CN115503107B - T-shaped component production device and production method - Google Patents

Abstract

The utility model relates to a T shape component apparatus for producing and production method relates to assembled prefabricated component's technical field, including supporting the support frame body, rotate on the support frame body and be connected with around horizontal axis pivoted die block board, one side of die block board is provided with the limit template of the L shape of two symmetric distributions, and two limit templates and die block board enclose the die table region of T shape, two the limit template with support frame body sliding connection, be equipped with two on the support frame body the first driving piece of limit template removal in opposite directions the opposite side mirror image of die block board is provided with the same limit template of structure and first driving piece, all be equipped with the formwork that is used for sealing the die table region on die block board and the limit template, be equipped with drive die block board pivoted driving motor on the support frame body. When the die block board rotates, the cloth order can be adjusted, so that both sides of the die block board can be distributed, and two T-shaped components can be produced in one-time distribution circulation. This application has the effect that improves production efficiency.

Description

T-shaped component production device and production method

Technical Field

The application relates to the field of prefabricated components, in particular to a T-shaped component production method.

Background

The fabricated building is a building which is fabricated by transferring a large amount of field operation work in the traditional construction mode to a factory for operation, processing and manufacturing building components and accessories in the factory, transporting the components and accessories to a building construction site, and assembling and installing the components and accessories on the site in a reliable connection mode. The prefabricated building mainly comprises a prefabricated concrete structure, a steel structure, a modern wood structure building and the like, and is a representative of a modern industrial production mode due to the adoption of standardized design, factory production, assembly construction, informatization management and intelligent application.

At present, the assembled integral shear wall structure system is mostly applied in China, the weight of components is large, and transportation is inconvenient, so the types of the components combining the membrane shells in the assembled building are continuously researched and developed, and the construction and installation structure is further optimized.

Chinese patent publication No. CN110042958a discloses a steel bar formwork integrated T-shaped wall component and a production method thereof, comprising a straight formwork, a negative angle L-shaped formwork, a T-shaped wall steel bar framework and a counter-pull connecting piece. The internal corner L-shaped template is positioned at two internal corner parts of the steel bar template integrated T-shaped wall component and consists of internal corner L-shaped template branches and internal corner L-shaped template branches which are perpendicular to each other. The internal corner L-shaped template branches are parallel to the linear template, and the two internal corner L-shaped template branches are parallel to each other. The L-shaped wall steel reinforcement framework is T-shaped. Two ends of the opposite-pull connecting piece are respectively embedded in the two parallel formworks, and the middle part of the opposite-pull connecting piece is fixed on the T-shaped wall steel reinforcement framework, so that the straight-line formwork, the internal corner L-shaped formwork and the T-shaped wall steel reinforcement framework form an integrated component.

With respect to the related art described above, only one T-shaped member is produced after one cloth cycle by the T-shaped member, resulting in high time cost and thus low production efficiency.

Disclosure of Invention

The application aims to provide a T-shaped component production device and a production method, which are used for reducing time cost and further improving production efficiency.

In a first aspect, the application provides a T-shaped component production device which adopts the following technical scheme:

the utility model provides a T shape component apparatus for producing, is connected with around horizontal axis pivoted die block board including supporting the support frame body, rotate on the support frame body, one side of die block board is provided with the limit template of the L shape of two symmetric distributions, and two limit templates and die block board enclose into the mould platform region of T shape, two the limit template with support frame body sliding connection, be equipped with two on the support frame body the first driving piece of limit template looks phase to each other removal the opposite side mirror image of die block board is provided with the same limit template of structure and first driving piece, all be equipped with the formwork board that is used for sealing the mould platform region on die block board and the limit template, be equipped with drive die block board pivoted driving motor on the support frame body.

Through adopting the above-mentioned technical scheme, first driving piece makes the die block board can move in opposite directions with two limit templates of one side, thereby control the regional switching of mould platform, after the mould platform is regional to be opened, can clear up, install work such as framework of steel reinforcement and drawing of patterns additional, when the mould platform is regional to be closed, the regional inside cloth that carries out of mould platform, because the both sides of die block board all set up the limit template, when the die block board rotates, can adjust the cloth order, thereby make the die block board both sides homoenergetic cloth, thereby can produce two T shape components at a cloth circulation, and then improve production efficiency.

Optionally, the side boards include a first side board and a second side board which are vertically abutted with each other, the first side board is parallel to the bottom board, and a second driving piece for driving the second side board to be close to or far away from the bottom board is arranged on the first side board.

Through adopting above-mentioned technical scheme, the second sideboard passes through second driving piece quick adjustment position to the thickness of cooperation formwork adjustment T shape component makes things convenient for the form removal work of T shape component, reduces loaded down with trivial details operation in the middle of the process, and then improves work efficiency.

Optionally, support the support frame body below and be equipped with the mechanism of vibrating, the mechanism of vibrating includes the supporting seat of sliding connection in the support frame body below, be equipped with the drive on the supporting seat and support frame body reciprocating motion's the subassembly that slides.

Through adopting above-mentioned technical scheme, after the regional inside cloth of accomplishing of mould platform, the subassembly drive support frame that slides, die block board and the whole reciprocal translation of side forms board to the material in the mould platform region vibrates, makes the material distribute evenly, reduces inside long-pending gas simultaneously, causes the inside possibility that has the sand hole of T shape component, improves the quality of the T shape component of production.

Optionally, the sliding assembly comprises a reciprocating lead screw horizontally arranged, the reciprocating lead screw penetrates through the support frame body and is in threaded connection with the support frame body, and a reciprocating motor for driving the reciprocating lead screw to rotate is arranged on the support seat.

Through adopting above-mentioned technical scheme, the reciprocal lead screw of reciprocating motor drive rotates, and reciprocal lead screw then drives the reciprocal translation of support body, and at the translation in-process, the regional inside material of mould platform is evenly distributed, owing to be horizontal migration, can also reduce because of rock the possibility that the material that leads to in other mould platform regions drops from top to bottom, reduces the possibility of accident.

Optionally, a buffer spring is arranged on the supporting seat, the axis of the buffer spring is parallel to the axis of the reciprocating lead screw, and the buffer spring is simultaneously connected with the supporting seat and the supporting frame body.

Through adopting above-mentioned technical scheme, buffer spring provides the buffering to the removal that supports the support body, can reduce and lead to supporting the support body collision or thrust supporting seat because of inertia for support the support body more steady when turning to, reduce the rigidity collision, improve overall stability and security.

Optionally, vibration assemblies are arranged on two sides of the supporting seat and comprise a fixing frame arranged on the supporting seat, a moving block facing one side of the bottom template is connected to the fixing frame in a sliding manner, a first positioning block is fixedly connected to the outer side of the moving block, a first guide groove for the first positioning block to slide is formed in the inner side wall of the guide groove, a gear is connected to the fixing frame in a rotating manner, a servo motor for driving the rotation of the gear is arranged on the fixing frame, a first rack meshed with the gear is arranged on the moving block, a cavity is formed in the moving block, a vibrating rod is arranged inside the moving block close to one end of the bottom template, one end of the vibrating rod penetrates through the moving block downwards and is connected with the moving block in a sliding manner, an arc-shaped limiting block is arranged at the other end of the vibrating rod, a supporting spring is sleeved on the outer side of the vibrating rod and is connected with the limiting block, a kidney-shaped hole parallel to the first rack is formed in the moving block, a second rack is connected to the kidney-shaped hole in a sliding manner and meshed with the gear, one side of the second rack is abutted to the cambered surface of the limiting block, one side of the bottom template, and one end of the moving block is located between the bottom template, and is located at the upper end of the gear, and is located inside of the first rack, and is separated from the gear, and is separated from the first rack, and is located at the upper end of the first rack, and is located on the gear.

By adopting the technical scheme, the servo motor drives the gear to rotate, thereby driving the first rack and the second rack to move synchronously, the moving block moves towards the region between the bottom template and the side template, when the gear is separated from the first rack, one end of the moving block is completely inserted into the region between the bottom template and the side template, and the first positioning block is abutted against the end part of the first guide groove, then the second rack moves under the driving of the gear, the abutment pushes the limiting block, so that the vibrating rod extends out of the moving block, one end of the vibrating rod extending out of the moving block is inserted into the material to be distributed at the moment, the vibrating rod is electrified to vibrate, thereby refining, and under the action of the sliding assembly, the region in a range can be vibrated, after the vibration is completed, the gear drives the second rack to move reversely, the supporting spring enables the vibrating rod to return into the moving block, the second rack moves and drives the moving block to move reversely, and enables the first rack to engage the gear again, and then the moving block returns to the fixed frame through the first rack again, thereby improving the uniformity of the material.

In a second aspect, the present application provides a method for producing a T-shaped member, which adopts the following technical solution:

a T-shaped member production method comprises the following steps:

s1: preparing a die table area;

s2: moving the side formworks in opposite directions so as to open a formwork area above the bottom formwork, erecting a steel reinforcement framework, closing the formwork area so as to fix the steel reinforcement framework, and turning the bottom formwork for 180 degrees; repeating the operation of moving the side formworks in opposite directions, thereby opening a formwork area above the bottom formwork, erecting the steel reinforcement framework, and closing the formwork area, thereby fixing the steel reinforcement framework;

s3: four side templates on two sides of the bottom template are sequentially arranged into a first template, a second template, a third template and a fourth template along the clockwise direction, wherein the first template and one side of the second template matched with the bottom template form a template table area, the other side of the third template and the other side of the fourth template matched with the bottom template form another template table area, the material is distributed for the first time, the bottom template is turned over, the side wall of the first template, which is just opposite to the second template, and the side wall of the fourth template, which is just opposite to the third template, are upward, and the material is distributed on the side wall of the first template, which is just opposite to the second template, and the side wall of the fourth template, which is just opposite to the third template;

s4: distributing for the second time, wherein the bottom template is turned over by 180 degrees, so that the side wall of the second template, which is opposite to the first template, and the side wall of the third template, which is opposite to the fourth template, are upward, and distributing on the side wall of the second template, which is opposite to the first template, and the side wall of the third template, which is opposite to the fourth template;

s5: distributing for the third time, wherein the bottom template rotates clockwise by 90 degrees, so that the side walls of the bottom template, which are right opposite to the third template and the fourth template, face upwards, the first template and the second template are opened, a supporting template at the joint of the first template and the second template is removed, the relative positions of the first side plate and the second side plate are adjusted, the first side plate and the second side plate face towards the side walls of the bottom template to be parallel and level, the area of the mold table is closed, and the side walls of the first template, which are right opposite to the bottom template, the side walls of the second template, which are right opposite to the bottom template, and the side walls of the bottom template, which are right opposite to the third template and the fourth template, are distributed;

s6: distributing for the fourth time, wherein the bottom template is turned over by 180 degrees, so that the side wall of the bottom template, which is opposite to the first template and the second template, faces upwards, and the step S5 is repeated, so that the side wall of the third template, which is opposite to the bottom template, the side wall of the fourth template, which is opposite to the bottom template, and the side wall of the bottom template, which is opposite to the first template and the second template, are distributed;

s7: adjusting a bottom template, opening a template table area, and respectively hanging two T-shaped components;

s8: and cleaning the area of the die table, and entering the next production cycle.

Through adopting above-mentioned technical scheme, in the distribution process of quartic, carry out the cloth to ten die stage regions to in once cloth circulation, can accomplish the cloth of two T shape components, improve production efficiency.

Optionally, after the material distribution is completed each time, the vibrating mechanism enables the die table area to uniformly rock, and then the material is homogenized.

Optionally, after material refining, standing and maintaining the material in the area of the mold table until solidification.

Optionally, after the bottom template is provided with a material on the side wall facing the first template and the second template and a material on the side wall facing the third template and the fourth template, and the bottom template is provided with a pressing plate on the side wall facing the first template and the second template and a side wall facing the third template and the fourth template, the pressing plate is mounted on the bottom template, and the pressing plate limits the semi-finished T-shaped member to be on the bottom template.

By adopting the technical scheme, the semi-finished T-shaped component is pressed on the bottom template by the pressing plate, so that the stability of the semi-finished T-shaped component is improved, and the possibility of falling and damage of the semi-finished T-shaped component is reduced.

In summary, the present application includes at least one of the following beneficial technical effects:

1. two T-shaped components can be produced by one material distribution cycle, so that the time cost is reduced, and the production efficiency is improved;

2. the vibrating mechanism can quickly make the materials in the die table area uniform, so that the technical process is more convenient and faster, and the quality of products is improved.

Drawings

FIG. 1 is a schematic view of the overall structure of embodiment 1 of the present application;

fig. 2 is a schematic structural view of a vibrating mechanism according to embodiment 1 of the present application;

fig. 3 is a schematic structural view of a vibration assembly of embodiment 2 of the present application;

fig. 4 is a schematic view of the internal structure of a moving block of embodiment 2 of the present application;

fig. 5 is a schematic view of a connection structure of a fixed frame, a moving block and a second rack in embodiment 2 of the present application;

FIG. 6 is a schematic view of a first-time fabric structure in example 2 of the present application;

FIG. 7 is a schematic view of a second fabric structure of example 2 of the present application;

FIG. 8 is a schematic view showing a third fabric structure in example 2 of the present application;

FIG. 9 is a schematic view showing a fourth fabric structure in example 2 of the present application;

in the figure, 1, a support frame body; 11. a rotating shaft; 12. a fixed block; 2. a bottom template; 3. a side template; 31. a first template; 32. a second template; 33. a third template; 34. a fourth template; 35. a first side plate; 36. a second side plate; 37. a frame; 4. a first driving member; 5. a second driving member; 6. supporting a template; 7. a vibrating mechanism; 71. a supporting seat; 711. a chute; 72. a slipping component; 721. a slider; 722. a reciprocating screw; 723. a reciprocating motor; 724. a buffer spring; 8. a steel reinforcement cage; 9. pressing a plate; 10. a vibrating assembly; 101. a fixed mount; 1011. a first guide groove; 102. a moving block; 1021. a first positioning block; 1022. a second guide groove; 1023. a stopper; 103. a first rack; 104. a gear; 1041. rotating the rod; 105. a servo motor; 106. a second rack; 1061. a second positioning block; 107. vibrating a tamper; 1071. a limiting block; 1072. a support spring; 1A, a first side wall; 1B, a second side wall; 1C, a third side wall; 1D, a fourth side wall; 1E, a fifth side wall; 2A, a sixth side wall; 2B, a seventh side wall; 2C, an eighth sidewall; 2D, a ninth sidewall; 2E, tenth sidewall.

Detailed Description

The present application is described in further detail below with reference to fig. 1-9.

Example 1: the utility model provides a T shape component apparatus for producing, refers to fig. 1 and fig. 2, including supporting support body 1, the both ends of supporting support body 1 are all rotated and are connected with pivot 11, and the axis coincidence of two pivot 11 is equipped with driving motor on supporting support body 1, and driving motor passes through chain drive pivot 11 and rotates, and driving motor and chain are not shown in the picture. Two equal fixedly connected with cross fixed block 12 in one side that pivot 11 is close to each other, two fixed blocks 12 set up relatively, and are equipped with die block board 2 between two fixed blocks 12, the tip of die block board 2 and the fixed block 12 fixed connection that is close to each other.

Two L-shaped side templates 3 are arranged on one side of the bottom template 2, and the two side templates 3 are positioned on two sides of the rotation axis of the bottom template 2 and are symmetrically distributed. The other side of the bottom template 2 is provided with two opposite side templates 3, and the side templates 3 at the two sides of the bottom template 2 are symmetrically arranged relative to the bottom template 2.

The edge plate 3 comprises a first edge plate 35 and a second edge plate 36, the first edge plate 35 is parallel to the bottom plate 2, and the second edge plate 36 is perpendicular to the first edge plate 35 and is located at one end of the first edge plate 35 close to the rotation axis of the bottom plate 2. The side of the first side plate 35 far away from the bottom template 2 is fixedly connected with a frame 37, the second template 32 is positioned in the frame 37 and is connected with the frame 37 in a sliding way along the direction vertical to the bottom template 2, and meanwhile, the frame 37 is connected with the fixed block 12 in a sliding way. A first driving piece 4 is arranged between the frame 37 and the fixed block 12, and a second driving piece 5 is arranged between the frame 37 and the second side plate 36.

The first driving member 4 is a first hydraulic cylinder which is parallel to the bottom form 2 and perpendicular to the second side plate 36, one end of the first hydraulic cylinder is fixed on the frame 37, and the other end of the first hydraulic cylinder is fixed on the fixing block 12, so that the first hydraulic cylinder can drive the first side plate 35 to move horizontally. The second actuator 5 is arranged as a second hydraulic cylinder perpendicular to the first edge plate 35, which second hydraulic cylinder is fixed at one end to the frame 37 and at the other end to the second edge plate 36. Thus, the first side plate 35 and the second side plate 36 can be adjusted in position with respect to the base pattern plate 2 as a whole, and the relative position between the first side plate 35 and the second side plate 36 can also be adjusted.

The first side plate 35 and the second side plate 36 are both provided with the template 6 through bolts, the template 6, the bottom template 2 and the side template 3 form a template area together, and the inside of the template area is distributed.

In order to evenly distribute the materials in the area of the die table, a vibrating mechanism 7 is arranged below the support frame body 1. The vibrating mechanism 7 comprises a supporting base 71, the supporting frame body 1 is lapped on the supporting base 71, a sliding groove 711 is formed in the supporting base 71, and the sliding groove 711 is provided with a sliding assembly 72 for driving the supporting frame body 1 to move horizontally. The sliding assembly 72 comprises a sliding block 721 slidably connected in the sliding groove 711, the sliding block 721 is fixedly connected with the support frame body 1, a reciprocating lead screw 722 is further arranged in the sliding groove 711, the reciprocating lead screw 722 is rotatably connected with the support base 71, and the reciprocating lead screw 722 penetrates through the sliding block 721 and is slidably connected with the sliding block 721. A reciprocating motor 723 is further mounted on the support base 71, and an output shaft of the reciprocating motor 723 is coaxially fixed with the reciprocating lead screw 722. A buffer spring 724 is further sleeved on the reciprocating screw 722, one end of the buffer spring 724 is fixedly connected with the supporting seat 71, and the other end is fixedly connected with the sliding block 721.

The implementation principle of the embodiment of the application is as follows: two adjacent side forms 3 of first pneumatic cylinder drive are kept away from each other or are close to accomplish the work of die sinking and mould closure, the second pneumatic cylinder then controls second side 36 and removes, thereby quick adjustment dismouting template 6 improves work efficiency, accomplishes the mould and prepares the work after, to the regional cloth of mould platform, and after a cloth circulation, accomplish the production of two T shape components.

Example 2: referring to fig. 3 and 4, the difference from embodiment 1 is that both sides of supporting seat 71 are equipped with vibration assembly 10, vibration assembly 10 includes the supporting leg of fixed connection on supporting seat 71, supporting leg top sliding connection has mount 101, and the supporting leg passes through bolt and mount 101 fixed connection, a plurality of shifting chutes have been seted up towards one side of bed die plate 2 to mount 101 upper end, sliding connection has movable block 102 in the shifting chute, be close to the first rack 103 of side fixed connection on the side of bed die plate 2 one end at movable block 102, the upper end that mount 101 is close to one side of bed die plate 2 rotates and is connected with the gear 104 with first rack 103 one-to-one, gear 104 and the meshing of first rack 103. The fixed frame 101 is rotatably connected with a rotating rod 1041, and the rotating rod 1041 penetrates through the circle centers of all the gears 104 at the same time and is fixedly connected with the gears 104. One side of the fixing frame 101 is fixedly connected with a servo motor 105, and an output shaft of the servo motor 105 is coaxially fixed with the rotating rod 1041.

Referring to fig. 5 and 6, a first positioning block 1021 is fixedly connected to an outer side of the moving block 102, a first guide groove 1011 for the first positioning block 1021 to slide is formed in an inner side wall of the moving groove, a stopper 1023 is fixed inside one end of the first guide groove 1011 close to the bottom die plate 2, the first positioning block 1021 is limited in the first guide groove 1011 by the stopper 1023, and when the first positioning block 1021 abuts against the stopper 1023, one end of the moving block 102 is located between the bottom die plate 2 and the side die plate 3, and the first rack 103 is just separated from the gear 104.

The inside cavity that sets up of movable block 102, the inside in the region that movable block 102 can be located between die block board 2 and the side forms 3 is equipped with a plurality of vibrating rod 107, vibrating rod 107 one end is worn out movable block 102 down, and with movable block 102 sliding connection, the other end is located the cavity and fixedly connected with stopper 1071, one side that vibrating rod 107 was kept away from to stopper 1071 sets up to the bellied cambered surface that makes progress, the cover is equipped with supporting spring 1072 in vibrating rod 107 outside, supporting spring 1072 one end and stopper 1071 fixed connection, the other end and movable block 102's inside wall fixed connection. When the support spring 1072 is in a normal state, the vibrating rod 107 does not pass through the moving block 102.

The second rack 106 used for driving the vibrating rod 107 to slide and penetrating out of the moving block 102 is arranged at one end, which cannot be separated from the fixed frame 101, of the moving block 102, a waist-shaped hole located on one side of the first rack 103 is formed in the side wall of the moving block 102, the second rack 106 is located in the waist-shaped hole and is in sliding connection with the moving block 102, one side of the second rack 106 and the first rack 103 are located in the same plane and can be meshed with the gear 104, the other side of the second rack is located in the cavity, two ends, located on one side of the cavity, of the second rack 106 are arranged to be inclined planes, and the inclined planes can abut against the arc surface of the limit block 1071. A second guide groove 1022 parallel to the first guide groove 1011 is formed in the moving block 102, a second positioning block 1061 is slidably connected to the second guide groove 1022, and the second positioning block 1061 is fixedly connected to the second rack 106.

The gear 104 is simultaneously meshed with the first rack 103 and the second rack 106, when the gear 104 is separated from the first rack 103, the gear 104 is still meshed with the second rack 106 and drives the second rack 106 to move along the kidney-shaped hole, when the inclined surface of the second rack 106 abuts against the cambered surface of the limiting block 1071, the limiting block 1071 is extruded along with the movement of the second rack 106, the supporting spring 1072 is compressed, the vibrating rod 107 penetrates out of the moving block 102, the part of the vibrating rod 107 penetrating out of the moving block 102 extends into the material arranged in the die table area, and the vibrating rod 107 is electrified to vibrate, so that the material distribution is more uniform; when the gear 104 rotates reversely, the second rack 106 slides along the kidney-shaped hole and is separated from the limit block 1071, the support spring 1072 enables the vibrating rod 107 to return to the moving block 102 again, and when the end of the second rack 106 abuts against the side wall of the end of the kidney-shaped hole far away from the bottom die plate 2, the gear 104 is also engaged with the second rack 106 and drives the moving block 102 to move until the gear 104 is engaged with the first rack 103 and drives the moving block 102 to return to the fixed frame 101.

Example 3: a method of producing a T-shaped member comprising the steps of:

the four side templates 3 on the two sides of the bottom template 2 are sequentially arranged to be a first template 31, a second template 32, a third template 33 and a fourth template 34 clockwise, the first template 31 and the second template 32 are matched with one side of the bottom template 2 to form a template platform area, and the third template 33 and the fourth template 34 are matched with the other side of the bottom template 2 to form another template platform area.

The side wall of the first template 31, which faces the bottom template 2, is set as a first side wall 1A, the side wall of the second template 32, which faces the bottom template 2, is set as a second side wall 1B, the side wall of the first template 31, which faces the second template 32, is set as a third side wall 1C, the side wall of the second template 32, which faces the first template 31, is set as a fourth side wall 1D, the side wall of the bottom template 2, which faces the first template 31 and the second template 32, is set as a fifth side wall 1E, the side wall of the third template 33, which faces the bottom template 2, is set as a sixth side wall 2A, the side wall of the fourth template 34, which faces the bottom template 2, is set as a seventh side wall 2B, the side wall of the fourth template 34, which faces the third template 33, is set as an eighth side wall 2C, the side wall of the third template 33, which faces the fourth template 34, is set as a ninth side wall 2D, and the side wall of the bottom template 2, which faces the third template 33 and the fourth template 34, is set as a tenth side wall 2E.

S1: referring to fig. 6, preparing a die table area, controlling the first hydraulic cylinder to extend while the first and second die plates 31 and 32 are positioned above, so that the first and second die plates 31 and 32 are spaced apart from each other, thereby opening the die table area, mounting the branch die plates 6 on the side die plates 3 and the bottom die plate 2 according to the size of the T-shaped member, and applying a release agent on the side walls inside the die table area;

the bottom template 2 is turned over by 180 degrees, the steps are repeated, and the supporting templates 6 are arranged on the third template 33 and the fourth template 34;

s2: opening the die table area, putting the steel reinforcement framework 8 into the die table area, and then closing the die table area;

s3: referring to fig. 6, distributing for the first time, turning over the bottom die plate 2 to enable the third side wall 1C and the eighth side wall 2C to be upward, distributing on the third side wall 1C and the eighth side wall 2C, driving the support frame body 1 to translate by the vibrating mechanism 7, vibrating the material by the vibrating assembly 10, performing material refining, standing and maintaining after the material refining is completed, and waiting for solidification;

s4: referring to fig. 7, distributing for the second time, wherein the bottom template 2 is turned over 180 degrees, so that the fourth side wall 1D and the ninth side wall 2D are upward, distributing on the fourth side wall 1D and the ninth side wall 2D, the vibrating mechanism 7 drives the support frame body 1 to translate, then the vibrating assembly 10 vibrates the material, the material is homogenized, and after the material is homogenized, the material is kept stand for curing, and solidification is waited;

s5: referring to fig. 8, for the third material distribution, the bottom form 2 rotates clockwise by 90 °, so that the tenth side wall 2E faces upward, the first form 31 and the second form 32 are opened, the support form 6 at the joint of the first form 31 and the second form 32 is removed, the relative positions of the first side plate 35 and the second side plate 36 are adjusted, the first side plate 35 and the second side plate 36 face the side wall of the bottom form 2 and are aligned, the form table area is closed, and the materials are distributed on the first side wall 1A, the second side wall 1B and the tenth side wall 2E;

the vibrating mechanism 7 drives the supporting frame body 1 to translate, then the vibrating assembly 10 vibrates the materials to carry out material refining, after the material refining is finished, standing and maintaining are carried out, a pressing plate 9 is arranged on the side face where the tenth side wall 2E is located until solidification is finished, the pressing plate 9 is fixed on the bottom formwork 2 through bolts, and the materials solidified on the tenth side wall 2E are tightly pressed on the bottom formwork 2;

s6: referring to fig. 9, distributing the fabric for the fourth time, wherein the bottom template 2 is turned over 180 degrees, the fifth side wall 1E faces upwards, and the step S5 is repeated, so that the fabric is distributed on the sixth side wall 2A, the seventh side wall 2B and the fifth side wall 1E until the T-shaped member is formed;

s7; opening the die table area, and respectively hanging out two T-shaped components;

s8: cleaning the die table area and entering the next production cycle.

The embodiments of the present invention are preferred embodiments of the present application, and the protection scope of the present application is not limited thereby, wherein like parts are denoted by like reference numerals. Therefore: equivalent changes in structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (8)

1. The T-shaped member production device is characterized by comprising a supporting frame body (1), wherein a bottom template (2) rotating around a horizontal axis is connected to the supporting frame body (1) in a rotating mode, two side templates (3) symmetrically distributed in an L shape are arranged on one side of the bottom template (2), two side templates (3) and the bottom template (2) enclose a T-shaped template platform area, the two side templates (3) are connected with the supporting frame body (1) in a sliding mode, two first driving pieces (4) used for oppositely moving the side templates (3) are arranged on the supporting frame body (1), a driving motor used for driving the bottom template (2) to rotate is arranged on the supporting frame body (1) in a mirror mode on the other side of the bottom template (2), a vibrating mechanism (7) is arranged below the supporting frame body (1), the vibrating mechanism (7) comprises a supporting frame body (1) in a sliding mode and supporting blocks (6) used for sealing the template platform area, a supporting frame (71) arranged below the supporting frame body (1), a vibrating support assembly (71) is arranged on two sides of the supporting frame body (1), a vibrating support assembly (71) and a reciprocating support assembly (71) arranged on the supporting frame body (10), a moving block (102) facing one side of the bottom template (2) is connected to the fixed frame (101) in a sliding manner, a first positioning block (1021) is fixedly connected to the outer side of the moving block (102), a first guide groove (1011) for the first positioning block (1021) to slide is formed in the inner side wall of the moving groove, a gear (104) is connected to the fixed frame (101) in a rotating manner, a servo motor (105) for driving the gear (104) to rotate is arranged on the fixed frame (101), a first rack (103) meshed with the gear (104) is arranged on the moving block (102), a cavity is arranged inside the moving block (102), a vibrating rod (107) is arranged inside one end, close to the bottom template (2), of the moving block (102), one end of the vibrating rod (107) downwards penetrates through the moving block (102), an arc-shaped limiting block (1071) is arranged at the other end of the vibrating rod (107), a supporting spring (1072) is sleeved outside the vibrating rod (107), the supporting spring (1072) is connected with the limiting block (1071) and the moving block (102), a second rack (106) which is positioned on one side of the first rack (103) and is meshed with a second kidney-shaped hole (106) parallel to the second rack (106), one side of the second rack (106) located in the cavity abuts against the arc face of the limiting block (1071), and when one end of the moving block (102) is located between the bottom template (2) and the side template (3) and the vibrating rod (107) is located inside the moving block (102), the gear (104) is separated from the first rack (103) and is meshed with the second rack (106).

2. A T-shaped member production device according to claim 1, wherein the side plate (3) comprises a first side plate (35) and a second side plate (36) which are vertically abutted against each other, the first side plate (35) is parallel to the bottom plate (2), and a second driving member (5) for driving the second side plate (36) to approach or separate from the bottom plate (2) is arranged on the first side plate (35).

3. The T-shaped component production device as claimed in claim 1, wherein the sliding assembly (72) comprises a horizontally arranged reciprocating lead screw (722), the reciprocating lead screw (722) penetrates through the support frame body (1) and is in threaded connection with the support frame body (1), and a reciprocating motor (723) for driving the reciprocating lead screw (722) to rotate is arranged on the support base (71).

4. A T-shaped member production device as claimed in claim 3, wherein a buffer spring (724) is provided on the supporting seat (71), the axis of the buffer spring (724) is parallel to the axis of the reciprocating screw (722), and the buffer spring (724) connects the supporting seat (71) and the supporting frame body (1) at the same time.

5. A T-shaped member production method using the T-shaped member production apparatus according to any one of claims 1 to 4, characterized by comprising the steps of:

s1: preparing a die table area;

s2: moving the side formworks (3) in opposite directions, so as to open a formwork area above the bottom formwork (2), erecting a steel reinforcement framework (8), closing the formwork area, so as to fix the steel reinforcement framework (8), turning the bottom formwork (2) for 180 degrees, and repeating the operation;

s3: four side templates (3) on two sides of the bottom template (2) are sequentially arranged into a first template (31), a second template (32), a third template (33) and a fourth template (34) clockwise, wherein one sides of the first template (31) and the second template (32) matched with the bottom template (2) form a template table area, the other sides of the third template (33) and the fourth template (34) matched with the bottom template (2) form another template table area, the materials are distributed for the first time, the bottom template (2) is turned over, the side wall of the first template (31) just opposite to the second template (32) and the side wall of the fourth template (34) just opposite to the third template (33) face upwards, and the side wall of the first template (31) just opposite to the second template (32) and the side wall of the fourth template (34) just opposite to the third template (33) are distributed on;

s4: distributing for the second time, wherein the bottom template (2) is turned for 180 degrees, so that the side wall of the second template (32) opposite to the first template (31) and the side wall of the third template (33) opposite to the fourth template (34) face upwards, and the side wall of the second template (32) opposite to the first template (31) and the side wall of the third template (33) opposite to the fourth template (34) are distributed;

s5: distributing for the third time, rotating the bottom template (2) clockwise by 90 degrees, enabling the side wall of the bottom template (2), which is just opposite to the third template (33) and the fourth template (34), to face upwards, opening the first template (31) and the second template (32), removing the template support (6) at the joint of the first template (31) and the second template (32), adjusting the relative positions of the first side plate (35) and the second side plate (36), enabling the first side plate (35) and the second side plate (36) to face towards the side wall of the bottom template (2) to be parallel and level, closing the area of the template table, and distributing on the side wall of the first template (31), which is just opposite to the bottom template (2), the side wall of the second template (32), and the side wall of the bottom template (2), which is just opposite to the third template (33) and the fourth template (34);

s6: distributing materials for the fourth time, wherein the bottom template (2) is turned over 180 degrees, so that the side walls, facing the first template (31) and the second template (32), on the bottom template (2) are upward, and the step S5 is repeated, so that the materials are distributed on the side wall, facing the bottom template (2), on the third template (33), on the side wall, facing the bottom template (2), on the fourth template (34) and on the side wall, facing the first template (31) and the second template (32), on the bottom template (2);

s7: adjusting a bottom template (2), opening the area of a template table, and respectively hanging two T-shaped components;

s8: cleaning the die table area and entering the next production cycle.

6. A method for producing a T-shaped element as claimed in claim 5, characterized in that after each distribution, the vibrating means (7) cause the die table area to oscillate uniformly for the purpose of refining.

7. A method of manufacture of a T-shaped element as claimed in claim 6, wherein after the refining, the material is left to cure within the die table region until set.

8. A method for producing a T-shaped element according to claim 7, characterized in that after the material is distributed on the side walls of the bottom form (2) facing the first form (31) and the second form (32) and on the side walls of the bottom form (2) facing the third form (33) and the fourth form (34) and the maintenance is completed, the side walls of the bottom form (2) facing the first form (31) and the second form (32) and on the side walls of the bottom form (2) facing the third form (33) and the fourth form (34) are provided with the press plates (9), the press plates (9) are mounted on the bottom form (2), and the press plates (9) restrain the semi-finished T-shaped element on the bottom form (2).

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