CN115534449B - Super-soft elastic liner cloth and composite device thereof - Google Patents
Super-soft elastic liner cloth and composite device thereof Download PDFInfo
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- CN115534449B CN115534449B CN202210903522.7A CN202210903522A CN115534449B CN 115534449 B CN115534449 B CN 115534449B CN 202210903522 A CN202210903522 A CN 202210903522A CN 115534449 B CN115534449 B CN 115534449B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D27/00—Details of garments or of their making
- A41D27/02—Linings
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/02—Layered materials
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
- A41D31/14—Air permeable, i.e. capable of being penetrated by gases
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
- A41D31/18—Elastic
- A41D31/185—Elastic using layered materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/266—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0007—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
- B32B37/0015—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid warp or curl
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/04—Punching, slitting or perforating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/04—Punching, slitting or perforating
- B32B2038/047—Perforating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0261—Polyamide fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/51—Elastic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2437/00—Clothing
Abstract
The invention provides an ultra-soft elastic liner cloth and a composite device thereof. Still provide this super gentle elasticity inner bag cloth's composite device, including unreeling mechanism, gumming mechanism, laminating mechanism, piercing mechanism and winding mechanism, in piercing mechanism, form easy tear line at inner bag cloth edge through the perforating needle, when needs carry out next process, with inner bag cloth edge together tear off with the sticky tape can, convenient and fast, because the width of sticky tape is less, reduced the waste of inner bag cloth, easy operation directly pulls the edge of taking the sticky tape just can separate, does not need other instruments, tear the edge when convenient follow-up processing. Due to the reinforcing effect of the adhesive tape, the two side edges of the liner cloth are not easy to curl, wrinkle, deviate and the like, and the product quality is improved.
Description
Technical Field
The invention belongs to the technical field of production of liner cloth, and relates to an ultra-soft elastic liner cloth and a composite device thereof.
Background
The inner liner cloth is mainly used for the inner side of the down garment, the inner liner cloth is not only required to block down, but also has certain air permeability, if the air permeability of the cloth is poor, the cloth can cause dampness to cause discomfort and warmth retention of a user, and the cloth is not easy to dry after washing. The ultra-soft elastic anti-velvet inner liner is formed by compounding an ultra-thin base fabric and an ultra-thin TPU breathable film, has the most excellent anti-velvet property, is micro-elastic on four sides, and has good extensibility due to the TPU film and the special structure of the base fabric knitting and weaving, so that the inner liner has warp-weft four-direction micro-elasticity. Because the inner liner cloth is thinner and has elasticity, the edges of the two sides of the inner liner cloth are easy to curl, fold, deviate and the like when being wound after weaving, and the product quality is affected.
Disclosure of Invention
The invention aims at solving the problems in the prior art, and provides the super-soft elastic liner cloth and the composite device thereof, wherein the super-soft elastic liner cloth is provided with superfine pinholes, the TPU film layer film structure forms an excellent barrier for feather and down, can prevent the leakage of the down to the greatest extent, and has better air permeability. The compound device is adhered with the adhesive tapes on the two edges of the liner cloth, so that the edge curling and wrinkling of the liner cloth can be avoided.
The aim of the invention can be achieved by the following technical scheme: the super-soft elastic liner cloth comprises nylon base cloth and a TPU film layer, and is characterized in that the front surface of the nylon base cloth is adhered with the TPU film layer through glue.
Further, the nylon base fabric is a 15D superfine denier porous nylon fiber knitted fabric.
Furthermore, a TPU film layer is adhered to the back of the nylon base cloth through glue, the thickness of the TPU film layer is 0.008-0.013 mm, and pinholes are distributed on the TPU film layer.
The invention also discloses a composite device of the super-soft elastic liner cloth, which comprises an unreeling mechanism, a dipping mechanism, a laminating mechanism, a puncture mechanism and a reeling mechanism and is characterized in that,
the unreeling mechanism comprises a first vertical unreeling frame and a second vertical unreeling frame, wherein the first vertical unreeling frame is sequentially provided with an adhesive tape unreeling shaft, a film roller I and a base cloth roller from top to bottom, the adhesive tape unreeling shaft is sleeved with two adhesive tape seats capable of axially moving along the adhesive tape unreeling shaft, adhesive tape rolls are sleeved outside the adhesive tape seats, positioning bolts are connected to the adhesive tape seats in a threaded manner, the first vertical unreeling frame and the second vertical unreeling frame are respectively positioned at the front side and the rear side of the dipping mechanism, the second vertical unreeling frame is provided with a film roller II and a guide roller, and the guide roller is positioned above the film roller II;
the dipping mechanism comprises a dipping tank and a dipping roller, the dipping roller is rotationally connected in the dipping tank, a group of scraping plates are also fixed in the dipping tank, and nylon base cloth passes through the middle of the scraping plates;
the laminating mechanism comprises a laminating motor, a working table plate and a laminating frame fixed on the working table plate, wherein two laminating rollers which are arranged up and down are rotationally arranged on the laminating frame, and the laminating motor is fixed on one side of the laminating frame and is in power connection with one of the laminating rollers;
the puncture mechanism comprises a puncture motor, a puncture frame, a puncture roller and a grooving roller, wherein the puncture frame is fixed on the working platen, puncture needles are fully distributed on the roller surface of the puncture roller, two circles of circumferentially distributed perforating needles are further arranged on the roller surface of the puncture roller, annular grooves for embedding the perforating needles are formed in the grooving roller, the puncture roller and the grooving roller are both rotationally connected on the puncture frame, the puncture roller is positioned below the grooving roller, the puncture motor is fixed on one side of the puncture frame and is in power connection with the puncture roller, and the grooving roller is a rubber roller;
the winding mechanism comprises a winding motor, a winding frame and a winding roller, wherein the winding frame is fixed on the working platen, the winding roller is rotationally connected to the winding frame, the winding motor is fixed on one side of the winding frame and is in power connection with the winding roller, the winding frame is rotationally connected with a mounting shaft, two mounting seats are sleeved on the mounting shaft, the mounting seats are provided with L-shaped supporting arms, marking pens are clamped on the supporting arms, and the pen points of the marking pens are propped against the upper surface of the adhesive tape.
Further, the inside of the gum dipping tank is transversely connected with a stirring shaft in a rotating way, a stirring motor for driving the stirring shaft is fixed outside the gum dipping tank wall, and an electric heating rod is further arranged on the gum dipping tank wall in a penetrating way.
Further, the laminating frame is provided with a first sliding seat capable of sliding up and down along the laminating frame, two ends of the laminating roller positioned above are connected to the first sliding seat, the laminating frame is also connected with a first screw in a threaded manner, and the lower end of the screw is rotationally connected with the first sliding seat.
Further, the puncture frame is provided with a second sliding seat capable of sliding up and down along the puncture frame, two ends of the grooved roll positioned above are connected to the second sliding seat, the puncture frame is also connected with a second screw in a threaded manner, and the lower end of the second screw is rotationally connected with the second sliding seat.
Further, the winding frame is provided with a sliding seat III which can slide up and down along the winding frame, two ends of an installation shaft positioned above the winding frame are connected to the sliding seat III, the winding frame is also connected with a screw rod III in a threaded manner, and the lower end of the screw rod III is rotationally connected with the sliding seat III.
Further, the mounting seat is connected with a locking bolt in a threaded manner, and the locking bolt is used for positioning the mounting seat on the mounting shaft.
Further, the puncture needle is a thin steel needle with the length of 1-2mm, and the puncture needle is in a sharp cone shape.
Compared with the prior art, the super-soft elastic liner cloth and the composite device thereof have the following advantages:
1. the TPU film layer film structure of the super-soft elastic down-proof liner cloth forms an excellent barrier for the feather down, can prevent down leakage to the greatest extent, avoids the embarrassment of down leakage when the down jacket is worn, and can not negatively affect the style and the performance of the down jacket.
2. The puncture needles are provided with a plurality of ventilation pores on the liner cloth, so that air and water vapor are allowed to pass through, the hardening of the down jacket is avoided, the down jacket is easier to dry and does not agglomerate, and the down is kept fresh and fluffy.
And 3, the TPU film layer has good ductility and the special structure of the nylon base cloth has four-way micro elasticity in warp and weft directions.
4. Because the inner liner cloth is thinner and has elasticity, the two side edges of the inner liner cloth are easy to curl, fold, deviate and the like when being rolled after weaving is finished, and the product quality is affected.
5. In the puncture mechanism, form easily tearing the line through the perforating needle at inner bag cloth edge, need carry out when next process, with inner bag cloth edge together tear with the sticky tape can, convenient and fast, because the width of sticky tape is less, reduced the waste of inner bag cloth, easy operation directly pulls the edge of taking the sticky tape just can separate, does not need other instruments.
6. In the winding mechanism, the marking pen is arranged to mark the adhesive tape, so that a worker can conveniently identify the easy-to-tear line.
Drawings
Fig. 1 is a schematic structural view of a composite device of the super-soft elastic liner cloth.
Fig. 2 is a schematic structural view of the present bonding mechanism.
Fig. 3 is a schematic structural view of the puncture mechanism.
Fig. 4 is a schematic structural view of the winding mechanism.
In the figure, 1, nylon base cloth; 2. a TPU film layer; 3. an unreeling mechanism; 31. a first vertical unreeling frame; 32. a second vertical unreeling frame; 33. the adhesive tape is unreeled; 34. a first film roll; 35. a base cloth roller; 36. a roll of tape; 37. a film roll II; 38. a guide roller; 4. a dipping mechanism; 41. a gum dipping tank; 42. dipping rubber roller; 43. a scraper; 44. a stirring motor; 45. an electric heating rod; 5. a bonding mechanism; 51. attaching a motor; 52. a work platen; 53. a laminating frame; 54. a sliding seat I; 55. a first screw; 56. a laminating roller; 6. a puncture mechanism; 61. a puncture motor; 62. a puncture frame; 63. a puncture roller; 64. grooving roller; 65. a puncture needle; 66. a perforating needle; 67. an annular groove; 68. a sliding seat II; 69. a second screw; 7. a winding mechanism; 71. a winding motor; 72. a winding frame; 73. a wind-up roll; 74. a mounting shaft; 75. a mounting base; 76. a support arm; 77. marking pen; 78. a sliding seat III; 79. a screw III; 710. a locking bolt.
Detailed Description
The following are specific embodiments of the present invention and the technical solutions of the present invention will be further described with reference to the accompanying drawings, but the present invention is not limited to these embodiments.
The invention provides super-soft elastic liner cloth which comprises nylon base cloth 1 and TPU film layers 2, wherein the front and back sides of the nylon base cloth 1 are respectively bonded with one layer of TPU film layer 2 through glue, pinholes are distributed on the TPU film layers 2, and the diameter of the pinholes is 0.2-0.5 mm.
The nylon base cloth 1 is a 15D superfine denier porous nylon fiber knitted fabric, and the thickness of the TPU film layer 2 is 0.008-0.013 mm.
As shown in fig. 1, the invention also discloses a composite device of the super-soft elastic liner cloth, which comprises an unreeling mechanism 3, a dipping mechanism 4, a laminating mechanism 5, a puncture mechanism 6 and a reeling mechanism 7. The unreeling mechanism 3 comprises a first vertical unreeling frame 31 and a second vertical unreeling frame 32, wherein the first vertical unreeling frame 31 is sequentially provided with a tape unreeling shaft 33, a first film roller 34 and a base cloth roller 35 from top to bottom, the tape unreeling shaft 33 is sleeved with two tape holders capable of axially moving along the tape unreeling shaft 33, tape rolls 36 are sleeved outside the tape holders, positioning bolts are connected to the tape holders in a threaded manner, the first vertical unreeling frame 31 and the second vertical unreeling frame 32 are respectively positioned at the front side and the rear side of the dipping mechanism 4, the second vertical unreeling frame 32 is provided with a second film roller 37 and a guide roller 38, and the guide roller 38 is positioned above the second film roller 37;
the dipping mechanism 4 comprises a dipping tank 41 and a dipping roller 42, the dipping roller 42 is rotatably connected in the dipping tank 41, a group of scraping plates 43 are also fixed in the dipping tank 41, and the nylon base cloth 1 passes through the middle of the scraping plates 43; the inside of the dipping tank 41 is transversely and rotatably connected with a stirring shaft, a stirring motor 44 for driving the stirring shaft is fixed outside the wall of the dipping tank 41, and an electric heating rod 45 is also arranged on the wall of the dipping tank 41 in a penetrating way.
As shown in fig. 2, the laminating mechanism 5 comprises a laminating motor 51, a working table plate 52 and a laminating frame 53 fixed on the working table plate 52, wherein two laminating rollers 56 which are arranged up and down are rotationally arranged on the laminating frame 53, and the laminating motor 51 is fixed on one side of the laminating frame 53 and is in power connection with one of the laminating rollers 56; the laminating frame 53 is provided with a first sliding seat 54 which can slide up and down along the laminating frame 53, two ends of a laminating roller 56 positioned above are connected to the first sliding seat 54, the laminating frame 53 is also connected with a first screw 55 in a threaded manner, and the lower end of the first screw 55 is rotationally connected with the first sliding seat 54.
As shown in fig. 3, the puncture mechanism 6 includes a puncture motor 61, a puncture frame 62, a puncture roller 63 and a grooving roller 64, the puncture frame 62 is fixed on the working platen 52, the surface of the puncture roller 63 is fully covered with puncture needles 65, the surface of the puncture roller 63 is also provided with two circles of circumferentially distributed punching needles 66, the grooving roller 64 is provided with an annular groove 67 for embedding the punching needles 66, the puncture roller 63 and the grooving roller 64 are both rotationally connected on the puncture frame 62, the puncture roller 63 is positioned below the grooving roller 64, the puncture motor 61 is fixed on one side of the puncture frame 62 and is in power connection with the puncture roller 63, and the grooving roller 64 is a rubber roller.
The puncture frame 62 is provided with a second sliding seat 68 which can slide up and down along the puncture frame 62, two ends of a grooved roller 64 positioned above are connected to the second sliding seat 68, the puncture frame 62 is also connected with a second screw 69 in a threaded manner, and the lower end of the second screw 69 is rotationally connected with the second sliding seat 68. The puncture needle 65 is a thin steel needle with the length of 1-2mm, and the perforating needle 66 is in a sharp cone shape.
As shown in fig. 4, the winding mechanism 7 includes a winding motor 71, a winding frame 72 and a winding roller 73, the winding frame 72 is fixed on the working platen 52, the winding roller 73 is rotationally connected on the winding frame 72, the winding motor 71 is fixed on one side of the winding frame 72 and is in power connection with the winding roller 73, the winding frame 72 is rotationally connected with a mounting shaft 74, two mounting seats 75 are sleeved on the mounting shaft 74, the mounting seats 75 are provided with L-shaped supporting arms 76, marking pens 77 are clamped on the supporting arms 76, and pen points of the marking pens 77 abut against the upper surfaces of the adhesive tapes.
The winding frame 72 is provided with a third sliding seat 78 which can slide up and down along the winding frame 72, two ends of the upper mounting shaft 74 are connected to the third sliding seat 78, the winding frame 72 is also connected with a third screw 79 in a threaded manner, and the lower end of the third screw 79 is rotationally connected with the third sliding seat 78. The mounting base 75 is threadedly coupled to a locking bolt 710 that positions the mounting base 75 on the mounting shaft 74.
The TPU film layer 2 is compounded on the front side and the back side of the nylon base cloth 1, the adhesive tape is attached to the edge of the liner cloth with the adhesive tape attaching function, the puncture mechanism 6 punctures a breathable needle hole, and meanwhile, an easy-tearing line is formed on the inner side of the adhesive tape through the perforation needle 66, so that the edge can be torn during subsequent processing conveniently. Due to the reinforcing effect of the adhesive tape, the two side edges of the liner cloth are not easy to curl, wrinkle, deviate and the like, and the product quality is improved.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.
Claims (6)
1. The composite process of the super-soft elastic liner cloth is characterized in that the super-soft elastic liner cloth comprises nylon base cloth and TPU film layers, wherein the front side and the back side of the nylon base cloth are respectively adhered with one layer of TPU film layer through glue, pinholes are distributed on the TPU film layers, the diameter of the pinholes is between 0.2 and 0.5 mm, the nylon base cloth is 15D of super-fine denier porous nylon fiber knitted fabric, and the thickness of the TPU film layers is between 0.008 and 0.013 mm; adhesive tapes are attached to two sides of the liner cloth;
the used compound device comprises an unreeling mechanism, a dipping mechanism, a laminating mechanism, a puncture mechanism and a reeling mechanism;
the unreeling mechanism comprises a first vertical unreeling frame and a second vertical unreeling frame, wherein the first vertical unreeling frame is sequentially provided with an adhesive tape unreeling shaft, a film roller I and a base cloth roller from top to bottom, two adhesive tape seats capable of axially moving along the adhesive tape unreeling shaft are sleeved on the adhesive tape unreeling shaft, adhesive tape rolls are sleeved outside the adhesive tape seats, positioning bolts are connected to the adhesive tape seats in a threaded manner, the first vertical unreeling frame and the second vertical unreeling frame are respectively positioned at the front side and the rear side of the dipping mechanism, the second vertical unreeling frame is provided with a film roller II and a guide roller, and the guide roller is positioned above the film roller II;
the dipping mechanism comprises a dipping tank and a dipping roller, the dipping roller is rotationally connected in the dipping tank, a group of scraping plates are also fixed in the dipping tank, and nylon base cloth passes through the middle of the scraping plates;
the laminating mechanism comprises a laminating motor, a working table plate and a laminating frame fixed on the working table plate, wherein two laminating rollers which are arranged up and down are rotationally arranged on the laminating frame, and the laminating motor is fixed on one side of the laminating frame and is in power connection with one of the laminating rollers;
the puncture mechanism comprises a puncture motor, a puncture frame, a puncture roller and a grooving roller, wherein the puncture frame is fixed on the working platen, the roller surface of the puncture roller is fully provided with puncture needles, and the needle holes are punctured on the liner cloth through the puncture needles; the surface of the puncture roller is also provided with two circles of perforating needles which are circumferentially distributed, and an easy-to-tear line is formed on the inner side of the adhesive tape through the perforating needles; the slotting roller is provided with an annular groove for embedding a perforating needle, the puncture roller and the slotting roller are both rotationally connected to the puncture frame, the puncture roller is positioned below the slotting roller, the puncture motor is fixed on one side of the puncture frame and is in power connection with the puncture roller, and the slotting roller is a rubber roller;
the winding mechanism comprises a winding motor, a winding frame and a winding roller, wherein the winding frame is fixed on a working table plate, the winding roller is rotationally connected to the winding frame, the winding motor is fixed on one side of the winding frame and is in power connection with the winding roller, the winding frame is rotationally connected with a mounting shaft, two mounting seats are sleeved on the mounting shaft, the mounting seats are provided with L-shaped supporting arms, marker pens are clamped on the supporting arms, and pen points of the marker pens abut against the upper surface of an adhesive tape.
2. The process for compounding the ultra-soft elastic liner cloth according to claim 1, wherein a stirring shaft is transversely connected in the dipping tank in a rotating manner, a stirring motor for driving the stirring shaft is fixed outside the dipping tank wall, and an electric heating rod is further arranged on the dipping tank wall in a penetrating manner.
3. The process for compounding the ultra-soft elastic liner cloth according to claim 1, wherein the lamination frame is provided with a first sliding seat capable of sliding up and down along the lamination frame, two ends of a lamination roller positioned above the lamination frame are connected to the first sliding seat, the lamination frame is further connected with a first screw in a threaded manner, and the lower end of the screw is rotationally connected with the sliding seat.
4. The process for compounding the ultra-soft elastic liner cloth according to claim 1, wherein the puncture frame is provided with a second sliding seat capable of sliding up and down along the puncture frame, two ends of a grooved roller positioned above the puncture frame are connected to the second sliding seat, a second screw is further connected to the puncture frame in a threaded manner, and the lower end of the second screw is rotationally connected with the second sliding seat.
5. The process for compounding the ultra-soft elastic liner cloth according to claim 1, wherein the rolling frame is provided with a sliding seat III which can slide up and down along the rolling frame, two ends of an installation shaft positioned above the rolling frame are connected to the sliding seat III, the rolling frame is further connected with a screw rod III in a threaded manner, and the lower end of the screw rod III is rotationally connected with the sliding seat III.
6. The process for compounding an ultra-soft elastic liner cloth according to claim 1, wherein the mounting seat is connected with a locking bolt for positioning the mounting seat on the mounting shaft in a threaded manner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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| CN115534449A (en) | 2022-12-30 |
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