CN115511946B - Filler metering method and device and computer readable storage medium - Google Patents
Filler metering method and device and computer readable storage medium Download PDFInfo
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- CN115511946B CN115511946B CN202211192407.XA CN202211192407A CN115511946B CN 115511946 B CN115511946 B CN 115511946B CN 202211192407 A CN202211192407 A CN 202211192407A CN 115511946 B CN115511946 B CN 115511946B
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T7/00—Image analysis
- G06T7/60—Analysis of geometric attributes
- G06T7/62—Analysis of geometric attributes of area, perimeter, diameter or volume
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F17/00—Digital computing or data processing equipment or methods, specially adapted for specific functions
- G06F17/10—Complex mathematical operations
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T17/00—Three dimensional [3D] modelling, e.g. data description of 3D objects
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention relates to the technical field of household manufacturing, and discloses a filler metering method and device and a computer readable storage medium. The filler metering method comprises the following steps: determining filling density data sets respectively corresponding to various fillers, wherein the filling density data sets comprise a plurality of filling density reference values respectively corresponding to different filling fullness levels; acquiring the type of the current filler and the target filling fullness level, and selecting a filling density reference value corresponding to the target filling fullness level from a filling density data set corresponding to the current filler as a target filling density; calculating the volume of the jacket, and calculating a target filling weight according to the volume of the jacket and the target filling density; and filling the current filler into the outer sleeve according to the target filling weight to obtain the finished product. The invention not only improves the working efficiency, can realize the accurate controllability of the filling effect of various products, but also can ensure the consistency of the filling effect of similar products.
Description
Technical Field
The present invention relates to the field of home manufacturing technologies, and in particular, to a method and apparatus for measuring filler, and a computer readable storage medium.
Background
At present, the sofa industry often fills soft bags with polyester fiber cotton, but the filling quantity does not have a scientific calculation method, and generally a certain amount of cotton is filled firstly by feeling, and then finished products are prepared for testing the plumpness; if the test does not reach the standard, the gun nails are pried off, the inner bag is taken out to add and subtract polyester fiber cotton again, and then the finished product is finished again.
Therefore, not only are manpower and material resources wasted, but also the filling plumpness actually achieved among different finished products which are consistent in filling plumpness can be caused to have different filling plumpness theoretically due to the existence of various factors such as different staff for executing filling operation or different jacket styles, the consistency is poor, and the quality is difficult to stabilize.
Disclosure of Invention
The invention aims to provide a filler metering method and device and a computer readable storage medium, so as to overcome the defect of poor filling fullness controllability in the prior art.
To achieve the purpose, the invention adopts the following technical scheme:
a method of filler metering, comprising:
determining filling density data sets respectively corresponding to various fillers, wherein the filling density data sets comprise a plurality of filling density reference values respectively corresponding to different filling fullness levels;
acquiring the type of the current filler and the target filling fullness level, and selecting a filling density reference value corresponding to the target filling fullness level from a filling density data set corresponding to the current filler as a target filling density;
calculating the volume of the jacket for filling the current filler, and calculating a target filling weight according to the volume of the jacket and the target filling density;
and filling the current filler into the outer sleeve according to the target filling weight to obtain a finished product.
Optionally, the determining the filling density data sets respectively corresponding to the various fillings includes: for each type of filler material, a filler material,
manufacturing a plurality of standard filling templates respectively reaching different filling fullness levels, wherein each standard filling template comprises a standard outer sleeve and a filler filled in the standard outer sleeve;
and calculating the actual filling density in each standard filling template according to the volume of the standard jacket and the weight of the filler in each standard filling template, and combining the actual filling density serving as filling density reference values corresponding to different filling fullness levels to form a filling density data set.
Optionally, in the method for determining the respective sets of packing density data for each packing,
and determining the number of standard filling templates corresponding to the type of filler according to various using positions of the finished product, and determining the filling fullness level to be achieved by each standard filling template.
Optionally, the multiple application positions of the finished product include: upper screen, lower screen or armrest.
Optionally, determining the target filling fullness level according to the actual use position of the finished product.
Optionally, the calculating the volume of the jacket for filling the current filler includes:
and creating a three-dimensional model of the outer sleeve through computer modeling software, automatically calculating the volume of the three-dimensional model, and recording the volume of the outer sleeve as the volume of the outer sleeve.
Optionally, the filler comprises polyester fiber cotton.
A filler metering device comprising a memory and a processor;
the memory is used for storing instructions;
the processor is configured to execute the instructions in the memory to implement the filler metering method of any one of the above.
A computer readable storage medium comprising instructions which, when run on a computer, cause the computer to perform the filler metering method of any of the preceding claims.
Compared with the prior art, the invention has the beneficial effects that:
in the embodiment of the invention, as a plurality of filling density reference values which correspond to each filler and can reach different filling fullness levels are predetermined, when a filling task is actually executed, a finished product with the target filling fullness level can be obtained only by selecting the corresponding filling density reference value according to the type of the current filler and the target filling fullness level which is expected to be reached, calculating the required filling weight according to the filling density reference value and the volume of the outer sleeve, and then filling the filler with the weight into the outer sleeve. The method can accurately and automatically calculate the current required target filling weight, and a worker only needs to execute the filling operation according to the target filling weight, does not need to operate by experience or repeatedly adjust, so that the whole process is simple and controllable, the working efficiency is greatly improved, the accurate controllability of the filling effect of various products can be realized, and the consistency of the filling effect of similar products can be ensured.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a flow chart of a method for metering filler according to an embodiment of the present invention.
Fig. 2 is a comparison of three standard filling templates provided in an embodiment of the present invention.
Detailed Description
In order to make the objects, features and advantages of the present invention more comprehensible, the technical solutions in the embodiments of the present invention are described in detail below with reference to the accompanying drawings, and it is apparent that the embodiments described below are only some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In order to overcome the defect of poor controllability of filling effect existing in the traditional filling amount determining mode by experience, the embodiment of the invention provides a filler metering method, which not only can effectively improve the metering accuracy and ensure the consistency of the filling effect, but also can greatly improve the filling efficiency and reduce the waste of manpower and material resources by adopting a scientific metering method.
Referring to fig. 1, a method for metering a filler according to an embodiment of the present invention includes:
In sofa products, the type of filler used is more polyester fiber cotton. It will be appreciated that the type of filler may be any type of material or combination of types of materials in different products or at different locations in the same type of product, and the embodiments of the present invention are not limited in this respect.
For different types of fillers, due to different materials, the corresponding filling densities under the same filling fullness level are different, so that corresponding filling density data sets are provided for different types of fillers respectively in the step, the characteristics of various fillers are met, and the application range of the scheme is improved.
And 103, calculating the volume of the jacket for filling the current filler, and calculating the target filling weight according to the volume of the jacket and the target filling density.
In general, the target fill weight may be calculated according to the formula "fill weight = fill volume x fill density". Of course, in addition to fill volume and fill density, the target fill weight may be calculated with different weights in combination with consideration of a number of other influencing factors that may have an impact on the actual fill fullness effect.
And 104, filling the current filler into the outer sleeve according to the target filling weight to obtain a finished product.
In the embodiment of the invention, as a plurality of filling density reference values which correspond to each filler and can reach different filling fullness levels are predetermined, when a filling task is actually executed, a finished product with the target filling fullness level can be obtained only by selecting the corresponding filling density reference value according to the type of the current filler and the target filling fullness level which is expected to be reached, calculating the required filling weight according to the filling density reference value and the volume of the outer sleeve, and then filling the filler with the weight into the outer sleeve. The method can accurately and automatically calculate the current required target filling weight, and a worker only needs to execute the filling operation according to the target filling weight, does not need to operate by experience or repeatedly adjust, so that the whole process is simple and controllable, the working efficiency is greatly improved, the accurate controllability of the filling effect of various products can be realized, and the consistency of the filling effect of similar products can be ensured.
In the step 101, the determining the filling density data sets corresponding to the respective fillings includes: for each type of filler material, a filler material,
manufacturing a plurality of standard filling templates respectively reaching different filling fullness levels, wherein each standard filling template comprises a standard outer sleeve and a filler filled in the standard outer sleeve;
and calculating the actual filling density in each standard filling template according to the volume of the standard jacket and the weight of the filler in each standard filling template, and combining the actual filling density serving as filling density reference values corresponding to different filling fullness levels to form a filling density data set.
In order to reduce the computational complexity, standard jackets with the same volume can be selected among a plurality of standard filling templates of the same type of filler. In order to ensure accuracy, after the standard filling template is prepared, a plumpness test can be performed, and the filling weight in the template can be finely adjusted according to the test result.
On the other hand, for each filler, the number of standard filling templates corresponding to the type of filler and the filling fullness level to be achieved by each standard filling template can be determined according to various using positions of the finished product. Because the filling plumpness requirements of users on products are different in different using positions, the embodiment of the invention can manufacture standard filling templates in a classified mode according to the using positions.
For example, for a sofa, the various points of use of the finished product may include: upper screen, lower screen or armrest; to this end, three standard filling templates may be made, as shown in FIG. 2. Currently, other household products are different in structure or use mode, so that the classification modes of the standard filling templates can be different.
Based on this, in the step 102, the target filling fullness level may be determined according to the actual use location of the finished product.
In addition, in the step 103, the calculating the volume of the jacket for filling the current filler includes: and creating a three-dimensional model of the outer sleeve through computer modeling software, automatically calculating the volume of the three-dimensional model, and recording the volume of the outer sleeve as the volume of the outer sleeve.
The computer modeling software can be PRO-E, UG, SOLIDWORKS, CATIA, and the like, and is not particularly limited. Through the application of computer modeling software, the efficiency can be effectively improved, and a foundation is laid for the control precision of the subsequent filling effect.
Based on the same inventive concept, the embodiment of the invention also provides a filler metering device, which comprises a memory and a processor; the memory is used for storing instructions; the processor is configured to execute the instructions in the memory to implement the filler metering method described above.
Those of ordinary skill in the art will appreciate that all or a portion of the steps of the above-described fill metering method may be performed by instructions or by controlling associated hardware, which may be stored on a computer readable storage medium and loaded and executed by a processor.
To this end, an embodiment of the present invention further provides a storage medium storing a plurality of instructions that can be loaded by a processor to perform the steps in the method for metering a filler provided by the embodiment of the present invention.
Wherein the storage medium may include: read Only Memory (ROM), random access Memory (RAM, random Access Memory), magnetic or optical disk, and the like.
The above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (9)
1. A method of metering a filling comprising:
determining filling density data sets respectively corresponding to various fillers, wherein the filling density data sets comprise a plurality of filling density reference values respectively corresponding to different filling fullness levels;
acquiring the type of the current filler and the target filling fullness level, and selecting a filling density reference value corresponding to the target filling fullness level from a filling density data set corresponding to the current filler as a target filling density;
calculating the volume of the jacket for filling the current filler, and calculating a target filling weight according to the volume of the jacket and the target filling density;
and filling the current filler into the outer sleeve according to the target filling weight to obtain a finished product.
2. The method of claim 1, wherein determining the respective sets of packing density data for each packing comprises: for each type of filler material, a filler material,
manufacturing a plurality of standard filling templates respectively reaching different filling fullness levels, wherein each standard filling template comprises a standard outer sleeve and a filler filled in the standard outer sleeve;
and calculating the actual filling density in each standard filling template according to the volume of the standard jacket and the weight of the filler in each standard filling template, and combining the actual filling density serving as filling density reference values corresponding to different filling fullness levels to form a filling density data set.
3. The method of measuring a filler according to claim 2, wherein in the method of determining the respective sets of filling density data for each filler,
and determining the number of standard filling templates corresponding to the type of filler according to various using positions of the finished product, and determining the filling fullness level to be achieved by each standard filling template.
4. A method of metering a filling material according to claim 3, wherein the plurality of use locations of the finished product include: upper screen, lower screen or armrest.
5. A method of metering a filling material according to claim 3, wherein the target filling fullness level is determined based on the actual location of use of the finished product.
6. The method of claim 1, wherein calculating the volume of the jacket for filling the current charge comprises:
and creating a three-dimensional model of the outer sleeve through computer modeling software, automatically calculating the volume of the three-dimensional model, and recording the volume of the outer sleeve as the volume of the outer sleeve.
7. The method of claim 1, wherein the filler comprises polyester fiber cotton.
8. A filler metering device comprising a memory and a processor;
the memory is used for storing instructions;
the processor for executing the instructions in the memory to implement the filler metering method of any one of claims 1 to 7.
9. A computer readable storage medium comprising instructions which, when run on a computer, cause the computer to perform the filler metering method of any of claims 1 to 7.
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| CN202211192407.XA CN115511946B (en) | 2022-09-28 | 2022-09-28 | Filler metering method and device and computer readable storage medium |
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| CN202211192407.XA CN115511946B (en) | 2022-09-28 | 2022-09-28 | Filler metering method and device and computer readable storage medium |
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| CN115511946B true CN115511946B (en) | 2023-04-28 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3028910U (en) * | 1996-03-12 | 1996-09-17 | 株式会社東京レベックス | Down comforter |
| CN204322891U (en) * | 2014-12-09 | 2015-05-13 | 泉州艾迪礼品有限公司 | Indoor and outdoor ornaments |
| CN106175319A (en) * | 2016-08-11 | 2016-12-07 | 海宁市现代汽车座套有限公司 | A kind of health-care cervical pillow of improvement and preparation method thereof |
| CN108669947A (en) * | 2018-07-10 | 2018-10-19 | 徐攀洪 | A kind of production method of quilt and quilt |
| CA3113720A1 (en) * | 2020-05-14 | 2021-11-14 | Burrow, Inc. | Modular sofa construction and methods for assembly |
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2022
- 2022-09-28 CN CN202211192407.XA patent/CN115511946B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3028910U (en) * | 1996-03-12 | 1996-09-17 | 株式会社東京レベックス | Down comforter |
| CN204322891U (en) * | 2014-12-09 | 2015-05-13 | 泉州艾迪礼品有限公司 | Indoor and outdoor ornaments |
| CN106175319A (en) * | 2016-08-11 | 2016-12-07 | 海宁市现代汽车座套有限公司 | A kind of health-care cervical pillow of improvement and preparation method thereof |
| CN108669947A (en) * | 2018-07-10 | 2018-10-19 | 徐攀洪 | A kind of production method of quilt and quilt |
| CA3113720A1 (en) * | 2020-05-14 | 2021-11-14 | Burrow, Inc. | Modular sofa construction and methods for assembly |
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| CN115511946A (en) | 2022-12-23 |
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