CN115522203A - Long-acting water-based metal antirust agent, preparation method and application - Google Patents

Long-acting water-based metal antirust agent, preparation method and application Download PDF

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Publication number
CN115522203A
CN115522203A CN202211235452.9A CN202211235452A CN115522203A CN 115522203 A CN115522203 A CN 115522203A CN 202211235452 A CN202211235452 A CN 202211235452A CN 115522203 A CN115522203 A CN 115522203A
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portions
parts
long
water
based metal
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桂成方
桂林
刘春花
谭鑫
龙际超
李红金
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Hunan Jinyu Environmental Protection Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C23F11/08Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
    • C23F11/10Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using organic inhibitors
    • C23F11/14Nitrogen-containing compounds
    • C23F11/149Heterocyclic compounds containing nitrogen as hetero atom

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)

Abstract

The invention discloses a long-acting water-based metal antirust agent which is prepared from the following components in parts by weight: 3.00 to 5.00 portions of fatty alcohol-polyvinyl ether, 0.50 to 0.7 portion of ethylenediamine tetraacetic acid, 0.50 to 0.7 portion of methyl dimethyl phosphonate, 1.50 to 3.00 portions of zinc acetate, 2.00 to 4.00 portions of sodium polyphosphate, 1.00 to 2.00 portions of sodium tetraborate, 5.00 to 10.00 portions of triethanolamine, 10.0 to 15.0 portions of sulfamic acid, 2.00 to 4.0 portions of hexamethyl tetramine, and 56.0 to 74.5 portions of water. The metal antirust agent has the advantages of high film forming speed, long antirust time, environmental protection, safety, environmental friendliness and no toxic and harmful substances such as nitrite and the like.

Description

Long-acting water-based metal antirust agent, preparation method and application
Technical Field
The invention belongs to the technical field of metal rust prevention, and relates to a long-acting water-based metal rust inhibitor, a preparation method and application thereof
Background
The metal workpiece is easy to rust in the process of production, processing and transportation; in the production, storage and transportation processes of the steel, if rust prevention treatment is not carried out, the steel can be rusted within a short time, the appearance and the performance of the finished steel are adversely affected, and the steel can be even scrapped due to serious rust. Rust is a mixture of oxides and hydroxides formed on the surface of metals by the action of oxygen and water, and is red, while patina is green, and rust of aluminum and zinc is called white rust. The machinery is difficult to operate and store without contacting with oxygen, moisture or other corrosive media in the air, and the substances are corroded electrochemically on the metal surface to generate rust, and the rust is prevented so as to prevent the substances from contacting with the metal. Therefore, the research of the antirust liquid plays an important role in protecting the metal workpieces. Most of metal water-based antirust liquid used in the current market contains sodium nitrite, nitrite-type water-based antirust liquid has the obvious advantages of low price, good effect, convenient use, easy removal and the like, and is widely used, but people prove that nitrite can be converted into carcinogen to strictly limit the use and discharge of the nitrite, and due to the reasons of environmental protection and the like, people have been dedicated to the research of non-nitrite environment-friendly water-based antirust agent for many years and have made great progress, the traditional water-based antirust treatment is to dissolve sodium nitrite, bichromate and the like into water according to certain concentration to form water-based antirust liquid, and the metal water-based antirust liquid is characterized by simple operation and is suitable for short-term antirust in metal processing procedures, and the antirust period is about half a year; the antirust agent has high toxicity to operators, serious environmental pollution and short antirust time, and can not meet the existing production requirements. Although the rust preventive oil has good rust preventive property, the cost is high, and the post treatment of the steel products is difficult. In recent years, the research on environment-friendly water-based antirust agents is widely concerned at home and abroad, and particularly the development of long-acting water-based antirust agents becomes a trend.
Disclosure of Invention
The invention aims to overcome the bottleneck of the technical problems in the prior art and provides a long-acting water-based metal antirust agent, a preparation method and application thereof. The antirust agent has the advantages of high film forming speed, long antirust time, environmental protection, safety, environmental protection and no toxic and harmful substances such as nitrite and the like.
The long-acting water-based metal rust inhibitor is prepared from the following components in parts by weight:
Figure BDA0003883419650000011
Figure BDA0003883419650000021
preferably, the long-acting water-based metal rust inhibitor is prepared from the following components in parts by weight:
Figure BDA0003883419650000022
more preferably, the long-acting water-based metal rust inhibitor is prepared from the following components in parts by weight:
Figure BDA0003883419650000023
Figure BDA0003883419650000031
the fatty alcohol-polyvinyl ether is a lipophilic surfactant and is also used as a penetrating agent in the components of the solution in the formula, so that the dissolution of other organic solvents is accelerated.
The polymerization degree of the fatty alcohol-polyoxyethylene ether is 6-8, the higher the polymerization degree, the better the hydrophilicity, and more hydrogen bonds with water molecules are formed; when the polymerization degree is 1-5, the product is generally insoluble in water and soluble only in oily substances.
The ethylene diamine tetraacetic acid and the dimethyl methylphosphonate are chelating agents.
The triethanolamine is organic amine salt, and the sulfamic acid is organic acid.
The hexamethyltetramine belongs to urotropine, is a metal corrosion inhibition material, and also has the functions of corrosion prevention and sterilization.
The water is purified water.
The formula principle of the invention is as follows:
the fatty alcohol-polyoxyethylene ether is a lipophilic surfactant and is used as a penetrating agent among all components in the solution, so that the solubilization is effectively realized, and the dissolution is accelerated; ethylene diamine tetraacetic acid and dimethyl methylphosphonate as excellent chelating agents for Ca 2+ 、Mg 2+ 、Fe 2+ 、Fe 3+ The plasma metal ions are rapidly deposited on the surface of the workpiece; zinc ions in the zinc acetate are reduced and cover the surface of the workpiece to form a main component of an antirust film together with triethanolamine and chelated metal ions; the components act together to form a hard-soluble salt protective film and a physical adsorption film on the surface.
The preparation method of the long-acting water-based metal rust inhibitor comprises the following steps:
putting ethylenediamine tetraacetic acid, hexamethyltetramine, dimethyl methylphosphonate and water into a reaction kettle, heating to 80-90 ℃, fully reacting, and uniformly stirring for 1-2 h to obtain a first mixture;
adding sulfamic acid, triethanolamine and fatty alcohol-polyoxyethylene ether into the mixture I, and stirring for 30-40 minutes to obtain a mixture II;
and step three, adding zinc acetate, sodium polyphosphate and sodium tetraborate into the mixture II, and cooling to room temperature under the condition of continuous stirring to obtain the long-acting water-based antirust agent.
The antirust agent is prepared into a concentration proportion of 5.0-10.0 wt% when in use.
The invention has the following beneficial effects:
1. the technical scheme has simple operation, low processing cost and high film forming speed; 2. no toxicity, environmental protection, compact antirust film and long antirust time.
Detailed Description
In order to illustrate the invention more clearly, the following examples are given without any limitation to the scope of the invention.
The manufacturers of the components in the examples are as follows:
Figure BDA0003883419650000041
example 1
The long-acting water-based metal antirust agent is prepared from the following components in parts by weight:
Figure BDA0003883419650000042
the preparation method of the long-acting water-based metal rust inhibitor comprises the following steps:
step one, putting 0.50 parts of ethylenediamine tetraacetic acid, 3.00 parts of hexamethyltetramine, 0.50 parts of dimethyl methylphosphonate and 66.5 parts of purified water into a reaction kettle, heating to 80-90 ℃, fully reacting, and uniformly stirring for 1-2 h to obtain a first mixture (S1);
step two, adding 13.0 parts of sulfamic acid, 8.00 parts of triethanolamine and 3.00 parts of fatty alcohol-polyvinyl ether into the mixture I (S1), and stirring for 30 minutes to obtain a mixture II (S2);
and step three, adding 1.50 parts of zinc acetate, 2.00 parts of sodium polyphosphate and 2.00 parts of sodium tetraborate into the mixture II (S2), and cooling to room temperature under the condition of continuous stirring to obtain the long-acting water-based antirust agent.
Example 2
The long-acting water-based metal rust inhibitor comprises the following components in parts by weight:
Figure BDA0003883419650000051
the preparation method of the long-acting water-based metal rust inhibitor comprises the following steps:
step one, putting 0.50 part of ethylenediamine tetraacetic acid, 2.00 parts of hexamethyltetramine, 0.50 part of dimethyl methylphosphonate and 66.0 parts of purified water into a reaction kettle, heating to 90-95 ℃, fully reacting, and uniformly stirring for 2-3 h to obtain a mixture I (S1);
step two, adding 10.0 parts of sulfamic acid, 10.0 parts of triethanolamine and 5.00 parts of fatty alcohol-polyoxyethylene ether into the mixture I (S1), and stirring for 1 hour to obtain a mixture II (S2);
and step three, adding 2.00 parts of zinc acetate, 3.00 parts of sodium polyphosphate and 1.00 part of sodium tetraborate into the mixture II (S2), and cooling to room temperature under the condition of continuous stirring to obtain the long-acting water-based antirust agent.
Example 3
The long-acting water-based metal rust inhibitor comprises the following components in percentage by weight:
Figure BDA0003883419650000052
Figure BDA0003883419650000061
the preparation method of the long-acting water-based metal rust inhibitor comprises the following steps:
step one, putting 0.50 part of ethylenediamine tetraacetic acid, 2.00 parts of hexamethyltetramine, 0.50 part of dimethyl methylphosphonate and 64.5 parts of purified water into a reaction kettle, heating to 90-95 ℃, fully reacting, and uniformly stirring for 2-3 h to obtain a mixture I (S1);
step two, adding 15.0 parts of sulfamic acid, 10.0 parts of triethanolamine and 3.00 parts of fatty alcohol-polyvinyl ether into the mixture I (S1), and stirring for 2 hours to obtain a mixture II (S2);
and step three, adding 1.50 parts of zinc acetate, 2.00 parts of sodium polyphosphate and 1.00 part of sodium tetraborate into the mixture II (S2), and cooling to room temperature under the condition of continuous stirring to obtain the long-acting water-based antirust agent.
Comparative example 1
Comparative example 1 the amount of triethanolamine was changed to 12 parts, no hexamethyltetramine was added, and the formulation was the same as in example 3:
Figure BDA0003883419650000062
comparative example 2
Comparative example 2 the amount of hexamethyltetramine was changed to 12 parts, and the process was carried out in the same manner as in example 3 except that:
Figure BDA0003883419650000063
Figure BDA0003883419650000071
the raw materials are all in normal mass concentration on the market.
The rust-proof effect of the schemes of the above examples and comparative examples is tested as follows:
the experimental process comprises the following steps:
1000ml of each of the long-acting water-based metal rust inhibitors of the examples 1 to 3 and the comparative examples 1 to 2 was prepared into a test solution to be tested according to a concentration ratio of 7%.
Preparing 45 cold-rolled sheets with oil stains cleaned, respectively putting 9 cold-rolled sheets into a solution to be tested according to the proportion concentration of 7%, soaking for about 30 minutes, taking out the cold-rolled sheets to be dried, and then carrying out an anti-rust performance test.
The rust resistance test method comprises the following steps:
and (3) performing salt spray experiment test (5.0% sodium chloride solution, temperature 30 ℃) for 6 hours and 12 hours respectively, and observing the surface rust return condition of the test plate.
And (3) performing a humidity rust prevention test, namely maintaining the humidity in a constant temperature test box with the humidity of more than 90% for 6h and 12h respectively, and observing the rust return condition of the test plate.
The results of the experimental tests are given in tables 1 to 5 below.
TABLE 1
Figure BDA0003883419650000072
TABLE 2
Figure BDA0003883419650000073
Figure BDA0003883419650000081
TABLE 3
Figure BDA0003883419650000082
TABLE 4
Figure BDA0003883419650000083
Figure BDA0003883419650000091
TABLE 5
Figure BDA0003883419650000092
As can be seen from the data in tables 1 to 5, the surfaces of the test panels are not rusted in the 6h and 12h salt spray experiments and the humidity rust prevention experiments of the examples 1 to 3, the inventors found that the surfaces of the test panels are not rusted in the 6h salt spray experiments and the humidity rust prevention experiments of the comparative examples 1 to 2, and the surfaces of the test panels are rusted in the 12h salt spray experiments and the humidity rust prevention experiments, so that hexamethyltetramine and triethanolamine have a synergistic effect in rust prevention in the formula system of the application.
From the data, the long-acting water-based antirust agent has a strong antirust effect, the effect can be achieved when the working mixture ratio concentration is 5.0-10.0%, and the soaking time is generally about 30 minutes.
The above-mentioned embodiments and comparative examples are only for illustrating the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the contents of the present invention and to implement the present invention, and therefore, the protection scope of the present invention is not limited thereby.

Claims (6)

1. The long-acting water-based metal antirust agent is characterized by being prepared from the following components in parts by weight: 3.00 to 5.00 portions of fatty alcohol-polyvinyl ether, 0.50 to 0.7 portion of ethylene diamine tetraacetic acid, 0.50 to 0.7 portion of methyl dimethyl phosphonate, 1.50 to 3.00 portions of zinc acetate, 2.00 to 4.00 portions of sodium polyphosphate, 1.00 to 2.00 portions of sodium tetraborate, 5.00 to 10.00 portions of triethanolamine, 10.0 to 15.0 portions of sulfamic acid, 2.00 to 4.0 portions of hexamethyl tetramine and 56.0 to 74.5 portions of water.
2. The long-acting water-based metal rust inhibitor according to claim 1, which is prepared from the following components in parts by weight: 3.00 to 5.00 portions of fatty alcohol-polyvinyl ether, 0.50 to 0.7 portion of ethylenediamine tetraacetic acid, 0.50 to 0.7 portion of methyl dimethyl phosphonate, 1.50 to 3.00 portions of zinc acetate, 2.00 to 4.00 portions of sodium polyphosphate, 1.00 to 2.00 portions of sodium tetraborate, 8.00 to 10.00 portions of triethanolamine, 10.0 to 15.0 portions of sulfamic acid, 2.00 to 4.0 portions of hexamethyl tetramine, and 60 to 70 portions of water.
3. The long-acting water-based metal rust inhibitor according to claim 1, characterized by being prepared from the following components in parts by weight: 3.00 parts of fatty alcohol-polyvinyl ether, 0.50 part of ethylenediamine tetraacetic acid, 0.50 part of dimethyl methylphosphonate, 1.50 parts of zinc acetate, 2.00 parts of sodium polyphosphate, 1.00 part of sodium tetraborate, 10.0 parts of triethanolamine, 15.0 parts of sulfamic acid, 2.00 parts of hexamethyltetramine and 64.5 parts of water.
4. The long-acting water-based metal rust inhibitor according to claim 1, wherein the degree of polymerization of the fatty alcohol-polyoxyethylene ether is 6 to 8.
5. The method of preparing the long-acting water-based metal rust inhibitor according to claim 1, comprising the steps of, in order: (1) Putting ethylene diamine tetraacetic acid, hexamethyltetramine, dimethyl methylphosphonate and water into a reaction kettle, heating to 80-90 ℃, fully reacting, and uniformly stirring for 1-2 hours to obtain a first mixture; (2) Adding sulfamic acid, triethanolamine and fatty alcohol-polyoxyethylene ether into the mixture I, and stirring for 30-40 minutes to obtain a mixture II; (3) And adding zinc acetate, sodium polyphosphate and sodium tetraborate into the mixture II, and cooling to room temperature under the condition of continuous stirring to obtain the long-acting water-based antirust agent.
6. The use of the long-acting water-based metal rust inhibitor according to claim 1, wherein the long-acting water-based metal rust inhibitor is prepared at a concentration ratio of 5.0 to 10.0wt% when in use.
CN202211235452.9A 2022-10-10 2022-10-10 Long-acting water-based metal antirust agent, preparation method and application Pending CN115522203A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1139151A (en) * 1994-06-22 1997-01-01 唐山工程技术学院 Prepn of efficient antirusting water-base cutting fluid
CN102071416A (en) * 2011-01-31 2011-05-25 神华集团有限责任公司 Preparation and application of chemical derusting cleaning agent
CN103710118A (en) * 2013-11-28 2014-04-09 安徽速克达车业有限公司 Water-based cutting cooling antirust liquid and preparation method thereof
CN108034954A (en) * 2017-11-30 2018-05-15 珠海横琴思国科技发展有限公司 A kind of anti-rust cleaning agent of aluminium and aluminium alloy and preparation method thereof
CN111117806A (en) * 2019-12-20 2020-05-08 安徽遨信网络科技有限公司 High-speed rail car body outer surface cleaning agent and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1139151A (en) * 1994-06-22 1997-01-01 唐山工程技术学院 Prepn of efficient antirusting water-base cutting fluid
CN102071416A (en) * 2011-01-31 2011-05-25 神华集团有限责任公司 Preparation and application of chemical derusting cleaning agent
CN103710118A (en) * 2013-11-28 2014-04-09 安徽速克达车业有限公司 Water-based cutting cooling antirust liquid and preparation method thereof
CN108034954A (en) * 2017-11-30 2018-05-15 珠海横琴思国科技发展有限公司 A kind of anti-rust cleaning agent of aluminium and aluminium alloy and preparation method thereof
CN111117806A (en) * 2019-12-20 2020-05-08 安徽遨信网络科技有限公司 High-speed rail car body outer surface cleaning agent and preparation method thereof

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
寇杰等主编: "《油田水处理》", 31 January 2018, 中国石油大学出版社, pages: 1 - 2 *
李月;衣守志;吴家全;: "环保型水基防锈剂的研制", 材料保护, no. 05, pages 195 - 33 *

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