CN115521072A - A kind of sealing glass for tantalum metal and its preparation method - Google Patents
A kind of sealing glass for tantalum metal and its preparation method Download PDFInfo
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- 239000005394 sealing glass Substances 0.000 title claims abstract description 85
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 title claims abstract description 48
- 238000002360 preparation method Methods 0.000 title claims abstract description 10
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims abstract description 24
- 229910004298 SiO 2 Inorganic materials 0.000 claims abstract description 22
- 229910052761 rare earth metal Inorganic materials 0.000 claims abstract description 20
- 150000001875 compounds Chemical class 0.000 claims abstract description 18
- 229910010413 TiO 2 Inorganic materials 0.000 claims abstract description 17
- 229910052742 iron Inorganic materials 0.000 claims abstract description 17
- 229910052708 sodium Inorganic materials 0.000 claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims description 82
- 239000011521 glass Substances 0.000 claims description 67
- 239000002002 slurry Substances 0.000 claims description 37
- 238000001035 drying Methods 0.000 claims description 27
- 239000000203 mixture Substances 0.000 claims description 26
- 238000002425 crystallisation Methods 0.000 claims description 21
- 230000008025 crystallization Effects 0.000 claims description 21
- 238000000498 ball milling Methods 0.000 claims description 20
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical group CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 18
- 239000011159 matrix material Substances 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 18
- 230000006911 nucleation Effects 0.000 claims description 18
- 238000010899 nucleation Methods 0.000 claims description 18
- 239000000758 substrate Substances 0.000 claims description 18
- 239000007788 liquid Substances 0.000 claims description 12
- 238000002156 mixing Methods 0.000 claims description 10
- 239000002994 raw material Substances 0.000 claims description 10
- 239000005347 annealed glass Substances 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 9
- 239000002904 solvent Substances 0.000 claims description 4
- 239000004575 stone Substances 0.000 claims description 3
- 238000000137 annealing Methods 0.000 claims description 2
- 229960000935 dehydrated alcohol Drugs 0.000 claims 2
- 150000002910 rare earth metals Chemical class 0.000 claims 2
- 239000002253 acid Substances 0.000 abstract description 13
- 239000000126 substance Substances 0.000 abstract description 10
- 238000007789 sealing Methods 0.000 abstract description 8
- 229910001385 heavy metal Inorganic materials 0.000 abstract description 7
- 231100000331 toxic Toxicity 0.000 abstract description 7
- 230000002588 toxic effect Effects 0.000 abstract description 7
- 238000002844 melting Methods 0.000 abstract description 6
- 230000008018 melting Effects 0.000 abstract description 6
- 230000002285 radioactive effect Effects 0.000 abstract description 6
- 229910052751 metal Inorganic materials 0.000 abstract description 5
- 239000002184 metal Substances 0.000 abstract description 5
- 230000007547 defect Effects 0.000 abstract 1
- 108090000765 processed proteins & peptides Proteins 0.000 abstract 1
- 238000012360 testing method Methods 0.000 description 11
- 239000000463 material Substances 0.000 description 8
- 239000005388 borosilicate glass Substances 0.000 description 7
- 238000000227 grinding Methods 0.000 description 7
- 239000006060 molten glass Substances 0.000 description 7
- 238000005498 polishing Methods 0.000 description 7
- 238000010998 test method Methods 0.000 description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 239000007769 metal material Substances 0.000 description 4
- 229910052715 tantalum Inorganic materials 0.000 description 4
- -1 tantalum metals Chemical class 0.000 description 4
- 239000003990 capacitor Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 230000004580 weight loss Effects 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 210000001808 exosome Anatomy 0.000 description 2
- 239000002241 glass-ceramic Substances 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 229910015902 Bi 2 O 3 Inorganic materials 0.000 description 1
- 241001391944 Commicarpus scandens Species 0.000 description 1
- FUJCRWPEOMXPAD-UHFFFAOYSA-N Li2O Inorganic materials [Li+].[Li+].[O-2] FUJCRWPEOMXPAD-UHFFFAOYSA-N 0.000 description 1
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 229910000272 alkali metal oxide Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Inorganic materials O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 210000004027 cell Anatomy 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 239000006184 cosolvent Substances 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 239000003484 crystal nucleating agent Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- XUCJHNOBJLKZNU-UHFFFAOYSA-M dilithium;hydroxide Chemical compound [Li+].[Li+].[OH-] XUCJHNOBJLKZNU-UHFFFAOYSA-M 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 239000011244 liquid electrolyte Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- YEAUATLBSVJFOY-UHFFFAOYSA-N tetraantimony hexaoxide Chemical compound O1[Sb](O2)O[Sb]3O[Sb]1O[Sb]2O3 YEAUATLBSVJFOY-UHFFFAOYSA-N 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C10/00—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
- C03C10/0009—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing silica as main constituent
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B19/00—Other methods of shaping glass
- C03B19/02—Other methods of shaping glass by casting molten glass, e.g. injection moulding
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B32/00—Thermal after-treatment of glass products not provided for in groups C03B19/00, C03B25/00 - C03B31/00 or C03B37/00, e.g. crystallisation, eliminating gas inclusions or other impurities; Hot-pressing vitrified, non-porous, shaped glass products
- C03B32/02—Thermal crystallisation, e.g. for crystallising glass bodies into glass-ceramic articles
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/095—Glass compositions containing silica with 40% to 90% silica, by weight containing rare earths
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
Description
技术领域technical field
本发明涉及电子元件封接玻璃及其制备方法,具体涉及一种用于钽金属的封接玻璃及其制备方法。The invention relates to a sealing glass for electronic components and a preparation method thereof, in particular to a sealing glass for tantalum metal and a preparation method thereof.
背景技术Background technique
液体钽电解电容器电容量大、不易击穿,且内阻低、体积小,需求量一直处于增长的趋势。但其内部含有腐蚀性极强的凝胶硫酸,如密封不好,从内部渗漏出来,将腐蚀其周围电子元件,对整个电器造成不利影响。因此,液体电解质钽电容器要求用玻璃进行严格的气密封接。Liquid tantalum electrolytic capacitors have large capacitance, are not easy to break down, and have low internal resistance and small size. The demand has been growing. However, it contains highly corrosive gel sulfuric acid inside, if the seal is not good, it will leak out from the inside, which will corrode the surrounding electronic components and cause adverse effects on the entire electrical appliance. Therefore, liquid electrolyte tantalum capacitors require strict hermetic sealing with glass.
现有封接玻璃研究主要针对于平板固体氧亿物燃料电池,对于钽电容器用的低膨胀系数的封接玻璃少有人研究。此外,现有的电子元件封接玻璃含有大量的金属铅,如现有的电子封接玻璃牌号DB-435的铅含量为34%、DH-704铅含量为77%。但重金属铅不仅对人体有害,而且不符合环保要求。The existing research on sealing glass is mainly aimed at flat solid oxide fuel cells, and few people have studied the sealing glass with low expansion coefficient for tantalum capacitors. In addition, the existing sealing glass for electronic components contains a large amount of metallic lead, for example, the lead content of the existing electronic sealing glass brand DB-435 is 34%, and the lead content of DH-704 is 77%. But the heavy metal lead is not only harmful to the human body, but also does not meet the requirements of environmental protection.
由于玻璃的热膨胀系数远小于金属的热膨胀系数,在高温下与金属封接的玻璃内部会产生很大的热应力,导致玻璃与金属材料无法直接封接。钽金属封接技术主要难点是生产热膨胀系数与钽金属更相近的玻璃材料以实现玻璃与钽金属材料之间的匹配封接,但封接玻璃材料的热膨胀系数越大,其稳定性和抗热震性都会降低,因此封接玻璃需要具有和钽金属相近的热膨胀系数的同时,要保证其优良的稳定性和强度。Since the thermal expansion coefficient of glass is much smaller than that of metal, a large thermal stress will be generated inside the glass sealed with metal at high temperature, which makes the glass and metal materials unable to be directly sealed. The main difficulty of tantalum metal sealing technology is to produce glass materials with a thermal expansion coefficient closer to that of tantalum metal to achieve matching sealing between glass and tantalum metal materials. However, the greater the thermal expansion coefficient of the sealing glass material, the greater its stability and heat resistance. Therefore, the sealing glass needs to have a thermal expansion coefficient similar to that of tantalum metal while ensuring its excellent stability and strength.
封接玻璃的成分直接影响着本身的热膨胀性能、可操作性、化学稳定性以及机械强度,也会影响它和金属材料封接的紧密性。美国专利US3275359A公开了一种可初步用于钽金属封接的封接玻璃,该种封接玻璃按重量百分比组成为BaO 35%,Al2O3 25%,B2O340%,该玻璃成分中Al2O3含量约为25%,玻璃有过高的熔点以及封接温度,且其耐酸性、化学稳定性较差;中国专利CN102452794A公开了一种结晶型低熔点封接玻璃及其制备方法,该种结晶型封接玻璃按重量百分比组成为SiO2 50~70%,ZnO 10~30%,B2O3 1~10%,CaO 1~8%,Na2O 1~10%,Li2O 10%,Sb2O3 0.1~1%,在该封接玻璃成分中,Sb2O3具有毒性,长期使用该种封接玻璃会对人的健康产生不良影响;中国专利CN10326398A公开了一种析晶型无铅封接玻璃及其制备与使用方法,该专利采用了B2O3、Al2O3、SiO2、MO(MgO、CaO、SrO、BaO中的一种或几种的混合物)、Bi2O3的组合,但是,由于Bi元素具有微弱的放射性,其还是会影响人的健康。The composition of the sealing glass directly affects its thermal expansion performance, operability, chemical stability and mechanical strength, and also affects its tightness with metal materials. U.S. Patent US3275359A discloses a sealing glass that can be initially used for sealing tantalum metals. The sealing glass is composed of BaO 35%, Al 2 O 3 25%, and B 2 O 3 40% by weight. The content of Al 2 O 3 in the composition is about 25%, the glass has too high melting point and sealing temperature, and its acid resistance and chemical stability are poor; Chinese patent CN102452794A discloses a crystalline low melting point sealing glass and its The preparation method, the crystalline sealing glass is composed of 50-70% of SiO2 , 10-30% of ZnO, 1-10% of B2O3, 1-8% of CaO, 1-10% of Na2O and Li2O according to the weight percentage. 10%, Sb 2 O 3 0.1-1%, in this sealing glass composition, Sb2O3 is toxic, and long-term use of this sealing glass will have adverse effects on human health; Chinese patent CN10326398A discloses a crystallization type Lead-free sealing glass and its preparation and use method, the patent uses B 2 O 3 , Al 2 O 3 , SiO 2 , MO (one or a mixture of MgO, CaO, SrO, BaO), Bi 2 O 3 combination, however, because Bi element has weak radioactivity, it will still affect human health.
基于上述现有技术,有必要研究一种新的封接玻璃,要具有接近金属材料的热膨胀系数、热稳定性好、机械强度高、易于成型的封接玻璃,同时还不含有放射性元素以及重金属、有毒有害元素。Based on the above-mentioned prior art, it is necessary to study a new sealing glass, which has a thermal expansion coefficient close to that of metal materials, good thermal stability, high mechanical strength, and easy to form sealing glass, and does not contain radioactive elements and heavy metals at the same time. , Toxic and harmful elements.
发明内容Contents of the invention
本发明的目的是解决现有钽金属封接玻璃存在或是熔点及封接温度过高、耐酸性、化学稳定性较差,或是含有放射性元素以及重金属、有毒有害元素的不足之处,而提供一种用于钽金属的封接玻璃及其制备方法。The purpose of the present invention is to solve the shortcomings of existing tantalum metal sealing glass, such as high melting point and sealing temperature, poor acid resistance, poor chemical stability, or containing radioactive elements, heavy metals, and toxic and harmful elements. A sealing glass for tantalum metal and a preparation method thereof are provided.
为了解决上述现有技术所存在的不足之处,本发明提供了如下技术解决方案:In order to solve the deficiencies in the above-mentioned prior art, the present invention provides the following technical solutions:
一种用于钽金属的封接玻璃,其特殊之处在于:包括质量百分比为56~60%的SiO2、12~13%的B2O3、5~6%的Al2O3、5~6%的BaO、4~5%的K2O、4~5%的Na2O、0.1~0.4%的Fe2O3、3~4%的TiO2、1~2%的ZrO、3~4%的LiO2,以及1~2%的稀土元素化合物LaCePrZr;所述SiO2与Al2O3的摩尔比为12~14:1。A sealing glass for tantalum metal, which is special in that it contains 56-60% SiO 2 , 12-13% B 2 O 3 , 5-6% Al 2 O 3 , 5 ~6% BaO, 4~5% K 2 O, 4~5% Na 2 O, 0.1~0.4% Fe 2 O 3 , 3~4% TiO 2 , 1~2% ZrO, 3 -4% LiO 2 , and 1-2% rare earth element compound LaCePrZr; the molar ratio of SiO 2 to Al 2 O 3 is 12-14:1.
进一步地,所述质量百分比为57~59%的SiO2、12~13%的B2O3、5~6%的Al2O3、5~6%的BaO、4.5~5.0%的K2O、4.0~4.5%的Na2O、0.1~0.4%的Fe2O3、3.6~3.8%的TiO2、1~2%的ZrO、3.0~3.3%的LiO2,以及1.0~1.5%的稀土元素化合物LaCePrZr。Further, the mass percentages are 57-59% of SiO 2 , 12-13% of B 2 O 3 , 5-6% of Al 2 O 3 , 5-6% of BaO, and 4.5-5.0% of K 2 O, 4.0-4.5% Na 2 O, 0.1-0.4% Fe 2 O 3 , 3.6-3.8% TiO 2 , 1-2% ZrO, 3.0-3.3% LiO 2 , and 1.0-1.5% Rare earth element compound LaCePrZr.
进一步地,所述质量百分比为56%的SiO2、13%的B2O3、6%的Al2O3、6%的BaO、5%的K2O、4%的Na2O、0.1%的Fe2O3、3.6%的TiO2、2%的ZrO、3.3%的LiO2,以及1%的稀土元素化合物LaCePrZr。Further, the mass percentage is 56% of SiO 2 , 13% of B 2 O 3 , 6% of Al 2 O 3 , 6% of BaO, 5% of K 2 O, 4% of Na 2 O, 0.1 % Fe 2 O 3 , 3.6% TiO 2 , 2% ZrO, 3.3% LiO 2 , and 1% rare earth compound LaCePrZr.
进一步地,所述质量百分比为58%的SiO2、12%的B2O3、6%的Al2O3、5%的BaO、4.5%的K2O、4.5%的Na2O、0.4%的Fe2O3、3.6%的TiO2、2%的ZrO、3%的LiO2,以及1%的稀土元素化合物LaCePrZr。Further, the mass percentages are 58% SiO 2 , 12% B 2 O 3 , 6% Al 2 O 3 , 5% BaO, 4.5% K 2 O, 4.5% Na 2 O, 0.4 % Fe 2 O 3 , 3.6% TiO 2 , 2% ZrO, 3% LiO 2 , and 1% rare earth compound LaCePrZr.
同时,本发明还提供一种用于钽金属的封接玻璃的制备方法,其特殊之处在于,基于上述用于钽金属的封接玻璃,包括如下步骤:At the same time, the present invention also provides a method for preparing a sealing glass for tantalum metal, which is special in that, based on the above-mentioned sealing glass for tantalum metal, it includes the following steps:
步骤(1)、将所有组分混合均匀,得到混合料;Step (1), uniformly mixing all components to obtain a mixture;
步骤(2)、采用溶剂将混合料调制成浆料;Step (2), using a solvent to modulate the mixture into a slurry;
步骤(3)、将浆料放入干燥箱中进行烘干,烘干后经过第一步热处理得到玻璃基体;Step (3), putting the slurry into a drying oven for drying, and after drying, go through the first step of heat treatment to obtain a glass matrix;
步骤(4)、将玻璃基体进行第二步热处理,按照预设加热速率升温到成核温度并保温,再升温至析晶温度,保温得到所述封接玻璃。Step (4): Carrying out the second heat treatment on the glass substrate, raising the temperature to the nucleation temperature according to the preset heating rate and keeping it warm, then raising the temperature to the crystallization temperature and keeping it warm to obtain the sealing glass.
进一步地,步骤3中,所述第一步热处理步骤具体为:Further, in
(3.1)先以第一阶段预设升温速率升至900~950℃,并保温2h以上,得到预烧块,再以第二阶段升温速率升至1500~1550℃,并保温2.5h以上,使原料完全熔融并排除气泡,得到澄清玻璃液;(3.1) First raise the temperature to 900-950°C at the preset heating rate in the first stage, and keep it warm for more than 2 hours to obtain the pre-fired block, then raise it to 1500-1550°C at the second-stage heating rate, and keep it warm for more than 2.5 hours, so that The raw materials are completely melted and the bubbles are removed to obtain a clear glass liquid;
(3.2)将澄清玻璃液迅速倒入模具中,冷却后脱模取出,再放入预热至550℃的马弗炉中保温3h退火,得到玻璃基体;(3.2) Quickly pour the clarified glass liquid into the mold, remove the mold after cooling, and then put it into a muffle furnace preheated to 550°C for 3 hours and anneal to obtain a glass matrix;
(3.3)将退火后的玻璃基体切割成小片,研磨抛光后备用。(3.3) Cut the annealed glass substrate into small pieces, grind and polish it for later use.
进一步地,步骤4中,所述预设加热速率为5~10℃/min;所述成核温度为550~580℃,保温时间为120~140min;所述析晶温度为1070~1150℃,保温时间为150~180min。Further, in
进一步地,所述第一阶段预设升温速率为10~15℃/min,所述第二阶段预设升温速率为4~5℃/min。Further, the preset heating rate in the first stage is 10-15°C/min, and the preset heating rate in the second stage is 4-5°C/min.
进一步地,步骤2中,所述溶剂为无水乙醇,无水乙醇与混合料的质量比为2.6~3:1。Further, in
进一步地,所述步骤2还包括:对浆料进行球磨,球磨石体积至少为浆料体积的两倍以上,球磨转速为300~350r/min,球磨时间为130~180min,用于使浆料混合更加均匀,减少之后高温熔融中气泡的产生以及不均匀现象。Further, the
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
(1)本发明一种用于钽金属的封接玻璃,包括SiO2、B2O3、Al2O3、BaO、K2O、Na2O、Fe2O3、TiO2、ZrO、LiO2,以及稀土元素化合物LaCePrZr,其不含有放射性元素,重金属、有毒有害元素;该封接玻璃具有接近金属的热膨胀系数,能够与钽金属顺利封接,同时具有优良的热稳定性和强耐酸性、易于成型等优点,并且由于热膨胀系数相近,降低了该封接玻璃在使用中的内应力,从而有效抑制使用过程中微裂纹的形成,达到延长了使用寿命的目的。(1) A sealing glass for tantalum metal in the present invention, including SiO 2 , B 2 O 3 , Al 2 O 3 , BaO, K 2 O, Na 2 O, Fe 2 O 3 , TiO 2 , ZrO, LiO 2 , and rare earth element compound LaCePrZr, which does not contain radioactive elements, heavy metals, toxic and harmful elements; the sealing glass has a thermal expansion coefficient close to that of metal, can be successfully sealed with tantalum metal, and has excellent thermal stability and strong acid resistance Moreover, due to the similar thermal expansion coefficient, the internal stress of the sealing glass during use is reduced, thereby effectively inhibiting the formation of micro-cracks during use and prolonging the service life.
(2)本发明一种用于钽金属的封接玻璃包括1~2%的稀土元素化合物LaCePrZr,稀土元素化合物LaCePrZr具有较低的膨胀系数。可以在不影响硼硅酸盐玻璃化学性能及稳定性的前提下对玻璃的膨胀系数起到调节的作用,并作为微晶组织促使硼硅酸盐玻璃成为微晶玻璃。(2) A sealing glass for tantalum metal of the present invention includes 1-2% of rare earth element compound LaCePrZr, and the rare earth element compound LaCePrZr has a relatively low expansion coefficient. It can adjust the expansion coefficient of the glass without affecting the chemical properties and stability of the borosilicate glass, and as a microcrystalline structure, it can promote the borosilicate glass to become a glass-ceramic.
(3)本发明一种用于钽金属的封接玻璃的制备方法,其基于上述用于钽金属的封接玻璃,通过第一步热处理和第二步热处理,制备出了能与钽金属匹配封接的封接玻璃,解决了现有钽金属封接玻璃存在或是熔点及封接温度过高、耐酸性、化学稳定性较差,或是含有放射性元素,重金属、有毒有害元素的不足之处。(3) A method for preparing a sealing glass for tantalum metal according to the present invention, which is based on the above-mentioned sealing glass for tantalum metal, through the first heat treatment and the second heat treatment, to prepare a glass that can match with tantalum metal The sealed sealing glass solves the problems of the existing tantalum metal sealing glass, such as high melting point and sealing temperature, poor acid resistance, poor chemical stability, or containing radioactive elements, heavy metals, and toxic and harmful elements. place.
附图说明Description of drawings
图1为本发明一种用于钽金属的封接玻璃的制备方法实施例1至6所制得的封接玻璃的热膨胀系数图;Fig. 1 is a thermal expansion coefficient diagram of sealing glass prepared in Examples 1 to 6 of a method for preparing sealing glass for tantalum metal according to the present invention;
图2为本发明实施例1至6所制得的封接玻璃的DTA图。Fig. 2 is a DTA diagram of sealing glasses prepared in Examples 1 to 6 of the present invention.
具体实施方式detailed description
下面结合示例性实施例对本发明作进一步地说明。The present invention will be further described below in combination with exemplary embodiments.
一种用于钽金属的封接玻璃,包括质量百分比为56~60%的SiO2、12~13%的B2O3、5~6%的Al2O3、5~6%的BaO、4~5%的K2O、4~5%的Na2O、0.1~0.4%的Fe2O3、3~4%的TiO2、1~2%的ZrO、3~4%的LiO2,以及1~2%的稀土元素化合物LaCePrZr;所述SiO2与Al2O3的摩尔比为12~14:1。A sealing glass for tantalum metal, comprising 56-60% SiO 2 , 12-13% B 2 O 3 , 5-6% Al 2 O 3 , 5-6% BaO, 4-5% K 2 O, 4-5% Na 2 O, 0.1-0.4% Fe 2 O 3 , 3-4% TiO 2 , 1-2% ZrO, 3-4% LiO 2 , and 1-2% of rare earth element compound LaCePrZr; the molar ratio of SiO 2 to Al 2 O 3 is 12-14:1.
其中,Al2O3具有多种优势,不仅能降低玻璃的结晶倾向,还能提高玻璃的化学稳定性、热稳定性、机械强度、硬度,并能提高玻璃的黏度等。B2O3能降低玻璃的热膨胀系数,较高含量的B2O3能有效提高玻璃的热稳定性和化学稳定性,改善玻璃的光泽,并提高玻璃的机械性能,加入B2O3也可以使玻璃的成形温度范围较宽。ZrO作为稳定剂,其目的是增加玻璃的化学稳定性和机械强度。Na2O能提供游离氧从而降低玻璃的粘度,是玻璃的助溶剂。BaO添加量的减少使Tc降低,同时使(Tc-Tg)/Tg值降低,即玻璃的晶化更加容易;改变玻璃原材料中SiO2/B2O3比例,以及增加碱性氧化物以减少BaO的含量,可以改变玻璃的热膨胀系数。Among them, Al 2 O 3 has many advantages, not only can reduce the crystallization tendency of the glass, but also can improve the chemical stability, thermal stability, mechanical strength, hardness of the glass, and can increase the viscosity of the glass, etc. B 2 O 3 can reduce the thermal expansion coefficient of the glass, and a higher content of B 2 O 3 can effectively improve the thermal and chemical stability of the glass, improve the gloss of the glass, and improve the mechanical properties of the glass. Adding B 2 O 3 can also The forming temperature range of the glass can be widened. ZrO acts as a stabilizer, and its purpose is to increase the chemical stability and mechanical strength of the glass. Na 2 O can provide free oxygen to reduce the viscosity of the glass, and is a co-solvent for the glass. The reduction of BaO addition reduces Tc and (Tc-Tg)/Tg value at the same time, that is, the crystallization of glass is easier; change the ratio of SiO 2 /B 2 O 3 in glass raw materials, and increase alkali oxides to reduce The content of BaO can change the thermal expansion coefficient of the glass.
此外,添加适量TiO2作为晶核剂有利于玻璃体系中微小晶体的产生和均匀分布,使得硼硅酸盐玻璃的结构更稳定,耐酸腐蚀性增强。Zr4+半径大,在玻璃体系中充当网络外体,由于ZrO在硼硅酸盐玻璃中溶解度小,只能在一定程度上使玻璃结构致密化从而增强其耐酸性;而Ti4+一般位于八面体中,充当网络外体,但在碱金属含量较高的情况下Ti4+位于四面体中,从而使玻璃网络结构明显致密化,耐酸性显著增强。可使硼硅酸盐玻璃同时具备接近钽金属的膨胀系数以及良好的耐酸性。In addition, adding an appropriate amount of TiO2 as a crystal nucleating agent is beneficial to the generation and uniform distribution of tiny crystals in the glass system, making the structure of borosilicate glass more stable and acid corrosion resistance enhanced. Zr 4+ has a large radius and acts as an exosome in the glass system. Due to the low solubility of ZrO in borosilicate glass, it can only densify the glass structure to a certain extent to enhance its acid resistance; while Ti 4+ is generally located in the In the octahedron, it acts as the network exosome, but in the case of high alkali metal content, Ti 4+ is located in the tetrahedron, so that the glass network structure is obviously denser, and the acid resistance is significantly enhanced. Borosilicate glass can have an expansion coefficient close to that of tantalum metal and good acid resistance at the same time.
稀土元素化合物LaCePrZr是一种高熵氧化物粉末,具有较低的膨胀系数。可以在不影响硼硅酸盐玻璃化学性能及稳定性的前提下对玻璃的膨胀系数起到调节的作用,并作为微晶组织促使硼硅酸盐玻璃成为微晶玻璃。The rare earth element compound LaCePrZr is a high-entropy oxide powder with a low expansion coefficient. It can adjust the expansion coefficient of the glass without affecting the chemical properties and stability of the borosilicate glass, and as a microcrystalline structure, it can promote the borosilicate glass to become a glass-ceramic.
基于上述用于钽金属的封接玻璃,本发明提供一种用于钽金属的封接玻璃的制备方法,包括如下步骤:Based on the above-mentioned sealing glass for tantalum metal, the present invention provides a method for preparing a sealing glass for tantalum metal, comprising the following steps:
步骤(1)、将所述封接玻璃的所有组分混合均匀,得到混合料;Step (1), mixing all components of the sealing glass uniformly to obtain a mixture;
步骤(2)、用无水乙醇将混合料调制成浆料,无水乙醇与混合料的质量比为2.6~3:1;对浆料进行球磨,球磨石体积至少为浆料体积的两倍以上,球磨转速为300~350r/min,球磨时间为130~180min;Step (2), using absolute ethanol to prepare the mixture into a slurry, the mass ratio of absolute ethanol to the mixture is 2.6 to 3:1; ball mill the slurry, and the volume of the ball mill stone is at least twice the volume of the slurry Above, the ball milling speed is 300~350r/min, and the ball milling time is 130~180min;
步骤(3)、将浆料放入干燥箱中进行烘干,烘干后经过第一步热处理得到玻璃基体;Step (3), putting the slurry into a drying oven for drying, and after drying, go through the first step of heat treatment to obtain a glass matrix;
所述第一步热处理步骤具体为:The first heat treatment step is specifically:
(3.1)先以第一阶段预设升温速率升至900~950℃,并保温2h以上,得到预烧块,再以第二阶段升温速率升至1500~1550℃,并保温2.5h以上,使原料完全熔融并排除气泡,得到澄清玻璃液;所述第一阶段预设升温速率为10~15℃/min,所述第二阶段预设升温速率为4~5℃/min;(3.1) First raise the temperature to 900-950°C at the preset heating rate in the first stage, and keep it warm for more than 2 hours to obtain the pre-fired block, then raise it to 1500-1550°C at the second-stage heating rate, and keep it warm for more than 2.5 hours, so that The raw materials are completely melted and the air bubbles are removed to obtain clarified molten glass; the preset heating rate of the first stage is 10-15°C/min, and the preset heating rate of the second stage is 4-5°C/min;
(3.2)将澄清玻璃液迅速倒入模具中,冷却后脱模取出,再放入预热至550℃的马弗炉中保温3h退火,得到玻璃基体;(3.2) Quickly pour the clarified glass liquid into the mold, remove the mold after cooling, and then put it into a muffle furnace preheated to 550°C for 3 hours and anneal to obtain a glass matrix;
(3.3)将退火后的玻璃基体切割成小片,研磨抛光后备用;(3.3) cutting the annealed glass substrate into small pieces, grinding and polishing for later use;
步骤(4)、将玻璃基体进行第二步热处理,按照预设加热速率升温到成核温度并保温,再升温至析晶温度,保温得到所述封接玻璃;所述预设加热速率为5~10℃/min;所述成核温度为550~580℃,保温时间为120~140min;所述析晶温度为1070~1150℃,保温时间为150~180min。Step (4), the glass substrate is subjected to the second step of heat treatment, the temperature is raised to the nucleation temperature according to the preset heating rate and kept warm, and then heated to the crystallization temperature, and kept warm to obtain the sealing glass; the preset heating rate is 5 ~10°C/min; the nucleation temperature is 550-580°C, and the holding time is 120-140min; the crystallization temperature is 1070-1150°C, and the holding time is 150-180min.
表1Table 1
实施例1Example 1
一种用于钽金属的封接玻璃的制备方法,包括如下步骤:A method for preparing a sealing glass for tantalum metal, comprising the steps of:
步骤(1)、将所述封接玻璃的所有组分混合均匀,得到混合料;Step (1), mixing all components of the sealing glass uniformly to obtain a mixture;
所述封接玻璃包括质量百分比为57%的SiO2、12.5%的B2O3、6%的Al2O3、6%的BaO、4.5%的K2O、4.5%的Na2O、0.2%的Fe2O3、3.8%的TiO2、1%的ZrO、3%的LiO2,以及1.5%的稀土元素化合物LaCePrZr;The sealing glass includes 57% SiO 2 , 12.5% B 2 O 3 , 6% Al 2 O 3 , 6% BaO, 4.5% K 2 O, 4.5% Na 2 O, 0.2% Fe 2 O 3 , 3.8% TiO 2 , 1% ZrO, 3% LiO 2 , and 1.5% rare earth element compound LaCePrZr;
步骤(2)、用无水乙醇将混合料调制成浆料,无水乙醇与混合料的质量比为2.6:1;对浆料进行球磨,球磨石体积至少为浆料体积的两倍以上,球磨转速为300r/min,球磨时间为130min;Step (2), using absolute ethanol to adjust the mixture into a slurry, the mass ratio of absolute ethanol to the mixture is 2.6:1; the slurry is ball milled, and the volume of the ball millstone is at least twice the volume of the slurry, The ball milling speed is 300r/min, and the ball milling time is 130min;
步骤(3)、将浆料放入干燥箱中进行烘干,烘干后经过第一步热处理得到玻璃基体;Step (3), putting the slurry into a drying oven for drying, and after drying, go through the first step of heat treatment to obtain a glass matrix;
所述第一步热处理具体为:The first step of heat treatment is specifically:
(3.1)先以第一阶段预设升温速率升至900℃,并保温2h以上,得到预烧块,再以第二阶段升温速率升至1500℃,并保温2.5h以上,使原料完全熔融并排除气泡,得到澄清玻璃液;所述第一阶段预设升温速率为10℃/min,所述第二阶段预设升温速率为4℃/min;(3.1) First raise the temperature to 900°C at the preset heating rate of the first stage, and keep it warm for more than 2 hours to obtain a pre-burnt block, then raise the heating rate to 1500°C at the second stage, and keep it warm for more than 2.5 hours, so that the raw materials are completely melted and Excluding air bubbles to obtain clarified molten glass; the preset heating rate of the first stage is 10°C/min, and the preset heating rate of the second stage is 4°C/min;
(3.2)将澄清玻璃液迅速倒入模具中,冷却后脱模取出,再放入预热至550℃的马弗炉中保温3h退火,得到玻璃基体;(3.2) Quickly pour the clarified glass liquid into the mold, remove the mold after cooling, and then put it into a muffle furnace preheated to 550°C for 3 hours and anneal to obtain a glass matrix;
(3.3)将退火后的玻璃基体切割成小片,研磨抛光后备用;(3.3) cutting the annealed glass substrate into small pieces, grinding and polishing for later use;
步骤(4)、将玻璃基体进行第二步热处理,按照预设加热速率升温到成核温度并保温,再升温至析晶温度,保温得到所述封接玻璃;所述预设加热速率为5℃/min;所述成核温度为550℃,保温时间为120min;所述析晶温度为1070℃,保温时间为150min。Step (4), the glass substrate is subjected to the second step of heat treatment, the temperature is raised to the nucleation temperature according to the preset heating rate and kept warm, and then heated to the crystallization temperature, and kept warm to obtain the sealing glass; the preset heating rate is 5 °C/min; the nucleation temperature is 550 °C, and the holding time is 120 min; the crystallization temperature is 1070 °C, and the holding time is 150 min.
将所述封接玻璃加工为多个直径5mm高度约为25mm的圆柱试样进行热膨胀性能检测;热膨胀性能检测采用高温卧式膨胀仪,热膨胀系数测试结果见表1和图1。The sealing glass was processed into a plurality of cylindrical samples with a diameter of 5 mm and a height of about 25 mm for thermal expansion performance testing; thermal expansion performance testing was performed using a high-temperature horizontal dilatometer, and the thermal expansion coefficient test results are shown in Table 1 and Figure 1.
将所述封接玻璃加工为多个10×10×10mm的立方体试样进行耐酸性检测;耐酸性检测采用失重法,将多个立方体试样放置于85℃38%硫酸中200小时,测量玻璃的失重率,要求重量减少不得超过0.001g,耐酸性检测结果见表1和图2。The sealing glass is processed into multiple cube samples of 10×10×10mm for acid resistance test; the acid resistance test adopts the weight loss method, and multiple cube samples are placed in 38% sulfuric acid at 85°C for 200 hours, and the glass is measured. The weight loss rate requires that the weight loss should not exceed 0.001g. The acid resistance test results are shown in Table 1 and Figure 2.
实施例2Example 2
一种用于钽金属的封接玻璃的制备方法,包括如下步骤:A method for preparing a sealing glass for tantalum metal, comprising the steps of:
步骤(1)、将所述封接玻璃的所有组分混合均匀,得到混合料;Step (1), mixing all components of the sealing glass uniformly to obtain a mixture;
所述封接玻璃包括质量百分比为56%的SiO2、13%的B2O3、6%的Al2O3、6%的BaO、5%的K2O、1%的Na2O、0.1%的Fe2O3、3.6%的TiO2、2%的ZrO、3.3%的LiO2,以及1%的稀土元素化合物LaCePrZr;The sealing glass includes 56% SiO 2 , 13% B 2 O 3 , 6% Al 2 O 3 , 6% BaO, 5% K 2 O, 1% Na 2 O, 0.1% Fe 2 O 3 , 3.6% TiO 2 , 2% ZrO, 3.3% LiO 2 , and 1% rare earth element compound LaCePrZr;
步骤(2)、用无水乙醇将混合料调制成浆料,无水乙醇与混合料的质量比为2.8:1;对浆料进行球磨,球磨石体积至少为浆料体积的两倍以上,球磨转速为320r/min,球磨时间为140min;Step (2), using absolute ethanol to adjust the mixed material into a slurry, the mass ratio of absolute ethanol to the mixed material is 2.8:1; the slurry is ball milled, and the volume of the ball millstone is at least twice the volume of the slurry, The ball milling speed is 320r/min, and the ball milling time is 140min;
步骤(3)、将浆料放入干燥箱中进行烘干,烘干后经过第一步热处理得到玻璃基体;Step (3), putting the slurry into a drying oven for drying, and after drying, go through the first step of heat treatment to obtain a glass matrix;
所述第一步热处理具体为:The first step of heat treatment is specifically:
(3.1)先以第一阶段预设升温速率升至910℃,并保温2h以上,得到预烧块,再以第二阶段升温速率升至1510℃,并保温2.5h以上,使原料完全熔融并排除气泡,得到澄清玻璃液;所述第一阶段预设升温速率为11℃/min,所述第二阶段预设升温速率为4℃/min;(3.1) First raise the temperature to 910°C with the preset heating rate in the first stage, and keep it warm for more than 2 hours to obtain a pre-burnt block, then raise the temperature to 1510°C at the second stage, and keep it warm for more than 2.5 hours, so that the raw materials are completely melted and Remove air bubbles to obtain clarified molten glass; the preset heating rate in the first stage is 11°C/min, and the preset heating rate in the second stage is 4°C/min;
(3.2)将澄清玻璃液迅速倒入模具中,冷却后脱模取出,再放入预热至550℃的马弗炉中保温3h退火,得到玻璃基体;(3.2) Quickly pour the clarified glass liquid into the mold, remove the mold after cooling, and then put it into a muffle furnace preheated to 550°C for 3 hours and anneal to obtain a glass matrix;
(3.3)将退火后的玻璃基体切割成小片,研磨抛光后备用;(3.3) cutting the annealed glass substrate into small pieces, grinding and polishing for later use;
步骤(4)、将玻璃基体进行第二步热处理,按照预设加热速率升温到成核温度并保温,再升温至析晶温度,保温得到所述封接玻璃;所述预设加热速率为6℃/min;所述成核温度为560℃,保温时间为120min;所述析晶温度为1080℃,保温时间为160min。Step (4), the glass substrate is subjected to the second step of heat treatment, the temperature is raised to the nucleation temperature according to the preset heating rate, and the heat is kept, and then the temperature is raised to the crystallization temperature, and the heat is kept to obtain the sealing glass; the preset heating rate is 6 °C/min; the nucleation temperature is 560 °C, and the holding time is 120 min; the crystallization temperature is 1080 °C, and the holding time is 160 min.
本实施的测试方法与实施例1相同,测试结果见表1、图1、图2。The test method of this implementation is identical with
实施例3Example 3
一种用于钽金属的封接玻璃的制备方法,包括如下步骤:A method for preparing a sealing glass for tantalum metal, comprising the steps of:
步骤(1)、将所述封接玻璃的所有组分混合均匀,得到混合料;Step (1), mixing all components of the sealing glass uniformly to obtain a mixture;
所述封接玻璃包括质量百分比为59%的SiO2、13%的B2O3、6%的Al2O3、6%的BaO、5%的K2O、4%的Na2O、0.2%的Fe2O3、3.8%的TiO2、1%的ZrO、3%的LiO2,以及1%的稀土元素化合物LaCePrZr;The sealing glass includes 59% SiO 2 , 13% B 2 O 3 , 6% Al 2 O 3 , 6% BaO, 5% K 2 O, 4% Na 2 O, 0.2% Fe 2 O 3 , 3.8% TiO 2 , 1% ZrO, 3% LiO 2 , and 1% rare earth element compound LaCePrZr;
步骤(2)、用无水乙醇将混合料调制成浆料,无水乙醇与混合料的质量比为3:1;对浆料进行球磨,球磨石体积至少为浆料体积的两倍以上,球磨转速为310r/min,球磨时间为150min;Step (2), using absolute ethanol to adjust the mixed material into a slurry, the mass ratio of absolute ethanol to the mixed material is 3:1; the slurry is ball milled, and the volume of the ball millstone is at least twice the volume of the slurry, The ball milling speed is 310r/min, and the ball milling time is 150min;
步骤(3)、将浆料放入干燥箱中进行烘干,烘干后经过第一步热处理得到玻璃基体;Step (3), putting the slurry into a drying oven for drying, and after drying, go through the first step of heat treatment to obtain a glass matrix;
所述第一步热处理具体为:The first step of heat treatment is specifically:
(3.1)先以第一阶段预设升温速率升至920℃,并保温2h以上,得到预烧块,再以第二阶段升温速率升至1520℃,并保温2.5h以上,使原料完全熔融并排除气泡,得到澄清玻璃液;所述第一阶段预设升温速率为12℃/min,所述第二阶段预设升温速率为4℃/min;(3.1) First raise the temperature to 920°C with the preset heating rate in the first stage, and keep it warm for more than 2 hours to obtain a pre-burnt block, then raise the temperature to 1520°C at the second stage, and keep it warm for more than 2.5 hours, so that the raw materials are completely melted and Excluding air bubbles to obtain clarified molten glass; the preset heating rate of the first stage is 12°C/min, and the preset heating rate of the second stage is 4°C/min;
(3.2)将澄清玻璃液迅速倒入模具中,冷却后脱模取出,再放入预热至550℃的马弗炉中保温3h退火,得到玻璃基体;(3.2) Quickly pour the clarified glass liquid into the mold, remove the mold after cooling, and then put it into a muffle furnace preheated to 550°C for 3 hours and anneal to obtain a glass matrix;
(3.3)将退火后的玻璃基体切割成小片,研磨抛光后备用;(3.3) cutting the annealed glass substrate into small pieces, grinding and polishing for later use;
步骤(4)、将玻璃基体进行第二步热处理,按照预设加热速率升温到成核温度并保温,再升温至析晶温度,保温得到所述封接玻璃;所述预设加热速率为7℃/min;所述成核温度为570℃,保温时间为140min;所述析晶温度为1090℃,保温时间为170min。Step (4), the glass substrate is subjected to the second step of heat treatment, the temperature is raised to the nucleation temperature according to the preset heating rate, and the heat is kept, and then the temperature is raised to the crystallization temperature, and the heat is kept to obtain the sealing glass; the preset heating rate is 7 °C/min; the nucleation temperature is 570 °C, and the holding time is 140 min; the crystallization temperature is 1090 °C, and the holding time is 170 min.
本实施的测试方法与实施例1相同,测试结果见表1、图1、图2。The test method of this implementation is identical with
实施例4Example 4
一种用于钽金属的封接玻璃的制备方法,包括如下步骤:A method for preparing a sealing glass for tantalum metal, comprising the steps of:
步骤(1)、将所述封接玻璃的所有组分混合均匀,得到混合料;Step (1), mixing all components of the sealing glass uniformly to obtain a mixture;
所述封接玻璃包括质量百分比为58%的SiO2、12%的B2O3、6%的Al2O3、5%的BaO、4.5%的K2O、4.5%的Na2O、0.4%的Fe2O3、3.6%的TiO2、2%的ZrO、3%的LiO2,以及1%的稀土元素化合物LaCePrZr;The sealing glass includes 58% SiO 2 , 12% B 2 O 3 , 6% Al 2 O 3 , 5% BaO, 4.5% K 2 O, 4.5% Na 2 O, 0.4% Fe 2 O 3 , 3.6% TiO 2 , 2% ZrO, 3% LiO 2 , and 1% rare earth element compound LaCePrZr;
步骤(2)、用无水乙醇将混合料调制成浆料,无水乙醇与混合料的质量比为2.6:1;对浆料进行球磨,球磨石体积至少为浆料体积的两倍以上,球磨转速为320r/min,球磨时间为160min;Step (2), using absolute ethanol to adjust the mixture into a slurry, the mass ratio of absolute ethanol to the mixture is 2.6:1; the slurry is ball milled, and the volume of the ball millstone is at least twice the volume of the slurry, The ball milling speed is 320r/min, and the ball milling time is 160min;
步骤(3)、将浆料放入干燥箱中进行烘干,烘干后经过第一步热处理得到玻璃基体;Step (3), putting the slurry into a drying oven for drying, and after drying, go through the first step of heat treatment to obtain a glass matrix;
所述第一步热处理具体为:The first step of heat treatment is specifically:
(3.1)先以第一阶段预设升温速率升至930℃,并保温2h以上,得到预烧块,再以第二阶段升温速率升至1530℃,并保温2.5h以上,使原料完全熔融并排除气泡,得到澄清玻璃液;所述第一阶段预设升温速率为13℃/min,所述第二阶段预设升温速率为2℃/min;(3.1) First raise the temperature to 930°C at the preset heating rate in the first stage, and keep it warm for more than 2 hours to obtain a pre-burnt block, then raise the heating rate to 1530°C at the second stage, and keep it warm for more than 2.5 hours, so that the raw materials are completely melted and Excluding air bubbles to obtain clarified molten glass; the preset heating rate of the first stage is 13°C/min, and the preset heating rate of the second stage is 2°C/min;
(3.2)将澄清玻璃液迅速倒入模具中,冷却后脱模取出,再放入预热至550℃的马弗炉中保温3h退火,得到玻璃基体;(3.2) Quickly pour the clarified glass liquid into the mold, remove the mold after cooling, and then put it into a muffle furnace preheated to 550°C for 3 hours and anneal to obtain a glass matrix;
(3.3)将退火后的玻璃基体切割成小片,研磨抛光后备用;(3.3) cutting the annealed glass substrate into small pieces, grinding and polishing for later use;
步骤(4)、将玻璃基体进行第二步热处理,按照预设加热速率升温到成核温度并保温,再升温至析晶温度,保温得到所述封接玻璃;所述预设加热速率为8℃/min;所述成核温度为580℃,保温时间为140min;所述析晶温度为1120℃,保温时间为180min。Step (4), the glass substrate is subjected to the second step of heat treatment, the temperature is raised to the nucleation temperature according to the preset heating rate, and the heat is kept, and then the temperature is raised to the crystallization temperature, and the heat is kept to obtain the sealing glass; the preset heating rate is 8 °C/min; the nucleation temperature is 580 °C, and the holding time is 140 min; the crystallization temperature is 1120 °C, and the holding time is 180 min.
本实施的测试方法与实施例1相同,测试结果见表1、图1、图2。The test method of this implementation is identical with
实施例5Example 5
一种用于钽金属的封接玻璃的制备方法,包括如下步骤:A method for preparing a sealing glass for tantalum metal, comprising the steps of:
步骤(1)、将所述封接玻璃的所有组分混合均匀,得到混合料;Step (1), mixing all components of the sealing glass uniformly to obtain a mixture;
所述封接玻璃包括质量百分比为59%的SiO2、12%的B2O3、5%的Al2O3、6%的BaO、4.7%的K2O、4.5%的Na2O、0.2%的Fe2O3、3.6%的TiO2、1%的ZrO、3%的LiO2,以及1%的稀土元素化合物LaCePrZr;The sealing glass includes 59% SiO 2 , 12% B 2 O 3 , 5% Al 2 O 3 , 6% BaO, 4.7% K 2 O, 4.5% Na 2 O, 0.2% Fe 2 O 3 , 3.6% TiO 2 , 1% ZrO, 3% LiO 2 , and 1% rare earth element compound LaCePrZr;
步骤(2)、用无水乙醇将混合料调制成浆料,无水乙醇与混合料的质量比为2.6:1;对浆料进行球磨,球磨石体积至少为浆料体积的两倍以上,球磨转速为330r/min,球磨时间为180min;Step (2), using absolute ethanol to adjust the mixture into a slurry, the mass ratio of absolute ethanol to the mixture is 2.6:1; the slurry is ball milled, and the volume of the ball millstone is at least twice the volume of the slurry, The ball milling speed is 330r/min, and the ball milling time is 180min;
步骤(3)、将浆料放入干燥箱中进行烘干,烘干后经过第一步热处理得到玻璃基体;Step (3), putting the slurry into a drying oven for drying, and after drying, go through the first step of heat treatment to obtain a glass matrix;
所述第一步热处理具体为:The first step of heat treatment is specifically:
(3.1)先以第一阶段预设升温速率升至940℃,并保温2h以上,得到预烧块,再以第二阶段升温速率升至1530℃,并保温2.5h以上,使原料完全熔融并排除气泡,得到澄清玻璃液;所述第一阶段预设升温速率为14℃/min,所述第二阶段预设升温速率为5℃/min;(3.1) First raise the temperature to 940°C with the preset heating rate in the first stage, and keep it warm for more than 2 hours to obtain a pre-burnt block, then raise the heating rate to 1530°C at the second stage, and keep it warm for more than 2.5 hours, so that the raw materials are completely melted and Excluding air bubbles to obtain clarified molten glass; the preset heating rate of the first stage is 14°C/min, and the preset heating rate of the second stage is 5°C/min;
(3.2)将澄清玻璃液迅速倒入模具中,冷却后脱模取出,再放入预热至550℃的马弗炉中保温3h退火,得到玻璃基体;(3.2) Quickly pour the clarified glass liquid into the mold, remove the mold after cooling, and then put it into a muffle furnace preheated to 550°C for 3 hours and anneal to obtain a glass matrix;
(3.3)将退火后的玻璃基体切割成小片,研磨抛光后备用;(3.3) cutting the annealed glass substrate into small pieces, grinding and polishing for later use;
步骤(4)、将玻璃基体进行第二步热处理,按照预设加热速率升温到成核温度并保温,再升温至析晶温度,保温得到所述封接玻璃;所述预设加热速率为8℃/min;所述成核温度为570℃,保温时间为130min;所述析晶温度为1130℃,保温时间为170min。Step (4), the glass substrate is subjected to the second step of heat treatment, the temperature is raised to the nucleation temperature according to the preset heating rate, and the heat is kept, and then the temperature is raised to the crystallization temperature, and the heat is kept to obtain the sealing glass; the preset heating rate is 8 °C/min; the nucleation temperature is 570 °C, and the holding time is 130 min; the crystallization temperature is 1130 °C, and the holding time is 170 min.
本实施的测试方法与实施例1相同,测试结果见表1、图1、图2。The test method of this implementation is identical with
实施例6Example 6
一种用于钽金属的封接玻璃的制备方法,包括如下步骤:A method for preparing a sealing glass for tantalum metal, comprising the steps of:
步骤(1)、将所述封接玻璃的所有组分混合均匀,得到混合料;Step (1), mixing all components of the sealing glass uniformly to obtain a mixture;
所述封接玻璃包括质量百分比为58%的SiO2、12.9%的B2O3、6%的Al2O3、5%的BaO、4%的K2O、4%的Na2O、0.1%的Fe2O3、3%的TiO2、2%的ZrO、4%的LiO2,以及1%的稀土元素化合物LaCePrZr;The sealing glass includes 58% SiO 2 , 12.9% B 2 O 3 , 6% Al 2 O 3 , 5% BaO, 4% K 2 O, 4% Na 2 O, 0.1% Fe 2 O 3 , 3% TiO 2 , 2% ZrO, 4% LiO 2 , and 1% rare earth element compound LaCePrZr;
步骤(2)、用无水乙醇将混合料调制成浆料,无水乙醇与混合料的质量比为3:1;对浆料进行球磨,球磨石体积至少为浆料体积的两倍以上,球磨转速为350r/min,球磨时间为180min;Step (2), using absolute ethanol to adjust the mixed material into a slurry, the mass ratio of absolute ethanol to the mixed material is 3:1; the slurry is ball milled, and the volume of the ball millstone is at least twice the volume of the slurry, The ball milling speed is 350r/min, and the ball milling time is 180min;
步骤(3)、将浆料放入干燥箱中进行烘干,烘干后经过第一步热处理得到玻璃基体;Step (3), putting the slurry into a drying oven for drying, and after drying, go through the first step of heat treatment to obtain a glass matrix;
所述第一步热处理具体为:The first step of heat treatment is specifically:
(3.1)先以第一阶段预设升温速率升至950℃,并保温2h以上,得到预烧块,再以第二阶段升温速率升至1550℃,并保温2.5h以上,使原料完全熔融并排除气泡,得到澄清玻璃液;所述第一阶段预设升温速率为15℃/min,所述第二阶段预设升温速率为4℃/min;(3.1) First raise the temperature to 950°C at the preset heating rate of the first stage, and keep it warm for more than 2 hours to obtain a pre-burnt block, then raise the heating rate to 1550°C at the second stage, and keep it warm for more than 2.5 hours, so that the raw materials are completely melted and Excluding air bubbles to obtain clarified molten glass; the preset heating rate of the first stage is 15°C/min, and the preset heating rate of the second stage is 4°C/min;
(3.2)将澄清玻璃液迅速倒入模具中,冷却后脱模取出,再放入预热至550℃的马弗炉中保温3h退火,得到玻璃基体;(3.2) Pour the clarified glass liquid into the mold quickly, demould it after cooling, take it out, put it into a muffle furnace preheated to 550°C and keep it warm for 3 hours for annealing to obtain a glass matrix;
(3.3)将退火后的玻璃基体切割成小片,研磨抛光后备用;(3.3) cutting the annealed glass substrate into small pieces, grinding and polishing for later use;
步骤(4)、将玻璃基体进行第二步热处理,按照预设加热速率升温到成核温度并保温,再升温至析晶温度,保温得到所述封接玻璃;所述预设加热速率为10℃/min;所述成核温度为580℃,保温时间为140min;所述析晶温度为1150℃,保温时间为180min。Step (4), the glass substrate is subjected to the second step of heat treatment, the temperature is raised to the nucleation temperature according to the preset heating rate, and the heat is kept, and then the temperature is raised to the crystallization temperature, and the heat is kept to obtain the sealing glass; the preset heating rate is 10 °C/min; the nucleation temperature is 580 °C, and the holding time is 140 min; the crystallization temperature is 1150 °C, and the holding time is 180 min.
本实施的测试方法与实施例1相同,测试结果见表1、图1、图2。The test method of this implementation is identical with
以上实施例仅用以说明本发明的技术方案,而非对其限制,对于本领域的普通专业技术人员来说,可以对前述各实施例所记载的具体技术方案进行修改,或者对其中部分技术特征进行等同替换,而这些修改或者替换,并不使相应技术方案的本质脱离本发明所保护技术方案的范围。The above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them. For those of ordinary skill in the art, the specific technical solutions described in the foregoing embodiments can be modified, or part of the technical solutions can be modified. Features are equivalently replaced, and these modifications or replacements do not make the essence of the corresponding technical solution depart from the scope of the technical solution protected by the present invention.
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