CN115536418A - Preparation method of C-SiC double-coating carbon/carbon composite material crucible - Google Patents

Preparation method of C-SiC double-coating carbon/carbon composite material crucible Download PDF

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CN115536418A
CN115536418A CN202211245656.0A CN202211245656A CN115536418A CN 115536418 A CN115536418 A CN 115536418A CN 202211245656 A CN202211245656 A CN 202211245656A CN 115536418 A CN115536418 A CN 115536418A
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carbon
coating
crucible
composite material
carbon composite
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朱文志
何留阳
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Guizhou Zian New Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/71Ceramic products containing macroscopic reinforcing agents
    • C04B35/78Ceramic products containing macroscopic reinforcing agents containing non-metallic materials
    • C04B35/80Fibres, filaments, whiskers, platelets, or the like
    • C04B35/83Carbon fibres in a carbon matrix
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5053Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials non-oxide ceramics
    • C04B41/5057Carbides
    • C04B41/5059Silicon carbide
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/85Coating or impregnation with inorganic materials
    • C04B41/87Ceramics

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
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  • Manufacturing & Machinery (AREA)
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  • Chemical Kinetics & Catalysis (AREA)
  • Crystals, And After-Treatments Of Crystals (AREA)

Abstract

The invention relates to a preparation method of a C-SiC double-coating carbon/carbon composite material crucible. The method comprises the following steps: s1, preparing a pyrolytic carbon coating; s2, preparing coating slurry; s3, coating slurry on the coating; and S4, gas-phase siliconizing to prepare the SiC coating. According to the invention, a pyrolytic carbon coating is prepared on the surface of the carbon/carbon composite material crucible by CVD, a uniform carbon layer is prepared on the surface of the crucible by adopting a slurry coating mode, and the carbon layer coated on the surface is reacted to generate a SiC layer by combining with gas-phase siliconizing. The preparation of the first pyrolytic carbon coating closes all open pores on the surface of the crucible, so that the erosion influence of gas-phase silicon on a base material during gas-phase siliconizing can be effectively prevented, the preparation of the second coating carbon layer provides a reaction raw material for generating SiC for the gas-phase silicon, and a compact SiC coating can be generated on the surface. The invention ensures that a compact SiC coating is generated on the surface of the crucible, prolongs the service life of the material, and prevents the corrosion influence of Si steam on the matrix material in the reaction process of Si and C.

Description

Preparation method of C-SiC double-coating carbon/carbon composite material crucible
Technical Field
The invention relates to the technical field of preparation of carbon/carbon composite material crucibles, in particular to a preparation method of a C-SiC double-coating carbon/carbon composite material crucible.
Background
The carbon/carbon composite material crucible is an important thermal field material for producing the silicon single crystal rod, with the rapid development of the photovoltaic semiconductor industry, the single crystal solar panel gradually occupies the leading position of the market, and the consumption demand of the carbon/carbon composite material crucible is increased day by day.
The prior production method of monocrystalline silicon mainly adopts a czochralski method, and a quartz crucible filled with polycrystalline silicon materials is placed in a carbon/carbon composite material crucible. Since the pulling temperature of the single crystal silicon rod is as high as about 1550 ℃, high-temperature silicon vapor, silicon-containing gas and silicon dioxide (main components of the quartz crucible) can react in the carbon/carbon composite material crucible to corrode the carbon/carbon composite material crucible, thereby seriously affecting the service life of the crucible.
The carbon/carbon composite material crucible is used as a key bearing thermal field component of the quartz crucible, so that the problem of erosion failure of the carbon/carbon composite material crucible under the condition of a single crystal silicon rod drawing working condition is effectively solved, the service life of the carbon/carbon composite material crucible is prolonged, and the problem to be solved is to further reduce the cost of the single crystal silicon solar cell. The erosion-resistant coating is prepared on the surface of the carbon/carbon composite material crucible, so that the erosion resistance of the carbon/carbon composite material crucible can be effectively improved, and the service life of a product is prolonged.
At present, a chemical reaction method is adopted, silicon dioxide and metal silicon are used as raw materials, a uniform silicon carbide coating is generated on the surface of a carbon/carbon composite material crucible under a certain temperature condition, or a chemical vapor deposition process is adopted to generate a silicon carbide coating and a silicon nitride coating in situ reaction on the surface of the carbon/carbon composite material crucible, or a plasma method is utilized to prepare the silicon carbide coating on the surface of the crucible, and the like.
Disclosure of Invention
The invention aims to solve the technical problem of providing a preparation method of a C-SiC double-coating carbon/carbon composite material crucible, which ensures that a compact SiC coating is generated on the surface of the crucible to prolong the service life of the material, prevents Si steam from corroding a base material in the reaction process of Si and C, is simple and convenient in process and is suitable for industrial production.
In order to solve the technical problems, the technical scheme of the invention is as follows: a preparation method of a C-SiC double-coating carbon/carbon composite material crucible comprises the following steps:
step S1: preparation of pyrolytic carbon coating
Weaving a carbon fiber preform of a carbon/carbon composite material crucible in a three-dimensional needling manner, and putting the woven carbon fiber preform into a chemical vapor deposition furnace for carbon depositionDensifying to reach density of 1.2-1.6g/cm 3 Preparing a pyrolytic carbon coating on the surface of the carbon/carbon composite material crucible by CVD;
step S2: preparation of coating slurries
Mixing liquid resin, ethanol and C powder in proportion, taking TMAH as a dispersing agent with the mass ratio of 0.2-0.8wt%, and mixing for 24-48h by a roller ball mill to obtain uniformly dispersed coating slurry;
and step S3: application of coating slurries
Coating the obtained coating slurry on the surface of the carbon/carbon composite material crucible, drying, and repeating for 2-4 times to obtain a coating with the thickness of 40-80 μm on the surface of the carbon/carbon composite material crucible;
and step S4: siC coating prepared by gas phase siliconizing
And (3) carrying out gas-phase siliconizing treatment on the carbon/carbon composite material crucible with the surface coated with the slurry in a siliconizing furnace to obtain the carbon/carbon composite material crucible with the surface provided with the C-SiC double coating.
Preferably, in the step S1, when the pyrolytic carbon coating is prepared, natural gas is used as a gaseous precursor, the deposition temperature is 1000-1200 ℃, the gas flow is 100-500SLM, the deposition time is 10-30h, and the thickness is 1-3 μm.
Preferably, in the step S2, the resin is one of a phenol resin, a furan resin or a furfuryl ketone resin.
Preferably, in the step S2, the particle size of the C powder is 1 to 10 μm.
Preferably, in the step S2, the ratio is a mass ratio of 2 to 3.
Preferably, in the step S4, the temperature when the gas phase siliconizing treatment is performed in the siliconizing furnace is 1550-1800 ℃, the vacuum degree is less than 50pa, and the reaction time is 0.5-4h.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, a pyrolytic carbon coating is prepared on the surface of the carbon/carbon composite material crucible by CVD, then a uniform carbon layer is prepared on the surface of the crucible by adopting a slurry coating mode, and the carbon layer coated on the surface is reacted by combining with gas-phase siliconizing to generate a SiC layer. The preparation of the first pyrolytic carbon coating closes all open pores on the surface of the crucible, so that the corrosion influence of gas-phase silicon on a base material during gas-phase siliconizing can be effectively prevented, the preparation of the second coating carbon layer provides a reaction raw material for generating SiC for the gas-phase silicon, and a compact SiC coating can be generated on the surface. The preparation method not only ensures that the compact SiC coating is generated on the surface of the crucible to prolong the service life of the material, but also prevents the Si steam from corroding the base material in the reaction process of Si and C, and the process method is simple, convenient and fast and is suitable for industrial production.
Detailed Description
The following further describes the embodiments of the present invention. It should be noted that the description of the embodiments is provided to help understanding of the present invention, and is not intended to limit the present invention. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
Example 1
A preparation method of a C-SiC double-coating carbon/carbon composite material crucible comprises the following steps:
step S1: preparation of pyrolytic carbon coating
Weaving a carbon fiber preform of a carbon/carbon composite material crucible in a three-dimensional needling manner, and putting the woven carbon fiber preform into a chemical vapor deposition furnace for carbon deposition densification to reach the density of 1.2g/cm 3 The pyrolytic carbon coating is prepared on the surface of a carbon/carbon composite material crucible by CVD (CVD is short for Chemical Vapor Deposition and refers to gas phase reaction at high temperature), natural gas is used as a gaseous precursor, the Deposition temperature is 1000 ℃, the gas flow is 100SLM, the Deposition time is 30h, and the thickness is about 1 μm.
And 2, step: preparation of coating slurries
Mixing liquid phenolic resin, furan resin or furfuryl ketone resin and ethanol with C powder with the particle size of 1-10 μm, wherein the mass ratio is 2.
And step 3: application of coating pastes
And (3) coating the obtained coating slurry on the surface of the carbon/carbon composite material crucible, drying, and repeating for 2 times to obtain a coating with the thickness of 40 mu m on the surface of the carbon/carbon composite material.
And 4, step 4: preparation of SiC coating by gas phase siliconizing
And (3) carrying out gas-phase siliconizing treatment on the carbon/carbon composite material crucible with the surface coated with the slurry in a siliconizing furnace, wherein the process temperature is 1550-DEG C, the vacuum degree is less than 50pa, and the reaction time is 0.5h, so that the carbon/carbon composite material crucible with the C-SiC double coating on the surface is obtained.
Example 2
A preparation method of a C-SiC double-coating carbon/carbon composite material crucible comprises the following steps:
step S1: preparation of pyrolytic carbon coating
Weaving a carbon fiber preform of a carbon/carbon composite material crucible in a three-dimensional needling manner, and putting the woven carbon fiber preform into a chemical vapor deposition furnace for carbon deposition densification to reach the density of 1.3g/cm 3 The pyrolytic carbon coating is prepared on the surface of a carbon/carbon composite material crucible by CVD, natural gas is used as a gaseous precursor, the deposition temperature is 1100 ℃, the gas flow is 300SLM, the deposition time is 20h, and the thickness is about 2 mu m.
Step S2: preparation of coating slurries
Mixing liquid phenolic resin, furan resin or furfuryl ketone resin and ethanol with C powder with the particle size of 5 mu m, wherein the mass ratio is 2.5.
And step S3: application of coating pastes
And (3) coating the obtained coating slurry on the surface of the carbon/carbon composite material crucible, drying, and repeating for 3 times to obtain a coating with the thickness of 60 mu m on the surface of the carbon/carbon composite material.
And step S4: preparation of SiC coating by gas phase siliconizing
And (3) carrying out gas-phase siliconizing treatment on the carbon/carbon composite material crucible with the surface coated with the slurry in a siliconizing furnace, wherein the process temperature is 1650 ℃, the vacuum degree is less than 50pa, and the reaction time is 2h, so that the carbon/carbon composite material crucible with the C-SiC double coating on the surface is obtained.
Example 3
A preparation method of a C-SiC double-coating carbon/carbon composite material crucible comprises the following steps:
step S1: preparation of pyrolytic carbon coating
Weaving a carbon fiber preform of the carbon/carbon composite material crucible in a three-dimensional needling manner, and putting the woven carbon fiber preform into a chemical vapor deposition furnace for carbon deposition densification to reach the density of 1.6g/cm 3 The pyrolytic carbon coating is prepared on the surface of a carbon/carbon composite material crucible by CVD, natural gas is used as a gaseous precursor, the deposition temperature is 1200 ℃, the gas flow is 500SLM, the deposition time is 10h, and the thickness is about 3 mu m.
Step 2: preparation of coating slurries
Mixing liquid phenolic resin, furan resin or furfuryl ketone resin and ethanol with C powder with the particle size of 1-10 mu m, wherein the mass ratio is 3.
And 3, step 3: application of coating slurries
And (3) coating the obtained coating slurry on the surface of the carbon/carbon composite material crucible, drying, and repeating for 4 times to obtain a coating with the thickness of 80 microns on the surface of the carbon/carbon composite material.
And 4, step 4: preparation of SiC coating by gas phase siliconizing
And (3) carrying out gas-phase siliconizing treatment on the carbon/carbon composite material crucible with the surface coated with the slurry in a siliconizing furnace, wherein the process temperature is 1800 ℃, the vacuum degree is less than 50pa, and the reaction time is 4 hours, so that the carbon/carbon composite material crucible with the C-SiC double coating on the surface is obtained.
According to the invention, a pyrolytic carbon coating is prepared on the surface of the carbon/carbon composite material crucible by CVD, then a uniform carbon layer is prepared on the surface of the crucible by adopting a slurry coating mode, and the carbon layer coated on the surface is reacted by combining with gas-phase siliconizing to generate a SiC layer. The preparation of the first pyrolytic carbon coating closes all open pores on the surface of the crucible, so that the erosion influence of gas-phase silicon on a base material during gas-phase siliconizing can be effectively prevented, the preparation of the second coating carbon layer provides a reaction raw material for generating SiC for the gas-phase silicon, and a compact SiC coating can be generated on the surface. The preparation method not only ensures that a compact SiC coating is generated on the surface of the crucible to prolong the service life of the material, but also prevents the Si steam from corroding the base material in the reaction process of Si and C, and meanwhile, the process method is simple and convenient and is suitable for industrial production.
The embodiments of the present invention have been described in detail above, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, and the scope of protection is still within the scope of the invention.

Claims (6)

1. A preparation method of a C-SiC double-coating carbon/carbon composite material crucible is characterized by comprising the following steps:
step S1: preparation of pyrolytic carbon coating
Weaving a carbon fiber preform of a carbon/carbon composite material crucible in a three-dimensional needling manner, and putting the woven carbon fiber preform into a chemical vapor deposition furnace for carbon deposition densification to reach the density of 1.2-1.6g/cm 3 Preparing a pyrolytic carbon coating on the surface of the carbon/carbon composite material crucible by CVD;
step S2: preparation of coating slurries
Mixing liquid resin, ethanol and C powder in proportion, taking TMAH as a dispersing agent with the mass ratio of 0.2-0.8wt%, and mixing for 24-48h by a roller ball mill to obtain uniformly dispersed coating slurry;
and step S3: application of coating pastes
Coating the obtained coating slurry on the surface of the carbon/carbon composite material crucible, drying, and repeating for 2-4 times to obtain a coating with the thickness of 40-80 μm on the surface of the carbon/carbon composite material crucible;
and step S4: siC coating prepared by gas phase siliconizing
And carrying out gas-phase siliconizing treatment on the carbon/carbon composite material crucible with the surface coated with the slurry in a siliconizing furnace to obtain the carbon/carbon composite material crucible with the C-SiC double coating on the surface.
2. The method for preparing the C-SiC double-coated carbon/carbon composite crucible as claimed in claim 1, wherein the method comprises the following steps: in the step S1, when the pyrolytic carbon coating is prepared, natural gas is used as a gaseous precursor, the deposition temperature is 1000-1200 ℃, the gas flow is 100-500SLM, the deposition time is 10-30h, and the thickness is 1-3 μm.
3. The method of making a carbon/carbon composite crucible of claim 1, wherein: in the step S2, the resin is one of a phenol resin, a furan resin or a furfuryl ketone resin.
4. The method for preparing the C-SiC double-coated carbon/carbon composite crucible as claimed in claim 1, wherein the method comprises the following steps: in the step S2, the particle size of the C powder is 1 to 10 μm.
5. The method for preparing the C-SiC double-coated carbon/carbon composite crucible as claimed in claim 1, wherein the method comprises the following steps: in the step S2, the ratio is a mass ratio of 2 to 3.
6. The method of making a carbon/carbon composite crucible of claim 1, wherein: in the step S4, the temperature is 1550-1800 ℃, the vacuum degree is less than 50pa and the reaction time is 0.5-4h when the gas-phase siliconizing treatment is carried out in the siliconizing furnace.
CN202211245656.0A 2022-10-12 2022-10-12 Preparation method of C-SiC double-coating carbon/carbon composite material crucible Pending CN115536418A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1850730A (en) * 2006-05-26 2006-10-25 中国科学院上海硅酸盐研究所 Method for preparing carbon-fiber reinforced silicon carbonate base composite by gas-phase siliconizing technology
CN103553692A (en) * 2013-09-27 2014-02-05 西安超码科技有限公司 Carbon/silicon carbide composite material crucible preparation method
CN103553711A (en) * 2013-09-27 2014-02-05 西安超码科技有限公司 Composite coating carbon/carbon composite material crucible and preparation method thereof
CN108218473A (en) * 2017-12-26 2018-06-29 宜兴市天宇世纪高新科技有限公司 The preparation method of low temperature antioxidant coating in a kind of carbon material surface
CN109354506A (en) * 2018-10-22 2019-02-19 湖南国科碳陶新材料科技有限公司 A kind of high-temperature oxidation resistant carbon ceramic composite material and preparation method thereof
CN112759423A (en) * 2020-12-28 2021-05-07 湖南世鑫新材料有限公司 Coating carbon-carbon composite material crucible and preparation method thereof
CN113277867A (en) * 2021-05-11 2021-08-20 广州三的投资管理企业(有限合伙) Preparation method of carbon/silicon carbide composite material crucible

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1850730A (en) * 2006-05-26 2006-10-25 中国科学院上海硅酸盐研究所 Method for preparing carbon-fiber reinforced silicon carbonate base composite by gas-phase siliconizing technology
CN103553692A (en) * 2013-09-27 2014-02-05 西安超码科技有限公司 Carbon/silicon carbide composite material crucible preparation method
CN103553711A (en) * 2013-09-27 2014-02-05 西安超码科技有限公司 Composite coating carbon/carbon composite material crucible and preparation method thereof
CN108218473A (en) * 2017-12-26 2018-06-29 宜兴市天宇世纪高新科技有限公司 The preparation method of low temperature antioxidant coating in a kind of carbon material surface
CN109354506A (en) * 2018-10-22 2019-02-19 湖南国科碳陶新材料科技有限公司 A kind of high-temperature oxidation resistant carbon ceramic composite material and preparation method thereof
CN112759423A (en) * 2020-12-28 2021-05-07 湖南世鑫新材料有限公司 Coating carbon-carbon composite material crucible and preparation method thereof
CN113277867A (en) * 2021-05-11 2021-08-20 广州三的投资管理企业(有限合伙) Preparation method of carbon/silicon carbide composite material crucible

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Application publication date: 20221230