CN115503584A - Anti-radiation foot pad and manufacturing method thereof - Google Patents
Anti-radiation foot pad and manufacturing method thereof Download PDFInfo
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- CN115503584A CN115503584A CN202211129959.6A CN202211129959A CN115503584A CN 115503584 A CN115503584 A CN 115503584A CN 202211129959 A CN202211129959 A CN 202211129959A CN 115503584 A CN115503584 A CN 115503584A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 229910052709 silver Inorganic materials 0.000 claims abstract description 48
- 239000004332 silver Substances 0.000 claims abstract description 48
- 239000000835 fiber Substances 0.000 claims abstract description 45
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 44
- 230000005855 radiation Effects 0.000 claims abstract description 35
- 239000004744 fabric Substances 0.000 claims abstract description 31
- 238000004544 sputter deposition Methods 0.000 claims abstract description 19
- -1 silver ions Chemical class 0.000 claims abstract description 9
- 239000010410 layer Substances 0.000 claims description 47
- 239000003292 glue Substances 0.000 claims description 35
- 206010020649 Hyperkeratosis Diseases 0.000 claims description 10
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- 229910052786 argon Inorganic materials 0.000 claims description 3
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- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N3/00—Arrangements or adaptations of other passenger fittings, not otherwise provided for
- B60N3/04—Arrangements or adaptations of other passenger fittings, not otherwise provided for of floor mats or carpets
- B60N3/048—Arrangements or adaptations of other passenger fittings, not otherwise provided for of floor mats or carpets characterised by their structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/83—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with metals; with metal-generating compounds, e.g. metal carbonyls; Reduction of metal compounds on textiles
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
- H05K9/0073—Shielding materials
- H05K9/0081—Electromagnetic shielding materials, e.g. EMI, RFI shielding
- H05K9/0086—Electromagnetic shielding materials, e.g. EMI, RFI shielding comprising a single discontinuous metallic layer on an electrically insulating supporting structure, e.g. metal grid, perforated metal foil, film, aggregated flakes, sintering
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
- H05K9/0073—Shielding materials
- H05K9/0081—Electromagnetic shielding materials, e.g. EMI, RFI shielding
- H05K9/0088—Electromagnetic shielding materials, e.g. EMI, RFI shielding comprising a plurality of shielding layers; combining different shielding material structure
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
- H05K9/0073—Shielding materials
- H05K9/0081—Electromagnetic shielding materials, e.g. EMI, RFI shielding
- H05K9/009—Electromagnetic shielding materials, e.g. EMI, RFI shielding comprising electro-conductive fibres, e.g. metal fibres, carbon fibres, metallised textile fibres, electro-conductive mesh, woven, non-woven mat, fleece, cross-linked
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0276—Polyester fibres
- B32B2262/0284—Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Textile Engineering (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Abstract
The invention belongs to the technical field of automobile accessories and discloses a radiation-resistant foot pad which comprises a foot pad body and a radiation-resistant layer, wherein the radiation-resistant layer covers the surface of the foot pad body, and is made of silver-containing fiber yarns. The invention also discloses a manufacturing method of the anti-radiation foot pad, silver ions are sputtered by adopting a sputtering method so that the silver ions are loaded on the fiber yarns to form silver-containing fiber yarns, and the silver-containing fiber yarns are woven into silver-containing fiber fabrics and then are fixed on the surface of the foot pad body to manufacture the anti-radiation foot pad. The invention can effectively shield the electromagnetic radiation emitted in the automobile and is beneficial to preventing the electromagnetic radiation leaked in the automobile from influencing the body health of drivers and passengers.
Description
Technical Field
The invention relates to an automobile accessory technology, in particular to a radiation-resistant foot pad and a manufacturing method thereof.
Background
New energy automobiles and fuel automobiles in the current market can generate electromagnetic radiation to emit to the external space under the conditions that a battery pack supplies power to the automobiles, a motor provides kinetic energy for the automobiles to accelerate, the automobiles brake, energy recovery (the kinetic energy is converted into electric energy) and the like. Although the car manufacturer has already well shielded the radiation source inside the car, it is difficult to avoid some radiation leakage, especially the radiation quantity at the position close to the battery pack port on the foot pad is large. In order to better shield electromagnetic radiation, an anti-radiation foot pad needs to be arranged in the automobile.
Disclosure of Invention
In order to overcome the defects of the prior art, one of the purposes of the invention is to provide an anti-radiation foot pad which can effectively shield the electromagnetic radiation emitted in the automobile and is beneficial to preventing the electromagnetic radiation leaked in the automobile from influencing the body health of drivers and passengers.
The second objective of the present invention is to provide a method for manufacturing a radiation-resistant foot pad.
One of the purposes of the invention is realized by adopting the following technical scheme:
the utility model provides a radiation-resistant callus on sole, includes callus on the sole body and anti-radiation layer, anti-radiation layer covers on the surface of callus on the sole body, anti-radiation layer's material is for containing silver fiber yarn.
Further, the radiation-resistant layer covers the surface of the foot pad body through the base cloth.
The anti-radiation foot pad further comprises a glue layer and an adhesive layer, wherein the glue layer covers the bottom surface of the anti-radiation layer, and the adhesive layer is located between the glue layer and the foot pad body and used for fixing the glue layer on the surface of the foot pad body.
Further, the material of glue layer is SBR glue.
Furthermore, the material of the bonding layer is EVA material.
Furthermore, the foot pad body is made of needle-punched cloth.
The second purpose of the invention is realized by adopting the following technical scheme:
a method for manufacturing a radiation-resistant foot pad comprises the steps of sputtering silver ions by adopting a sputtering method to enable the silver ions to be loaded on fiber yarns to form silver-containing fiber yarns, weaving the silver-containing fiber yarns into silver-containing fiber fabrics, and fixing the silver-containing fiber fabrics on the surface of a foot pad body to manufacture the radiation-resistant foot pad.
Further, during sputtering, argon gas was introduced into the vacuum of 1.3X 10-3Pa, and a high voltage DC was applied between the plastic substrate and the silver metal target to deposit silver ions on the fiber yarn.
Furthermore, the sputtering speed is 0.1-1um/min during sputtering.
Furthermore, the foot pad body is knitted by fabric textile threads, and then the silver-containing fiber fabric and the foot pad body are subjected to gluing, baking, compounding, cutting and overedging to prepare the anti-radiation foot pad.
Compared with the prior art, the invention has the beneficial effects that:
the anti-radiation layer covered with the silver fiber yarn on the surface of the foot pad body can effectively shield electromagnetic radiation emitted in the automobile when the foot pad is used in the automobile, and can be beneficial to preventing the electromagnetic radiation leaked in the automobile from influencing the health of drivers and passengers.
Drawings
FIG. 1 is a schematic structural diagram of an anti-radiation foot pad according to an embodiment of the invention;
fig. 2 is a schematic structural view of a radiation-resistant foot pad according to another embodiment of the invention.
In the figure: 1. a foot pad body; 2. a radiation-resistant layer; 3. a base cloth; 4. a glue layer; 5. and (5) an adhesive layer.
Detailed Description
Reference will now be made in detail to the present preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, the plurality means one or more, the plurality means two or more, and larger, smaller, larger, etc. are understood as excluding the number, and larger, smaller, inner, etc. are understood as including the number. If there is a description of first and second for the purpose of distinguishing technical features only, this is not to be understood as indicating or implying a relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of technical features indicated.
In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.
Referring to fig. 1 to 2, a preferred embodiment of the present invention provides a radiation-resistant foot pad, which includes a foot pad body 1 and a radiation-resistant layer 2, wherein the radiation-resistant layer 2 covers a surface of the foot pad body 1, and the radiation-resistant layer 2 is made of silver-containing fiber yarn. Therefore, the surface of the foot pad body 1 is covered with the anti-radiation layer 2 containing silver fiber yarns, so that the foot pad can effectively shield electromagnetic radiation emitted in an automobile when used in the automobile, and the influence of the electromagnetic radiation leaked in the automobile on the health of drivers and passengers can be favorably prevented.
Specifically, the radiation-resistant layer 2 covers the top surface of the foot pad body 1, and the bottom surface of the foot pad body 1 is attached to the bottom surface of the inside of the automobile.
In the embodiment, the foot pad further comprises a base cloth 3, and the radiation-resistant layer 2 is covered on the surface of the foot pad body 1 through the base cloth 3. Therefore, the silver-containing fiber yarns are woven on the surface of the base cloth 3to form the silver-containing fiber fabric, and the silver-containing fiber yarns can be favorably fixed on the surface of the foot pad body 1 through the base cloth 3.
In the embodiment, the foot pad further comprises a glue layer 4 and an adhesive layer 5, wherein the glue layer 4 covers the bottom surface of the anti-radiation layer 2, and the adhesive layer 5 is positioned between the glue layer 4 and the foot pad body 1 and is used for fixing the glue layer 4 on the top surface of the foot pad body 1. Therefore, under the action of the bonding layer 5, the silver-containing fiber fabric can be effectively bonded to the top surface of the foot pad body 1 through the glue layer 4.
In another embodiment, referring to fig. 2, the silver-containing fabric is directly adhered to the top surface of the foot pad body 1 through the glue layer 4.
In this embodiment, the glue layer 4 is made of SBR glue (styrene butadiene latex adhesive), which is beneficial to improving the stability of the connection structure between the silver-containing fiber fabric and the foot pad body 1. The glue layer 4 is made of deodorant glue or formaldehyde-removing glue, which is favorable for removing formaldehyde or odor in the automobile, improves the air environment of the automobile and provides the greatest health guarantee for drivers and passengers.
In this embodiment, the adhesive layer 5 is made of EVA (ethylene vinyl acetate), which is beneficial to improving the stability of the connection structure between the silver-containing fiber fabric and the foot pad body 1.
In this embodiment, the material of callus on the sole body 1 is the needle punched cloth, can effectively increase the weight of callus on the sole body 1, does benefit to the location of callus on the sole and avoids the phenomenon that the callus on the sole takes place the skew when using in the car, does benefit to reduce cost.
In other embodiments, the foot pad body 1 is made of a PET material (polyester resin), so that the foot pad is not easy to deform and the cost is reduced.
In addition, the preferred embodiment of the invention also provides a manufacturing method of the anti-radiation foot pad, which comprises the steps of sputtering silver ions by adopting a sputtering method to load the silver ions on the fiber yarns to form silver-containing fiber yarns, weaving the silver-containing fiber yarns into silver-containing fiber fabrics, and fixing the silver-containing fiber fabrics on the surface of the foot pad body 1 to manufacture the anti-radiation foot pad.
In the present embodiment, sputtering refers to magnetron sputtering, and belongs to a high-speed low-temperature sputtering method. During sputtering, under a vacuum environment, introducing appropriate inert gas as a medium, and impacting the target material by the aid of the inert gas at an accelerated speed to enable atoms on the surface of the target material to be impacted out, and form a coating on the surface of the fiber yarn. The process requires that the vacuum degree is about 1 x 10 < -3 > Torr, namely, inert gas argon (Ar) is filled in the vacuum state of 1.3 x 10 < -3 > Pa, high-voltage direct current is added between a plastic substrate (anode) and a silver metal target (cathode), electrons generated by glow discharge (glow discharge) excite the inert gas to generate plasma, and the plasma bombs out atoms of the metal target and deposits the atoms on a yarn substrate.
Specifically, the metal sputtering power can reach 10W/c square meter. An orthogonal electromagnetic field is formed on the surface of the cathode target, the electron density in the area is high, and further the ion density is improved, so that the sputtering rate is improved (by one order of magnitude), and the film adhesion is better than that of evaporation plating when the sputtering speed can reach 0.1-1um/min.
In this embodiment, the sputtering process includes the steps of firstly aligning the fiber yarn, neatly winding, placing in a vacuum chamber, performing magnetron sputtering silver plating, performing single-layer or multi-layer continuous film plating, and electroplating the composite silver film according to different use requirements. Then forming a yarn containing nano silver fibers. The foot pad body 1 is knitted by fabric textile threads, and then the silver-containing fiber fabric and the foot pad body 1 are subjected to gluing, baking, compounding, cutting and overedging to prepare the anti-radiation foot pad.
Specifically, silver-containing fiber yarns are woven on the top surface of the base cloth 3, and the surface of the foot pad body 1 is singed, so that the anti-skid property of the foot pad is enhanced. When gluing, the glue layer 4 is coated on the bottom surface of the base cloth 3, and the singed foot pad body 1 is bonded with the glue layer 4 through the bonding layer 5. When the glue layer 4 is the deodorization glue, the deodorization glue comprises 98-99.5% of SBR glue and 0.5-2% of deodorization agent. When the glue layer 4 is formaldehyde-removing glue, the formaldehyde-removing glue comprises SBR glue and formaldehyde-removing agent, wherein the SBR glue accounts for 55-65% by mass, and the formaldehyde-removing agent accounts for 35-45% by mass.
In conclusion, the foot pad is formed by loading nano silver into yarns by sputtering silver fibers, and the processing process does not generate sewage, so that pollution is avoided, and the characteristic that the silver fibers absorb radiation can be effectively reserved. Then the obtained anti-radiation layer 2 is obtained through wire drawing and weaving, and the anti-radiation tufted automobile foot mat is prepared through the procedures of carpet weaving, gluing, baking, compounding, cutting, overedging and the like. Because the silver fiber has extremely strong conductive performance, the 5000V static electricity can be eliminated. Therefore, has strong antistatic effect. The silver fiber also has antimicrobial performance, and the silver fiber fabric made of the silver fiber by utilizing the nanotechnology ensures that the foot pad has the functions of radiation protection, antibiosis and dirt suppression, and is washable, wear-resistant, anti-slip, comfortable, breathable and long in functional timeliness.
The above additional technical features can be freely combined and used in addition by those skilled in the art without conflict.
The above description is only a preferred embodiment of the present invention, and the technical solutions that achieve the objects of the present invention by basically the same means are all within the protection scope of the present invention.
Claims (10)
1. The utility model provides a radiation-resistant callus on sole, characterized in that, includes callus on the sole body (1) and radiation-resistant layer (2), radiation-resistant layer (2) cover on the surface of callus on the sole body (1), radiation-resistant layer (2)'s material is for containing silver fiber yarn.
2. The radiation-resistant foot pad according to claim 1, characterized by further comprising a base cloth (3), wherein the radiation-resistant layer (2) is covered on the surface of the foot pad body (1) through the base cloth (3).
3. The radiation-resistant footpad of claim 1, further comprising a glue layer (4) and an adhesive layer (5), wherein the glue layer (4) is coated on the bottom surface of the radiation-resistant layer (2), and the adhesive layer (5) is positioned between the glue layer (4) and the footpad body (1) and is used to fix the glue layer (4) on the surface of the footpad body (1).
4. The radiation-resistant foot pad according to claim 3, characterized in that the glue layer (4) is made of SBR glue.
5. The radiation-resistant footpad of claim 3, wherein the adhesive layer (5) is made of EVA material.
6. The radiation-resistant foot pad according to claim 1, characterized in that the material of the foot pad body (1) is needle punched cloth.
7. A manufacturing method of a radiation-resistant foot pad is characterized in that silver ions are sputtered by a sputtering method to be loaded on fiber yarns to form silver-containing fiber yarns, and the silver-containing fiber yarns are woven into silver-containing fiber fabrics and then fixed on the surface of a foot pad body (1) to manufacture the radiation-resistant foot pad.
8. The method of claim 7, wherein during sputtering, argon is introduced under a vacuum of 1.3 x 10 "3 Pa, and a high voltage dc is applied between the plastic substrate and the silver metal target to deposit silver ions on the fiber yarn.
9. The method of claim 8, wherein the sputtering rate is 0.1-1um/min.
10. The method for manufacturing the anti-radiation foot pad according to claim 7, characterized in that the foot pad body (1) is knitted by fabric textile threads, and then the silver-containing fiber fabric and the foot pad body (1) are glued, baked, compounded, cut and stitched to manufacture the anti-radiation foot pad.
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CN202211129959.6A CN115503584A (en) | 2022-09-16 | 2022-09-16 | Anti-radiation foot pad and manufacturing method thereof |
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CN104013291A (en) * | 2014-06-17 | 2014-09-03 | 胡继艳 | Ground mat and manufacturing method thereof |
CN104947287A (en) * | 2015-07-14 | 2015-09-30 | 爱谱诗(苏州)服装有限公司 | Preparation technology of anti-radiation silk/silver fiber fabric |
CN205498706U (en) * | 2016-04-26 | 2016-08-24 | 佛山时利和地毯有限公司 | Antiskid automobile carpet |
CN206884816U (en) * | 2017-05-11 | 2018-01-16 | 广州市暖能新能源科技有限公司 | A kind of automobile using pad made using conductive yarn |
CN108330447A (en) * | 2018-01-16 | 2018-07-27 | 广东鑫丰海电子科技有限公司 | A kind of takeup type PVD physics deposition vacuum magnetron sputtering silver-plated copper alloy layer method |
CN113844115A (en) * | 2021-09-10 | 2021-12-28 | 佛山时利和地毯有限公司 | Multifunctional carpet and manufacturing method thereof |
CN215397460U (en) * | 2020-11-06 | 2022-01-04 | 上海翼锐汽车科技有限公司 | Radiation-proof foot pad |
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