CN115508270A - Salt spray room water-gas device and sedimentation amount measuring method thereof - Google Patents
Salt spray room water-gas device and sedimentation amount measuring method thereof Download PDFInfo
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Abstract
The invention relates to a salt spray room aqueous vapor device and a method for measuring the sedimentation amount thereof, wherein a salt spray cabin is connected with a salt water supply device; the brine supply device and the compressed air supply device are respectively connected to two ends of the spray valve; the spray valve is arranged in the salt spray cabin; a steam supply device is arranged in the salt spray cabin; the steam supply device sprays steam to the salt spray cabin; the compressed air supply device drives the brine supplied by the brine supply device to pass through the spray valve and then spray salt mist; the main control device automatically adjusts the spraying amount of the salt fog to control the settling amount of the salt fog; the water-gas device of the salt spray room can adjust the air inlet pressure and the salt spray sedimentation amount. The problem of in prior art, traditional salt fog environment cabin adjusts the spraying settlement volume through manual regulation admission pressure, complex operation, the reliability is not high is solved. The water-gas device of the salt spray room is required to adjust the size of the air inlet pressure and adjust the settling volume of the salt spray.
Description
Technical Field
The embodiment of the invention relates to a water-gas device in environmental test equipment and a method for measuring the sedimentation amount of the water-gas device, in particular to a salt spray room water-gas device and a method for measuring the sedimentation amount of the salt spray room water-gas device.
Background
With the gradual popularization of new energy automobiles, the salt spray corrosion resistance of an automobile battery serving as one of the core components of the automobile is also one of the important indexes of the safety of the automobile battery.
The artificial salt fog environment simulation test is to utilize a test device with a certain volume space, namely a salt fog test chamber, to cause the salt fog environment to examine the corrosion resistance quality of the product by an artificial method in the volume space. The judgment of the salt spray test result is just the declaration of the product quality, and the salt spray corrosion resistance quality of the product can be measured.
The salt spray test standard is a definite specific specification for the salt spray test conditions, such as temperature, humidity, sodium chloride solution concentration, pH value and the like, and in addition, technical requirements are provided for the performance of the salt spray test box. Wherein, the salt spray sedimentation amount is a core parameter for judging whether the salt spray test box is qualified.
The amount of salt mist settled means the amount of salt mist settled per unit time and unit area, and is generally measured by a measuring cup.
The method is characterized in that an organic glass nozzle is used, brine is sucked through the Bernoulli principle and then atomized, and mist is sprayed out to form salt mist in the compartment, and the method is the mainstream method of the existing salt mist compartment.
In the prior art, the traditional salt spray environment cabin adjusts the spray sedimentation amount by manually adjusting the air inlet pressure, so that the operation is complicated and the reliability is not high. The water vapor device of the salt spray room is required to adjust the size of the air inlet pressure and the liquid level and can adjust the sedimentation amount of the salt spray.
Disclosure of Invention
The invention aims to provide a salt spray room water-gas device which can adjust the magnitude of inlet pressure and the height of liquid level and can adjust the sedimentation amount of salt spray.
In order to achieve the above object, an embodiment of the present invention provides a salt spray room water vapor apparatus, including:
a salt spray cabin;
the salt fog cabin is connected with the salt spray device;
the brine supply device and the compressed air supply device are respectively connected to two ends of the spray valve; the spray valve is arranged in the salt spray cabin; the compressed air supply device drives the brine supplied by the brine supply device to pass through the spray valve and then spray salt mist;
the steam supply device is arranged in the salt spray cabin; the steam supply device heats the salt spray cabin while spraying steam to the salt spray cabin;
the main control device automatically adjusts the spraying amount of the salt fog to control the settling amount of the salt fog.
Further, an exhaust fan and an air inlet valve are arranged on the salt spray cabin; and a plurality of boiler spray nozzles are arranged at the bottom of the salt spray cabin along a pipeline.
Further, the saline water supply device further comprises:
the saline water storage mechanism is arranged on the saline water supply device;
the outlet of the brine storage mechanism is connected to the inlet of the spray liquid supply mechanism; the spraying liquid supply mechanism is connected to one side of the spraying valve.
Further, the mechanism of storing salt water, still include:
the water storage tank is arranged on the brine storage mechanism;
the water storage tank liquid level switch is fixed on the side surface inside the water storage tank;
the stirring pump is arranged on the water storage tank; the stirring pump is used for stirring the saline water in the water storage tank;
the brine tank water replenishing and draining pump is connected with a first connecting port of the brine tank water replenishing and draining pump through a pipeline on the side surface of the brine tank;
and a second connecting port of the brine tank water replenishing and draining pump is connected to an inlet of the spray liquid supply mechanism.
Further, the spraying liquid supply mechanism further comprises:
the second connecting port of the brine tank water replenishing and draining pump of the brine storage mechanism is connected to one side of the brine tank;
the liquid level sensor is fixed on one side of the saline water tank;
the brine tank low liquid level switch is fixed below the inside of the brine tank;
the brine tank high liquid level switch is fixed above the inside of the brine tank;
a brine spray valve connected to an inlet of the brine spray valve by a pipe at one side of the brine tank; the outlet of the salt water spray valve is connected to the inlet of the spray valve;
a purge valve connected to an outlet of said purge valve at the same time as an inlet of said aerosol valve;
the inlet of the cleaning valve is connected to the pure water tank;
the mechanical floating ball is arranged in the pure water tank; and the mechanical floating ball is connected with deionized water inlet.
Further, the compressed air supply device further comprises:
the other side of the spray valve is connected to one end of the spray air inlet valve;
the other end of the spray air inlet valve is connected to the upper part of the saturation barrel;
the saturated bucket is connected with one end of the air pressure regulating valve through a pipeline, and compressed air is connected to the other end of the air pressure regulating valve;
the saturated bucket water replenishing valve is connected with one end of the saturated bucket water replenishing valve through a pipeline, and the other end of the saturated bucket water replenishing valve is connected with deionized water inlet water;
the saturated bucket liquid level switch is arranged on one side of the saturated bucket;
the saturated bucket heater is arranged at the bottom of the saturated bucket;
the saturated bucket overtemperature switch is arranged on the saturated bucket heater;
the saturated bucket safety valve is arranged at the top of the saturated bucket;
the drain valve is arranged at the bottom of the saturation barrel.
Further, the steam supply device further comprises:
one end of the boiler spray valve is connected to a boiler spray nozzle through a pipeline;
the other end of the boiler spray valve is connected to the steam boiler through a pipeline;
the boiler water replenishing valve is connected with one end of the boiler water replenishing valve through a pipeline at one side of the steam boiler; the other end of the boiler water replenishing valve is connected with the deionized water inlet;
the other side of the steam boiler is connected with one end of the boiler water drainage valve through a pipeline; the other end of the boiler drain valve is emptied;
a boiler heater arranged at the bottom of the steam boiler;
the boiler overtemperature switch is arranged on the boiler heater;
the boiler liquid level switch is arranged on the side surface of the steam boiler;
a boiler safety valve provided on the boiler heater;
and the boiler pressure controller is arranged on a pipeline from the steam boiler to the boiler spray valve.
Further, the master control device further includes:
the industrial personal computer is arranged in the main control device; the industrial personal computer is provided with a control interface;
the industrial personal computer is in communication connection with the PLC; the input end of the PLC is electrically connected with the input end of a water storage tank liquid level switch, a liquid level sensor, a brine tank low liquid level switch, a brine tank high liquid level switch, a saturated bucket overtemperature switch, a boiler liquid level switch and a boiler pressure controller;
the output end of the PLC is electrically connected with the spray valve, the exhaust fan, the air inlet valve, the stirring pump, the brine tank water replenishing and draining pump, the brine spray valve, the cleaning valve, the spray air inlet valve, the boiler water replenishing valve, the boiler draining valve and the boiler heater through a relay circuit.
The invention also provides a method for measuring the sedimentation amount of the water-gas device of the salt spray room, which further comprises the following steps;
step S10: placing a plurality of metering cups in a salt spray room; the step S20 is entered;
step S20: setting the spraying pressure and the liquid level height of a brine tank on an industrial personal computer; entering step S30;
step S30: the industrial personal computer and the PLC control the spray valve to spray in the salt spray room; entering step S40;
step S40: observing whether the spray droplet form meets the requirement, and if so, entering the step S50; if the requirements are not met, returning to the step S20, and resetting the spraying pressure on the industrial personal computer;
step S50: observing whether the settlement amount in the metering cup is consistent or not, and if so, entering the step S60; if not, the process goes to step S20, and the spray pressure is reset on the industrial personal computer;
step S60: observing whether the numerical values of the sedimentation amount in the metering cup are consistent, if so, entering the step S70, and if not, returning to the step S20; resetting the liquid level height of the brine tank on the industrial personal computer;
step S70: recording the current values of pressure, liquid level height and sedimentation amount; the step S80 is entered;
step S80: and restarting metering according to the new sedimentation amount value, and returning to the step S40.
Further, after the numerical value of the sedimentation amount is obtained, the industrial personal computer and the PLC automatically adjust the liquid level height of the brine tank and the spraying pressure according to the sedimentation amount set by a user so as to achieve the target sedimentation amount.
Compared with the prior art, the implementation mode of the invention adopts the structure that the salt spray cabin is connected with a salt water supply device; the brine supply device and the compressed air supply device are respectively connected to two ends of the spray valve; the spray valve is arranged in the salt spray cabin; a steam supply device is arranged in the salt spray cabin; the steam supply device sprays steam to the salt spray cabin; the compressed air supply device drives the brine supplied by the brine supply device to pass through the spray valve and then spray salt mist; the main control device automatically adjusts the spraying amount of the salt fog to control the settling amount of the salt fog; the water-gas device of the salt spray room can adjust the air inlet pressure and the salt spray sedimentation amount. The problem of in prior art, traditional salt fog environment cabin adjusts the spraying settlement volume through manual regulation admission pressure, complex operation, the reliability is not high is solved. The water vapor device of the salt fog room is required to adjust the size of the air inlet pressure and the salt fog settling amount.
Drawings
FIG. 1 is a schematic structural diagram of a first embodiment of the present invention;
FIG. 2 is a schematic view of a flow chart of a second embodiment of the present invention;
fig. 3 is a schematic diagram of the operation of the main control device according to the first embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in detail below with reference to the accompanying drawings. However, it will be appreciated by those of ordinary skill in the art that numerous technical details are set forth in order to provide a better understanding of the present application in various embodiments of the present invention. However, the technical solutions claimed in the claims of the present application can be implemented without these technical details and various changes and modifications based on the following embodiments.
The first embodiment of the present invention relates to a salt spray room water vapor device, as shown in fig. 1 and 3, comprising:
the salt spray cabin 1 is used as a place where salt spray of the salt spray room water-air device in the embodiment occurs and is used for placing parts needing a salt spray test;
a saline water supply device 100 is connected to the salt spray cabin 1; the brine supply device 100 is used for supplying brine required by a salt spray test to the salt spray cabin 1;
the brine supply device 100 and the compressed air supply device 200 are respectively connected to two ends of the spray valve 11; the spray valve 11 is arranged in the salt spray cabin 1; the compressed air supply device 200 is used for providing driving force for the brine supply device 100; the compressed air supply device 200 uses compressed air as driving power. The compressed air supply device 200 drives the salt water supplied by the salt water supply device 100 to spray salt mist after passing through the spray valve 11;
a steam supply device 300, wherein the steam supply device 300 is arranged in the salt spray cabin 1; the steam supply device 300 heats the salt spray compartment 1 while spraying steam to the salt spray compartment 1.
The main control unit 400 automatically adjusts the amount of the salt mist sprayed to control the amount of the salt mist settled. The main control device 400 mainly realizes automatic adjustment of the spraying amount of the salt fog to control the settling amount of the salt fog; the water-gas device of the salt spray room can adjust the air inlet pressure and the liquid level of the liquid supply and can adjust the sedimentation amount of the salt spray. The problem of in prior art, traditional salt fog environment cabin adjusts the spraying settlement volume through manual regulation admission pressure, complex operation, the reliability is not high is solved. The water-gas device of the salt spray room is required to adjust the size of the air inlet pressure and adjust the settling volume of the salt spray.
In order to achieve the above technical effects, in the salt spray room water vapor apparatus in the present embodiment, as shown in fig. 1, an exhaust fan 34 and an intake air valve 35 are arranged on the salt spray cabin 1; the exhaust fan 34 is used for removing salt fog in the salt fog cabin 1, the air inlet air valve 35 circularly supplies air to the interior of the salt fog cabin 1, and when the salt fog cabin 1 is emptied, the exhaust fan 34 and the air inlet air valve 35 are simultaneously opened to form convection; a plurality of boiler spray nozzles 30 are arranged at the bottom of the salt spray cabin 1 along a pipeline; several boiler spray outlets 30 are used for spraying steam into the salt spray compartment 1.
In order to achieve the above technical effects, the salt spray room water vapor device in this embodiment, as shown in fig. 1, further includes:
the brine supply device 100 is provided with a brine storage mechanism 150; the brine storage mechanism 150 is used for storing brine;
the outlet of the brine storage mechanism 150 is connected to the inlet of the spray liquid supply mechanism 160; the spray supply mechanism 160 is connected to one side of the aerosol valve 11. The spray liquid supply mechanism 160 provides salt water required for spraying or pure water required for cleaning;
in order to achieve the above technical effects, the salt spray room water vapor apparatus in this embodiment, as shown in fig. 1, further includes a salt water storage mechanism 150:
the water storage tank 2 is arranged on the brine storage mechanism 150; the water storage tank 2 is used for containing prepared saline water;
a water storage tank liquid level switch 4 is fixed on the side surface inside the water storage tank 2; the water storage tank liquid level switch 4 is used for detecting the liquid level of the saline water in the water storage tank 2. The liquid level of the saline water is controlled by a liquid level switch 4 of the water storage tank.
A stirring pump 5 is arranged on the water storage tank 2; the stirring pump 5 is used for stirring the saline water in the water storage tank 2; the mixing pump 5 mixes the brine in the water storage tank 2, prevents brine crystallization, keeps the concentration of the brine, and can accelerate the dissolving speed when preparing the brine.
The side surface of the water storage tank 2 is connected with a first connecting port of a brine tank water replenishing and draining pump 3 through a pipeline; the brine tank water replenishing and draining pump 3 is used for performing brine replenishing and brine draining operations on the spray liquid supply mechanism 160, and a second connecting port of the brine tank water replenishing and draining pump 3 is connected to an inlet of the spray liquid supply mechanism 160. Since the brine tank water replenishing and draining pump 3 is a bidirectional transfer pump, the water replenishing operation can be performed when the spray liquid supply mechanism 160 needs to replenish brine, and the draining operation can be performed when the spray liquid supply mechanism 160 needs to drain.
In order to achieve the above technical effects, the salt spray room water vapor apparatus in this embodiment, as shown in fig. 1, further includes a spray liquid supply mechanism 160:
the second connection port of the brine tank moisturizing drain pump 3 of the brine storage mechanism 150 is connected to one side of the brine tank 6; the brine tank 6 is used for containing brine; the brine tank 6 is arranged above the spray valve 11 and provides brine for the spray valve 11 by using gravity;
a liquid level sensor 7 is fixed on one side of the brine tank 6; the liquid level sensor 7 is used for detecting the liquid level of the brine tank 6 in real time; in this way, the liquid level of the brine tank 6 can be detected in real time by the main control device 400; the water replenishing and draining pump 3 of the brine tank can be driven to control the liquid level of the brine tank 6;
a brine tank low liquid level switch 8 is fixed below the inside of the brine tank 6; the brine tank low level switch 8 is used for the brine tank low level alarm through the control of the main control device 400, and the brine supply is stopped when the signal is detected.
A brine tank high liquid level switch 9 is fixed above the inside of the brine tank 6; the brine tank high level switch 9 is used for the brine tank high level alarm through the control of the main control device 400.
Connected to an inlet of the brine spray valve 10 at one side of the brine tank 6 by a pipe; the outlet of the brine spray valve 10 is connected to the inlet of the spray valve 11; the brine spray valve 10 opens and closes the brine passing therethrough. The brine tank 6 supplies brine to the spray valve 11 by being disposed at a high position of the brine spray valve 10 and the spray valve 11.
The inlet of the spray valve 11 is connected to the outlet of the purge valve 31; the cleaning valve 31 is used for controlling the cleaning of the salt spray cabin 1;
an inlet of the purge valve 31 is connected to the pure water tank 32; the pure water tank 32 is used for containing deionized water for cleaning the salt spray cabin 1;
a mechanical floating ball 33 is arranged in the pure water tank 32; the mechanical floating ball 33 is connected with deionized water inlet. The mechanical float 33 is used to replenish the pure water tank 32 and control the water level of the pure water tank 32.
In order to achieve the above technical effects, the salt spray room water vapor apparatus in this embodiment, as shown in fig. 1, the compressed air supply apparatus 200 further includes:
one end of spray inlet valve 19 is connected to the other side of spray valve 11; the spray air intake valve 19 is used to supplement compressed air to the spray valve 11, thereby forming a spray;
the other end of the spray air inlet valve 19 is connected above the saturated barrel 13; the saturated bucket 13 is used for containing compressed air, and a pipeline for transmitting the compressed air extends into the bottom of the saturated bucket 13 and is below the liquid level of deionized water contained in the saturated bucket 13; thus, the heated deionized water can be used for heating and humidifying the compressed air; meanwhile, the buffer device has a buffer effect on compressed air.
The saturated barrel 13 is connected with one end of the air pressure regulating valve 12 through a pipeline, and compressed air is connected to the other end of the air pressure regulating valve 12; the air pressure regulating valve 12 is used for regulating the pressure of compressed air so as to achieve the aim of regulating the spraying pressure;
the saturation barrel 13 is connected with one end of the saturation barrel water supplementing valve 15 through a pipeline, and deionized water is connected to the other end of the saturation barrel water supplementing valve 15 for water inflow; the saturation tank water replenishing valve 15 is used for replenishing deionized water into the saturation tank 13.
A saturated barrel liquid level switch 14 is arranged on one side of the saturated barrel 13; the saturated bucket liquid level switch 14 mainly detects the effect of the saturated bucket liquid level; the control of the main control device 400 plays a role in detecting the liquid level of the saturated bucket.
A saturation barrel heater 16 is arranged at the bottom of the saturation barrel 13; the saturated bucket heater 16 is mainly used for heating the deionized water in the saturated bucket;
a saturated bucket overtemperature switch 20 is arranged on the saturated bucket heater 16; the saturated tub over-temperature switch 20 prevents the saturated tub from over-temperature.
A saturated bucket safety valve 17 is arranged at the top of the saturated bucket 13; the saturator safety valve 17 prevents the saturator from over-heating.
A drain valve 18 is further provided at the bottom of the saturation tank 13, and the drain valve 18 is used to drain the remaining water in the saturation tank.
In order to achieve the above technical effects, the salt spray room water vapor device in this embodiment, as shown in fig. 1, the steam supply device 300 further includes:
one end of the boiler spray valve 28 is connected to a boiler spray opening 30 through a pipe; boiler spray valve 28 is used to provide steam to the ambient compartment.
The other end of the boiler spray valve 28 is connected to the steam boiler 21 through a pipe; the steam boiler 21 provides steam required by temperature control in the salt spray cabin;
one side of the steam boiler 21 is connected with one end of a boiler water replenishing valve 23 through a pipeline; the other end of the boiler water replenishing valve 23 is connected with deionized water inlet; the boiler feed water valve 23 feeds water to the boiler.
The other side of the steam boiler 21 is connected with one end of a boiler drain valve 27 through a pipeline; the other end of the boiler drain valve 27 is drained; the boiler drain valve 27 drains the remaining water in the steam boiler.
A boiler heater 25 is arranged at the bottom of the steam boiler 21; the boiler heater 25 heats the deionized water inlet in the steam boiler;
a boiler overtemperature switch 26 is arranged on the boiler heater 25; the boiler over-temperature switch 26 is used to prevent over-temperature of the boiler.
A boiler liquid level switch 22 is arranged on the side surface of the steam boiler 21; the boiler level switch 22 is used to detect boiler level.
A boiler safety valve 29 is arranged on the boiler heater 25; boiler safety valve 29 prevents steam boiler overpressurization.
A boiler pressure controller 24 is provided on a pipe from the steam boiler 21 to the boiler spray valve 28. The boiler pressure controller 24 is used to control the pressure in the steam boiler.
In order to achieve the above technical effects, as shown in fig. 3, the main control device 400 of the salt spray room in this embodiment further includes:
an industrial personal computer 401, wherein the industrial personal computer 401 is arranged in the main control device 400; the industrial personal computer 401 is provided with a control interface;
the industrial personal computer 401 is in communication connection with the PLC 402; the input end of the PLC402 is electrically connected with the input end of a water storage tank liquid level switch 4, a liquid level sensor 7, a brine tank low liquid level switch 8, a brine tank high liquid level switch 9, a saturated bucket liquid level switch 14, a saturated bucket overtemperature switch 20, a boiler overtemperature switch 26, a boiler liquid level switch 22 and a boiler pressure controller 24;
the output end of the PLC402 is electrically connected with the spray valve 11, the exhaust fan 34, the air inlet valve 25, the stirring pump 5, the brine tank water replenishing and draining pump 3, the brine spray valve 10, the cleaning valve 31, the spray air inlet valve 19, the boiler water replenishing valve 23, the boiler water draining valve 27 and the boiler heater 25 through a relay circuit. The main control device 400 is used for monitoring the working state and all parts of the salt spray room water vapor device by using an industrial personal computer, realizes input and output connection through PLC, and realizes automatic control of the salt spray room water vapor device through PLC.
In this embodiment, before the test, the user first adds enough prepared saline water to the storage tank 2; the industrial personal computer 401 controls the stirring pump 5 to start regularly to prevent the salt water from precipitating; when the liquid level switch 4 detects a low liquid level signal, an alarm signal is given to prompt a user to replenish saline water; according to the set liquid level height of the brine tank 6, the adjusting pump 3 replenishes brine from the water storage tank 2 to the brine tank 6 or discharges the brine from the brine tank 6 to the water storage tank 2; the low liquid level switch 8 is used for preventing water shortage, and the high liquid level switch 9 is used for preventing excessive replenishment; brine spray valve 10 replenishes brine to spray valve 11, and spray air inlet valve 19 replenishes compressed air to spray valve 11, thereby forming a spray; the air pressure regulating valve 12 regulates air supply pressure according to set spraying pressure, is provided with a pressure detection device and feeds back actual pressure to the industrial personal computer 401; the saturation barrel 13 heats and humidifies the compressed air; according to the set temperature of the saturated bucket 13, the industrial personal computer 401 adjusts the operation of the saturated bucket heater 16 through the PLC402, and adjusts the temperature of the deionized water in the saturated bucket 13; according to the set temperature of the salt spray cabin, the industrial personal computer 401 controls the boiler spray valve 28 to enable the steam boiler 21 to work, steam with certain temperature and pressure is provided to the salt spray cabin 1, and the temperature in the salt spray cabin 1 is controlled; according to the set pressure of the pressure controller 24, the industrial personal computer 401 controls the boiler heater 25 to work, so that the steam boiler 21 is kept at a constant pressure; the cleaning valve 31 supplies deionized water to the spray valve 11, so that the working space in the spray valve 11 and the spray valve 11 can be cleaned when the salt spray cabin 1 is not subjected to a spray experiment; the exhaust fan 34 and the air inlet valve 35 are used for exhausting residual salt fog gas in the salt fog cabin 1;
normal spraying work: opening brine spray valve 10 and spray air inlet valve 19
Cleaning: opening purge valve 31 and spray admission valve 19
And (3) mist discharge work: the exhaust fan 34 and the intake air valve 35 are opened.
In a second embodiment of the present invention, a method for measuring the sedimentation amount of a water-gas device in a salt spray room is further provided, as shown in fig. 2, comprising the following steps,
step S10: a plurality of measuring cups are placed in the salt spray room 1; the step S20 is entered;
step S20: presetting the spraying pressure and the liquid level height of the brine tank 6 on the industrial personal computer 401; entering step S30;
step S30: the industrial personal computer 401 and the PLC402 control the spray valve 11 to spray in the salt spray room 1; step S40 is entered, and the spraying pressure is reset on the industrial personal computer;
step S40: observing whether the spray droplet form meets the requirement, and entering a step S50 if the spray droplet form meets the requirement; if the requirement is not met, returning to the step S20, and resetting the spraying pressure on the industrial personal computer;
step S50: observing whether the settlement amount in the metering cup is consistent or not, and if so, entering the step S60; if not, the step S20 is carried out, and the spraying pressure is reset on the industrial personal computer;
step S60: observing whether the numerical values of the sedimentation amount in the metering cup are consistent, if so, entering the step S70, and if not, returning to the step S20; resetting the liquid level height of the brine tank on the industrial personal computer;
step S70: recording the current values of pressure, liquid level height and sedimentation amount; entering step S80;
step S80: and restarting metering according to the new sedimentation amount value, and returning to the step S40.
In the second embodiment of the present invention, a method for measuring the sedimentation amount of the water-gas device in the salt spray room is further provided, after the numerical value of the sedimentation amount is obtained, the industrial personal computer 401 and the PLC402 automatically adjust the liquid level height of the salt water tank and the spray pressure according to the sedimentation amount set by the user, so as to achieve the target sedimentation amount.
In order to explain the process of the present invention, the present invention further provides a third embodiment, which is specifically as follows: according to step S10: a plurality of measuring cups are placed in the salt spray room 1; entering step S20;
step S20: presetting the spray pressure and the liquid level height of the brine tank 6 on the industrial personal computer 401; setting according to the numerical values in the table I, and entering the step S30;
step S30: the industrial personal computer 401 and the PLC402 control the spray valve 11 to spray in the salt spray room 1; entering step S40;
step S40: observing whether the spray droplet form meets the requirement, and entering a step S50 if the spray droplet form meets the requirement; if the requirement is not met, returning to the step S20, and resetting the spraying pressure on the industrial personal computer;
step S50: observing whether the settlement amount in the metering cup is consistent or not, and if so, entering the step S60; if not, the step S20 is carried out, and the spraying pressure is reset on the industrial personal computer;
step S60: observing whether the numerical values of the sedimentation amount in the metering cup are consistent, if so, entering the step S70, and if not, returning to the step S20; resetting the liquid level height of the brine tank on the industrial personal computer;
step S70: recording the current values of pressure, liquid level height and sedimentation amount; entering step S80;
step S80: and restarting metering according to the new sedimentation amount value, and returning to the step S40.
According to the method for measuring the sedimentation amount of the salt spray room water vapor device provided in the second embodiment of the present invention, the sedimentation amount-liquid level height-pressure gauge, an example of which is described below, is finally obtained.
| Sedimentation amount (ml/h/80 cm) 2 ) | Liquid level height (mm) | Pressure (bar) |
| 1.0 | 48.6 | 3.5 |
| 1.2 | 51 | 3.5 |
| 1.4 | 53.5 | 3.5 |
| 1.6 | 57.1 | 3.5 |
| 1.8 | 61.0 | 3.5 |
| 2.0 | 66.2 | 3.5 |
After the numerical value of the settlement amount of the data in the table I is obtained, the industrial personal computer 401 and the PLC402 automatically adjust the liquid level height of the brine tank and the spraying pressure according to the settlement amount set by a user so as to achieve the target settlement amount. After the parameters of the table are obtained, the liquid level height of the brine tank and the spraying pressure are automatically adjusted by the industrial personal computer 401 according to the settlement amount set by a user so as to achieve the target settlement amount. The table values are fixed and do not need to be adjusted when there is no change in hardware devices such as aerosol valve 11.
It will be understood by those of ordinary skill in the art that the foregoing embodiments are specific examples of practicing the invention, and that various changes in form and detail may be made therein without departing from the spirit and scope of the invention in practice.
Claims (10)
1. A salt spray aqueous humor device, comprising:
a salt spray cabin;
the salt spray cabin is connected with the salt water supply device;
the brine supply device and the compressed air supply device are respectively connected to two ends of the spray valve; the spray valve is arranged in the salt spray cabin; the compressed air supply device drives the saline water provided by the saline water supply device to pass through the spray valve and then spray salt mist;
the steam supply device is arranged in the salt spray cabin; the steam supply device sprays steam to the salt spray cabin; heating the salt spray cabin;
the main control device automatically adjusts the spraying amount of the salt fog to control the settling amount of the salt fog.
2. The salt spray room water-air device of claim 1, wherein an exhaust fan and an air inlet valve are arranged on the salt spray cabin; and a plurality of boiler spray nozzles are arranged at the bottom of the salt spray cabin along a pipeline.
3. The brine mist room water vapor device as claimed in claim 1, wherein said brine supplying device further comprises:
the brine storage mechanism is arranged on the brine supply device;
the outlet of the brine storage mechanism is connected to the inlet of the spray liquid supply mechanism; the spraying liquid supply mechanism is connected to one side of the spraying valve.
4. The salt spray room water vapor device of claim 3, wherein said salt water storage mechanism further comprises:
the water storage tank is arranged on the saline water storage mechanism;
the water storage tank liquid level switch is fixed on the side surface inside the water storage tank;
the stirring pump is arranged on the water storage tank; the stirring pump is used for stirring the saline water in the water storage tank;
the brine tank water replenishing and draining pump is connected with a first connecting port of the brine tank water replenishing and draining pump through a pipeline on the side surface of the brine tank;
and a second connecting port of the brine tank water replenishing and draining pump is connected to an inlet of the spray liquid supply mechanism.
5. The brine mist room water vapor device of claim 3, wherein the spray supply mechanism further comprises:
the second connecting port of the brine tank water replenishing and draining pump of the brine storage mechanism is connected to one side of the brine tank;
the liquid level sensor is fixed on one side of the saline water tank;
a brine tank low level switch fixed below the inside of the brine tank;
the brine tank high liquid level switch is fixed above the inside of the brine tank;
a brine spray valve connected to an inlet of the brine spray valve at one side of the brine tank through a pipe; the outlet of the salt water spray valve is connected to the inlet of the spray valve;
a purge valve connected to an outlet of said purge valve at the same time as an inlet of said aerosol valve;
the inlet of the cleaning valve is connected to the pure water tank;
the mechanical floating ball is arranged in the pure water tank; and the mechanical floating ball is connected with deionized water inlet.
6. The brine mist room water vapor device as claimed in claim 1, wherein said compressed air supply device further comprises:
the other side of the spray valve is connected to one end of the spray air inlet valve;
the other end of the spray air inlet valve is connected to the upper part of the saturation barrel;
the saturated bucket is connected with one end of the air pressure regulating valve through a pipeline, and compressed air is connected to the other end of the air pressure regulating valve;
the saturated bucket water replenishing valve is connected with one end of the saturated bucket water replenishing valve through a pipeline, and the other end of the saturated bucket water replenishing valve is connected with deionized water inlet water;
the saturated bucket liquid level switch is arranged on one side of the saturated bucket;
the saturated bucket heater is arranged at the bottom of the saturated bucket;
the saturated bucket overtemperature switch is arranged on the saturated bucket heater;
the saturated bucket safety valve is arranged at the top of the saturated bucket;
the drain valve is arranged at the bottom of the saturation barrel.
7. The brine mist room water vapor device of claim 1, wherein said steam supply means further comprises:
one end of the boiler spray valve is connected to a boiler spray nozzle through a pipeline;
the other end of the boiler spray valve is connected to the steam boiler through a pipeline;
the boiler water replenishing valve is connected with one end of the boiler water replenishing valve through a pipeline at one side of the steam boiler; the other end of the boiler water replenishing valve is connected with the deionized water inlet;
the other side of the steam boiler is connected with one end of the boiler water drain valve through a pipeline; the other end of the boiler drain valve is emptied;
a boiler heater provided at the bottom of the steam boiler;
the boiler overtemperature switch is arranged on the boiler heater;
the boiler liquid level switch is arranged on the side surface of the steam boiler;
a boiler safety valve provided on the boiler heater;
and the boiler pressure controller is arranged on a pipeline from the steam boiler to the boiler spray valve.
8. The brine mist room water vapor device of claim 7, wherein the master control unit further comprises:
the industrial personal computer is arranged in the main control device; the industrial personal computer is provided with a control interface;
the industrial personal computer is in communication connection with the PLC; the input end of the PLC is electrically connected with the input ends of a water storage tank liquid level switch, a liquid level sensor, a brine tank low liquid level switch, a brine tank high liquid level switch, a saturated bucket overtemperature switch, a boiler liquid level switch and a boiler pressure controller;
the output end of the PLC is electrically connected with the spray valve, the exhaust fan, the air inlet valve, the stirring pump, the brine tank water replenishing and draining pump, the brine spray valve, the cleaning valve, the spray air inlet valve, the boiler water replenishing valve, the boiler draining valve and the boiler heater through a relay circuit.
9. The method for measuring the sedimentation amount of the water-gas device in the salt spray room is characterized by also comprising the following steps;
step S10: placing a plurality of metering cups in a salt spray room; the step S20 is entered;
step S20: presetting the spraying pressure and the liquid level height of a brine tank on an industrial personal computer; entering step S30;
step S30: the industrial personal computer and the PLC control the spray valve to spray in the salt spray room; entering step S40;
step S40: observing whether the spray droplet form meets the requirement, and entering a step S50 if the spray droplet form meets the requirement; if the requirement is not met, returning to the step S20, and resetting the spraying pressure on the industrial personal computer;
step S50: observing whether the settlement amount in the metering cup is consistent or not, and if so, entering the step S60; if not, the step S20 is carried out, and the spraying pressure is reset on the industrial personal computer;
step S60: observing whether the numerical values of the sedimentation amount in the metering cup are consistent, if so, entering the step S70, and if not, returning to the step S20; resetting the liquid level height of the brine tank on the industrial personal computer;
step S70: recording the current values of pressure, liquid level height and sedimentation amount; the step S80 is entered;
step S80: and restarting metering according to the new sedimentation amount value, and returning to the step S40.
10. The method for measuring the sedimentation amount of the water-gas device in the salt spray room as claimed in claim 9, wherein after the numerical value of the sedimentation amount is obtained, the industrial personal computer and the PLC automatically adjust the liquid level height of the salt water tank and the spray pressure according to the sedimentation amount set by a user so as to achieve the target sedimentation amount.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211293941.XA CN115508270A (en) | 2022-10-21 | 2022-10-21 | Salt spray room water-gas device and sedimentation amount measuring method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211293941.XA CN115508270A (en) | 2022-10-21 | 2022-10-21 | Salt spray room water-gas device and sedimentation amount measuring method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115508270A true CN115508270A (en) | 2022-12-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211293941.XA Pending CN115508270A (en) | 2022-10-21 | 2022-10-21 | Salt spray room water-gas device and sedimentation amount measuring method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115508270A (en) |
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2022
- 2022-10-21 CN CN202211293941.XA patent/CN115508270A/en active Pending
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