CN115508959A - Packaging process, sealing device and testing mechanism for ROSA air tightness packaging - Google Patents

Packaging process, sealing device and testing mechanism for ROSA air tightness packaging Download PDF

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Publication number
CN115508959A
CN115508959A CN202211460706.7A CN202211460706A CN115508959A CN 115508959 A CN115508959 A CN 115508959A CN 202211460706 A CN202211460706 A CN 202211460706A CN 115508959 A CN115508959 A CN 115508959A
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Prior art keywords
sealing device
rosa
air
box
hole
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CN202211460706.7A
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CN115508959B (en
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岳喜海
李建磊
卞玉强
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Haoxun Cable Connector Manufacturing Changzhou Co ltd
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Haoxun Cable Connector Manufacturing Changzhou Co ltd
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements
    • G02B6/4201Packages, e.g. shape, construction, internal or external details
    • G02B6/4251Sealed packages
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/04Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
    • G01M3/06Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point by observing bubbles in a liquid pool
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/04Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
    • G01M3/20Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Packages (AREA)
  • Packaging Frangible Articles (AREA)

Abstract

The invention discloses a packaging process, a sealing device and a testing mechanism for ROSA (receiver of optical subassembly) air tightness packaging, wherein the sealing device comprises a bottom box and a cover plate capable of covering the bottom box, the ROSA is arranged in a placing groove arranged on the bottom box, an air pipe is connected to the bottom box through an air valve, the air pipe opens or closes a passage through which air passes through the air valve, and a transparent cover is arranged on the cover plate. The ROSA is placed in a sealing device for a packaging process while a gas tightness test is performed in a testing mechanism. The design of the sealing device can facilitate baking, air exhaust, inflation and welding of products, and meanwhile, the design of the sealing device can realize one-time welding of a plurality of products, so that the welding efficiency is improved.

Description

Packaging process, sealing device and testing mechanism for ROSA air tightness packaging
Technical Field
The invention belongs to the technical field of packaging test, and particularly relates to a packaging process, a sealing device and a testing mechanism for ROSA (radio of assembly) air tightness packaging.
Background
Most of the sealing methods of the traditional passive optical devices are to complete the packaging by laser welding under the room temperature condition. However, ROSA (Receiver Optical Subassembly) is an active Optical device, and electronic components inside the housing are sensitive to air humidity. Excessive air humidity can seriously affect the useful life of ROSA products.
However, the conventional packaging method cannot meet the requirement of reducing the air humidity inside the package shell, and cannot guarantee the quantity of packages while guaranteeing the quality of ROSA packages.
It is therefore desirable to provide a new packaging process, sealing device and testing mechanism for ROSA hermetic packages.
Disclosure of Invention
In view of the above problems in the prior art, an object of the present invention is to provide a packaging process, a sealing device and a testing mechanism for ROSA hermetic package, which can effectively reduce the air humidity inside the package housing.
In order to realize the purpose, the invention adopts the technical scheme that: a packaging process for a ROSA hermetic package, comprising the steps of:
step one, placing a ROSA into a sealing device, and closing the sealing device at the same time;
step two, placing the sealed sealing device into an oven for baking, and simultaneously using a vacuum pump to connect an air pipe to pump air out of the sealing device;
thirdly, the sealing device which is completely pumped is placed on a welding machine for positioning, helium is filled into the welding machine through an air pipe, and then the ROSA penetrates through the transparent cover along the welding position of the edge of the outer shell through laser welding to weld the opening sealing cover of the ROSA;
taking the ROSA subjected to welding out of the sealing device, and placing the ROSA into a testing mechanism to perform air leakage testing through a helium side leakage instrument; if the leak rate is less than
Figure 847398DEST_PATH_IMAGE001
mbar.L/s, we judge no leakage; and then the ROSA is put into a testing solution at 110 ℃ for carrying out a bubble test, and if both tests pass, the product is judged to be qualified in packaging.
Further, in the second step, the sealed sealing device is put into an oven with the temperature of 110 ℃ to be baked for more than 10 hours.
In order to realize the purpose, the invention also adopts the technical scheme that: the sealing device comprises a bottom box and a cover plate capable of covering the bottom box, the ROSA is arranged in a placing groove formed in the bottom box, an air pipe is connected to the bottom box through an air valve, and a transparent cover is arranged on the cover plate.
The sealing device further comprises a locking structure, the locking structure comprises a spring bolt, a lock seat corresponding to the spring bolt and a piston rod, the spring bolt is rotatably connected to the cover plate, the lock seat is arranged on the bottom box and close to the position of the spring bolt, a lock hole inserted when the cover plate covers the bottom box is arranged on the lock seat, the piston rod is arranged on the outer side of the lock seat and is slidably connected to the bottom box, a piston is arranged at the bottom of the piston rod, a first cavity above the piston is communicated with a plug hole arranged on the bottom box, a second cavity below the piston is connected with the atmosphere, the air valve is slidably arranged in the plug hole, when the air pipe is pumped to form negative pressure, the pressure in the first cavity is lower than that in the second cavity, the piston rod is forced to move upwards to tightly abut against the spring bolt in the lock hole, the cover plate is locked on the bottom box, meanwhile, the air valve moves towards the plug hole under the action of pressure difference until the first cavity is closed, a spring pin is further arranged on the bottom box, and when the air valve moves to close the first cavity, the spring pin locks the air valve.
Further, be equipped with spacing skew wall in the below that corresponds to the spring bolt on the apron, the spring bolt supports when leaning on spacing skew wall in the below rotating to, the spring bolt lean on to the lock seat slope, simultaneously one side that is close to the spring bolt on the lock seat is equipped with straight face, and when the apron is close the lid and fits on the end box, spacing skew wall for straight face slope.
In order to realize the purpose, the invention also adopts the technical scheme that: the utility model provides a accredited testing organization for among foretell packaging technology, accredited testing organization includes the bottom plate, installs the slide rail on the bottom plate, arranges in slide rail one end last slider, install the handle on the slider, install the seal box on the slider, be equipped with the air vent on the seal box, the shell cover is in just install on the bottom plate outside the slide rail other end, install gas tightness test component on the shell.
Further, the gas tightness testing assembly comprises a guide shaft movably mounted on the top plate through a flange, a cylinder mounted on the top plate, a moving block mounted on the cylinder and the guide shaft, and a cushion pad mounted on the moving block, wherein a gas channel is arranged in the moving block, a through hole is formed in the cushion pad, one end of the gas channel is connected with the through hole, a gas pipe connector is mounted at the other end of the gas channel, and when the sliding block is pushed to the other end of the sliding rail, the vent hole in the sealing box, the through hole and the gas channel form an integral ventilation channel.
Further, when the fourth step of the packaging process is carried out, after the ROSA is taken out of the sealing device, the ROSA is placed into the sealing box, the sliding block is pushed to the other end of the sliding rail at the same time until the vent hole, the through hole and the gas channel form an integral vent channel, the sealing box is pumped through the gas pipe joint, the helium content in the pumped gas is detected, the whole process of pumping and detecting lasts for about 1 minute, wherein a large amount of helium components are detected by an instrument in the first few seconds, the helium components are helium contained on the surface of the product, and the instrument does not judge the measured value in the stage; the helium detection level then rapidly drops to a very low level; if the product leaks, helium leakage can be continuously detected by the instrument under the condition of external negative pressure, so that the test value is obviously higher than a normal level.
Further, the cushion compression stress p, and the cushion compression area S, the reaction force when the cushion is compressed, are known
Figure 388101DEST_PATH_IMAGE002
The thrust of the cylinder is greater than the reaction force R.
The beneficial effects of the invention are:
1. the packaging process can reduce the air content in the ROSA shell to the maximum extent and ensure the internal dryness by means of high-temperature baking and vacuumizing, thereby ensuring the product quality;
2. the design of the sealing device can facilitate baking, air exhaust, inflation and welding of products, and in addition, the design of the sealing device can realize one-time welding of a plurality of products, so that the welding efficiency is improved.
Drawings
The invention is further illustrated by the following figures and examples.
In the figure: fig. 1 is a schematic view illustrating a sealing device according to an embodiment of the present invention.
FIG. 2 is a schematic diagram of a second step of the packaging process of the present invention.
FIG. 3 is a schematic diagram of a third step of the packaging process of the present invention.
FIG. 4 is a schematic view of a ROSA welding position in accordance with the present invention.
Fig. 5 is a schematic structural diagram of another sealing device according to an embodiment of the present invention.
Fig. 6 is another perspective view of the sealing device shown in fig. 5.
Fig. 7 is an enlarged schematic view of region a in fig. 5.
Fig. 8 is an enlarged view of the region B in fig. 6.
Fig. 9 is a schematic view of a locking structure in the sealing device of fig. 5.
Fig. 10 is a sectional view taken in the direction of E-E in fig. 9.
Fig. 11 is a front view of the sealing device of fig. 5 in a closed state.
Fig. 12 is a sectional view taken along the direction F-F in fig. 11.
Fig. 13 is an enlarged schematic view of region C in fig. 12.
Fig. 14 is a right side view of the sealing device of fig. 5 in a closed state.
Fig. 15 is a sectional view in the direction of G-G in fig. 14.
Fig. 16 is a perspective view of a testing mechanism according to an embodiment of the present invention.
Fig. 17 is a three-dimensional view of the hermeticity test assembly in the test mechanism shown in fig. 16.
Figure 18 is a cross-sectional view of a hermetic test assembly provided by the present invention.
Labeled as: 1. a cover plate; 101. mounting grooves; 102. a limiting inclined wall; 2. a bottom case; 201. a total airway; 2011. a through opening; 202. is communicated with an air passage; 203. inserting holes; 3. a transparent cover; 4. an air valve; 401. locking the groove; 402. a step; 5. an air tube; 6. a screw; 7. ROSA; 8. an oven; 9. a vacuum pump; 10. a base plate; 11. a housing; 12. a slide rail; 13. a slider; 14. a handle; 15. a sealing box; 16. a vent hole; 17. a cylinder; 18. a guide shaft; 19. a flange; 20. a moving block; 21. a cushion pad; 22. a gas channel; 23. a through hole; 24. a gas pipe joint; 25. an air tightness testing assembly; 26. 30, a locking structure; 31. a latch bolt; 32. a lock base; 321. a lock hole; 322. flat surface; 33. a piston cylinder; 331. a first chamber; 332. a second chamber; 333. a communicating hole; 34. a piston rod; 341. a piston; 35. and a spring pin.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It will be understood that when an element is referred to as being "connected" or "disposed" to another element, it can be directly on the other element or be indirectly connected to the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood according to specific situations by those of ordinary skill in the art.
It will be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, as used herein, refer to an orientation or positional relationship indicated in the drawings, which is solely for the purpose of facilitating the description and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and is therefore not to be construed as limiting the invention.
Reference throughout this specification to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present application. Thus, the appearances of the phrases "in one embodiment," "in some embodiments," or "in some embodiments" in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
Example one
As shown in figure 1 or figure 5, the invention provides a sealing device for ROSA air-tight packaging, the sealing device comprises a bottom box 2 and a cover plate 1 which can cover the bottom box 2, a ROSA7 is arranged in a placing groove arranged on the bottom box 2, a sealing ring is arranged between the bottom box 2 and the cover plate 1 for enhancing the sealing effect, the bottom box 2 is connected with an air pipe 5 through an air valve 4, the air valve 4 is used for opening or closing a passage for air to pass through, and the cover plate 1 is provided with a transparent cover 3.
Based on the device, the first embodiment of the invention also provides a packaging process using the sealing device for ROSA airtight packaging, which comprises the following steps:
firstly, please refer to fig. 1, put ROSA7 into the placing groove of the bottom case 2, and close the sealing device;
and step two, please refer to fig. 2, the sealed sealing device is put into an oven 8 for baking, and a vacuum pump 9 is used to connect the air pipe 5 for pumping air to the sealing device. More precisely, the sealed sealing device is put into an oven 8 at 110 ℃ and baked for more than 10 hours, and simultaneously the vacuum pump 9 is connected with the air pipe 5 to exhaust the sealing device, so that when the subsequent sealing device is taken out of the oven 8, the internal air pressure of the sealing device is less than 10mbar. The sealing device is placed into the oven 8 for baking so as to reduce the moisture content in the sealing device to the maximum extent and ensure the drying of the sealing device and the internal products;
thirdly, referring to the figure 3 with emphasis, the sealing device after gas extraction is placed on a welding machine for positioning, helium is filled into the sealing device through the gas pipe 5, referring to the figure 4 with emphasis, and then the ROSA7 penetrates through the transparent cover 3 along the welding part 26 of the edge of the outer shell through laser welding to weld the opening sealing cover of the ROSA 7;
taking the ROSA7 subjected to welding out of the sealing device, and placing the ROSA7 into a testing mechanism to perform air leakage testing through a helium side leakage instrument; if the leakage rate is less than
Figure 93888DEST_PATH_IMAGE001
mbar L/s, we judge it is no leakage; and then placing the ROSA7 into a testing solution at 110 ℃ for carrying out a bubble test, and judging that the product is qualified in packaging if both tests pass. The whole process of air extraction detection lasts for about 1 minute, wherein the instrument can detect a large amount of helium components, namely helium contained on the surface of the product, at the stage, the instrument does not judge the measured value, then the helium detection amount can rapidly drop to a very low level, if the product leaks, the helium seepage can be continuously detected by the instrument under the condition of external negative pressure, and the test value is obviously higher than the normal level; in addition, if a large hole is formed in the welding seam of the product, helium in the product can be evacuated instantaneously during detection, so that a detection instrument can be misjudged, in order to avoid the situation, the helium test is performed and then the bubble test is performed, the product is immersed in the FC40 solution at high temperature, whether bubbles emerge or not is observed, the possibility of quick helium leakage is eliminated, the bubbles can not be seen completely under the condition that the product is well welded, and the product is qualified after the two items of helium pass through.
As shown in fig. 1, in some of these embodiments, the sealing device further comprises a number of screws 6 for locking the cover plate 1 to the bottom case 2. The cover plate 1 is provided with an unthreaded hole corresponding to the screw 6, the bottom box 2 is provided with a threaded hole corresponding to the unthreaded hole on the cover plate 1, and when the screw 6 penetrates through the unthreaded hole on the cover plate 1 and is screwed in the threaded hole on the bottom box 2, the cover plate 1 can be locked on the bottom box 2, so that the sealing device can be ensured to be tightly sealed in the step of pumping air and filling helium in the sealing device in the packaging process.
As shown in fig. 5-15, in other embodiments, the present invention further provides another sealing device for ROSA hermetic package, the sealing device includes a bottom case 2 and a cover plate 1 capable of covering the bottom case 2, the ROSA7 is disposed in a placement groove disposed on the bottom case 2, a sealing ring is disposed between the bottom case 2 and the cover plate 1 for enhancing the sealing effect, an air tube 5 is connected to the bottom case 2 through an air valve 4, the air valve 4 is used for opening or closing a passage through which air passes, a transparent cover 3 is disposed on the cover plate 1, the sealing device further includes a locking structure 30, as shown in fig. 5-8, the locking structure 30 includes a latch bolt 31, a lock seat 32 corresponding to the latch bolt 31, and a piston rod 34, the latch bolt 31 is rotatably connected to the cover plate 1, the lock seat 32 is disposed on the bottom case 2 and near the latch bolt 31, a lock hole 321 is disposed on the lock seat 32 and is just inserted when the cover plate 1 is covered on the bottom case 2, the piston rod 34 is located outside the lock seat 32, the piston rod 34 is slidably connected to the bottom case 2, the piston 341 is disposed at the bottom of the piston rod 34, the first chamber 331 located above the piston 341 is communicated with the insertion hole 203 disposed on the bottom case 2, the second chamber 332 located below the piston 341 is connected to the atmosphere, the air valve 4 is slidably mounted in the insertion hole 203, when the air pipe 5 is evacuated to form negative pressure, the pressure in the first chamber 331 is lower than the pressure in the second chamber 332, so that the piston rod 34 is forced to move upwards to abut against the lock hole 321 with the lock tongue 31, the cover plate 1 is locked on the bottom case 2, and the air valve 4 moves into the insertion hole 203 until the first chamber 331 is closed due to the pressure difference, the pressure in the first chamber 331 is always kept lower than the pressure in the second chamber 332, that is to keep the cover plate 1 locked on the bottom case 2, the bottom case 2 is further mounted with the spring pin 35, the spring pin 35 locks the gas valve 4 when the gas valve 4 moves to close the first chamber 331. Therefore, through the above design, in the above packaging process steps, when the sealing device is closed, only the cover plate 1 needs to be fitted on the bottom case 2 in the first step, and then when air is extracted in the second step, the lock tongue 31 and the lock seat 32 are automatically locked through the piston rod 34, so that the cover plate 1 is tightly locked on the bottom case 2, and the sealing device does not need to be locked manually, which is convenient and labor-saving, and is beneficial to improving the working efficiency.
As shown in fig. 10 and 13, more precisely, a position-limiting inclined wall 102 is provided on the cover plate 1 corresponding to the lower portion of the locking tongue 31, when the locking tongue 31 rotates to abut against the position-limiting inclined wall 102 at the lowest position, the locking tongue 31 abuts against the lock seat 32, at the same time, a flat surface 322 is provided on the lock seat 32 at a side close to the locking tongue 31, when the cover plate 1 approaches to cover the bottom box 2, the position-limiting inclined wall 102 inclines relative to the flat surface 322, so that when the cover plate 1 approaches to and covers the bottom box 2 gradually, the locking tongue 31 will abut against the flat surface 322 initially, and as the cover plate 1 continues to fall to completely cover the bottom box 2, the locking tongue 31 will be forced to rotate and be inserted into the locking hole 321 gradually.
In some embodiments, the locking structure 30 further includes a piston cylinder 33 mounted on the base case 2, the piston 341 on the piston rod 34 is mounted in the piston cylinder 33, the first chamber 331 is formed in the piston cylinder 33 above the piston 341, the second chamber 332 is formed in the piston cylinder 33 below the piston 341, as shown in fig. 13, a communication air passage 202 is provided on the base case 2 and around the outside of the piston cylinder 33, a communication hole 333 for connecting the communication air passage 202 with the first chamber 331 is provided on a side wall of the piston cylinder 33, and the communication air passage 202 is communicated with the insertion hole 203.
In some embodiments, a plurality of locking structures 30 are distributed around the bottom case 2 and the cover plate 1 in the sealing device to improve the sealing tightness of the sealing device, and more specifically, a main air passage 201 is arranged on the bottom case 2 around the circumference of the bottom case 2, a communication air passage 202 connecting each locking structure 30 is communicated with the main air passage 201, as shown in fig. 15, the main air passage 201 penetrates through the insertion hole 203 to form a through opening 2011 communicating the main air passage 201 with the insertion hole 203 on the side wall of the insertion hole 203, so that the through opening 2011 can be opened or closed as the air valve 4 slides in the insertion hole 203.
In some embodiments, the spring pin 35 is vertically disposed in the insertion hole 203, a locking groove 401 is disposed on a side wall of the gas valve 4 corresponding to the spring pin 35, and when the gas valve 4 moves into the insertion hole 203 to block the through hole 2011, the spring pin 35 is inserted into the locking groove 401 in a matching manner.
As shown in fig. 15, in some embodiments, a step 402 is provided at one end of the air valve 4 close to the inside of the insertion hole 203, and a resilient return member (not shown) is installed between the step 402 and the bottom case 2, so that when the air tube 5 is initially evacuated, the air valve 4 does not move too fast and close the through-hole 2011 due to the presence of the return member, so that the pressure in the first chamber 331 has enough time to decrease, the piston rod 34 rises to lock the latch bolt 31 on the lock seat 32, and then as the pressure in the bottom case 2 decreases continuously, the air valve 4 moves against the resilient force of the return member and closes the through-hole 2011, thereby closing the first chamber 331.
In some embodiments, the bottom case 2 is further provided with a balance air duct (not shown) for communicating the outside air with the second chamber 332, so that the second chamber 332 is always kept in communication with the atmosphere.
As shown in fig. 5 and 6, in some embodiments, the locking structures 30 are located at two opposite end surfaces of the cover plate 1 and the bottom case 2, as shown in fig. 13, a mounting groove 101 is formed on the end surface of the cover plate 1 opposite to the bottom case 2 corresponding to the locking structure 30, the latch 31 is accommodated in the mounting groove 101, and the locking structure 30 is hidden when the cover plate 1 covers the bottom case 2, so that the sealing device is beautiful.
In some of the embodiments, the transparent cover 3 is made of glass.
The design of the sealing device can facilitate baking, air exhaust and inflation of products, and some series of welding operations. In addition, the packaging process provided by the invention can reduce the air content in the ROSA7 shell to the maximum extent through high-temperature baking and vacuumizing modes, and ensure the product quality.
Example two
As shown in fig. 16, based on the packaging process of the first embodiment, a second embodiment of the present invention provides a testing mechanism used in the packaging process, including a bottom plate 10, a slide rail 12 mounted on the bottom plate 10, and a slide block 13 disposed on one end of the slide rail 12, where the slide rail 12 is used to limit the slide block 13 to move only along the length direction of the slide rail 12, a handle 14 is mounted on the slide block 13, a worker pushes the slide block 13 to move through the handle 14, a sealing box 15 is mounted on the slide block 13, the sealing box 15 is provided with a vent hole 16, a housing 11 covers the other end of the slide rail 12 and is mounted on the bottom plate 10, and an air tightness testing component 25 is mounted on the housing 11.
The housing 11 is composed of a left side plate, a right side plate, a top plate, a front plate and a rear plate.
Referring to fig. 17 and 18, the air tightness testing assembly 25 includes a guide shaft 18 movably mounted on the top plate through a flange 19, an air cylinder 17 mounted on the top plate, a moving block 20 mounted on the air cylinder 17 and the guide shaft 18, and a cushion pad 21 mounted on the moving block 20, wherein an air passage 22 is provided in the moving block 20, a through hole 23 is provided on the cushion pad 21, one end of the air passage 22 is connected with the through hole 23, and the other end of the air passage 22 is mounted with an air pipe connector 24, when a worker pushes the slider 13 to the other end of the slide rail 12, the vent hole 16, the through hole 23 and the air passage 22 on the sealing box 15 form an integral ventilation channel, so that the worker can inflate or deflate the sealing box 15 through the air pipe connector 24, and the cushion pad 21 can also be used for sealing the through hole 23 on the sealing box 15, so that the air in the sealing box 15 only leads to the ventilation channel.
The second embodiment comprises the following steps:
when the ROSA7 is taken out from the sealing device, a worker puts the ROSA7 into the sealing box 15, and pushes the sliding block 13 to the other end of the sliding rail 12 through the handle 14, at this time, the vent hole 16, the through hole 23 and the gas channel 22 form an integral vent channel, and the sealing box 15 is pumped through the gas pipe joint 24 to detect the helium content in the pumped gas.
Wherein the cylinder 17 is selected such that the thrust of the cylinder 17 is selected in accordance with the reaction force of the cushion pad 21 upon compression.
The cushion 21 compressive stress p, and the cushion compressive area S are known. So that the reaction force of the cushion pad in compression
Figure 318520DEST_PATH_IMAGE002
. Therefore, a cylinder having a thrust force larger than the reaction force R is selected, thereby ensuring that the cushion pad 21 can function to seal the through-hole 23.
The testing mechanism provided by the second embodiment of the invention is suitable for the packaging process provided by the first embodiment, in particular, is suitable for performing air leakage testing in the second step of the packaging process, and the testing mechanism forms an integral ventilation channel through the ventilation hole 16, the through hole 23 and the gas channel 22 on the sealing box 15, so that air can be pumped into the sealing box 15 through the air pipe connector 24 to detect the content of helium in extracted gas, and the testing mechanism is simple in structure.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (9)

1. A process for hermetic package of a ROSA, characterized by: the method comprises the following steps:
step one, placing a ROSA into a sealing device, and closing the sealing device at the same time;
step two, placing the sealed sealing device into an oven for baking, and simultaneously using a vacuum pump to connect an air pipe to pump air out of the sealing device;
thirdly, the sealing device which is completely pumped is placed on a welding machine for positioning, helium is filled into the welding machine through an air pipe, and then the ROSA penetrates through the transparent cover along the welding position of the edge of the outer shell through laser welding to weld the opening sealing cover of the ROSA;
taking the ROSA subjected to welding out of the sealing device, and placing the ROSA into a testing mechanism to perform air leakage testing through a helium side leakage instrument; if the leak rate is less than
Figure 418863DEST_PATH_IMAGE001
mbar L/s, we judge it is no leakage; and then the ROSA is put into a testing solution at 110 ℃ for carrying out a bubble test, and if both tests pass, the product is judged to be qualified in packaging.
2. The encapsulation process of claim 1, wherein: and in the second step, the sealed sealing device is placed into an oven at 110 ℃ for baking for more than 10 hours.
3. A sealing device for use in a packaging process for a ROSA hermetic package according to any of claims 1-2, wherein: the sealing device comprises a bottom box and a cover plate capable of covering the bottom box, the ROSA is arranged in a placing groove formed in the bottom box, an air pipe is connected to the bottom box through an air valve, and a transparent cover is arranged on the cover plate.
4. A seal arrangement according to claim 3, wherein: the sealing device further comprises a locking structure, the locking structure comprises a spring bolt, a lock seat corresponding to the spring bolt and a piston rod, the spring bolt is rotatably connected to the cover plate, the lock seat is arranged on the bottom box and close to the position of the spring bolt, a lock hole which is inserted when the cover plate covers the bottom box is arranged on the lock seat, the piston rod is arranged on the outer side of the lock seat and is connected to the bottom box in a sliding mode, a piston is arranged at the bottom of the piston rod, a first cavity above the piston is communicated with an insertion hole formed in the bottom box, a second cavity below the piston is connected with the atmosphere, the air valve is installed in the insertion hole in a sliding mode, when negative pressure is formed by air pumping of the air pipe, the pressure in the first cavity is lower than that in the second cavity, the piston rod is forced to move upwards to abut against the spring bolt in the lock hole, the cover plate is locked on the bottom box, meanwhile, the air valve moves towards the insertion hole under the action of pressure difference until the first cavity is closed, a spring pin is further installed on the bottom box, and when the first cavity moves to close, the air valve is locked by the spring pin.
5. A seal arrangement according to claim 4, wherein: the below that is corresponding to the spring bolt on the apron is equipped with spacing skew wall, the spring bolt supports when leaning on spacing skew wall in the below rotating, the spring bolt lean on to the lock seat slope, simultaneously one side that is close to the spring bolt on the lock seat is equipped with straight face, and when the apron is close the lid and fits on the end box, spacing skew wall for straight face slope.
6. A testing mechanism for use in a packaging process for a ROSA hermetic package of any one of claims 1-2, wherein: the testing mechanism comprises a bottom plate, a sliding rail arranged on the bottom plate and a sliding block arranged on one end of the sliding rail, a handle is arranged on the sliding block, a sealing box is arranged on the sliding block, an air vent is arranged on the sealing box, an outer shell covers the other end of the sliding rail and is arranged on the bottom plate, and an air tightness testing assembly is arranged on the outer shell.
7. The test mechanism of claim 6, wherein: the gas tightness testing assembly comprises a guide shaft movably mounted on the top plate through a flange, a cylinder mounted on the top plate, a moving block mounted on the cylinder and the guide shaft, and a cushion pad mounted on the moving block, wherein a gas channel is arranged in the moving block, a through hole is formed in the cushion pad, one end of the gas channel is connected with the through hole, a gas pipe connector is mounted at the other end of the gas channel, and when the sliding block is pushed to the other end of the sliding rail, a whole ventilation channel is formed by the vent hole in the sealing box, the through hole and the gas channel.
8. The test mechanism of claim 7, wherein: when the fourth step of the packaging process is carried out, the ROSA is taken out of the sealing device, then the ROSA is placed into the sealing box, meanwhile, the sliding block is pushed to the other end of the sliding rail until the vent hole, the through hole and the gas channel on the sealing box form an integral vent channel, the sealing box is subjected to air suction through the gas pipe joint, the content of helium in the extracted gas is detected, the whole air suction and detection process lasts for about 1 minute, wherein a large amount of helium components can be detected by an instrument in the first few seconds, the helium components are helium contained on the surface of a product, and the instrument does not judge a measured value in the stage; the helium detection level then rapidly drops to a very low level; if the product leaks, helium leakage is continuously detected by the instrument under the condition of external negative pressure, so that the test value is obviously higher than a normal level.
9. The test mechanism of claim 7 or 8, wherein: the cushion compression stress p, the cushion compression area S, and the reaction force when the cushion is compressed
Figure 913954DEST_PATH_IMAGE002
The thrust of the cylinder is greater than the reaction force R.
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