CN115536291A - Alkali-activated slow-setting cementing material suitable for road engineering and preparation method thereof - Google Patents

Alkali-activated slow-setting cementing material suitable for road engineering and preparation method thereof Download PDF

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CN115536291A
CN115536291A CN202211393863.0A CN202211393863A CN115536291A CN 115536291 A CN115536291 A CN 115536291A CN 202211393863 A CN202211393863 A CN 202211393863A CN 115536291 A CN115536291 A CN 115536291A
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alkali
road engineering
material suitable
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percent
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苗瑞平
李永超
陈杨
郭迎宾
吴悦
严春霞
杨月娥
王沛祎
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Datang Tongzhou Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/24Cements from oil shales, residues or waste other than slag
    • C04B7/28Cements from oil shales, residues or waste other than slag from combustion residues, e.g. ashes or slags from waste incineration
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B12/00Cements not provided for in groups C04B7/00 - C04B11/00
    • C04B12/005Geopolymer cements, e.g. reaction products of aluminosilicates with alkali metal hydroxides or silicates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/14Cements containing slag
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/14Cements containing slag
    • C04B7/147Metallurgical slag
    • C04B7/153Mixtures thereof with other inorganic cementitious materials or other activators
    • C04B7/21Mixtures thereof with other inorganic cementitious materials or other activators with calcium sulfate containing activators
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/24Cements from oil shales, residues or waste other than slag
    • C04B7/243Mixtures thereof with activators or composition-correcting additives, e.g. mixtures of fly ash and alkali activators
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/27Water resistance, i.e. waterproof or water-repellent materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/76Use at unusual temperatures, e.g. sub-zero
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a delayed coagulation cementing material suitable for road engineering and a preparation method thereof, and solves the problems of short coagulation time and more cracks when Portland cement is applied to road engineering in the prior art. The slow-setting cementing material consists of composite powder and an excitant, wherein the composite powder contains 50-70% of high-alumina fly ash, 8-20% of furnace bottom slag, 2-5% of desulfurized gypsum and 20-30% of slag, the excitant accounts for 10-20% of the mass of the composite powder, and the excitant consists of solid water glass and caustic soda. Compared with the traditional portland cement, the slow setting cementitious material prepared by the invention has the characteristics of long setting time and less hardened body cracks, has lower hydration heat and better corrosion resistance, freeze-thaw resistance and carbonization resistance, and is very suitable for being applied to road engineering. The cementing material also has the advantages of simple production process, investment saving, low energy consumption, little pollution and little carbon emission.

Description

Alkali-activated slow-setting cementing material suitable for road engineering and preparation method thereof
Technical Field
The invention relates to the technical field of solid waste resource utilization, in particular to an alkali-activated slow-setting cementitious material suitable for road engineering and a preparation method thereof.
Background
At present, the traditional inorganic cementing material still mainly uses cement, belongs to products with high energy consumption and high pollution, and raw materials for manufacturing need to be obtained by exploiting natural limestone, and environment is seriously influenced by 'mountain-opening stone-blasting'. On the other hand, coal-fired power plants in China discharge about 5 hundred million tons of fly ash every year, 30-40% of fly ash is not utilized and is piled up to occupy land, the environment is polluted, and the carbon emission is increased. Therefore, there is a need to develop various technical approaches for the utilization of fly ash to eliminate the adverse effect of the stockpiled fly ash on the ecological environment.
The fly ash has a crystal phase and a glass phase in the structure, wherein the crystal phase mainly comprises mullite, quartz, magnetite and the like, and the glass phase consists of aluminosilicate glass containing a small amount of Fe, na, K, ca, mg and Ti and accounts for 50-80% of the total composition. The fly ash has a very low CaO content in its composition compared with blast furnace slag, and thus the fly ash itself does not have latent hydraulic properties.
The alkali-activated fly ash-based cementing material is prepared by applying an efficient alkali activator to depolymerize fly ash glass bodies and the like after calcium supplement is carried out on fly ash to generate a plurality of new cementing substances, and the new cementing substances are polymerized and developed to form a spatial three-dimensional network structure to generate strength. However, the conventional method for activating the fly ash by alkali is to use lime and the like to activate the fly ash, and the high-alumina fly ash activated by the method has slow development of strength and lower final strength, wherein the compressive strength is about 1-3 MPa in 3 days generally, the compressive strength is about 10MPa in 28 days, and the actual use value is not large.
Disclosure of Invention
The invention aims to provide an alkali-activated slow-setting cementitious material suitable for road engineering and a preparation method thereof, and solves the problems of short setting time and more cracks when portland cement is applied to road engineering in the prior art. In order to achieve the purpose, the invention provides the following technical scheme:
the invention provides an alkali-activated slow-setting cementitious material suitable for road engineering, which consists of composite powder and an activator, wherein the composite powder comprises the following components in percentage by mass: 50-70% of high-alumina fly ash, 8-20% of bottom slag, 2-5% of desulfurized gypsum and 20-30% of slag, wherein the excitant accounts for 10-20% of the mass of the composite powder; the activator comprises solid water glass and caustic soda.
Specifically, al in the high-alumina fly ash 2 O 3 Mass fraction is more than or equal to 35 percent, siO 2 And Al 2 O 3 The sum of the mass fractions is more than or equal to 80 percent, and the mass fraction of the water is less than or equal to 1 percent.
Specifically, al in the bottom slag 2 O 3 Mass fraction is more than or equal to 30 percent, and SiO is 2 And Al 2 O 3 The sum of the mass fractions is more than or equal to 75 percent, and the mass fraction of the water is less than or equal to 1 percent.
Specifically, caSO in the desulfurized gypsum 4 ·2H 2 The mass fraction of O is more than or equal to 85 percent, the mass fraction of water is less than or equal to 2 percent, the calcium sulfite hemihydrate in the desulfurized gypsum is less than or equal to 0.5 percent, and the content of chloride ions is less than or equal to 600ppm.
Specifically, the slag meets the requirements of GB/T203-2008 standard.
Specifically, the modulus of the solid water glass is 2.0-3.0.
Specifically, the sodium hydroxide content of the caustic soda is more than or equal to 99%.
The invention also provides a preparation method of the alkali-activated slow-setting cementing material suitable for road engineering, which is used for preparing the alkali-activated slow-setting cementing material suitable for road engineering, wherein the composite powder is prepared by adding the high-alumina fly ash, the furnace bottom slag, the desulfurized gypsum and the mineral slag into a ball mill according to the mixing ratio, mixing and grinding the mixture until the oversize mass with the particle size of 45 mu m is 20-30%.
Specifically, the exciting agent is prepared by mixing solid water glass and caustic soda according to a proportion, wherein the ratio (modulus) of the mole number of silicon dioxide to the mole number of sodium hydroxide in the solid water glass and the caustic soda is 1.2-1.8.
Specifically, the alkali-activated set-retarding cementing material is prepared by uniformly mixing composite powder and an activator according to the mass ratio of 1.
Based on the technical scheme, the embodiment of the invention can at least produce the following technical effects:
(1) Compared with the traditional portland cement, the alkali-activated slow-setting cementitious material suitable for road engineering and the preparation method thereof provided by the invention have longer setting time, the initial setting time of the alkali-activated slow-setting cementitious material is 5-9 hours, and the final setting time is 6-12 hours, so that the alkali-activated slow-setting cementitious material is more suitable for large-volume construction.
(2) Compared with the traditional portland cement, the alkali-activated slow-setting cementitious material has no volume shrinkage in the hydration and hardening process, thereby ensuring the structural compactness, impermeability, frost resistance, corrosion resistance and the like.
(3) Compared with the traditional portland cement, the alkali-activated slow-setting cementing material suitable for road engineering and the preparation method thereof provided by the invention have the advantages of simple production process, low investment, low energy consumption, low pollution and low carbon emission.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without any inventive step, are within the scope of the present invention.
The invention provides an alkali-activated slow-setting cementitious material suitable for road engineering, which consists of composite powder and an activator, and is characterized in that the composite powder comprises the following components in percentage by mass: 50-70% of high-alumina fly ash, 8-20% of bottom slag, 2-5% of desulfurized gypsum and 20-30% of slag, wherein the excitant accounts for 10-20% of the mass of the composite powder, and comprises: solid water glass and caustic soda.
The high-alumina fly ash and the slag both contain a large amount of vitreous bodies, and the vitreous bodies are depolymerized under the action of an excitant to release a large amount of active SiO 2 With Al 2 O 3 Active SiO 2 With Al 2 O 3 Reacting with free NA + to generate hydrated sodium aluminosilicate (N-A-S-H) gel, active SiO 2 With Al 2 O 3 Ca together with desulfurized gypsum and slag 2+ The reaction generates hydrated calcium aluminosilicate (C-A-S-H) gel and active Al 2 O 3 The calcium aluminate solution reacts with gypsum to generate ettringite (AFt), gel substances with different shapes form a three-dimensional spatial network structure under continuous polymerization and development, so that the strength is generated, and the micro-expansibility of the ettringite (AFt) can compensate chemical reaction shrinkage, drying shrinkage and the like, so that cracks caused by volume shrinkage can not be generated in the hardening process.
The slag and the desulfurized gypsum can provide a calcium source, ca 2+ With active SiO 2 With Al 2 O 3 Reacting to generate hydrated calcium aluminosilicate (C-A-S-H) gel; the desulfurized gypsum is also mixed with active Al 2 O 3 The reaction produces ettringite (AFt) with micro-expansibility.
The water glass and the caustic soda are hydrolyzed to generate a large amount of OH ,OH The existence of the catalyst provides a high-alkali environment for a reaction system, so that the fly ash and the slag are corroded and depolymerized under a strong alkali condition and release a large amount of active SiO 2 With Al 2 O 3
As an alternative embodiment, al in the high-alumina fly ash 2 O 3 Mass fraction is more than or equal to 35 percent, siO 2 And Al 2 O 3 The sum of the mass fractions is more than or equal to 80 percent, and the mass fraction of the water is less than or equal to 1 percent.
As an alternative embodiment, al in the bottom slag is scattered 2 O 3 Mass fraction is more than or equal to 30 percent, and SiO is 2 And Al 2 O 3 The sum of the mass fractions is more than or equal to 75 percent, and the mass fraction of the water is less than or equal to 1 percent.
As an alternative embodiment, caSO is contained in the desulfurized gypsum 4 ·2H 2 The mass fraction of O is more than or equal to 85 percent, the mass fraction of water is less than or equal to 2 percent, the mass fraction of calcium sulfite hemihydrate is less than or equal to 0.5 percent, and the content of chloride ions is less than or equal to 600ppm.
As an alternative embodiment, the solid water glass modulus is 2.0 to 3.0.
In an alternative embodiment, the caustic soda has a sodium hydroxide content of 99% or more.
As an optional implementation mode, the high-alumina fly ash, the bottom slag, the desulfurized gypsum and the slag are added into a ball mill according to a matching proportion for mixing and grinding, and the particle size of the mixed material is ground until the mass of the 45 mu m screen residue is less than or equal to 30%.
As an alternative embodiment, the solid water glass and the caustic soda are mixed in proportion so that the ratio (modulus) of the number of moles of silica to the number of moles of sodium hydroxide in the mixture is 1.2-1.8.
As an optional embodiment, the composite powder and the exciting agent are uniformly mixed according to the mass ratio of 1.1-0.2, and water is added for stirring for 3-6 minutes when the composite powder is used.
The materials used in the various embodiments described below meet the specific requirements set forth above.
Example 1
The embodiment of the invention provides an alkali-activated slow-setting cementitious material suitable for road engineering, which comprises the following specific components in parts by weight:
Figure BDA0003932498810000051
and detecting the initial setting time, the final setting time, the 3d and 28d compressive strengths and the 28d expansion rate of the prepared alkali-activated slow-setting cementing material by referring to a cement inspection method.
Example 2
The embodiment of the invention provides an alkali-activated set-retarding cementing material suitable for road engineering, which comprises the following specific components in parts by weight:
Figure BDA0003932498810000061
and detecting the initial setting time, the final setting time, the 3d and 28d compressive strengths and the 28d expansion rate of the prepared alkali-activated slow-setting cementing material by referring to a cement inspection method.
Example 3
The embodiment of the invention provides an alkali-activated set-retarding cementing material suitable for road engineering, which comprises the following specific components in parts by weight:
Figure BDA0003932498810000062
Figure BDA0003932498810000071
and detecting the initial setting time, the final setting time, the 3d and 28d compressive strengths and the 28d expansion rate of the prepared alkali-activated slow-setting cementing material by referring to a cement inspection method.
Example 4
The embodiment of the invention provides an alkali-activated slow-setting cementitious material suitable for road engineering, which comprises the following specific components in parts by weight:
Figure BDA0003932498810000072
and detecting the initial setting time, the final setting time, the 3d and 28d compressive strengths and the 28d expansion rate of the prepared alkali-activated slow-setting cementing material by referring to a cement inspection method.
Example 5
The embodiment of the invention provides an alkali-activated set-retarding cementing material suitable for road engineering, which comprises the following specific components in parts by weight:
Figure BDA0003932498810000081
and detecting the initial setting time, the final setting time, the 3d and 28d compressive strengths and the 28d expansion rate of the prepared alkali-activated slow-setting cementing material by referring to a cement inspection method.
Example 6
The embodiment of the invention provides an alkali-activated set-retarding cementing material suitable for road engineering, which comprises the following specific components in parts by weight:
Figure BDA0003932498810000082
Figure BDA0003932498810000091
and detecting the initial setting time, the final setting time, the 3d and 28d compressive strengths and the 28d expansion rate of the prepared alkali-activated slow-setting cementing material by referring to a cement inspection method.
Comparative example 1
The concrete components and the formula of the P.F42.5 fly ash portland cement are shown in the following table by taking common fly ash portland cement as a comparative example:
material Mass percent of
Portland cement clinker 70%
Fly ash 25%
Desulfurized gypsum 5%
And (4) detecting the initial setting time, the final setting time, the 3d and 28d compressive strengths and the 28d expansion rate of the P.F42.5 cement according to a cement detection method.
And (3) detection results:
Figure BDA0003932498810000101
the above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (10)

1. The alkali-activated slow-setting cementing material suitable for road engineering consists of composite powder and an activator, and is characterized in that the composite powder comprises the following components in percentage by mass: 50-70% of high-alumina fly ash, 8-20% of bottom slag, 2-5% of desulfurized gypsum and 20-30% of slag, wherein the excitant accounts for 10-20% of the mass of the composite powder; the excitant comprises solid water glass and caustic soda.
2. The alkali-activated slow-setting cementitious material suitable for road engineering according to claim 1, characterized in that: al in the high-alumina fly ash 2 O 3 Mass fraction is more than or equal to 35 percent, siO 2 And Al 2 O 3 The sum of the mass fractions is more than or equal to 80 percent, and the mass fraction of the water is less than or equal to 1 percent.
3. The alkali-activated slow-setting cementitious material suitable for road engineering according to claim 1, characterized in that: al in the bottom slag 2 O 3 Mass fraction is more than or equal to 30 percent, siO 2 And Al 2 O 3 The sum of the mass fractions is more than or equal to 75 percent, and the mass fraction of the water is less than or equal to 1 percent.
4. The alkali-activated slow-setting cementitious material suitable for road engineering according to claim 1, characterized in that: caSO in the desulfurized gypsum 4 ·2H 2 The mass fraction of O is more than or equal to 85 percent, the mass fraction of water is less than or equal to 2 percent, the calcium sulfite hemihydrate in the desulfurized gypsum is less than or equal to 0.5 percent, and the content of chloride ions is less than or equal to 600ppm.
5. The alkali-activated slow-setting cementitious material suitable for road engineering according to claim 1, characterized in that: the slag meets the requirements of GB/T203-2008 standard.
6. The alkali-activated slow-setting cementitious material suitable for road engineering according to claim 1, characterized in that: the modulus of the solid water glass is 2.0-3.0.
7. The alkali-activated slow-setting cementitious material suitable for road engineering according to claim 1, characterized in that: the sodium hydroxide content of the caustic soda is more than or equal to 99 percent.
8. A preparation method of an alkali-activated slow-setting cementitious material suitable for road engineering, which is used for preparing the alkali-activated slow-setting cementitious material suitable for road engineering, and is disclosed by claims 1-7, and is characterized in that: the composite powder is prepared by adding high-alumina fly ash, furnace bottom slag, desulfurized gypsum and slag into a ball mill according to a mixing ratio, mixing and grinding until the oversize mass with the particle size of 45 mu m is 20-30%.
9. The preparation method of the alkali-activated set-retarding cementing material suitable for road engineering according to claim 8, which is characterized in that: the exciting agent is prepared by mixing solid water glass and caustic soda according to a proportion, wherein the ratio (modulus) of the mole number of silicon dioxide to the mole number of sodium hydroxide in the solid water glass and the caustic soda is 1.2-1.8.
10. The preparation method of the alkali-activated set-retarding cementing material suitable for road engineering according to claim 8, characterized in that: the alkali-activated retarding cementing material is prepared by uniformly mixing composite powder and an activator according to the mass ratio of 1.1-0.2, and adding water and stirring for 3-6 minutes when in use.
CN202211393863.0A 2022-11-08 2022-11-08 Alkali-activated slow-setting cementing material suitable for road engineering and preparation method thereof Pending CN115536291A (en)

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KR101642039B1 (en) * 2016-02-11 2016-07-22 에코플러스 주식회사 A composite of eco-friendly binding materials with low CO2 emission property by using waste resources, steam cured cement mortar and stem cured concrete composite comprising the same
CN106380167A (en) * 2016-08-30 2017-02-08 卓达新材料科技集团威海股份有限公司 Alkali-activated fly ash cementing material and preparation method thereof
CN107285675A (en) * 2017-08-04 2017-10-24 华东理工常熟研究院有限公司 A kind of method for adjusting the geo-polymer initial condensation time
CN113087431A (en) * 2021-03-26 2021-07-09 武汉理工大学 Retarder of alkali-activated cementing material
CN114702294A (en) * 2022-04-02 2022-07-05 山东高速工程检测有限公司 Solid waste based super-retarding cementing material and preparation method and application thereof

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Application publication date: 20221230