CN115522290B - Production device and production method of differentiated functional fiber color spinning strips - Google Patents

Production device and production method of differentiated functional fiber color spinning strips Download PDF

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Publication number
CN115522290B
CN115522290B CN202211265793.0A CN202211265793A CN115522290B CN 115522290 B CN115522290 B CN 115522290B CN 202211265793 A CN202211265793 A CN 202211265793A CN 115522290 B CN115522290 B CN 115522290B
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CN
China
Prior art keywords
roller
shaft
feeding roller
drafting
sleeve
Prior art date
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CN202211265793.0A
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Chinese (zh)
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CN115522290A (en
Inventor
张毅
张恒
侯帅
纪康
郑杨
施朝田
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Anhui Hanlian Colour Spin Co ltd
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Anhui Hanlian Colour Spin Co ltd
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Priority to CN202211265793.0A priority Critical patent/CN115522290B/en
Publication of CN115522290A publication Critical patent/CN115522290A/en
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Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H5/00Drafting machines or arrangements ; Threading of roving into drafting machine
    • D01H5/18Drafting machines or arrangements without fallers or like pinned bars
    • D01H5/22Drafting machines or arrangements without fallers or like pinned bars in which fibres are controlled by rollers only
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H5/00Drafting machines or arrangements ; Threading of roving into drafting machine
    • D01H5/18Drafting machines or arrangements without fallers or like pinned bars
    • D01H5/70Constructional features of drafting elements
    • D01H5/72Fibre-condensing guides
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/34Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
    • D02G3/346Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns with coloured effects, i.e. by differential dyeing process
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

Abstract

The invention discloses a production device of a fiber color spinning strip with a differentiation function, which is characterized in that a feeding device for intermittently controlling four groups of fiber strips with different colors is arranged at the rear part of a drawing system of a drawing frame, each driving shaft of the feeding device is in transmission connection with a corresponding driven driving shaft through a magnetic sensor with controllable magnetism, each driving shaft is in transmission connection with the roller shaft of the rear drafting bottom roller through an independent belt, thereby realizing controllable transmission connection between the roller shaft of the rear drafting bottom roller and each driving shaft, and then, the controllable feeding of four groups of fiber strips with different colors and different or same components is realized, the production of the color spinning strips with controllable colors and controllable mixing ratio is realized through the drafting action of a drafting system, on one hand, the foundation is laid for the production of the color spinning yarns of the subsequent process, the production efficiency of the color spinning yarns and the uniformity of the colors are effectively improved, and on the other hand, the production and processing of the spun yarns with more diversification can be realized through the setting of the roving and spinning processes of the subsequent process.

Description

Production device and production method of differentiated functional fiber color spinning strips
Technical Field
The invention relates to the new technical field of spinning, in particular to a device and a method for producing a fiber color spinning strip with a differentiation function.
Background
In recent years, the aspects of the traditional spinning industry are deeply changed, which is remarkably reflected in the aspects of equipment automation, continuity, intellectualization, high-speed and high-efficiency, low energy consumption and the like, and promotes the transfer of products to quality and diversity. Automated spinning process equipment is in widespread use, with the pace of "robot change". The continuous spinning technology is adopted, so that the traditional spinning process is shortened, and the method is an important way for realizing robot replacement and reducing labor. By adopting an intelligent technology, the traditional spinning production is developed to an online automatic monitoring direction. Along with the development of technology, particularly the popularization and application of intelligent technology and the progress of the manufacturing technology of spinning key equipment, good conditions are created for the spinning equipment to realize high-speed operation.
Drawing is one of important links in spinning process, and the drawing frame has the functions of improving the internal structure of the sliver, raising the uniformity of long section, reducing uneven weight, making the fiber in the sliver straight and parallel, reducing hooks, making fineness meet the requirement, and mixing different kinds of material homogeneously to reach the required mixing ratio. Since the 18 th century invention roller draft and applied to spinning frames and roving frames, the required uniformity of the product is not achieved due to the uneven addition of the roller draft to the yarn, and two or more slivers are combined to improve the uniformity, so that an initial drawing frame appears. The drawing frame is changed from increasing drawing to double-zone drawing and from straight drawing to curve drawing, so that the quality of the produced sliver is obviously improved and the shrinkage is realized. The output speed of drawing frames has increased rapidly from 40 to 60 meters per minute to over 200 meters per minute, even up to 600 meters per minute since the 50 s of the 20 th century. At present, the high speed of drawing frames and the diversification of products are the main directions of development. The segment colored yarn and even the colorful yarn are fancy yarns with different color distribution, the structure is very characterized, and the fancy yarn can be combined with other novel spinning modes, and the manufactured fabric has unique appearance and performance, thereby meeting the yarn-using requirements of new and different fabric and clothing. The colorful yarn is widely applied to clothing, decorative articles and the like, is more and more favored by people, and has strong competitive power and development value in the market. The segment color yarn can be directly produced on a spinning frame, and can also be carried out in the previous process of spinning, for example, the drawing process of mixing various slivers is realized.
Disclosure of Invention
The invention aims to provide a production device and a production method of a differentiated functional fiber color spinning strip, so as to solve the technical problems in the prior art, on one hand, the production device can lay a foundation for the subsequent color spinning yarn production, effectively improve the production efficiency of color spinning yarns and the uniformity of colors, and on the other hand, the production and processing of more diversified spun yarns can be realized through the setting of the subsequent roving and spinning procedures.
The invention provides a production device of a differential functional fiber color spinning strip, which comprises a drafting system and a feeding system;
the drafting system comprises a rear drafting roller set, a middle drafting roller set, a front drafting roller set and a pressurizing assembly, wherein the rear drafting roller set comprises a rear drafting lower roller and a rear drafting upper rubber roller, the middle drafting roller set comprises a middle drafting lower roller and a middle drafting upper rubber roller, the front drafting roller set comprises a front drafting lower roller and a front drafting upper rubber roller, the rear drafting lower roller, the middle drafting lower roller and the front drafting lower roller are identical in structure and comprise roller shafts, left roller sleeves and right roller sleeves, the left roller sleeves and the right roller sleeves are symmetrically arranged at two ends of the roller shafts, the left end of the roller shaft of the front drafting lower roller is driven to rotate by a drafting motor, the left end of the roller shaft of the middle drafting lower roller is connected with the left end of the roller shaft of the front drafting lower roller through a first gear, and the left end of the roller shaft of the rear drafting lower roller is connected with the left end of the roller shaft of the front drafting lower roller through a second gear;
The rear drafting rubber coating roller, the middle drafting rubber coating roller and the front drafting rubber coating roller have the same structure and comprise a rubber roll shaft, a left bearing sleeve, a right bearing sleeve, a left rubber roll sleeve and a right rubber roll sleeve, wherein the left bearing sleeve and the right bearing sleeve have the same structure, the left rubber roll sleeve and the right rubber roll sleeve have the same structure, the left bearing sleeve and the right bearing sleeve are symmetrically arranged at two ends of the rubber roll shaft, the left rubber roll sleeve is detachably sleeved on the left bearing sleeve, and the right rubber roll sleeve is detachably sleeved on the right bearing sleeve;
the left end and the right end of the rubber roll shaft of the front drafting rubber roll are respectively embedded in the left front embedded grab and the right front embedded grab, the left end and the right end of the rubber roll shaft of the middle drafting rubber roll are respectively embedded in the left middle embedded grab and the right middle embedded grab, and the left end and the right end of the rubber roll shaft of the rear drafting rubber roll are respectively embedded in the left rear embedded grab and the right rear embedded grab;
when the pressurizing assembly is pressed down, a linear left front drafting holding jaw which is in contact with each other and holds the fiber is formed between a left rubber roll sleeve of the front drafting upper rubber roll and a left roller sleeve of the front drafting lower roller, a linear right front drafting holding jaw which is in contact with each other and holds the fiber is formed between a right rubber roll sleeve of the front drafting upper rubber roll and a right roller sleeve of the front drafting lower roller, a linear left middle drafting holding jaw which is in contact with each other and holds the fiber is formed between a left rubber roll sleeve of the middle drafting upper rubber roll and a left roller sleeve of the middle drafting lower roller, a linear right middle drafting holding jaw which is in contact with each other and holds the fiber is formed between a right rubber roll sleeve of the middle drafting lower roller and a left roller sleeve of the rear drafting lower roller, a linear left rear drafting holding jaw which is in contact with each other and holds the fiber is formed between a right rubber roll sleeve of the rear drafting upper rubber roll and a right roller sleeve of the rear drafting lower roller, and the left and right rear drafting lower roller handles the fiber and left and right front drafting lower roller and right back drafting lower roller handles the fiber and front drafting lower and front and right and front drafting lower rollers form the same holding jaws;
The feeding system comprises a left feeding system, a right feeding system and a gathering bell mouth, the left feeding system and the right feeding system have the same structure, the left feeding system is arranged at the rear part of the left drafting system, the right feeding system is arranged at the rear part of the right drafting system, and the left feeding system and the right feeding system both comprise a lower feeding roller and an upper feeding roller;
the lower feeding roller comprises a lower feeding roller shaft, the left end of the lower feeding roller shaft of the left feeding system is connected with the left side table surface of the drawing frame through a corresponding bearing, the right end of the lower feeding roller shaft of the right feeding system is connected with the right side table surface of the drawing frame through a corresponding bearing, the right end of the lower feeding roller shaft of the left feeding system is fixedly connected with the left end of the lower feeding roller shaft of the right feeding system, a first lower feeding roller sleeve, a second lower feeding roller sleeve, a third lower feeding roller sleeve, a fourth lower feeding roller sleeve, a fifth lower feeding roller sleeve, a sixth lower feeding roller sleeve, a seventh lower feeding roller sleeve and an eighth lower feeding roller sleeve are arranged at equal intervals along the length direction of the lower feeding roller shaft from left to right, the first lower feeding roller sleeve, the second lower feeding roller sleeve, the third lower feeding roller sleeve, the sixth lower feeding roller sleeve, the seventh feeding roller sleeve and the eighth feeding roller sleeve are integrally and fixedly connected with the lower feeding roller shaft, and the seventh feeding roller sleeve are connected with the lower roller sleeve at the left side through a transmission groove, and the lower feeding roller sleeve is connected with the lower roller sleeve;
The rear side of the lower feeding roller of the left feeding system and the right feeding system is also provided with a first driving shaft, a second driving shaft and a third driving shaft, the left ends of the first driving shaft, the second driving shaft and the third driving shaft are respectively connected with the left side of a table surface of the drawing frame through bearings, a left transmission connecting groove of the first lower feeding roller sleeve is in transmission connection with the first driving shaft through a first group of left transmission belts, a right transmission connecting groove of the eighth lower feeding roller sleeve is in transmission connection with the first driving shaft through a first group of right transmission belts, a left transmission connecting groove of the second lower feeding roller sleeve is in transmission connection with the second driving shaft through a second group of left transmission belts, a right transmission connecting groove of the seventh lower feeding roller sleeve is in transmission connection with the second driving shaft through a second group of right transmission belts, a left transmission connecting groove of the third lower feeding roller sleeve is in transmission connection with the third driving shaft through a third group of left transmission belts, and a right transmission connecting groove of the sixth lower feeding roller sleeve is in transmission connection with the third driving shaft through a third group of right transmission belts;
the right end round surfaces of the first driving shaft, the second driving shaft, the third driving shaft and the lower feeding roller shaft are provided with embedded grooves, the embedded grooves are cylindrical with a preset depth, the inner side surfaces of the embedded grooves positioned on the first driving shaft, the second driving shaft, the third driving shaft and the lower feeding roller shaft are provided with blocking columns, the blocking columns are distributed at equal radian intervals along the circumferential direction of the inner side surfaces of the embedded grooves, sliding grooves are formed between adjacent blocking columns, the right end round surfaces of the embedded grooves are provided with blocking rings, the blocking rings are of circular ring structures, the blocking rings are fixedly connected with the right end round surfaces of the embedded grooves, sliding connecting shafts are further arranged in the embedded grooves, the right ends of the sliding connecting shafts are provided with embedded columns, and the embedded columns are cylindrical and are arranged at equal radian intervals along the outer circumference of the right end of the sliding connecting shafts;
The right side of the first driving shaft is provided with a first driving shaft, the right side of the second driving shaft is provided with a second driving shaft, the right side of the third driving shaft is provided with a third driving shaft, the right side of the lower feeding roller shaft is provided with a fourth driving shaft, the structures of the first driving shaft, the second driving shaft, the third driving shaft and the fourth driving shaft are the same, each driving shaft comprises a driving connecting shaft, the right end of the driving connecting shaft is connected with the right side of a table top of the drawing frame through a bearing, an electromagnet is arranged in the right end of the driving connecting shaft, the electromagnet is embedded in the right end of the driving connecting shaft and is fixedly connected with the right end of the driving connecting shaft, an electromagnetic switch of the electromagnet in the driving connecting shaft of the first driving shaft, the second driving shaft, the third driving shaft and the fourth driving shaft is in communication connection with a programmable logic controller, the driving connecting shaft of the first driving connecting shaft is in driving connection with the right end of a roller shaft of a rear drafting lower roller through a first driving belt, the driving connecting shaft of the second driving belt is in driving connection with the right end of the roller of the rear drafting lower roller through a second driving belt, and the driving shaft is connected with the right end of the rear drafting lower roller through the driving belt;
The upper feeding roller comprises an upper feeding roller shaft, the two ends of the upper feeding roller shaft of the left feeding system are respectively aligned with the two ends of the lower feeding roller shaft, the two ends of the upper feeding roller shaft of the right feeding system are respectively aligned with the two ends of the lower feeding roller shaft, the left end of the upper feeding roller shaft of the left feeding system is fixedly connected with the left side table surface of the drawing frame through a left pressure component, the right end of the upper feeding roller shaft of the right feeding system is fixedly connected with the right side table surface of the drawing frame through a right pressure component, the right end of the upper feeding roller shaft of the left feeding system is fixedly connected with the left end of the upper feeding roller shaft of the right feeding system, a first upper feeding roller, a second upper feeding roller, a third upper feeding roller, a fourth upper feeding roller, a fifth upper feeding roller, a sixth upper feeding roller and a seventh upper feeding roller which have the same structure are sleeved at equal intervals along the length direction of the upper feeding roller shaft, the first upper feeding roller, the second upper feeding roller, the third upper feeding roller, the fourth upper feeding roller, the fifth upper feeding roller, the sixth upper feeding roller, the seventh upper feeding roller, the eighth upper feeding roller and the upper feeding roller shaft are connected through independent bearings, and the first upper feeding roller, the second upper feeding roller, the third upper feeding roller, the fourth upper feeding roller, the fifth upper feeding roller, the sixth upper feeding roller, the seventh upper feeding roller and the eighth upper feeding roller are respectively sleeved with a first upper feeding roller sleeve, a second upper feeding roller sleeve, a third upper feeding roller sleeve, a fourth upper feeding roller sleeve, a fifth upper feeding roller sleeve, a sixth upper feeding roller sleeve, a seventh upper feeding roller sleeve, eighth upper feeding roller sleeve;
The gathering horn mouth is arranged between the feeding system and the drafting system, the cross section of the gathering horn mouth is elliptical, the cross section of the gathering horn mouth positioned at the front part of the feeding system is a fiber strip inlet, the cross section of the gathering horn mouth positioned at the rear part of the drafting system is a fiber strip outlet, the major axis length of the ellipse of the cross section from the fiber strip inlet to the fiber strip outlet along the length direction of the gathering horn mouth is gradually reduced, and the minor axis length is kept unchanged.
A production method of a differential functional fiber color spinning strip comprises the following steps: feeding eight fiber strips into a left drafting system together through a left feeding system or into a right drafting system through a right feeding system, wherein eight fiber strips fed into the left drafting system are completely consistent with eight fiber strips fed into the right drafting system, a leftmost left fiber strip and a rightmost right fiber strip in the eight fiber strips are completely consistent to form a first group of feeding fiber strips, a left two fiber strips adjacent to the left fiber strip and a right two fiber strips adjacent to the right fiber strip are completely consistent to form a second group of feeding fiber strips, a left three fiber strips adjacent to the left two fiber strips and a right three fiber strips adjacent to the right two fiber strips are completely consistent to form a third group of feeding fiber strips, a left four fiber strips adjacent to the left three fiber strips and a right four fiber strips adjacent to the right three fiber strips are completely consistent, the colors of the left first fiber strip, the left second fiber strip, the left third fiber strip and the left fourth fiber strip are different from each other, in the initial state, the left pressure component and the right pressure component of the feeding system are in an uplifted state, the pressurizing component of the drafting system is in an uplifted state, the left first fiber strip passes through the space between the first lower feeding roller sleeve and the first upper feeding roller sleeve of the feeding system, the left second fiber strip passes through the space between the second lower feeding roller sleeve and the second upper feeding roller sleeve of the feeding system, the left third fiber strip passes through the space between the third lower feeding roller sleeve and the third upper feeding roller sleeve of the feeding system, the left fourth fiber strip passes through the space between the fourth lower feeding roller sleeve and the fourth upper feeding roller sleeve of the feeding system, the right fiber strip passes through the space between the fifth lower feeding roller sleeve and the fifth upper feeding roller sleeve of the feeding system, the right two fiber strips pass through the sixth lower feeding roller sleeve and the sixth upper feeding roller sleeve of the feeding system, the right three fiber strips pass through the seventh lower feeding roller sleeve and the seventh upper feeding roller sleeve of the feeding system, the right four fiber strips pass through the eighth lower feeding roller sleeve and the eighth upper feeding roller sleeve of the feeding system, the left pressure component and the right pressure component of the feeding system are simultaneously pressed down, the eight fed fiber strips are respectively held, in the holding feeding process, a drafting motor of the drafting system drives a roller shaft of a front drafting lower roller to rotate, then drives a left roller sleeve and a right roller sleeve of the front drafting lower roller to synchronously rotate, drives a left rubber roller sleeve and a right rubber roller sleeve of a front drafting upper rubber roller which are in tight pressing contact with the right roller sleeve to correspondingly synchronously rotate, a left front jaw of the corresponding left drafting system and a right front jaw of the right drafting system are formed, the roller shaft of the front drafting lower roller rotates to drive the roller shaft of the middle drafting lower roller to rotate at a reduced speed through a first gear, then drives the left roller sleeve and the right roller sleeve of the middle drafting lower roller to synchronously rotate, thereby driving the left rubber roller sleeve and the right rubber roller sleeve of the middle drafting upper rubber roller in tight pressing contact with the left roller sleeve to correspondingly synchronously rotate, thereby forming a left middle jaw of a corresponding left drafting system and a right middle jaw of the right drafting system, the roller shaft of the front drafting lower roller rotates to drive the roller shaft of the rear drafting lower roller to rotate at a reduced speed through a second gear, then drives the left roller sleeve and the right roller sleeve of the rear drafting lower roller to synchronously rotate, thereby driving the left rubber roller sleeve and the right rubber roller sleeve of the rear drafting upper rubber roller in tight pressing contact with the left roller sleeve to correspondingly synchronously rotate, thereby forming a left rear jaw of the corresponding left drafting system and a right rear jaw of the right drafting system, the roller shaft of the rear drafting lower roller rotates and then drives the first transmission shaft to synchronously rotate through the first driving belt, drives the second transmission shaft to synchronously rotate through the second driving belt, drives the third transmission shaft to synchronously rotate through the third driving belt, and drives the fourth transmission shaft to synchronously rotate through the fourth driving belt;
When the electromagnetic switch of the electromagnet in the first transmission shaft is in an on state, the electromagnet in the first transmission shaft has magnetism, so that the electromagnet in the first transmission shaft adsorbs the sliding connection shaft in the first driving shaft under the action of magnetism, the first transmission shaft drives the first driving shaft to synchronously rotate through the sliding connection shaft, then the first driving shaft drives the first lower feeding roller sleeve to rotate through the first group of left transmission belts, then the first upper feeding roller sleeve tightly pressed by the first driving shaft is driven to synchronously rotate, so that the left fiber strip is driven to be fed, and meanwhile, the first driving shaft drives the eighth lower feeding roller sleeve to rotate through the first group of right transmission belts, then the eighth upper feeding roller sleeve tightly pressed by the first driving shaft is driven to synchronously rotate, so that the right fiber strip is driven to be fed;
when the electromagnetic switch of the electromagnet in the second transmission shaft is in an on state, the electromagnet in the second transmission shaft has magnetism, so that the electromagnet in the second transmission shaft adsorbs the sliding connection shaft in the second driving shaft under the action of magnetism, the second transmission shaft drives the second driving shaft to synchronously rotate through the sliding connection shaft, then the second driving shaft drives the second lower feeding roller sleeve to rotate through the second group of left transmission belts, then the second upper feeding roller sleeve tightly pressed by the second driving shaft is driven to synchronously rotate, so as to drive the left second fiber strip to feed, and meanwhile, the second driving shaft drives the seventh lower feeding roller sleeve to rotate through the second group of right transmission belts, then the seventh upper feeding roller sleeve tightly pressed by the second driving shaft is driven to synchronously rotate, so as to drive the right second fiber strip to feed;
When the electromagnetic switch of the electromagnet in the third transmission shaft is in an on state, the electromagnet in the third transmission shaft has magnetism, so that the electromagnet in the third transmission shaft adsorbs the sliding connection shaft in the third driving shaft under the action of magnetism, the third transmission shaft drives the third driving shaft to synchronously rotate through the sliding connection shaft, then the third driving shaft drives the third lower feeding roller sleeve to rotate through the third group of left transmission belts, then the third upper feeding roller sleeve tightly pressed by the third driving shaft is driven to synchronously rotate, thus driving the left three fiber strips to be fed, and meanwhile, the third driving shaft drives the sixth lower feeding roller sleeve to rotate through the third group of right transmission belts, then the sixth upper feeding roller sleeve tightly pressed by the third driving shaft is driven to synchronously rotate, thus driving the right three fiber strips to be fed;
when the electromagnetic switch of the electromagnet in the fourth transmission shaft is in an on state, the electromagnet in the fourth transmission shaft has magnetism, so that the electromagnet in the fourth transmission shaft adsorbs the sliding connection shaft in the lower feeding roller shaft under the action of magnetism, the fourth transmission shaft drives the lower feeding roller shaft to synchronously rotate through the sliding connection shaft, then the fourth driving shaft drives the fourth lower feeding roller sleeve to rotate through the fourth group of left transmission belts, then the fourth upper feeding roller sleeve tightly pressed by the fourth driving shaft is driven to synchronously rotate, so as to drive the left four fiber strips to be fed, and meanwhile, the fourth driving shaft drives the fifth lower feeding roller sleeve to rotate through the fourth group of right transmission belts, then the fifth upper feeding roller sleeve tightly pressed by the fourth driving shaft is driven to synchronously rotate, so as to drive the right four fiber strips to be fed;
In the feeding process, electromagnets in three of the first transmission shaft, the second transmission shaft, the third transmission shaft and the fourth transmission shaft are in an open state, and the other one is in a closed state through a programmable logic controller, so that three groups of fiber strips in the first group of feeding fiber strips, the second group of feeding fiber strips, the third group of feeding fiber strips and the fourth group of feeding fiber strips in the feeding process are in a feeding state, the other remaining group of fiber strips are in a feeding stopping state, the fed three groups of fiber strips enter the gathering horn through a fiber strip inlet of the gathering horn, fiber feeding converging strips output through a fiber strip outlet of the gathering horn enter a drafting system, in the drafting system, the fiber feeding converging strips are continuously fed after being driven by a left rear jaw of a left drafting system or a right rear jaw of the right drafting system, the fiber feeding converging strips are held by a left middle jaw of the left drafting system or a right middle jaw of the right drafting system, and finally the fed converging strips are driven by a left front jaw of the left drafting system or a right middle jaw of the right drafting system, and the fiber feeding converging strips are output through a front jaw of the left drafting system, and the color strips are not pressed by a required compression roller, and the color strips are output in the drafting system.
Compared with the prior art, the invention arranges the feeding device for intermittently controlling four groups of fiber strips with different colors at the rear part of the drawing system of the drawing frame, each driving shaft of the feeding device is in transmission connection with the corresponding driven shaft through the magnetic sensor with controllable magnetism, each driving shaft is in transmission connection with the roller shaft of the rear drafting bottom roller through an independent belt, thereby realizing controllable transmission connection between the roller shaft of the rear drafting bottom roller and each driving shaft, and then, the controllable feeding of four groups of fiber strips with different colors and different or same components is realized, so that the production of the color spinning strips with controllable colors and controllable mixing ratio is realized through the drafting action of a drafting system, thereby laying a foundation for the production of the color spinning yarns in the subsequent process, effectively improving the production efficiency of the color spinning yarns and the uniformity of the colors, and realizing the production and processing of the spun yarns with more diversification through the setting of the roving and spinning processes in the subsequent process.
Drawings
Fig. 1 is a schematic structural view of a production apparatus of the differential fiber spun-dyed yarn of the present invention.
Reference numerals illustrate: 1-front draft bottom roller, 2-middle draft bottom roller, 3-back draft bottom roller, 4-front draft upper rubber roller, 5-middle draft upper rubber roller, 6-back draft upper rubber roller, 7-roller shaft, 8-left roller sleeve, 9-right roller sleeve, 10-left rubber roller sleeve, 11-right rubber roller sleeve, 12-left bearing sleeve, 13-right bearing sleeve, 14-draft motor, 15-first gear, 16-second gear, 17-third driving shaft, 18-second driving shaft, 19-first driving shaft, 20-lower feeding roller shaft, 21-first lower feeding roller sleeve, 22-second lower feeding roller sleeve, 23-third lower feeding roller sleeve, 24-upper feeding roller shaft, 25-first upper feeding roller sleeve, 26-second upper feeding roller sleeve, 27-sliding groove, 28-sliding connecting shaft, 29-embedded column, 30-transmission connecting shaft, 31-electromagnet, 32-programmable logic controller, 33-third driving belt, 34-second driving belt, 35-first driving belt, 36-fourth driving belt, 37-first left driving belt, 38-first right driving belt, 39-second left driving belt, 40-second right driving belt, 41-third left driving belt, 42-third right driving belt, 43-gathering horn mouth, 44-rubber roll shaft, 45-fourth lower feeding roller sleeve, 46-fifth lower feeding roller sleeve, 47-sixth lower feeding roller sleeve, 48-seventh lower feeding roller sleeve, 49-eighth lower feeding roller sleeve, 50-third upper feeding roller sleeve, 51-fourth upper feeding roller sleeve, 52-fifth upper feeding roller sleeve, 53-sixth upper feeding roller sleeve, 54-seventh upper feeding roller sleeve, 55-eighth upper feeding roller sleeve, 56-first transmission shaft, 57-second transmission shaft, 58-third transmission shaft, 59-fourth transmission shaft.
Description of the embodiments
The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
A production device of a differentiated functional fiber color spinning strip comprises a drafting system and a feeding system;
the drafting system comprises a rear drafting roller set, a middle drafting roller set, a front drafting roller set and a pressurizing assembly, wherein the rear drafting roller set comprises a rear drafting lower roller 3 and a rear drafting upper rubber roller 6, the middle drafting roller set comprises a middle drafting lower roller 2 and a middle drafting upper rubber roller 5, the front drafting roller set comprises a front drafting lower roller 1 and a front drafting upper rubber roller 4, the rear drafting lower roller 3, the middle drafting lower roller 2 and the front drafting lower roller 1 have the same structure and comprise a roller shaft 7, a left roller sleeve 8 and a right roller sleeve 9, the left roller sleeve 8 and the right roller sleeve 9 are symmetrically arranged at two ends of the roller shaft 7, the left end of the roller shaft 7 of the front drafting lower roller 1 is driven to rotate by a drafting motor 14, the left end of the roller shaft 7 of the middle drafting lower roller 2 is in transmission connection with the left end of the roller shaft 7 of the front drafting lower roller 1 through a first gear 15, and the left end of the roller shaft 7 of the rear drafting lower roller 3 is in transmission connection with the left end of the roller shaft 7 of the front drafting lower roller 1 through a second gear 16;
The rear drafting rubber coating roller 6, the middle drafting rubber coating roller 5 and the front drafting rubber coating roller 4 have the same structure and comprise a rubber roll shaft 44, a left bearing sleeve 12, a right bearing sleeve 13, a left rubber roll sleeve 10 and a right rubber roll sleeve 11, wherein the left bearing sleeve 12 has the same structure as the right bearing sleeve 13, the left rubber roll sleeve 10 has the same structure as the right rubber roll sleeve 11, the left bearing sleeve 12 and the right bearing sleeve 13 are symmetrically arranged at two ends of the rubber roll shaft 44, the left rubber roll sleeve 10 is detachably sleeved on the left bearing sleeve 12, and the right rubber roll sleeve 11 is detachably sleeved on the right bearing sleeve 13;
the pressurizing assembly is of a spring pressurizing structure, a left front embedded grab, a left middle embedded grab and a left rear embedded grab are arranged on the left side of the pressurizing assembly, a right front embedded grab, a right middle embedded grab and a right rear embedded grab are sequentially arranged on the right side of the pressurizing assembly, the left end and the right end of a rubber roll shaft 44 of the front drafting rubber roll 4 are respectively embedded in the left front embedded grab and the right front embedded grab, the left end and the right end of a rubber roll shaft 44 of the middle drafting rubber roll 5 are respectively embedded in the left middle embedded grab and the right middle embedded grab, and the left end and the right end of a rubber roll shaft 44 of the rear drafting rubber roll 6 are respectively embedded in the left rear embedded grab and the right rear embedded grab;
When the pressurizing assembly is pressed down, a linear left front drafting holding jaw which is mutually contacted and holds the fiber is formed between the left rubber roll sleeve 10 of the front drafting upper rubber roll 4 and the left roller sleeve 8 of the front drafting lower roller 1, a linear right front drafting holding jaw which is mutually contacted and holds the fiber is formed between the right rubber roll sleeve 11 of the front drafting upper rubber roll 4 and the right roller sleeve 9 of the front drafting lower roller 1, a linear left middle drafting holding jaw which is mutually contacted and holds the fiber is formed between the left rubber roll sleeve 10 of the middle drafting upper rubber roll 5 and the left roller sleeve 8 of the middle drafting lower roller 2, a linear right middle drafting holding jaw which is mutually contacted and holds the fiber is formed between the right rubber roll sleeve 11 of the middle drafting upper rubber roll 5 and the right roller sleeve 9 of the middle drafting lower roller 2, a left rubber roll sleeve 10 of the rear drafting upper rubber roll 6 and a left roller sleeve 8 of the rear drafting lower roller 3 form a linear left rear drafting holding jaw which is in contact with each other and holds the fiber, a right rubber roll sleeve 11 of the rear drafting upper rubber roll 6 and a right roller sleeve 9 of the rear drafting lower roller 3 form a linear right rear drafting holding jaw which is in contact with each other and holds the fiber, the left front drafting holding jaw, the left middle drafting holding jaw and the left rear drafting holding jaw form a left drafting system, the right front drafting holding jaw, the right middle drafting holding jaw and the right rear drafting holding jaw form a right drafting system, and the left drafting system and the right drafting system have the same structure;
The feeding system comprises a left feeding system, a right feeding system and a gathering horn mouth 43, the left feeding system and the right feeding system have the same structure, the left feeding system is arranged at the rear part of the left drafting system, the right feeding system is arranged at the rear part of the right drafting system, and the left feeding system and the right feeding system both comprise a lower feeding roller and an upper feeding roller;
the lower feeding roller comprises a lower feeding roller shaft 20, the left end of the lower feeding roller shaft 20 of the left feeding system is connected with the left side table surface of the drawing frame through corresponding bearings, the right end of the lower feeding roller shaft 20 of the right feeding system is connected with the right side table surface of the drawing frame through corresponding bearings, the right end of the lower feeding roller shaft 20 of the left feeding system is fixedly connected with the left end of the lower feeding roller shaft 20 of the right feeding system, a first lower feeding roller sleeve 21, a second lower feeding roller sleeve 22, a third lower feeding roller sleeve 23, a fourth lower feeding roller sleeve 45, a fifth lower feeding roller sleeve 46, a sixth lower feeding roller sleeve 47, a seventh lower feeding roller sleeve 48 and an eighth lower feeding roller sleeve 49 are arranged at equal intervals along the length direction of the lower feeding roller shaft 20, the fourth lower feeding roller shaft 45 is integrally and fixedly connected with the left end of the lower feeding roller shaft 20, and the second lower feeding roller sleeve 21, the third lower feeding roller sleeve 22, the third lower feeding roller sleeve 47 and the eighth feeding roller sleeve 48 are connected with the seventh lower feeding roller sleeve 48 through a third lower feeding roller sleeve 48, the seventh lower feeding roller sleeve 48 and a fourth lower feeding roller sleeve 48, the seventh lower feeding roller sleeve 48 and a seventh lower feeding roller sleeve 48 are connected with the seventh lower feeding roller sleeve 48 through a second lower feeding transmission groove and a third lower feeding roller sleeve 48;
The rear side of the lower feeding roller of the left feeding system and the right feeding system is also provided with a first driving shaft 19, a second driving shaft 18 and a third driving shaft 17, the left ends of the first driving shaft 19, the second driving shaft 18 and the third driving shaft 17 are respectively connected with the left side of the table surface of the drawing frame through bearings, the left transmission connecting groove of the first lower feeding roller sleeve 21 is in transmission connection with the first driving shaft 19 through a first group of left transmission belts 37, the right transmission connecting groove of the eighth lower feeding roller sleeve 49 is in transmission connection with the first driving shaft 19 through a first group of right transmission belts 38, the left transmission connecting groove of the second lower feeding roller sleeve 22 is in transmission connection with the second driving shaft 18 through a second group of left transmission belts 39, the right transmission connecting groove of the seventh lower feeding roller sleeve 48 is in transmission connection with the second driving shaft 18 through a second group of right transmission belts 40, the left transmission connecting groove of the third lower feeding roller sleeve 23 is in transmission connection with the third driving shaft 17 through a third group of left transmission belts 41 and a third group of right transmission belts 47, and the left transmission connecting groove of the third lower feeding roller sleeve 23 is in transmission connection with the third transmission shaft 17 through a third transmission belt 47;
an embedded notch is formed in the right end circular surface of the first driving shaft 19, the second driving shaft 18, the third driving shaft 17 and the lower feeding roller shaft 20, the embedded notch is cylindrical with a preset depth, blocking columns are arranged on the inner side surfaces of the embedded notches of the first driving shaft 19, the second driving shaft 18, the third driving shaft 17 and the lower feeding roller shaft 20, the blocking columns are distributed at equal radian intervals along the circumferential direction of the inner side surfaces of the embedded notches, sliding grooves 27 are formed between adjacent blocking columns, a blocking ring is arranged on the right end circular surface of the embedded notch, the blocking ring is of a circular ring structure, the blocking ring is fixedly connected with the right end circular surface of the embedded notch, a sliding connecting shaft 28 is further arranged in the embedded notch, embedded columns 29 are cylindrical and are arranged at equal radian intervals along the outer circumference of the right end of the sliding connecting shaft 28;
A first transmission shaft 56 is arranged on the right side of the first driving shaft 19, a second transmission shaft 57 is arranged on the right side of the second driving shaft 18, a third transmission shaft 58 is arranged on the right side of the third driving shaft 17, a fourth transmission shaft 59 is arranged on the right side of the lower feeding roller shaft 20, the first transmission shaft 56, the second transmission shaft 57, the third transmission shaft 58 and the fourth transmission shaft 59 have the same structure and comprise transmission connecting shafts 30, the right end of the transmission connecting shafts 30 is connected with the right side of a table top of a drawing frame through bearings, an electromagnet 31 is arranged in the right end of the transmission connecting shafts 30, the electromagnet 31 is embedded in the right end of the transmission connecting shafts 30 and is fixedly connected with the right end of the transmission connecting shafts, an electromagnetic switch of the electromagnet 31 in the transmission connecting shafts 30 of the first transmission shaft 56, the second transmission shaft 57, the third transmission shaft 58 and the fourth transmission shaft 59 is in communication connection with a programmable logic controller 32, the transmission connecting shafts 30 of the first transmission shaft 56 are in transmission connection with the right end of a roller shaft 7 of a rear drafting lower roller 3 through a first driving belt 35, the electromagnet 31 is embedded in the right end of the transmission connecting shafts 31 of the transmission connecting shafts 30 with the right roller shaft 3 through the right end of the third transmission belt 33, and the transmission shaft 3 is connected with the right end of the roller shaft 3 through the transmission belt 33;
The upper feeding roller comprises an upper feeding roller shaft 24, two ends of the upper feeding roller shaft 24 of the left feeding system are respectively aligned with two ends of the lower feeding roller shaft 20, two ends of the upper feeding roller shaft 24 of the right feeding system are respectively aligned with two ends of the lower feeding roller shaft 20, the left end of the upper feeding roller shaft 24 of the left feeding system is fixedly connected with a left side platform surface of a drawing frame through a left pressure component, the right end of the upper feeding roller shaft 24 of the right feeding system is fixedly connected with a right side platform surface of the drawing frame through a right pressure component, the right end of the upper feeding roller shaft 24 of the left feeding system is fixedly connected with the left end of the upper feeding roller shaft 24 of the right feeding system, a first upper feeding roller, a second upper feeding roller, a third upper feeding roller, a fourth upper feeding roller, a fifth upper feeding roller, a seventh upper feeding roller and an eighth feeding roller which have the same structure are sleeved at equal intervals along the length direction of the upper feeding roller shaft 24 from left to right, the first upper feeding roller, the second upper feeding roller, the third upper feeding roller, the fourth upper feeding roller, the fifth upper feeding roller, the sixth upper feeding roller, the seventh upper feeding roller, the eighth upper feeding roller and the upper feeding roller shaft 24 are connected through independent bearings, and the first upper feeding roller, the second upper feeding roller, the third upper feeding roller, the fourth upper feeding roller, the fifth upper feeding roller, the sixth upper feeding roller, the seventh upper feeding roller, the eighth upper feeding roller are respectively sleeved with a first upper feeding roller sleeve 25, a second upper feeding roller sleeve 26, a third upper feeding roller sleeve 50, a fourth upper feeding roller sleeve 51, a fifth upper feeding roller sleeve 52, a sixth upper feeding roller sleeve 53 which have the same structure, seventh upper feed roll housing 54, eighth upper feed roll housing 55;
The gathering horn mouth 43 is arranged between the feeding system and the drafting system, the cross section of the gathering horn mouth 43 is elliptical, the cross section of the gathering horn mouth 43 positioned at the front part of the feeding system is a fiber strip inlet, the cross section of the gathering horn mouth 43 positioned at the rear part of the drafting system is a fiber strip outlet, the major axis length of the ellipse of the cross section from the fiber strip inlet to the fiber strip outlet along the length direction of the gathering horn mouth 43 is gradually reduced, and the minor axis length is kept unchanged.
A production method of a differential functional fiber color spinning strip comprises the following steps: feeding eight fiber strips together into a left draft system through a left feeding device or into a right draft system through a right feeding device, wherein the eight fiber strips fed into the left draft system are completely consistent with the eight fiber strips fed into the right draft system, the leftmost left fiber strip and the rightmost right fiber strip of the eight fiber strips are completely consistent, so as to form a first group of feeding fiber strips, the left two fiber strips adjacent to the left fiber strip and the right two fiber strips adjacent to the right one fiber strip are completely consistent, so as to form a second group of feeding fiber strips, the left three fiber strips adjacent to the left two fiber strips and the right three fiber strips adjacent to the right two fiber strips are completely consistent, so as to form a third group of feeding fiber strips, the left four fiber strips adjacent to the left three fiber strips and the right four fiber strips adjacent to the right three fiber strips are kept completely consistent, thus forming a fourth group of feeding fiber strips, the colors of the left first fiber strip, the left second fiber strip, the left three fiber strips and the left four fiber strips are mutually different, the other characteristics except the colors of the left first fiber strip, the left second fiber strip, the left three fiber strip and the left four fiber strips are kept completely consistent, in the initial state, the left pressure component and the right pressure component of the feeding system are in the lifting state, thus the upper feeding roller and the lower feeding roller of the feeding system are in a non-contact state, the pressurizing component of the drafting system is in the lifting state, thus leading the front drafting lower roller 1, the front drafting upper roller 4, the middle drafting lower roller 2, the middle drafting upper roller 5, the rear drafting lower roller 3 and the rear drafting upper roller 6 of the drafting system are in a non-contact state, the left first fiber strip passes through the first lower feeding roller sleeve 21 and the first upper feeding roller sleeve 25 of the feeding system, the left second fiber strip passes through the second lower feeding roller sleeve 22 and the second upper feeding roller sleeve 26 of the feeding system, the left third fiber strip passes through the third lower feeding roller sleeve 23 and the third upper feeding roller sleeve 50 of the feeding system, the left fourth fiber strip passes through the fourth lower feeding roller sleeve 45 and the fourth upper feeding roller sleeve 51 of the feeding system, the right first fiber strip passes through the fifth lower feeding roller sleeve 46 and the fifth upper feeding roller sleeve 52 of the feeding system, the right second fiber strip passes through the sixth lower feeding roller sleeve 47 and the sixth upper feeding roller sleeve 53 of the feeding system, the right third fiber strip passes through the seventh lower feeding roller sleeve 48 and the seventh upper feeding roller sleeve of the feeding system, the right fourth fiber strip passes through the eighth lower feeding roller sleeve 49 and the eighth upper feeding roller sleeve 55 of the feeding system, the left pressure component and the right pressure component of the feeding system are simultaneously pressed down, so that the upper feeding roller and the lower feeding roller are in tight pressing contact, eight fed fiber strips are respectively held, in the holding feeding process, a draft motor 14 of the draft system drives a roller shaft 7 of a front draft lower roller 1 to rotate, a left roller sleeve 8 and a right roller sleeve 9 of the front draft lower roller 1 are driven to synchronously rotate, a left rubber roller sleeve 10 and a right rubber roller sleeve 11 of a front draft upper rubber roller 4 in tight pressing contact with the left rubber roller sleeve are driven to correspondingly synchronously rotate, a left front jaw of the corresponding left draft system and a right front jaw of the right draft system are formed, the roller shaft 7 of the front draft lower roller 1 is driven to rotate through a first gear 15 to reduce the speed of the roller shaft 7 of a middle draft lower roller 2, the left roller sleeve 8 and the right roller sleeve 9 of the middle drafting lower roller 2 are driven to synchronously rotate, so that the left rubber roller sleeve 10 and the right rubber roller sleeve 11 of the middle drafting upper rubber roller 5 which are in tight pressing contact with the left rubber roller sleeve 10 and the right rubber roller sleeve 11 are driven to correspondingly synchronously rotate, so that the left middle jaw of the corresponding left drafting system and the right middle jaw of the right drafting system are formed, the roller shaft 7 of the front drafting lower roller 1 is rotated, the roller shaft 7 of the rear drafting lower roller 3 is driven to synchronously rotate through the second gear 16, the left roller sleeve 8 and the right roller sleeve 9 of the rear drafting lower roller 3 are driven to synchronously rotate, the left rubber roller sleeve 10 and the right rubber roller sleeve 11 of the rear drafting upper rubber roller 6 which are tightly pressed contact with the left rubber roller sleeve 11 are driven to correspondingly synchronously rotate, the roller shaft 7 of the rear drafting lower roller 3 is driven to synchronously rotate through the first driving belt 35, the second driving belt 57 is driven to synchronously rotate through the second driving belt 34, the third driving belt 33 is driven to synchronously rotate, the fourth driving belt 58 is driven to synchronously rotate through the fourth driving belt 59,
At this time, when the electromagnetic switch of the electromagnet 31 in the first transmission shaft 56 is in an on state, the electromagnet 31 in the first transmission shaft 56 has magnetism, so that the electromagnet 31 in the first transmission shaft 56 adsorbs the sliding connection shaft 28 in the first driving shaft 19 under the magnetic action, so that the first transmission shaft 56 drives the first driving shaft 19 to synchronously rotate through the sliding connection shaft 28, then the first driving shaft 19 drives the first lower feeding roller sleeve 21 to rotate through the first group of left transmission belts 37, then drives the first upper feeding roller sleeve 25 tightly pressed by the first driving shaft 19 to synchronously rotate, so as to drive the left fiber strip to feed, and meanwhile, the first driving shaft 19 drives the eighth lower feeding roller sleeve 49 to rotate through the first group of right transmission belts 38, then drives the eighth upper feeding roller sleeve 55 tightly pressed by the first driving shaft to synchronously rotate, so as to drive the right fiber strip to feed, when the electromagnetic switch of the electromagnet 31 in the first transmission shaft 56 is in an off state, the electromagnet 31 in the first transmission shaft 56 loses magnetism, so that the sliding connection between the electromagnet 31 in the first transmission shaft 56 and the first driving shaft 19 and the first upper feeding roller sleeve 25 is disconnected, so that the left fiber strip and the right fiber strip is stopped,
When the electromagnetic switch of the electromagnet 31 in the second transmission shaft 57 is in an on state, the electromagnet 31 in the second transmission shaft 57 has magnetism, so that the electromagnet 31 in the second transmission shaft 57 adsorbs the sliding connection shaft 28 in the second driving shaft 18 under the magnetic action, so that the second transmission shaft 57 drives the second driving shaft 18 to synchronously rotate through the sliding connection shaft 28, then the second driving shaft 18 drives the second lower feeding roller sleeve 22 to rotate through the second group of left transmission belts 39, then drives the second upper feeding roller sleeve 26 tightly pressed by the second driving shaft 18 to synchronously rotate, so as to drive the left fiber strip to feed, and simultaneously, the second driving shaft 18 drives the seventh lower feeding roller sleeve 48 to rotate through the second group of right transmission belts 40, then drives the seventh upper feeding roller sleeve 54 tightly pressed by the second driving shaft to synchronously rotate, so as to drive the right fiber strip to feed, when the electromagnetic switch of the electromagnet 31 in the second transmission shaft 57 is in an off state, the electromagnet 31 in the second transmission shaft 57 loses magnetism, so that the electromagnet 31 in the second transmission shaft 57 drives the second feeding roller sleeve 18 to disconnect the left fiber strip from the second feeding roller sleeve 28, and the right fiber strip to stop connecting the left fiber strip to the right fiber strip,
When the electromagnetic switch of the electromagnet 31 in the third transmission shaft 58 is in an on state, the electromagnet 31 in the third transmission shaft 58 has magnetism, so that the electromagnet 31 in the third transmission shaft 58 adsorbs the sliding connection shaft 28 in the third driving shaft 17 under the magnetic action, so that the third transmission shaft 58 drives the third driving shaft 17 to synchronously rotate through the sliding connection shaft 28, then the third driving shaft 17 drives the third lower feeding roller sleeve 23 to rotate through the third group of left transmission belts 41, then drives the third upper feeding roller sleeve 50 tightly pressed by the third driving shaft 17 to synchronously rotate, so as to drive the left three-fiber strip to be fed, meanwhile, the third driving shaft 17 drives the sixth lower feeding roller sleeve 47 to rotate through the third group of right transmission belts 42, then drives the sixth upper feeding roller sleeve 53 tightly pressed by the third driving shaft 17 to synchronously rotate, so as to drive the right three-fiber strip to be fed, when the electromagnetic switch of the electromagnet 31 in the third transmission shaft 58 is in an off state, the electromagnet 31 in the third transmission shaft 58 loses magnetism, so that the electromagnet 31 in the third transmission shaft 58 and the third driving shaft 17 and the third upper feeding roller sleeve 17 are disconnected, so that the left three-fiber strip is disconnected, and the left fiber strip is cut off,
When the electromagnetic switch of the electromagnet 31 in the fourth transmission shaft 59 is in an on state, the electromagnet 31 in the fourth transmission shaft 59 has magnetism, so that the electromagnet 31 in the fourth transmission shaft 59 adsorbs the sliding connection shaft 28 in the lower feeding roller shaft 20 under the magnetic action, so that the fourth transmission shaft 59 drives the lower feeding roller shaft 20 to synchronously rotate through the sliding connection shaft 28, then the fourth driving shaft drives the fourth lower feeding roller sleeve 45 to rotate through the fourth group of left transmission belts, then drives the fourth upper feeding roller sleeve 51 tightly pressed by the fourth driving shaft to synchronously rotate, so as to drive the left and right fiber strips to be fed, simultaneously, the fourth driving shaft drives the fifth lower feeding roller sleeve 46 to rotate through the fourth group of right transmission belts, then drives the fifth upper feeding roller sleeve 52 tightly pressed by the fourth driving shaft to synchronously rotate, so as to drive the right and fourth fiber strips to be fed, when the electromagnetic switch of the electromagnet 31 in the fourth transmission shaft 59 is in an off state, the electromagnet 31 in the fourth transmission shaft 59 drives the fourth lower feeding roller shaft 45 to rotate tightly pressed by the fourth transmission shaft 51, then the fourth feeding roller sleeve 51 is tightly pressed by the fourth feeding roller sleeve 46, the fourth fiber strips are disconnected, the fourth fiber strips are stopped, and the fourth fiber strips are cut off,
In the feeding process, the electromagnet 31 in three of the first transmission shaft 56, the second transmission shaft 57, the third transmission shaft 58 and the fourth transmission shaft 59 is in an open state, and the other one is in a closed state through the programmable logic controller 32, so that the three groups of fiber strips in the first group of fed fiber strips, the second group of fed fiber strips, the third group of fed fiber strips and the fourth group of fed fiber strips are in a feeding state in the feeding process, the other remaining group of fiber strips are in a stop feeding state, the three groups of fed fiber strips enter the gathering horn mouth 43 through the fiber strip inlet of the gathering horn mouth 43, gathering is realized along the fiber strip inlet of the gathering horn mouth 43 with gradually reduced caliber, then the control of the segment color effect of the fiber fed into the drafting system is realized through the combination of the colors of the three groups of fed fiber strips, the fiber strips fed into the drafting system are output into the drafting system through the fiber strip outlet of the gathering horn mouth 43, the fiber strips are continuously pushed by the drafting system through the left and right and left and right clamping jaws or the drafting system, the left and right clamping system are driven by the drafting system to be continuously clamped by the drafting system, and the left and right clamping system are driven by the left and right clamping system and the drafting system and the front clamping zone and the front and the back clamping zone are not driven to be continuously contacted by the two clamping zones.
While the foregoing is directed to embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow.

Claims (2)

1. The production device of the differentiated functional fiber color spinning strip is characterized by comprising a drafting system and a feeding system;
the drafting system comprises a rear drafting roller set, a middle drafting roller set, a front drafting roller set and a pressurizing assembly, wherein the rear drafting roller set comprises a rear drafting lower roller and a rear drafting upper rubber roller, the middle drafting roller set comprises a middle drafting lower roller and a middle drafting upper rubber roller, the front drafting roller set comprises a front drafting lower roller and a front drafting upper rubber roller, the rear drafting lower roller, the middle drafting lower roller and the front drafting lower roller are identical in structure and comprise roller shafts, left roller sleeves and right roller sleeves, the left roller sleeves and the right roller sleeves are symmetrically arranged at two ends of the roller shafts, the left end of the roller shaft of the front drafting lower roller is driven to rotate by a drafting motor, the left end of the roller shaft of the middle drafting lower roller is connected with the left end of the roller shaft of the front drafting lower roller through a first gear, and the left end of the roller shaft of the rear drafting lower roller is connected with the left end of the roller shaft of the front drafting lower roller through a second gear;
The rear drafting rubber coating roller, the middle drafting rubber coating roller and the front drafting rubber coating roller have the same structure and comprise a rubber roll shaft, a left bearing sleeve, a right bearing sleeve, a left rubber roll sleeve and a right rubber roll sleeve, wherein the left bearing sleeve and the right bearing sleeve have the same structure, the left rubber roll sleeve and the right rubber roll sleeve have the same structure, the left bearing sleeve and the right bearing sleeve are symmetrically arranged at two ends of the rubber roll shaft, the left rubber roll sleeve is detachably sleeved on the left bearing sleeve, and the right rubber roll sleeve is detachably sleeved on the right bearing sleeve;
the left end and the right end of the rubber roll shaft of the front drafting rubber roll are respectively embedded in the left front embedded grab and the right front embedded grab, the left end and the right end of the rubber roll shaft of the middle drafting rubber roll are respectively embedded in the left middle embedded grab and the right middle embedded grab, and the left end and the right end of the rubber roll shaft of the rear drafting rubber roll are respectively embedded in the left rear embedded grab and the right rear embedded grab;
when the pressurizing assembly is pressed down, a linear left front drafting holding jaw which is in contact with each other and holds the fiber is formed between a left rubber roll sleeve of the front drafting upper rubber roll and a left roller sleeve of the front drafting lower roller, a linear right front drafting holding jaw which is in contact with each other and holds the fiber is formed between a right rubber roll sleeve of the front drafting upper rubber roll and a right roller sleeve of the front drafting lower roller, a linear left middle drafting holding jaw which is in contact with each other and holds the fiber is formed between a left rubber roll sleeve of the middle drafting upper rubber roll and a left roller sleeve of the middle drafting lower roller, a linear right middle drafting holding jaw which is in contact with each other and holds the fiber is formed between a right rubber roll sleeve of the middle drafting lower roller and a left roller sleeve of the rear drafting lower roller, a linear left rear drafting holding jaw which is in contact with each other and holds the fiber is formed between a right rubber roll sleeve of the rear drafting upper rubber roll and a right roller sleeve of the rear drafting lower roller, and the left and right rear drafting lower roller handles the fiber and left and right front drafting lower roller and right back drafting lower roller handles the fiber and front drafting lower and front and right and front drafting lower rollers form the same holding jaws;
The feeding system comprises a left feeding system, a right feeding system and a gathering bell mouth, the left feeding system and the right feeding system have the same structure, the left feeding system is arranged at the rear part of the left drafting system, the right feeding system is arranged at the rear part of the right drafting system, and the left feeding system and the right feeding system both comprise a lower feeding roller and an upper feeding roller;
the lower feeding roller comprises a lower feeding roller shaft, the left end of the lower feeding roller shaft of the left feeding system is connected with the left side table surface of the drawing frame through a corresponding bearing, the right end of the lower feeding roller shaft of the right feeding system is connected with the right side table surface of the drawing frame through a corresponding bearing, the right end of the lower feeding roller shaft of the left feeding system is fixedly connected with the left end of the lower feeding roller shaft of the right feeding system, a first lower feeding roller sleeve, a second lower feeding roller sleeve, a third lower feeding roller sleeve, a fourth lower feeding roller sleeve, a fifth lower feeding roller sleeve, a sixth lower feeding roller sleeve, a seventh lower feeding roller sleeve and an eighth lower feeding roller sleeve are arranged at equal intervals along the length direction of the lower feeding roller shaft from left to right, the first lower feeding roller sleeve, the second lower feeding roller sleeve, the third lower feeding roller sleeve, the sixth lower feeding roller sleeve, the seventh feeding roller sleeve and the eighth feeding roller sleeve are integrally and fixedly connected with the lower feeding roller shaft, and the seventh feeding roller sleeve are connected with the lower roller sleeve at the left side through a transmission groove, and the lower feeding roller sleeve is connected with the lower roller sleeve;
The rear side of the lower feeding roller of the left feeding system and the right feeding system is also provided with a first driving shaft, a second driving shaft and a third driving shaft, the left ends of the first driving shaft, the second driving shaft and the third driving shaft are respectively connected with the left side of a table surface of the drawing frame through bearings, a left transmission connecting groove of the first lower feeding roller sleeve is in transmission connection with the first driving shaft through a first group of left transmission belts, a right transmission connecting groove of the eighth lower feeding roller sleeve is in transmission connection with the first driving shaft through a first group of right transmission belts, a left transmission connecting groove of the second lower feeding roller sleeve is in transmission connection with the second driving shaft through a second group of left transmission belts, a right transmission connecting groove of the seventh lower feeding roller sleeve is in transmission connection with the second driving shaft through a second group of right transmission belts, a left transmission connecting groove of the third lower feeding roller sleeve is in transmission connection with the third driving shaft through a third group of left transmission belts, and a right transmission connecting groove of the sixth lower feeding roller sleeve is in transmission connection with the third driving shaft through a third group of right transmission belts;
the right end round surfaces of the first driving shaft, the second driving shaft, the third driving shaft and the lower feeding roller shaft are provided with embedded grooves, the embedded grooves are cylindrical with a preset depth, the inner side surfaces of the embedded grooves positioned on the first driving shaft, the second driving shaft, the third driving shaft and the lower feeding roller shaft are provided with blocking columns, the blocking columns are distributed at equal radian intervals along the circumferential direction of the inner side surfaces of the embedded grooves, sliding grooves are formed between adjacent blocking columns, the right end round surfaces of the embedded grooves are provided with blocking rings, the blocking rings are of circular ring structures, the blocking rings are fixedly connected with the right end round surfaces of the embedded grooves, sliding connecting shafts are further arranged in the embedded grooves, the right ends of the sliding connecting shafts are provided with embedded columns, and the embedded columns are cylindrical and are arranged at equal radian intervals along the outer circumference of the right end of the sliding connecting shafts;
The right side of the first driving shaft is provided with a first driving shaft, the right side of the second driving shaft is provided with a second driving shaft, the right side of the third driving shaft is provided with a third driving shaft, the right side of the lower feeding roller shaft is provided with a fourth driving shaft, the structures of the first driving shaft, the second driving shaft, the third driving shaft and the fourth driving shaft are the same, each driving shaft comprises a driving connecting shaft, the right end of the driving connecting shaft is connected with the right side of a table top of the drawing frame through a bearing, an electromagnet is arranged in the right end of the driving connecting shaft, the electromagnet is embedded in the right end of the driving connecting shaft and is fixedly connected with the right end of the driving connecting shaft, an electromagnetic switch of the electromagnet in the driving connecting shaft of the first driving shaft, the second driving shaft, the third driving shaft and the fourth driving shaft is in communication connection with a programmable logic controller, the driving connecting shaft of the first driving connecting shaft is in driving connection with the right end of a roller shaft of a rear drafting lower roller through a first driving belt, the driving connecting shaft of the second driving belt is in driving connection with the right end of the roller of the rear drafting lower roller through a second driving belt, and the driving shaft is connected with the right end of the rear drafting lower roller through the driving belt;
The upper feeding roller comprises an upper feeding roller shaft, the two ends of the upper feeding roller shaft of the left feeding system are respectively aligned with the two ends of the lower feeding roller shaft, the two ends of the upper feeding roller shaft of the right feeding system are respectively aligned with the two ends of the lower feeding roller shaft, the left end of the upper feeding roller shaft of the left feeding system is fixedly connected with the left side table surface of the drawing frame through a left pressure component, the right end of the upper feeding roller shaft of the right feeding system is fixedly connected with the right side table surface of the drawing frame through a right pressure component, the right end of the upper feeding roller shaft of the left feeding system is fixedly connected with the left end of the upper feeding roller shaft of the right feeding system, a first upper feeding roller, a second upper feeding roller, a third upper feeding roller, a fourth upper feeding roller, a fifth upper feeding roller, a sixth upper feeding roller and a seventh upper feeding roller which have the same structure are sleeved at equal intervals along the length direction of the upper feeding roller shaft, the first upper feeding roller, the second upper feeding roller, the third upper feeding roller, the fourth upper feeding roller, the fifth upper feeding roller, the sixth upper feeding roller, the seventh upper feeding roller, the eighth upper feeding roller and the upper feeding roller shaft are connected through independent bearings, and the first upper feeding roller, the second upper feeding roller, the third upper feeding roller, the fourth upper feeding roller, the fifth upper feeding roller, the sixth upper feeding roller, the seventh upper feeding roller and the eighth upper feeding roller are respectively sleeved with a first upper feeding roller sleeve, a second upper feeding roller sleeve, a third upper feeding roller sleeve, a fourth upper feeding roller sleeve, a fifth upper feeding roller sleeve, a sixth upper feeding roller sleeve, a seventh upper feeding roller sleeve, eighth upper feeding roller sleeve;
The gathering horn mouth is arranged between the feeding system and the drafting system, the cross section of the gathering horn mouth is elliptical, the cross section of the gathering horn mouth positioned at the front part of the feeding system is a fiber strip inlet, the cross section of the gathering horn mouth positioned at the rear part of the drafting system is a fiber strip outlet, the major axis length of the ellipse of the cross section from the fiber strip inlet to the fiber strip outlet along the length direction of the gathering horn mouth is gradually reduced, and the minor axis length is kept unchanged.
2. A method for producing a differentiated functional fiber color spun yarn by using the production device of claim 1, which is characterized in that;
feeding eight fiber strips into a left drafting system together through a left feeding system or into a right drafting system through a right feeding system, wherein eight fiber strips fed into the left drafting system are completely consistent with eight fiber strips fed into the right drafting system, a leftmost left fiber strip and a rightmost right fiber strip in the eight fiber strips are completely consistent to form a first group of feeding fiber strips, a left two fiber strips adjacent to the left fiber strip and a right two fiber strips adjacent to the right fiber strip are completely consistent to form a second group of feeding fiber strips, a left three fiber strips adjacent to the left two fiber strips and a right three fiber strips adjacent to the right two fiber strips are completely consistent to form a third group of feeding fiber strips, a left four fiber strips adjacent to the left three fiber strips and a right four fiber strips adjacent to the right three fiber strips are completely consistent, the colors of the left first fiber strip, the left second fiber strip, the left third fiber strip and the left fourth fiber strip are different from each other, in the initial state, the left pressure component and the right pressure component of the feeding system are in an uplifted state, the pressurizing component of the drafting system is in an uplifted state, the left first fiber strip passes through the space between the first lower feeding roller sleeve and the first upper feeding roller sleeve of the feeding system, the left second fiber strip passes through the space between the second lower feeding roller sleeve and the second upper feeding roller sleeve of the feeding system, the left third fiber strip passes through the space between the third lower feeding roller sleeve and the third upper feeding roller sleeve of the feeding system, the left fourth fiber strip passes through the space between the fourth lower feeding roller sleeve and the fourth upper feeding roller sleeve of the feeding system, the right fiber strip passes through the space between the fifth lower feeding roller sleeve and the fifth upper feeding roller sleeve of the feeding system, the right two fiber strips pass through the sixth lower feeding roller sleeve and the sixth upper feeding roller sleeve of the feeding system, the right three fiber strips pass through the seventh lower feeding roller sleeve and the seventh upper feeding roller sleeve of the feeding system, the right four fiber strips pass through the eighth lower feeding roller sleeve and the eighth upper feeding roller sleeve of the feeding system, the left pressure component and the right pressure component of the feeding system are simultaneously pressed down, the eight fed fiber strips are respectively held, in the holding feeding process, a drafting motor of the drafting system drives a roller shaft of a front drafting lower roller to rotate, then drives a left roller sleeve and a right roller sleeve of the front drafting lower roller to synchronously rotate, drives a left rubber roller sleeve and a right rubber roller sleeve of a front drafting upper rubber roller which are in tight pressing contact with the right roller sleeve to correspondingly synchronously rotate, a left front jaw of the corresponding left drafting system and a right front jaw of the right drafting system are formed, the roller shaft of the front drafting lower roller rotates to drive the roller shaft of the middle drafting lower roller to rotate at a reduced speed through a first gear, then drives the left roller sleeve and the right roller sleeve of the middle drafting lower roller to synchronously rotate, thereby driving the left rubber roller sleeve and the right rubber roller sleeve of the middle drafting upper rubber roller in tight pressing contact with the left roller sleeve to correspondingly synchronously rotate, thereby forming a left middle jaw of a corresponding left drafting system and a right middle jaw of the right drafting system, the roller shaft of the front drafting lower roller rotates to drive the roller shaft of the rear drafting lower roller to rotate at a reduced speed through a second gear, then drives the left roller sleeve and the right roller sleeve of the rear drafting lower roller to synchronously rotate, thereby driving the left rubber roller sleeve and the right rubber roller sleeve of the rear drafting upper rubber roller in tight pressing contact with the left roller sleeve to correspondingly synchronously rotate, thereby forming a left rear jaw of the corresponding left drafting system and a right rear jaw of the right drafting system, the roller shaft of the rear drafting lower roller rotates and then drives the first transmission shaft to synchronously rotate through the first driving belt, drives the second transmission shaft to synchronously rotate through the second driving belt, drives the third transmission shaft to synchronously rotate through the third driving belt, and drives the fourth transmission shaft to synchronously rotate through the fourth driving belt;
When the electromagnetic switch of the electromagnet in the first transmission shaft is in an on state, the electromagnet in the first transmission shaft has magnetism, so that the electromagnet in the first transmission shaft adsorbs the sliding connection shaft in the first driving shaft under the action of magnetism, the first transmission shaft drives the first driving shaft to synchronously rotate through the sliding connection shaft, then the first driving shaft drives the first lower feeding roller sleeve to rotate through the first group of left transmission belts, then the first upper feeding roller sleeve tightly pressed by the first driving shaft is driven to synchronously rotate, so that the left fiber strip is driven to be fed, and meanwhile, the first driving shaft drives the eighth lower feeding roller sleeve to rotate through the first group of right transmission belts, then the eighth upper feeding roller sleeve tightly pressed by the first driving shaft is driven to synchronously rotate, so that the right fiber strip is driven to be fed;
when the electromagnetic switch of the electromagnet in the second transmission shaft is in an on state, the electromagnet in the second transmission shaft has magnetism, so that the electromagnet in the second transmission shaft adsorbs the sliding connection shaft in the second driving shaft under the action of magnetism, the second transmission shaft drives the second driving shaft to synchronously rotate through the sliding connection shaft, then the second driving shaft drives the second lower feeding roller sleeve to rotate through the second group of left transmission belts, then the second upper feeding roller sleeve tightly pressed by the second driving shaft is driven to synchronously rotate, so as to drive the left second fiber strip to feed, and meanwhile, the second driving shaft drives the seventh lower feeding roller sleeve to rotate through the second group of right transmission belts, then the seventh upper feeding roller sleeve tightly pressed by the second driving shaft is driven to synchronously rotate, so as to drive the right second fiber strip to feed;
When the electromagnetic switch of the electromagnet in the third transmission shaft is in an on state, the electromagnet in the third transmission shaft has magnetism, so that the electromagnet in the third transmission shaft adsorbs the sliding connection shaft in the third driving shaft under the action of magnetism, the third transmission shaft drives the third driving shaft to synchronously rotate through the sliding connection shaft, then the third driving shaft drives the third lower feeding roller sleeve to rotate through the third group of left transmission belts, then the third upper feeding roller sleeve tightly pressed by the third driving shaft is driven to synchronously rotate, thus driving the left three fiber strips to be fed, and meanwhile, the third driving shaft drives the sixth lower feeding roller sleeve to rotate through the third group of right transmission belts, then the sixth upper feeding roller sleeve tightly pressed by the third driving shaft is driven to synchronously rotate, thus driving the right three fiber strips to be fed;
when the electromagnetic switch of the electromagnet in the fourth transmission shaft is in an on state, the electromagnet in the fourth transmission shaft has magnetism, so that the electromagnet in the fourth transmission shaft adsorbs the sliding connection shaft in the lower feeding roller shaft under the action of magnetism, the fourth transmission shaft drives the lower feeding roller shaft to synchronously rotate through the sliding connection shaft, then the fourth driving shaft drives the fourth lower feeding roller sleeve to rotate through the fourth group of left transmission belts, then the fourth upper feeding roller sleeve tightly pressed by the fourth driving shaft is driven to synchronously rotate, so as to drive the left four fiber strips to be fed, and meanwhile, the fourth driving shaft drives the fifth lower feeding roller sleeve to rotate through the fourth group of right transmission belts, then the fifth upper feeding roller sleeve tightly pressed by the fourth driving shaft is driven to synchronously rotate, so as to drive the right four fiber strips to be fed;
In the feeding process, electromagnetic switches of electromagnets in three of the first transmission shaft, the second transmission shaft, the third transmission shaft and the fourth transmission shaft are in an on state, and the other one is in an off state through a programmable logic controller, so that three groups of fiber strips in the first group of feeding fiber strips, the second group of feeding fiber strips, the third group of feeding fiber strips and the fourth group of feeding fiber strips are in a feeding state in the feeding process, the other remaining group of fiber strips are in a feeding stopping state, the three groups of fed fiber strips enter a gathering horn mouth through a fiber strip inlet of the gathering horn mouth, fiber feeding converging strips output through a fiber strip outlet of the gathering horn mouth enter a drawing system, in the drawing system, the fiber feeding converging strips are driven to be continuously fed through a left rear jaw of the left drawing system or a right rear jaw of the right drawing system, the fiber feeding converging strips are held through a left middle jaw of the left drawing system or a right middle jaw of the drawing system, and finally the fiber feeding converging strips are driven to be fed through a left front jaw of the left drawing system or a right front jaw of the right drawing system, and the color strips are driven to be fed into a required finishing section of the color strips through a front drawing system, and the color strips are not pressed by a compression roller.
CN202211265793.0A 2022-10-14 2022-10-14 Production device and production method of differentiated functional fiber color spinning strips Active CN115522290B (en)

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Publication number Priority date Publication date Assignee Title
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CN105714430A (en) * 2016-04-19 2016-06-29 江南大学 Double-color-section colored yarn production device and method
CN106435868A (en) * 2016-12-06 2017-02-22 江南大学 Rough yarn vertically controlled feeding-spinning device and spinning method
WO2020048041A1 (en) * 2018-09-03 2020-03-12 江南大学 Colored spun yarn production apparatus and method capable of implementing fiber dyeing and mixing in spinning process
CN113403718A (en) * 2021-07-19 2021-09-17 宜城市天舒纺织有限公司 Mixed yarn machine and production method of blended yarn

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103276485A (en) * 2013-04-03 2013-09-04 嘉兴学院 Multi-color embedding type section colorful spinning method, and device and product thereof
CN105220291A (en) * 2015-11-16 2016-01-06 江南大学 A kind of three look section coloured yarn spinning apparatus and spinning methods
CN105714430A (en) * 2016-04-19 2016-06-29 江南大学 Double-color-section colored yarn production device and method
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Denomination of invention: A production device and method for differentiated functional fiber colored spinning strips

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