CN115521051A - Automatic integral type tempering furnace - Google Patents
Automatic integral type tempering furnace Download PDFInfo
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- CN115521051A CN115521051A CN202211134218.7A CN202211134218A CN115521051A CN 115521051 A CN115521051 A CN 115521051A CN 202211134218 A CN202211134218 A CN 202211134218A CN 115521051 A CN115521051 A CN 115521051A
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- supporting frame
- chain wheel
- lifting
- motor
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- 238000005496 tempering Methods 0.000 title claims description 37
- 238000007599 discharging Methods 0.000 claims abstract description 22
- 238000010438 heat treatment Methods 0.000 claims description 67
- 230000005540 biological transmission Effects 0.000 claims description 38
- 238000000137 annealing Methods 0.000 claims description 26
- 239000000463 material Substances 0.000 claims description 13
- 238000009413 insulation Methods 0.000 claims description 11
- 230000033001 locomotion Effects 0.000 claims description 8
- 238000004321 preservation Methods 0.000 claims description 4
- 230000007306 turnover Effects 0.000 claims 5
- 230000000694 effects Effects 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000004064 recycling Methods 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 24
- 239000011521 glass Substances 0.000 description 7
- 230000006698 induction Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000005347 annealed glass Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000005357 flat glass Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 239000005341 toughened glass Substances 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B27/00—Tempering or quenching glass products
- C03B27/012—Tempering or quenching glass products by heat treatment, e.g. for crystallisation; Heat treatment of glass products before tempering by cooling
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B25/00—Annealing glass products
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B35/00—Transporting of glass products during their manufacture, e.g. hot glass lenses, prisms
- C03B35/14—Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands
- C03B35/142—Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands by travelling transporting tables
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C21/00—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Tunnel Furnaces (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
An automatic integrated toughening furnace comprises a feeding support and a supporting frame, wherein a plurality of supporting feet I are fixedly mounted at the left part of the feeding support, the supporting frame is sleeved outside the feeding support, a feeding motor and a chain wheel seat I are fixedly arranged at the front side of the right part of the feeding support, the feeding motor is positioned at the front side of the chain wheel seat I, double-row chain wheels are arranged in the chain wheel seat I, a chain wheel seat II is arranged at the upper side of the left part of the feeding support, and a feeding and discharging guide plate I and a feeding and discharging guide plate II are arranged at the front side and the rear side of the upper part of the feeding support; the internal integral structure of the toughening furnace is greatly optimized and improved, the circulation cavity is formed, and the circulation/air outlet fans are symmetrically arranged outside the frame, so that high-efficiency and smooth heat recycling work can be stably provided in the practical application and use work of the toughening furnace, the integral use effect and working performance are improved, the large waste of heat resources is reduced, the operation mode is simple and convenient, the application range is wide, and the maintenance is convenient.
Description
Technical Field
The invention relates to the technical field of toughening furnaces, in particular to an automatic integrated toughening furnace.
Background
The tempering furnace is an important device for producing the steel-clad glass, and generally comprises a physical glass tempering device and a chemical glass tempering device, wherein the physical glass tempering device heats plate glass and then carries out quenching treatment, so that the cooled glass surface layer forms compressive stress, and tensile stress is formed in the glass, thereby achieving the purpose of improving the glass strength, and common annealed glass is changed into tempered glass.
At present, most existing toughening furnaces in the existing market have the defect that a large amount of heat generated by toughening production is consumed or discharged, a large amount of heat resources are wasted, the overall working efficiency is reduced, the overall using effect and the working performance are general, the overall using functionality is limited, and the overall application range is narrow. In order to solve the problem, an automatic integrated toughening furnace is provided in the application.
Disclosure of Invention
Objects of the invention
In order to solve the technical problems in the background art, the invention provides an automatic integrated toughening furnace, which is greatly optimized and improved in the internal integral structure, can stably provide efficient and smooth heat recycling work in the practical application and use work of the toughening furnace, improves the integral use effect and working performance, reduces a large amount of waste of heat resources, is simple and convenient in operation mode, is wide in application range and is convenient to maintain.
(II) technical scheme
In order to solve the problems, the invention provides an automatic integrated toughening furnace, which comprises a feeding support and a supporting frame, wherein a plurality of first supporting feet are fixedly arranged at the left part of the feeding support, the supporting frame is sleeved outside the feeding support, a feeding motor and a first chain wheel seat are fixedly arranged at the front side of the right part of the feeding support, the feeding motor is positioned at the front side of the first chain wheel seat, a double-row chain wheel is arranged in the first chain wheel seat, a second chain wheel seat is arranged at the upper side of the left part of the feeding support, a first feeding and discharging guide plate and a second feeding and discharging guide plate are arranged at the front side and the rear side of the upper part of the feeding support, the first feeding and discharging guide plate is positioned at the right side of the second feeding and discharging guide plate, and a sensing light eye is arranged at the right part of the first feeding and discharging guide plate;
the motor shaft of the feeding motor is connected with a coupler, the feeding motor is connected with a motion transmission shaft through the coupler, the front part and the rear part of the motion transmission shaft are connected with double-row chain wheels, the middle parts of the double-row chain wheels are connected with rubber double-row chains, the upper side of the left part of the rubber double-row chains is commonly connected with a female basket tool, a plurality of support feet II and movable trundles are arranged at the bottom end of the support frame, an electric cabinet is arranged at the lower side of the left end of the support frame, a working state indicator lamp is arranged at the upper side of the left end of the support frame, a plurality of circulating/air-out fans are arranged at the right side of the upper end of the support frame, a heating/annealing cavity is arranged at the right upper side of the interior of the support frame, a heat insulation cavity is arranged in the interior of the support frame and positioned at the outer side of the heating/annealing cavity, upper heating pipes are arranged at the front side and the rear side of the heating/annealing cavity, and a tempering cavity is arranged at the lower side of the interior of the support frame;
a heat preservation cavity is arranged in the support frame and outside the tempering cavity, a middle layer heating pipe and a lower layer built-in heating pipe are fixedly arranged in the tempering cavity, the middle layer heating pipe is arranged on the upper side of the lower layer built-in heating pipe, lower layer external heating pipes are arranged on the front side and the rear side of the bottom of the tempering cavity, a furnace cover is arranged at the joint of the heating/annealing cavity and the tempering cavity, a plurality of fan cover plates are arranged on the left part of the support frame, a plurality of observation windows are arranged on the right part of the support frame, an air outlet electric cylinder is arranged in the middle of the circulating/air outlet fan, inside and being located heating/annealing chamber downside department of braced frame and being provided with fixed mounting has guide rail one and guide rail two, and guide rail one middle part is connected with the bell, and the bell upper end is provided with the connecting block, and two middle parts of guide rail are connected with the travelling car, the inside left side of braced frame is provided with bell traveling motor and transmission shaft two, transmission shaft two is connected to the motor shaft of traveling motor, and the cover is equipped with sprocket two on the transmission shaft two, sprocket three, sprocket four and sprocket five, through a chain interconnect between sprocket two and the sprocket three, through a chain two interconnect between sprocket four and the sprocket five.
Preferably, the material lifting device further comprises a moving trolley, a moving motor and a transmission shaft are arranged on the lower side of the left end of the moving trolley, a first chain wheel is sleeved on the transmission shaft, the transmission shaft is connected with a motor shaft of the moving motor, a lifting motor is arranged in the middle of the left end of the moving trolley, the upper portion of the lifting motor is connected with a first transmission shaft, a first lifting wheel and a second lifting wheel are arranged on the front side and the rear side of the first transmission shaft respectively, the second lifting wheel is located on the outer side of the first lifting wheel, a second lifting cable is connected to the middle of the first lifting wheel, the first lifting wheel is connected with a material lifting frame through the second lifting cable, a first lifting cable and a second lifting cable are connected to the second lifting wheel through the first lifting cable, a plurality of first moving rollers and a second moving roller are mounted at the bottom of the moving trolley, and a first heat insulation layer and a second heat insulation layer are arranged at the front end and the rear end of the moving trolley respectively.
Preferably, the number of the first support feet is at least two, the number of the second support feet and the number of the movable trundles are at least six, the second support feet and the movable trundles are arranged in a rectangular mode at the lower end of the support frame, and the electric cabinet is electrically connected with the feeding motor, the working state indicator lamp, the circulating/air-out fan, the air-out electric cylinder, the movable motor, the lifting motor, the upper heating tube, the middle heating tube, the lower built-in heating tube and the lower built-out heating tube.
Preferably, the circulating/air-out fans penetrate through the supporting frame at the upper end of the supporting frame and are communicated with the heating/annealing cavity, and the number of the circulating/air-out fans is at least two.
Preferably, two sets of the same-specification guide rails are arranged on the two sides in the supporting frame of the first guide rail and the two sets of the same-specification guide rails are arranged on the second guide rail through the first movable roller and the second movable roller, the two sets of the same-specification guide rails are arranged on the two sides of the bottom of the movable trolley through the first movable roller and the second movable roller, the two sets of the same-specification guide rails are arranged on the two sides of the first movable roller and the two sets of the same-specification guide rails are arranged on the two sides in the supporting frame through the fourth chain wheel, the second chain, the fifth chain wheel and the connecting block.
Preferably, two groups with the same specification are arranged at the top of the feeding support through the chain wheel seat I, the double-row chain wheel and the rubber double-row chain, and two groups which are symmetrical to each other are fixed on the two sides of the feeding support through the feeding and discharging guide plate I and the feeding and discharging guide plate II.
Preferably, the fan cover plate is provided with two sets of the fan cover plate with the same specification on the front surface and the back surface of the supporting frame, and the observation window is provided with two sets of the fan cover plate with the same specification on the front surface and the back surface of the supporting frame.
Preferably, the first-stage hoisting wheel, the second-stage sling and the first-stage sling are symmetrically provided with two sets with the same specification on a first transmission shaft of the movable trolley.
Preferably, the number of the upper heating tubes is at least eight, the number of the middle heating tubes is at least four, and the number of the lower built-in heating tubes and the lower built-out heating tubes is at least six.
The technical scheme of the invention has the following beneficial technical effects: this automatic integral type tempering furnace, carry out optimization improvement by a relatively large margin to inside overall structure, through seting up the circulation chamber, and at frame outside symmetry installation circulation/air-out fan, can be stable provide high-efficient smooth heat cyclic utilization work in this tempering furnace practical application use work, promote holistic result of use and working property, reduce a large amount of wastes of heat resource, make holistic service function obtain the abundant promotion that is showing, and control by the electric cabinet through all work subassemblies, holistic operation has been simplified, the holistic use degree of difficulty has been reduced, effectively enlarged holistic application scope, be convenient for maintain.
Drawings
FIG. 1 is an isometric view of a feeder stand of the present invention;
FIG. 2 is a schematic side view of the present invention;
FIG. 3 is a top view of a partial structure of the present invention;
FIG. 4 is a side view of a partial structure of the present invention;
FIG. 5 is an isometric view of the dolly of the invention;
FIG. 6 is a partial cross-sectional view of the present invention;
FIG. 7 is a schematic view of the front internal thermal cycle operating wind direction of the present invention.
Reference numerals: 1. a feed support; 2. a first supporting foot; 3. a feed motor; 4. a chain wheel seat I; 5. a second sprocket seat; 6. a first feeding and discharging guide plate; 7. a feeding and discharging guide plate II; 8. an induction light eye; 9. a coupling; 10. a motion transmission shaft; 11. double-row chain wheels; 12. rubber double-row chains; 13. a female basket tool; 14. a support frame; 15. a second supporting foot; 16. moving the caster; 17. an electric cabinet; 18. a working state indicator light; 19. a circulation/air-out fan; 20. a heating/annealing chamber; 21. a tempering cavity; 22. a fan cover plate; 23. an observation window; 24. an air outlet electric cylinder; 25. a thermally insulating cavity; 26. a heat preservation cavity; 27. a furnace cover; 28. a first guide rail; 29. a second guide rail; 30. moving the trolley; 31. a movement motor; 32. a transmission shaft; 33. a chain wheel I; 34. a lifting motor; 35. a first transmission shaft; 36. a first-stage hoisting wheel; 37. a second-stage hoisting wheel; 38. a secondary sling; 39. a primary sling; 40. lifting the material and hanging the frame; 41. moving the first roller; 42. moving a second roller; 43. a first heat insulation layer; 44. a second heat insulation layer; 45. an upper layer heating tube; 46. a middle layer heating tube; 47. a heating tube is arranged in the lower layer; 48. the lower layer is externally provided with a heating tube; 49. a furnace lid moving motor; 50. a second chain wheel; 51. a first chain; 52. a third chain wheel; 53. a second transmission shaft; 54. a fourth chain wheel; 55. a second chain; 56. a fifth chain wheel; 57. and (4) connecting the blocks.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings in conjunction with the following detailed description. It should be understood that the description is intended to be exemplary only, and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
As shown in fig. 1-7, the automatic integrated toughening furnace provided by the invention comprises a feeding support 1 and a supporting frame 14, wherein a plurality of supporting feet I2 are fixedly installed at the left part of the feeding support 1, the supporting frame 14 is sleeved outside the feeding support 1, a feeding motor 3 and a chain wheel seat I4 are fixedly arranged at the front side of the right part of the feeding support 1, the feeding motor 3 is positioned at the front side of the chain wheel seat I4, a double-row chain wheel 11 is arranged in the chain wheel seat I4, a chain wheel seat II 5 is arranged at the upper side of the left part of the feeding support 1, a feeding and discharging guide plate I6 and a feeding and discharging guide plate II 7 are arranged at the front and back sides of the upper part of the feeding support 1, the feeding and discharging guide plate I6 is positioned at the right side of the feeding and discharging guide plate II 7, and an induction light eye 8 is arranged at the right part of the feeding and discharging guide plate I6;
a motor shaft of the feeding motor 3 is connected with a coupler 9, the feeding motor 3 is connected with a motion transmission shaft 10 through the coupler 9, the front part and the rear part of the motion transmission shaft 10 are connected with a duplex chain wheel 11, the middle part of the duplex chain wheel 11 is connected with a rubber duplex chain 12, the upper side of the left part of the rubber duplex chain 12 is commonly connected with a female basket tool 13, the rubber duplex chain 12 drives the female basket tool 13 to move so as to complete feeding and discharging work of equipment, the bottom end of the supporting frame 14 is provided with a plurality of supporting feet two 15 and a movable caster 16, the lower side of the left end of the supporting frame 14 is provided with an electric control box 17, the upper side of the left end of the supporting frame 14 is provided with a working state indicator lamp 18, the right side of the upper end of the supporting frame 14 is provided with a plurality of circulating/air-out fans 19, the upper right side of the inside of the supporting frame 14 is provided with a heating/annealing cavity 20, the outside of the heating/annealing cavity 20 is provided with a heat insulation cavity 25, the front and back sides of the heating/annealing cavity 20 are provided with upper heating pipes 45, and the lower right side of the inside of the supporting frame 14 is provided with a tempering cavity 21;
a heat preservation cavity 26 is arranged in the supporting frame 14 and outside the tempering cavity 21, a middle layer heating pipe 46 and a lower layer built-in heating pipe 47 are fixedly arranged in the tempering cavity 21, the middle layer heating pipe 46 is arranged on the upper side of the lower layer built-in heating pipe 47, lower layer external heating pipes 48 are arranged on the front side and the rear side of the bottom of the tempering cavity 21, a furnace cover 27 is arranged at the joint of the heating/annealing cavity 20 and the tempering cavity 21, the heating/annealing cavity 20 and the tempering cavity 21 are mutually connected through the furnace cover 27, a plurality of fan cover plates 22 are arranged on the left part of the supporting frame 14, a plurality of observation windows 23 are arranged on the right part of the supporting frame 14, an air outlet cylinder 24 is arranged in the middle part of the circulating/air outlet fan 19, and the air outlet cylinder 24 are matched to finish air outlet, a first guide rail 28 and a second guide rail 29 are fixedly arranged in the supporting frame 14 and positioned at the lower side of the heating/annealing cavity 20, a furnace cover 27 is connected to the middle of the first guide rail 28, a connecting block 57 is arranged at the upper end of the furnace cover 27, a movable trolley 30 is connected to the middle of the second guide rail 29, a furnace cover moving motor 49 and a second transmission shaft 53 are arranged on the left side in the supporting frame 14, a motor shaft of the moving motor 49 is connected with the second transmission shaft 53, a second chain wheel 50, a third chain wheel 52, a fourth chain wheel 54 and a fifth chain wheel 56 are sleeved on the second transmission shaft 53, the second chain wheel 50 and the third chain wheel 52 are connected with each other through a first chain 51, the fourth chain wheel 54 and the fifth chain wheel 56 are connected with each other through a second chain 55, and the furnace cover moving motor 49 drives the connecting block 57 through the second transmission shaft 53, so as to drive the furnace cover 27 to move and realize the opening and closing work of the furnace cover 27,
in an optional embodiment, the trolley further comprises a moving trolley 30, a moving motor 31 and a transmission shaft 32 are arranged on the lower side of the left end of the moving trolley 30, a first chain wheel 33 is sleeved on the transmission shaft 32, a motor shaft of the moving motor 31 is connected with the transmission shaft 32, and the moving motor 31 drives the first chain wheel 33 to move through the transmission shaft 32, so that the moving trolley can move forwards and backwards; the middle part of the left end of the movable trolley 30 is provided with a lifting motor 34, the upper part of the lifting motor 34 is connected with a first transmission shaft 35, the front side and the rear side of the first transmission shaft 35 are respectively provided with a first-level lifting wheel 36 and a second-level lifting wheel 37, the second-level lifting wheel 37 is positioned on the outer side of the first-level lifting wheel 36, the middle part of the first-level lifting wheel 36 is connected with a second-level sling 38, the first-level lifting wheel 36 is connected with a lifting material lifting frame 40 through the second-level sling 38, the middle part of the second-level lifting wheel 37 is connected with the first-level sling 39, the second-level lifting wheel 37 is connected with the lifting material lifting frame 40 through the first-level sling 39, the lifting motor 34 drives the lifting material lifting frame 40 to lift through the first transmission shaft 35, the first-level lifting wheel 36, the second-level lifting wheel 37, the first-level sling 39 and the second-level sling 38, the lifting operation of the lifting material lifting frame 40 and the female basket 13 is realized, the first movable trolley 30 is provided with a plurality of movable rollers 41 and second 42 at the bottom, and the movable trolley 30 is provided with a first heat insulation layer 43 and a second heat insulation layer 44 at the front end and the rear end of the movable trolley 30.
In an optional embodiment, the number of the first support feet 2 is at least two, the number of the second support feet 15 and the number of the movable caster wheels 16 are at least six, the second support feet 15 and the movable caster wheels 16 are arranged in a rectangular manner at the lower end of the support frame 14, and the electric cabinet 17 is electrically connected with the feeding motor 3, the working state indicator lamp 18, the circulating/air-out fan 19, the air-out cylinder 24, the movable motor 31, the lifting motor 34, the upper-layer heating tube 45, the middle-layer heating tube 46, the lower-layer built-in heating tube 47 and the lower-layer external heating tube 48.
In an optional embodiment, the circulation/air-out fans 19 penetrate through the upper end of the supporting frame 14 and are communicated with the heating/annealing cavity 20, so that basic conditions of heat circulation are guaranteed, at least two circulation/air-out fans 19 are provided, heat circulation work can be stably performed inside the heating/annealing cavity 20, heat circulation is effectively performed, and overall use functionality is enriched.
In an alternative embodiment, two sets of guide rails 28 and two sets of guide rails 29 with the same specification are installed on two sides inside the supporting frame 14, the moving trolley 30 is movably connected with the moving trolley 30 on the two guide rails 29 through a moving roller 41 and a moving roller 42, the moving roller 41 and the moving roller 42 are installed on two sides of the bottom of the moving trolley 30, two sets of chain wheels 33 with the same specification are installed on two sides of the moving trolley 30, and the chain wheel four 54, the chain two 55, the chain wheel five 56 and the connecting block 57 are installed on two sides inside the supporting frame 14, so that the furnace cover 27 and the moving trolley 30 are stressed uniformly and can walk on the guide rails smoothly.
In an optional embodiment, two groups with the same specification are installed on the top of the feeding support 1 through the first chain wheel seat 45, the double-row chain wheel 11 and the double-row rubber chain 12, and two symmetrical groups are fixed on the two sides of the feeding support 1 through the first feeding and discharging guide plate 6 and the second feeding and discharging guide plate 7, so that two sides of the bottom of the female basket 13 are stressed consistently and can be transported stably.
In an alternative embodiment, the fan cover 22 is provided with two sets of the same specification on the front and back of the support frame 14, and the observation window 23 is provided with two sets of the same specification on the front and back of the support frame 14.
In an alternative embodiment, two sets of the primary hoisting wheels 36, the secondary hoisting wheels 37, the secondary slings 38 and the primary slings 39 with the same specification are symmetrically arranged on the first transmission shaft 35 of the movable trolley 30, so that the material lifting hoisting frame can ascend and descend smoothly.
In an alternative embodiment, the number of the upper heating tubes 45 is at least eight, the number of the middle heating tubes 46 is at least four, and the number of the lower internal heating tubes 47 and the lower external heating tubes 48 is at least six, so that the temperatures of the heating/annealing chamber 20 and the tempering chamber 21 can be stably controlled.
The working principle of the invention is as follows: the supporting feet 15 and the movable caster 16 can stably support the supporting frame 14 in a symmetrical fixing structure at the bottom of the supporting frame 14 to ensure that the supporting frame 14 has basic stability in practical application and normal use, the electric cabinet 17 serves as a main control component in the tempering furnace, the feeding motor 3 is used for driving the rubber double-row chain 12, the female basket 13 is stably transported to a unhooking position, the lifting motor 34 is used for driving the lifting hanging frame 40 to descend to a hanging position, then the feeding motor 3 is used for driving the rubber double-row chain 12, the female basket 13 is stably transported to a hanging position, and the female basket 13 is hung on the lifting hanging frame 40; then the lifting motor 34 is used for driving the lifting hanging frame 40 and the female basket 13 to ascend to the designated position;
the moving motor 31 is started to drive the moving trolley 30 to directionally translate on the second guide rail 29, so that the lifting frame 40 and the female basket 13 integrally enter the preheating/annealing cavity 20 to perform preheating operation, and the lifting motor 34 is started to drive the lifting frame 40 and the female basket 13 to descend into the tempering cavity 21 to perform stable and efficient tempering operation; after tempering is completed, the lifting motor 34 is started to drive the lifting frame 40 and the female basket 13 to ascend to the preheating/annealing cavity 20 for annealing, the circulating/air-out fan 19 and the air-out electric cylinder 24 are matched to complete air-out annealing, then the moving motor 31 is started to drive the moving trolley 30 to directionally translate to a specified position on the guide rail two 29, then the lifting motor 34 is started to drive the lifting frame 40 and the female basket 13 to descend to a hook position, then the feeding motor 3 is used for driving the double-row rubber chain 12 to stably transport the female basket 13 to a unhook position, then the lifting motor 34 is started to drive the lifting frame 40 to ascend to the specified position, then the feeding motor 3 is used for driving the rubber chain 12 to stably transport the female basket 13 to an inlet and outlet position, the use effect and the working performance of the whole tempering furnace are effectively improved, and therefore the application range of the tempering furnace in normal use and working is expanded.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.
Claims (9)
1. The utility model provides an automatic integral type tempering furnace, includes feeding support (1) and braced frame (14), its characterized in that, feeding support (1) left part fixed mounting has a plurality of support footing one (2), the outside cover of feeding support (1) is equipped with braced frame (14), fixed feeding motor (3) and the sprocket seat one (4) of being provided with of feeding support (1) right part front side, and feeding motor (3) are located sprocket seat one (4) front side, are provided with double sprocket (11) in the sprocket seat one (4), feeding support (1) left part upside is provided with sprocket seat two (5), both sides are provided with business turn over material deflector one (6) and business turn over material deflector two (7) around feeding support (1) upper portion, and business turn over material deflector one (6) are located business turn over material deflector two (7) right sides, business turn over material deflector one (6) right side is provided with response light eye (8);
a motor shaft of the feeding motor (3) is connected with a coupler (9), the feeding motor (3) is connected with a motion transmission shaft (10) through the coupler (9), the front part and the rear part of the motion transmission shaft (10) are connected with a double-row chain wheel (11), the middle part of the double-row chain wheel (11) is connected with a rubber double-row chain (12), the upper side of the left part of the rubber double-row chain (12) is connected with a female basket tool (13) together, the bottom end of the supporting frame (14) is provided with a plurality of supporting footing II (15) and a movable caster (16), the lower side of the left end of the supporting frame (14) is provided with an electric cabinet (17), the upper side of the left end of the supporting frame (14) is provided with a working state indicator lamp (18), the right side of the upper end of the supporting frame (14) is provided with a plurality of circulating/air-out fans (19), the right upper side of the inside of the supporting frame (14) is provided with a heating/annealing cavity (20), the heat insulation cavity (25) is arranged inside the supporting frame (14) and positioned outside the heating/annealing cavity (20), and the upper heating/annealing cavity (45) is arranged on the front and the lower side of the front and the rear side of the supporting frame (14);
a heat preservation cavity (26) is arranged inside the supporting frame (14) and on the outer side of the tempering cavity (21), a middle-layer heating pipe (46) and a lower-layer built-in heating pipe (47) are fixedly arranged inside the tempering cavity (21), the middle-layer heating pipe (46) is arranged on the upper side of the lower-layer built-in heating pipe (47), lower-layer external heating pipes (48) are arranged on the front side and the rear side of the bottom of the tempering cavity (21), a furnace cover (27) is arranged at the joint of the heating/annealing cavity (20) and the tempering cavity (21), a plurality of fan cover plates (22) are arranged on the left portion of the supporting frame (14), a plurality of observation windows (23) are arranged on the right portion of the supporting frame (14), an air outlet air cylinder (24) is arranged in the middle of the circulating/air outlet fan (19), a first guide rail (28) and a second guide rail (29) are fixedly arranged on the lower side of the heating/annealing cavity (20) inside the supporting frame (14), the middle portion of the first guide rail (28) is connected with the furnace cover (27), a connecting block (57) is arranged on the upper end of the supporting frame (27), a trolley moving motor shaft (53) and a second motor shaft (49) and a motor shaft (49) is arranged inside the motor shaft (53), the second transmission shaft (53) is sleeved with a second chain wheel (50), a third chain wheel (52), a fourth chain wheel (54) and a fifth chain wheel (56), the second chain wheel (50) and the third chain wheel (52) are connected with each other through a first chain (51), and the fourth chain wheel (54) and the fifth chain wheel (56) are connected with each other through a second chain (55).
2. The automatic integrated tempering furnace according to claim 1, further comprising a moving trolley (30), wherein a moving motor (31) and a transmission shaft (32) are arranged on the lower side of the left end of the moving trolley (30), a first chain wheel (33) is sleeved on the transmission shaft (32), a motor shaft of the moving motor (31) is connected with the transmission shaft (32), a lifting motor (34) is arranged in the middle of the left end of the moving trolley (30), a first transmission shaft (35) is connected to the upper portion of the lifting motor (34), a first lifting wheel (36) and a second lifting wheel (37) are arranged on the front side and the rear side of the first transmission shaft (35), the second lifting wheel (37) is located on the outer side of the first lifting wheel (36), a second lifting rope (38) is connected to the middle of the first lifting wheel (36), a lifting frame (40) is connected to the first lifting wheel (36) through the second lifting rope (38), a first lifting rope (39) is connected to the second lifting wheel (37) through the first lifting rope (39), a plurality of moving rollers (41) and a first heat insulation layer (43) and a second heat insulation layer (44) are arranged at the bottom of the moving trolley (30).
3. The automatic integrated tempering furnace according to claim 1, wherein the number of said first support feet (2) is at least two, the number of said second support feet (15) and said casters (16) is at least six, said second support feet (15) and said casters (16) are arranged in a rectangular shape at the lower end of the support frame (14), and said electric cabinet (17) is electrically connected to the feeding motor (3), the operation status indicator (18), the circulation/air-out fan (19), the air-out cylinder (24), the traveling motor (31), the lifting motor (34), the upper heating tube (45), the middle heating tube (46), the lower built-in heating tube (47) and the lower external heating tube (48).
4. The automatic integrated tempering furnace according to claim 1, wherein said circulation/wind-out fans (19) are communicated with each other at the upper end of the supporting frame (14) through the supporting frame (14) and the heating/annealing chamber (20), and the number of the circulation/wind-out fans (19) is at least two.
5. The automatic integrated toughening furnace of claim 1, wherein two sets of guide rails I (28) and II (29) with the same specification are mounted on two sides inside the supporting frame (14), the movable trolley (30) is movably connected with the guide rails II (29) through a movable roller I (41) and a movable roller II (42), the movable roller I (41) and the movable roller II (42) are mounted on two sides of the bottom of the movable trolley (30), the chain wheel I (33) is mounted on two sides of the movable trolley (30) with the same specification, and the chain wheel IV (54), the chain II (55), the chain wheel V (56) and the connecting block (57) are mounted on two sides inside the supporting frame (14) with two sets of the same specification.
6. The automatic integrated toughening furnace of claim 1, wherein two groups of chains with the same specification are mounted on the top of the feeding bracket (1) through the first chain wheel seat (45), the double-row chain wheel (11) and the double-row rubber chain (12), and two groups of symmetrical feeding and discharging guide plates are fixed on two sides of the feeding bracket (1) through the first feeding and discharging guide plate (6) and the second feeding and discharging guide plate (7).
7. The automatic integrated tempering furnace according to claim 1, wherein said fan cover plate (22) is installed with two sets of same specification on the front and back of the supporting frame (14), and said observation window (23) is installed with two sets of same specification on the front and back of the supporting frame (14).
8. The automatic integrated toughening furnace of claim 1, wherein two sets of the same specification are symmetrically arranged on the first transmission shaft (35) of the movable trolley (30) through the first lifting wheel (36), the second lifting wheel (37), the second sling (38) and the first sling (39).
9. The automatic integrated tempering furnace according to claim 1, wherein the number of said upper layer heating tubes (45) is at least eight, the number of said middle layer heating tubes (46) is at least four, and the number of said lower layer internal heating tubes (47) and lower layer external heating tubes (48) is at least six.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211134218.7A CN115521051A (en) | 2022-09-19 | 2022-09-19 | Automatic integral type tempering furnace |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211134218.7A CN115521051A (en) | 2022-09-19 | 2022-09-19 | Automatic integral type tempering furnace |
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| CN108373272A (en) * | 2018-04-17 | 2018-08-07 | 深圳市诸脉科技有限公司 | A kind of glass tempering automatic assembly line |
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| CN111056750A (en) * | 2019-12-31 | 2020-04-24 | 深圳市诸脉科技有限公司 | Automatic change fused salt and add device and glass chemical tempering production facility |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101993192A (en) * | 2009-08-13 | 2011-03-30 | 威鸿(厦门)光学有限公司 | One-piece tempering furnace |
| CN103420595A (en) * | 2012-05-26 | 2013-12-04 | 威鸿(厦门)光学有限公司 | Device and method for continuous reinforcement |
| CN206635230U (en) * | 2017-02-24 | 2017-11-14 | 夏献民 | Double flute chemical glass annealing furnace |
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| CN108373272A (en) * | 2018-04-17 | 2018-08-07 | 深圳市诸脉科技有限公司 | A kind of glass tempering automatic assembly line |
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