CN115526563A - Device and method for inventory breakpoint early warning and goods transaction acceleration - Google Patents
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Abstract
The invention discloses a method for early warning inventory breakpoints and hastening goods, which comprises the steps of updating the inventory, delivery and quality state information of steel products in inventory by an upstream enterprise information system and a downstream enterprise information system of a supply chain; the inventory state updating unit identifies the steel finished products with quality problems, the inventory data updating unit calculates the effective inventory and types of the steel finished products in the inventory of upstream steel product manufacturing enterprises, sales enterprises, downstream manufacturing enterprises and business cooperation units thereof, and calculates the inventory data of the upstream steel product manufacturing enterprises and the sales enterprises and the production plan and consumption plan of the downstream steel product manufacturing enterprises and the business cooperation units thereof; the inventory breakpoint calculation unit calculates the consumption speed and the estimated material breaking time of various steel products; the inventory low-level early warning unit calculates a bill of materials with high, medium and low risks, and carries out grading early warning; then the information system of the upstream enterprise of the supply chain is used for carrying out the hastening and handing over of the finished steel products.
Description
Technical Field
The invention relates to a device and a method for inventory breakpoint early warning and cargo hastening.
Background
Downstream end users of steel product manufacturing enterprises and downstream end users of marketing enterprises are production-type enterprises which mainly use steel products as raw materials. However, in the traditional mode, steel product manufacturing enterprises and marketing enterprises usually only pay attention to the inventory of the steel manufacturing end, the factory logistics end and the trade-off end on the whole supply chain, integrate to form the inventory of the whole supply chain as the basis of inventory tracking and breakpoint measurement, pay attention to the inventory of downstream terminal users and the inventory of user business cooperation units (such as material processing plants) and collect data insufficiently, and under the reasons of fluctuation of the self-production and sales volume of the terminal users, fluctuation of the steel raw material supply period, fluctuation of logistics transportation capacity resources, quality of steel raw material products, logistics damage and the like, the raw material supply shortage of the production site of the terminal users is easily caused, and the risks of material breakage and production stoppage are generated; for materials with material breaking risks, enterprises on the supply chain still adopt traditional and offline modes such as telephone and mail to communicate and urge goods, the efficiency is low, information is transmitted layer by layer and cannot be quickly and efficiently transmitted to the upstream of the supply chain, and therefore, the upstream enterprises are slow in emergency production and emergency transportation response. Therefore, iron and steel product manufacturing enterprises and selling enterprises are used as main raw material suppliers of end users, the production guarantee and supply of the users are the first requirement, the production and inventory dynamics of the users need to be concerned in real time, the inventory breakpoint management is carried out, and effective measures are taken to avoid the material break and production stop of the users.
Disclosure of Invention
The invention aims to provide a high-efficiency and low-cost device and a method for early warning inventory breakpoints and hastening goods, so that various inventory information of a supply chain can be collected quickly and accurately, the inventory breakpoints time of a downstream terminal user can be managed in a billboard mode, and the response speed of production and transportation of upstream enterprises can be increased.
The invention relates to a device for early warning inventory breakpoints and hastening goods, which comprises:
the supply chain upstream enterprise information system is used for warehousing, ex-warehouse and quality checking of steel products in the inventory of upstream steel product manufacturing enterprises and upstream sales enterprises, updating warehousing, ex-warehouse and quality state information of the steel products in the inventory, sending warehousing and ex-warehouse information of the steel products to the inventory data updating unit, and updating quality state information of the steel products to the inventory state updating unit; the early warning unit is used for receiving early warning information sent by the low-level early warning unit in the stock and carrying out the hastening of the steel finished goods according to the early warning information;
the supply chain downstream enterprise information system is used for warehousing, ex-warehouse and quality checking of steel products in inventory generated or managed by downstream production enterprises and business cooperation units thereof, updating warehousing, ex-warehouse and quality state information of the steel products in the inventory, sending warehousing and ex-warehouse information of the steel products to the inventory data updating unit, and updating quality state information of the steel products to the inventory state updating unit;
the inventory state updating unit is used for receiving the quality state information of the steel products sent by the supply chain upstream enterprise information system and the supply chain downstream enterprise information system, identifying the steel products with quality problems according to the quality state information of the steel products, and sending identification information to the inventory data updating unit;
the inventory data updating unit is used for receiving the steel finished product warehousing and ex-warehouse information sent by the supply chain upstream enterprise information system and the supply chain downstream enterprise information system and the steel finished product identification information with quality problems sent by the inventory state updating unit, calculating the effective inventory quantity and type of the steel finished products in the inventories of the upstream steel finished product manufacturing enterprise, the selling enterprise, the downstream manufacturing enterprise and the business coordination units thereof according to the steel finished product warehousing and ex-warehouse information and the steel finished product identification information with quality problems, calculating the inventory data of the upstream steel finished product manufacturing enterprise, the selling enterprise and the production plan and consumption plan information of the downstream manufacturing enterprise and the business coordination units thereof according to the effective inventory quantity and type of the steel finished products in the inventories of the upstream steel finished product manufacturing enterprise, the selling enterprise and the downstream manufacturing enterprise and the business coordination units thereof, and sending the inventory data of the upstream steel finished product manufacturing enterprise, the selling enterprise and the production plan and consumption plan information of the downstream manufacturing enterprise and the business coordination units thereof to the inventory calculating unit;
the inventory breakpoint calculation unit is used for receiving the inventory data of upstream steel product manufacturing enterprises and sales enterprises and the production plan and consumption plan information of downstream manufacturing enterprises and business cooperation units thereof sent by the inventory data updating unit, calculating the consumption speeds and the expected material breakage time of various steel products, and sending the consumption speeds and the expected material breakage time information of various steel products to the inventory low-level early warning unit;
and the inventory low-level early warning unit is used for receiving the information of the consumption speed and the predicted material breaking time of various steel products, respectively calculating a bill of materials with high, medium and low risks according to a preset inventory safety threshold value and the information of the consumption speed and the predicted material breaking time of various steel products, performing grading early warning, and sending early warning information to an upstream enterprise information system of a supply chain.
As a preferred scheme of the invention, the system further comprises a cargo warehousing-in and warehousing-out information receiving unit, wherein the cargo warehousing-in and warehousing-out information receiving unit is used for receiving warehousing and warehousing-out information of the steel products sent by an upstream enterprise information system and a downstream enterprise information system of the supply chain, and transmitting the warehousing and warehousing-out information to the inventory data updating unit.
As a preferred aspect of the present invention, the inventory of the upstream steel product manufacturing and selling companies includes: inventory in production, inventory in transportation, inventory in sale, inventory in transportation of a sales enterprise.
As a preferred aspect of the present invention, the inventory generated or managed by the downstream manufacturing enterprise and its business collaboration unit includes: the steel raw materials purchased from the upstream or semi-finished products processed by the steel raw materials are stocked.
The invention relates to a method for early warning inventory breakpoints and hastening goods, which comprises the following steps:
warehousing, ex-warehouse and quality checking of steel products in inventory generated or managed by upstream steel product manufacturing enterprises, selling enterprises, downstream production enterprises and business cooperation units thereof by a supply chain upstream enterprise information system and a supply chain downstream enterprise information system, and updating warehousing, ex-warehouse and quality state information of the steel products in inventory;
the inventory state updating unit identifies the steel product with quality problems according to the quality state information of the steel product;
the inventory data updating unit calculates the effective inventory and type of the steel products in the inventory of upstream steel product manufacturing enterprises, marketing enterprises, downstream manufacturing enterprises and business cooperation units thereof according to the warehousing and ex-warehouse information of the steel products of the supply chain upstream enterprise information system and the supply chain downstream enterprise information system and the identification information of the steel products with quality problems, and calculates the inventory data of the upstream steel product manufacturing enterprises, the marketing enterprises and the production plan and the consumption plan of the downstream manufacturing enterprises and the business cooperation units thereof according to the effective inventory and type of the steel products in the inventory of the upstream steel product manufacturing enterprises, the marketing enterprises and the downstream manufacturing enterprises and the business cooperation units thereof;
the inventory breakpoint calculation unit calculates the consumption speed and the estimated material breakage time of various steel products according to the inventory data of upstream steel product manufacturing enterprises and selling enterprises and the production plan and consumption plan information of downstream steel products and business cooperation units thereof;
the low-level early warning unit of the stock respectively calculates the bill of materials with high, medium and low risks according to the preset stock safety threshold value, the consumption speed of various steel products and the estimated material-breaking time information, and carries out grading early warning;
and the supply chain upstream enterprise information system carries out the hasten transaction of the finished steel products and the goods according to the early warning information.
The invention has the beneficial effects that:
the device and the method for early warning the inventory breakpoint and hastening goods can quickly and accurately collect various inventory information of an upstream enterprise of a supply chain, implement billboard-type management on the inventory breakpoint time of a downstream terminal user, preset an inventory safety threshold range, define risk levels, establish a dynamic real-time breakpoint grading early warning mode, find the material breaking risk in advance and improve the response speed of production and transportation of the upstream enterprise; by establishing an efficient and interconnected online goods transaction and tracking feedback mechanism, the production and sales demand change of a terminal user can be quickly responded, information is transmitted to the upstream of a supply chain at the first time after the risk of material breakage occurs, a high-efficiency and low-cost disposal scheme is started, and the downstream user is free from worry in production; in addition, the iron and steel enterprise can bring the inventory in the user factory and the inventory of the processing cooperation unit into a breakpoint early warning calculation model based on the inventory structure characteristics of downstream users, establish an inventory negative list according to the quality state information, and remove the defective inventory without using conditions, so that the early warning result is more accurate; meanwhile, for materials with the risk of material breakage, the expected material breakage time and the demand of urging goods of a user can be transmitted to steel manufacturing enterprises and selling enterprises in the first time, and emergency production and transportation are quickly coordinated, so that the effect of guaranteeing the emergency material supply of the user is achieved.
Drawings
FIG. 1 is a schematic diagram of an inventory breakpoint early warning and cargo hastening device according to the present invention;
fig. 2 is a schematic flow chart of a method for early warning inventory breakpoints and hastening goods according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a device for inventory breakpoint early warning and cargo hastening, which comprises the following components as shown in figure 1: the supply chain upstream enterprise information system is used for checking warehousing, ex-warehouse and quality of steel products in the inventory of upstream steel product manufacturing enterprises and upstream selling enterprises, updating warehousing, ex-warehouse and quality state information of the steel products in the inventory, sending warehousing and ex-warehouse information of the steel products to the goods warehousing and ex-warehouse information receiving unit, and updating quality state information of the steel products to the inventory state updating unit; the early warning unit is used for receiving early warning information sent by the low-level early warning unit in the stock and carrying out the hastening of the steel finished goods according to the early warning information; the inventory of upstream steel product manufacturing and selling enterprises includes: inventory in production and transportation of upstream iron and steel product manufacturing enterprises, inventory in sale and inventory in transportation of selling enterprises;
the supply chain downstream enterprise information system is used for warehousing, ex-warehouse and quality checking of steel products in inventory generated or managed by downstream production enterprises and business cooperation units thereof, updating warehousing, ex-warehouse and quality state information of the steel products in the inventory, sending warehousing and ex-warehouse information of the steel products to the goods warehousing and ex-warehouse information receiving unit, and updating quality state information of the steel products to the inventory state updating unit; the inventory generated or managed by the downstream production enterprise and the business cooperation unit thereof comprises: storing the steel raw materials purchased from the upstream or semi-finished products processed by the steel raw materials;
the system comprises a goods warehousing-in and warehousing-out information receiving unit, a goods warehousing-in and warehousing-out information receiving unit and a stock data updating unit, wherein the goods warehousing-in and warehousing-out information receiving unit is used for receiving warehousing and warehousing information and ex-warehouse information of steel products sent by an upstream enterprise information system and a downstream enterprise information system of a supply chain, and transmitting the warehousing and ex-warehouse information to the stock data updating unit;
the inventory state updating unit is used for receiving the quality state information of the steel products sent by the supply chain upstream enterprise information system and the supply chain downstream enterprise information system, identifying the steel products with quality problems according to the quality state information of the steel products, and sending identification information to the inventory data updating unit;
the inventory data updating unit is used for receiving the warehousing and ex-warehouse information of the steel products sent by the goods warehousing and ex-warehouse information receiving unit and the identification information of the steel products with quality problems sent by the inventory state updating unit, calculating the effective inventory and types of the steel products in the inventory of upstream steel product manufacturing enterprises, sales enterprises, downstream production enterprises and business cooperation units thereof according to the warehousing and ex-warehouse information of the steel products and the identification information of the steel products with quality problems, calculating the inventory data of the upstream steel product manufacturing enterprises, the sales enterprises and the production plan and consumption plan information of the downstream production enterprises and business cooperation units thereof according to the effective inventory and types of the steel products in the inventory of the upstream steel product manufacturing enterprises, the sales enterprises and the downstream production enterprises and business cooperation units thereof, and sending the inventory data of the upstream steel product manufacturing enterprises, the sales enterprises and the production plan and consumption plan information of the downstream production enterprises and business cooperation units thereof to the breakpoint calculating unit;
the inventory breakpoint calculation unit is used for receiving the inventory data of upstream steel product manufacturing enterprises and sales enterprises and the production plan and consumption plan information of downstream manufacturing enterprises and business cooperation units thereof sent by the inventory data updating unit, calculating the consumption speeds and the expected material breakage time of various steel products, and sending the consumption speeds and the expected material breakage time information of various steel products to the inventory low-level early warning unit;
and the inventory low-level early warning unit is used for receiving the consumption speed and the predicted material-breaking time information of various steel products, respectively calculating a bill of materials with high, medium and low risks according to a preset inventory safety threshold value and the consumption speed and the predicted material-breaking time information of various steel products, performing grading early warning, and sending early warning information to an upstream enterprise information system of a supply chain.
The system can quickly and accurately collect various inventory information of an upstream enterprise of a supply chain, carry out billboard type management on inventory breakpoint time of a downstream terminal user, preset an inventory safety threshold range, carry out risk grade definition, establish a dynamic real-time breakpoint grading early warning mode, discover material breakage risks in advance and improve the response speed of production and transportation of the upstream enterprise; by establishing an efficient and interconnected online goods transaction and tracking feedback mechanism, the production and sales demand change of a terminal user can be quickly responded, information is transmitted to the upstream of a supply chain at the first time after the risk of material breakage occurs, a high-efficiency and low-cost disposal scheme is started, and the downstream user is free from worry in production; in addition, the iron and steel enterprise can bring the inventory in the user factory and the inventory of the processing cooperation unit into a breakpoint early warning calculation model based on the inventory structure characteristics of downstream users, establish an inventory negative list according to the quality state information, and remove the defective inventory without using conditions, so that the early warning result is more accurate; meanwhile, for materials with the risk of material breakage, the expected material breakage time and the demand of urging goods of a user can be transmitted to steel manufacturing enterprises and selling enterprises in the first time, and emergency production and transportation are quickly coordinated, so that the effect of guaranteeing the emergency material supply of the user is achieved.
The invention relates to a method for early warning inventory breakpoints and hastening goods, which comprises the following steps as shown in figure 2:
the supply chain upstream enterprise information system and the supply chain downstream enterprise information system check warehousing, ex-warehouse and quality of steel products in inventory generated or managed by upstream steel product manufacturing enterprises, sales enterprises, downstream production enterprises and business cooperation units thereof, and update warehousing, ex-warehouse and quality state information of the steel products in the inventory;
the inventory state updating unit identifies the steel product with quality problems according to the quality state information of the steel product;
the inventory data updating unit calculates the effective inventory and type of the steel products in the inventory of upstream steel product manufacturing enterprises, sales enterprises, downstream manufacturing enterprises and business cooperation units thereof according to the warehousing and ex-warehouse information of the steel products of the supply chain upstream enterprise information system and the supply chain downstream enterprise information system and the identification information of the steel products with quality problems, and calculates the inventory data of the upstream steel product manufacturing enterprises, the sales enterprises and the production plan and the consumption plan of the downstream steel product manufacturing enterprises and the business cooperation units thereof according to the effective inventory and type of the steel products in the inventory of the upstream steel product manufacturing enterprises, the sales enterprises, the downstream manufacturing enterprises and the business cooperation units thereof;
the inventory breakpoint calculation unit calculates the consumption speed and the estimated material breakage time of various steel products according to the inventory data of upstream steel product manufacturing enterprises and selling enterprises and the production plan and consumption plan information of downstream steel products and business cooperation units thereof;
respectively calculating a bill of materials with high, medium and low risks by an inventory low-level early warning unit according to a preset inventory safety threshold value, the consumption speed of various steel products and the estimated material failure time information, and carrying out grading early warning;
and the enterprise information system at the upstream of the supply chain carries out the hastening of the finished steel products and the goods according to the early warning information.
The system can quickly and accurately collect various inventory information of a supply chain, implement billboard type management on inventory breakpoint time of a downstream terminal user, improve response speed of upstream enterprise production and transportation, efficiently and mutually connect an online goods transaction and tracking feedback mechanism, quickly respond to production and sales demand change of the terminal user, transmit information to the upstream of the supply chain at the first time after a material break risk occurs, start a high-efficiency and low-cost disposal scheme, and enable the downstream user to be free from worry in production.
Reference throughout this specification to the description of the term "preferred" or the like means that a particular feature, structure, material, or characteristic described in connection with the example or illustration is included in at least one example or illustration of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The above examples are only intended to illustrate the details of the invention, which is not limited to the above details, i.e. it is not intended that the invention must be implemented in such detail. It should be understood by those skilled in the art that any modification of the present invention, equivalent substitutions of the raw materials of the product of the present invention, addition of auxiliary components, selection of specific modes, etc., are within the scope and disclosure of the present invention.
Claims (5)
1. The utility model provides a device of deposit breakpoint early warning and goods hasten friendship which characterized in that includes:
the supply chain upstream enterprise information system is used for warehousing, ex-warehouse and quality checking of steel products in the inventory of upstream steel product manufacturing enterprises and upstream sales enterprises, updating warehousing, ex-warehouse and quality state information of the steel products in the inventory, sending warehousing and ex-warehouse information of the steel products to the inventory data updating unit, and updating quality state information of the steel products to the inventory state updating unit; the early warning unit is used for receiving early warning information sent by the low-level early warning unit in the stock and carrying out the hastening of the steel finished goods according to the early warning information;
the supply chain downstream enterprise information system is used for warehousing, ex-warehouse and quality checking of steel products in inventory generated or managed by downstream production enterprises and business cooperation units thereof, updating warehousing, ex-warehouse and quality state information of the steel products in the inventory, sending warehousing and ex-warehouse information of the steel products to the inventory data updating unit, and updating quality state information of the steel products to the inventory state updating unit;
the inventory state updating unit is used for receiving the quality state information of the steel products sent by the supply chain upstream enterprise information system and the supply chain downstream enterprise information system, identifying the steel products with quality problems according to the quality state information of the steel products, and sending identification information to the inventory data updating unit;
the inventory data updating unit is used for receiving the warehousing and ex-warehouse information of the steel products sent by the supply chain upstream enterprise information system and the supply chain downstream enterprise information system and the identification information of the steel products with quality problems sent by the inventory state updating unit, calculating the effective inventory and type of the steel products in the inventory of upstream steel product manufacturing enterprises, sales enterprises, downstream manufacturing enterprises and business cooperation units thereof according to the warehousing and ex-warehouse information of the steel products and the identification information of the steel products with quality problems, calculating the inventory data of the upstream steel product manufacturing enterprises, the sales enterprises and the production plan and consumption plan information of the downstream manufacturing enterprises and business cooperation units thereof according to the effective inventory and type of the steel products in the inventory of the upstream steel product manufacturing enterprises, the sales enterprises and the downstream manufacturing enterprises and business cooperation units thereof, and sending the inventory data of the upstream steel product manufacturing enterprises, the sales enterprises and the production plan and consumption plan information of the downstream production enterprises and business cooperation units thereof to the breakpoint calculating unit;
the inventory breakpoint calculation unit is used for receiving the inventory data of upstream steel product manufacturing enterprises and sales enterprises and the production plan and consumption plan information of downstream manufacturing enterprises and business cooperation units thereof sent by the inventory data updating unit, calculating the consumption speeds and the expected material breakage time of various steel products, and sending the consumption speeds and the expected material breakage time information of various steel products to the inventory low-level early warning unit;
and the inventory low-level early warning unit is used for receiving the information of the consumption speed and the predicted material breaking time of various steel products, respectively calculating a bill of materials with high, medium and low risks according to a preset inventory safety threshold value and the information of the consumption speed and the predicted material breaking time of various steel products, performing grading early warning, and sending early warning information to an upstream enterprise information system of a supply chain.
2. The device for early warning of inventory breakpoints and hastening delivery of goods as claimed in claim 1, further comprising a goods in-out information receiving unit, wherein the goods in-out information receiving unit is used for receiving the information of warehousing and ex-warehouse of the steel products sent by the supply chain upstream enterprise information system and the supply chain downstream enterprise information system, and transmitting the information to the inventory data updating unit.
3. The apparatus for early warning of inventory breakpoints and for hastening goods as claimed in claim 1, wherein the inventory of upstream steel manufacturing and selling enterprises comprises: inventory in production, inventory in transportation, inventory in sale, inventory in transportation of a sales enterprise.
4. The device for early warning of inventory breakpoints and hastening delivery of goods as claimed in claim 1, wherein the inventory generated or managed by downstream manufacturing enterprises and their business collaboration units comprises: the steel raw materials purchased from the upstream or semi-finished products processed by the steel raw materials are stocked.
5. A method for early warning of inventory breakpoints and goods transaction is characterized by comprising the following steps:
the supply chain upstream enterprise information system and the supply chain downstream enterprise information system check warehousing, ex-warehouse and quality of steel products in inventory generated or managed by upstream steel product manufacturing enterprises, sales enterprises, downstream production enterprises and business cooperation units thereof, and update warehousing, ex-warehouse and quality state information of the steel products in the inventory;
the inventory state updating unit identifies the steel product with quality problems according to the quality state information of the steel product;
the inventory data updating unit calculates the effective inventory and type of the steel products in the inventory of upstream steel product manufacturing enterprises, sales enterprises, downstream manufacturing enterprises and business cooperation units thereof according to the warehousing and ex-warehouse information of the steel products of the supply chain upstream enterprise information system and the supply chain downstream enterprise information system and the identification information of the steel products with quality problems, and calculates the inventory data of the upstream steel product manufacturing enterprises, the sales enterprises and the production plan and the consumption plan of the downstream steel product manufacturing enterprises and the business cooperation units thereof according to the effective inventory and type of the steel products in the inventory of the upstream steel product manufacturing enterprises, the sales enterprises, the downstream manufacturing enterprises and the business cooperation units thereof;
the inventory breakpoint calculation unit calculates the consumption speed and the estimated material breakage time of various steel products according to the inventory data of upstream steel product manufacturing enterprises and selling enterprises and the production plan and consumption plan information of downstream steel products and business cooperation units thereof;
the low-level early warning unit of the stock respectively calculates the bill of materials with high, medium and low risks according to the preset stock safety threshold value, the consumption speed of various steel products and the estimated material-breaking time information, and carries out grading early warning;
and the enterprise information system at the upstream of the supply chain carries out the hastening of the finished steel products and the goods according to the early warning information.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117910986A (en) * | 2024-03-20 | 2024-04-19 | 通亿（泉州）轻工有限公司 | Warehouse management method and related equipment based on ERP system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117910986A (en) * | 2024-03-20 | 2024-04-19 | 通亿（泉州）轻工有限公司 | Warehouse management method and related equipment based on ERP system |
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