkaline electrochemistry generated on the surface of the magnet, so that coating coverage is formed, and along with the continuous rotation of the chain 23, the guide rod 45 moves from the low-level horizontal part 33 to the inclined connection part 32, and slowly rises until the hanging basket 46 completely departs from the electrophoretic paint, when the guide bar 45 moves from the inclined connecting portion 32 to the high-level horizontal portion 31, the basket 46 moves above the electrophoresis tank 4, and at this time, a worker on the rear side can take off the permanent magnet workpiece that has completed electrophoresis, so that the hoisting mechanism 3 can carry a new permanent magnet workpiece for electrophoresis, and then the above-described operations are circulated.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (2)

1. A magnet surface treatment device comprises a mounting table (1), and is characterized in that: the device is characterized in that a circulating transportation mechanism (2) is arranged at the upper end of the mounting table (1), the circulating transportation mechanism (2) is in transmission connection with a plurality of hoisting mechanisms (3), at least three hoisting mechanisms (3) are arranged, an electrophoresis tank (4) is arranged in front of the mounting table (1), an anode plate (5) is arranged on the inner side wall of the electrophoresis tank (4), an inflating mechanism (6) is arranged in the electrophoresis tank (4), a collecting tank (7) is jointly arranged at the left end and the right end of the electrophoresis tank (4), the mounting table (1) is located on the inner side of the collecting tank (7), an overhaul chamber (8) is arranged at the left part of the rear end of the mounting table (1), a cathode electrifying plate (9) is arranged at the front part of the upper end of the mounting table (1), a guide groove (10) is arranged at the upper end of the mounting table (1), the guide groove (10) is of a runway-shaped structure, the guide groove (10) is located on the inner side of the cathode electrifying plate (9), a guide rail (11) is arranged at the upper end of the mounting table (1), and the guide rail (11) is located between the circulating transportation mechanism (2) and the guide groove (10);
the circulating transportation mechanism (2) comprises two chain wheels (21), the two chain wheels (21) are symmetrically distributed in the left and right direction, supporting wheels (22) are mounted at the lower ends of the two chain wheels (21), a chain (23) is mounted between the two chain wheels (21), a motor (24) is mounted on the lower wall of the maintenance room (8), and the output end of the motor (24) penetrates through the mounting table (1) and is fixedly connected with the lower end of the supporting wheel (22) on the left side;
the hoisting mechanism (3) comprises a mounting plate (41), the mounting plate (41) is in transmission connection with a chain (23), a sliding block (42) is mounted at one end, away from the chain (23), of the mounting plate (41), a sliding groove (43) is formed in the lower end of the sliding block (42), the sliding groove (43) is in sliding connection with the guide rail (11), a mounting rod (44) is movably connected to the outer side of the upper end of the sliding block (42) in an inserting mode, a guide rod (45) is mounted at the lower end of the mounting rod (44), the guide rod (45) is in sliding connection with the guide groove (10), and a hanging basket (46) is mounted at the other end of the guide rod (45);
the guide groove (10) consists of a high-position horizontal part (31), two inclined connecting parts (32) and two low-position horizontal parts (33), the low-position horizontal parts (33) are positioned right behind the electrophoresis tank (4), the left end and the right end of each low-position horizontal part (33) are respectively connected with the two inclined connecting parts (32), and the other ends of the two inclined connecting parts (32) are respectively connected with the two ends of the high-position horizontal part (31);
the distance from the lower end of the sliding block (42) to the upper end of the mounting table (1) is equal to the thickness of the cathode electrifying plate (9), the cathode electrifying plate (9) is positioned above the low-level horizontal part (33), and the length of the cathode electrifying plate (9) is equal to the length of the low-level horizontal part (33);
the length of the low-level horizontal part (33) is less than that of the inner cavity of the electrophoresis tank (4), and the height difference from the low-level horizontal part (33) to the high-level horizontal part (31) is greater than that of the hanging basket (46);
the inclined connecting part (32) is positioned right behind the electrophoresis tank (4) and between the left side wall and the right side wall of the inner cavity of the electrophoresis tank (4);
the guide rail (11) is made of an insulating material, and the sliding block (42), the mounting rod (44) and the hanging basket (46) are made of conductive materials;
the inflation mechanism (6) comprises a first branch pipe (51) and a second branch pipe (52), the outer surface of the first branch pipe (51) is fixedly connected with the rear wall of an inner cavity of the electrophoresis tank (4), a plurality of air outlet nozzles are mounted on the outer surface of the first branch pipe (51) and incline towards the upper right, the outer surface of the second branch pipe (52) is fixedly connected with the front wall of the inner cavity of the electrophoresis tank (4), a plurality of air outlet nozzles are mounted on the outer surface of the second branch pipe (52) and incline towards the lower left, a main pipe (53) is mounted at the right ends of the first branch pipe (51) and the second branch pipe (52) together, and a valve (54) is mounted at the other end of the main pipe (53);
the first branch pipeline (51) and the second branch pipeline (52) are arranged in a high front-to-back manner;
electrophoresis tank (4) intussuseption is filled with electrophoretic coating, and electrophoretic coating can submerge hanging flower basket (46), hanging flower basket (46) are fretwork network structure.
2. A magnet surface treatment apparatus according to claim 1, characterized in that: the chain (23) is composed of a plurality of chain links (231), a connecting plate (232) is installed on the outer side end face of each chain link (231), and the connecting plate (232) is matched with the mounting plate (41).
CN202211498024.5A 2022-11-28 2022-11-28 Magnet surface treatment device Active CN115537897B (en)

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CN106222719A (en) * 2016-09-06 2016-12-14 嘉瑞科技(惠州)有限公司 A kind of full-automatic device for magnesium alloy surface micro-arc oxidation electrophoresis Combined Processing
CN113604854A (en) * 2021-08-25 2021-11-05 无锡市晟然智能装备有限公司 Electrophoresis application device

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