CN115502375A - Intelligent casting riser removing machine and using method thereof - Google Patents

Abstract

The application relates to an intelligent casting riser removing machine and a using method thereof, relating to the field of casting technology and comprising a main body base, wherein a jaw mechanism is arranged on the main body base and is used for clamping a casting; a clamping wheel mechanism is mounted at one end, far away from the clamping mechanism, of the main body base, and a cutting structure is arranged on one side of the clamping wheel mechanism; the casting transfer mechanism is used for transporting castings, and the transfer mechanism is provided with a stable anti-falling mechanism; still be provided with the controller on the main part base, the equal electric connection of controller and jack catch mechanism, pinch-off blades mechanism, cutting structure, foundry goods transport mechanism and stable anti-disengaging mechanism. This application has the degree of mechanization that improves the work of getting rid of foundry goods rising head, improves work efficiency's effect.

Description

Intelligent casting riser removing machine and using method thereof

Technical Field

The application relates to the field of casting technology, in particular to an intelligent casting riser removing machine and a using method thereof.

Background

In the casting industry, a casting head is generally required to be arranged for filtering, avoiding slag and feeding, but after cooling and forming, the casting head becomes redundant leftover materials and needs to be removed.

The existing casting riser is removed mainly by manually cutting off with a grinding wheel cutting piece or hydraulically supporting and cutting, and the riser cutting method is high in labor intensity, low in efficiency, high in dust noise and not environment-friendly, and is easy to damage people.

Aiming at the related technologies, the inventor thinks that the removing work of the casting riser at the present stage has great harm to people and the mechanization degree of the work process is low.

Disclosure of Invention

In order to improve the mechanization degree of the casting riser removing work and improve the working efficiency, the application provides an intelligent casting riser removing machine and a using method thereof.

In a first aspect, the application provides an intelligent casting riser removing machine, which adopts the following technical scheme:

an intelligent casting riser removing machine comprises a main body base, wherein a jaw mechanism is mounted on the main body base and used for clamping a casting;

a clamping wheel mechanism is mounted at one end, far away from the clamping mechanism, of the main body base, and a cutting structure is arranged on one side of the clamping wheel mechanism;

the casting transfer mechanism is used for conveying castings, and the stable anti-falling mechanism is mounted on the transfer mechanism;

still be provided with the controller on the main part base, the equal electric connection of controller and jack catch mechanism, pinch-off blades mechanism, cutting structure, foundry goods transport mechanism and stable anti-disengaging mechanism.

Through adopting above-mentioned technical scheme, transport the foundry goods through foundry goods transport mechanism, the foundry goods transports to pressing from both sides tight station after, jaw mechanism presss from both sides tight foundry goods and simultaneously pinch roller mechanism and anti-disengaging mechanism stabilize the foundry goods, avoid among the cutting process foundry goods to take place to rock, and then influence foundry goods cutting accuracy, simultaneously through setting up the controller to jaw mechanism, pinch roller mechanism, foundry goods transport mechanism, cutting structure and stable anti-disengaging mechanism advance control, improve the foundry goods rising head and get rid of the degree of mechanization of work, and the work efficiency is improved.

Optionally, the casting transfer mechanism includes a running guide rail, the running guide rail is fixedly mounted on the main body base, a plurality of rollers are rotatably connected to the running guide rail, the plurality of rollers are rotatably mounted on the transfer plate, a connecting frame is hinged to one side of the transfer plate away from the plurality of rollers, one end of the connecting frame away from the transfer plate is hinged to the receiving plate, and a butt plate is symmetrically and fixedly mounted at one end of the receiving plate away from the connecting frame;

two first hydraulic cylinders which are symmetrically arranged are hinged to the connecting frame, the first hydraulic cylinders are used for adjusting the length of the connecting frame, and the first hydraulic cylinders are electrically connected with the controller;

foundry goods transport mechanism is still including transporting the bracing piece, transport bracing piece fixed mounting and accept board one end, transport and install on the bracing piece and stabilize anti-disengaging mechanism.

Through adopting above-mentioned technical scheme, the gyro wheel drives the transportation board and removes on the operation guide rail, and then removes the foundry goods to through controller to first pneumatic cylinder control, and then control link length, through link length adjustment, realize the adjustment to foundry goods level, make things convenient for jack catch mechanism to press from both sides tightly not unidimensional foundry goods.

Optionally, the stable anti-disengaging mechanism includes an anti-disengaging housing, the anti-disengaging housing is fixedly mounted at one end of the transfer support rod away from the receiving plate, a second hydraulic cylinder is fixedly mounted on the anti-disengaging housing, the second hydraulic cylinder is electrically connected with the controller, a rack is fixedly mounted on an output end of the second hydraulic cylinder, the rack is slidably mounted on an inner wall of the anti-disengaging housing, a first straight gear is meshed and connected to the rack, the first straight gear is fixedly sleeved on the first rotating shaft, the first rotating shaft is rotatably mounted on the anti-disengaging housing, a driving bevel gear is further fixedly sleeved on the first rotating shaft, a driven bevel gear is meshed and connected to the driving bevel gear, the driven bevel gear is fixedly sleeved on the second rotating shaft, the second rotating shaft is rotatably mounted in the anti-disengaging housing, a second straight gear is fixedly sleeved on the second rotating shaft, the second straight gear is embedded in the through groove, and the through groove is disposed on the anti-disengaging housing;

one of a plurality of third straight gears is connected to the second straight gear in a meshed mode, the third straight gears are evenly connected to the periphery of a fourth straight gear in a meshed mode, the third straight gears and the fourth straight gear are rotatably installed on a first fixing plate, and the first fixing plate is fixedly installed at the bottom of the anti-falling shell;

and a plurality of third straight gears are fixedly sleeved with rotating rods.

Optionally, the plurality of rotating rods are rotatably sleeved on a second fixing plate, and the second fixing plate is fixedly installed at the bottom of the anti-falling shell;

fixed mounting has the gag lever post on one side that first fixed plate was kept away from to the second fixed plate, gag lever post week side sliding connection has a plurality of screw thread sleeve pipes, and is a plurality of screw thread sleeve pipe threaded connection respectively keeps away from the one end of first fixed plate at a plurality of dwangs, and is a plurality of last the articulating of screw thread sleeve pipe has the damping telescopic link, the one end that the screw thread sleeve pipe was kept away from to the damping telescopic link articulates there is the connecting rod, the one end that the damping telescopic link was kept away from to the connecting rod articulates on the second fixed plate.

Optionally, it is a plurality of the connecting rod has fan-shaped casing with the equal fixed mounting in damping telescopic link articulated department, and is a plurality of equal fixed mounting has the cunning pole in the fan-shaped casing, the cunning slides to the pole and has cup jointed two butt pieces, two the equal butt in one side that the butt piece was kept away from each other has reset spring, two reset spring keeps away from the equal fixed connection of one end of butt piece on fan-shaped shells inner wall.

Through adopting above-mentioned technical scheme, under the drive of second pneumatic cylinder, the rack removes and drives first straight-tooth gear rotation, first straight-tooth gear rotation drives initiative bevel gear rotation, initiative bevel gear rotation drives driven bevel gear rotation, driven bevel gear rotates and drives the rotation of second straight-tooth gear, second straight-tooth gear rotates and drives the rotation of third straight-tooth gear with second straight-tooth gear meshing, third straight-tooth gear rotates and drives fourth straight-tooth gear rotation, fourth straight-tooth gear rotates and drives other third straight-tooth gear rotations, third straight-tooth gear rotates and drives the dwang rotation, under the spacing of gag lever post, the dwang rotates and drives threaded sleeve and takes place to remove on the dwang, through threaded sleeve's removal and then adjust the position of fan-shaped casing, guarantee butt block and the foundry goods butt on the fan-shaped casing, play the effect of support stability to the foundry goods, simultaneously after the foundry goods cutting is accomplished, the foundry goods takes place the displacement, reset spring plays the cushioning effect to the foundry goods, avoid the foundry goods to produce the damage to stabilizing anti-off mechanism.

Optionally, the cutting structure includes a fixing rod, the fixing rod is fixedly mounted on the main body base, a cutting guide rail is fixedly mounted on one end of the fixing rod away from the main body base, a screw rod is rotatably mounted on the cutting guide rail, a rotating motor is mounted at one end of the screw rod, the rotating motor is used for driving the screw rod to rotate, and the rotating motor is electrically connected with the controller;

the cutting guide rail is provided with a cutting slide block in a sliding manner, the cutting slide block is fixedly provided with a cutting machine, and the cutting machine is electrically connected with the controller;

and a thread groove is formed in one side, close to the screw rod, of the cutting slide block, and the screw rod is in threaded connection with the thread groove in the cutting slide block.

Through adopting above-mentioned technical scheme, set up and rotate the motor and drive the screw rod and rotate, the screw rod rotates and then drives the cutting slider and remove on the cutting guide rail, guarantees that the cutting structure station can normally with the foundry goods butt, cuts the foundry goods, improves the commonality of cutting structure, makes things convenient for the cutting structure to cut not unidimensional foundry goods.

Optionally, the jaw mechanism includes a three-jaw chuck, two symmetrically arranged lifting rods are fixedly mounted on the three-jaw chuck, both the two lifting rods are fixedly mounted on the mounting block, a third hydraulic cylinder is also fixedly mounted on the mounting block, and one end of the third hydraulic cylinder, which is far away from the mounting block, is fixedly mounted on the three-jaw chuck;

and the three-jaw chuck and the third hydraulic cylinder are both electrically connected with the controller.

Through adopting above-mentioned technical scheme, fixed mounting three-jaw chuck on the lifter, three-jaw chuck presss from both sides tight aligning to the foundry goods, guarantees to wait to process the foundry goods and is in the horizontality, improves the machining precision of foundry goods processing, adjusts the height of lifter through the third pneumatic cylinder simultaneously, improves jaw mechanism's commonality, makes jaw mechanism can adapt to not unidimensional and high foundry goods.

Optionally, the clamping wheel mechanism includes two symmetrically arranged clamping guide rails, two clamping sliders are slidably connected to the two clamping guide rails, first clamping support rods are fixedly connected to the two clamping sliders, clamping plates are hinged to ends of the two first clamping support rods, which are far away from the clamping sliders, first clamping springs are hinged to ends of the two clamping plates, which are far away from the first clamping support rods, and ends of the first clamping springs, which are far away from the clamping plates, are hinged to the first clamping support rods;

the clamp plate is provided with a first clamping wheel in a rotating mode, the first clamping wheel is provided with a rotating wheel motor, the rotating wheel motor is used for driving the first clamping wheel to rotate, and the rotating wheel motor is electrically connected with the controller.

Through adopting above-mentioned technical scheme, set up four first tight pulleys, four first tight pulleys all with the foundry goods butt, when first tight pulley atress, first clamp spring plays buffering cushioning effect to the power that first tight pulley received, plays the guard action to tight pulley mechanism, articulates on first tight bracing piece through setting up the grip block simultaneously, through the angle change of grip block, guarantees that first tight pulley can all the time with the foundry goods butt, improves clamping mechanism's commonality.

Optionally, the clamping wheel mechanism further comprises a second clamping support rod, the second clamping support rod is fixedly mounted on the main body base, one end, away from the main body base, of the second clamping support rod is hinged to a third clamping support rod, the third clamping support rod is hinged to a clamping cylinder, one end, away from the third clamping support rod, of the clamping cylinder is hinged to the second clamping support rod, and the clamping cylinder is electrically connected with the controller;

one end of the third clamping support rod, which is far away from the second clamping support rod, is fixedly connected with two symmetrically arranged second clamping springs, one ends of the two second clamping springs, which are far away from the third clamping support rod, are rotatably sleeved on a clamping wheel rotating shaft, and the clamping wheel rotating shaft is rotatably sleeved with a second clamping wheel.

Through adopting above-mentioned technical scheme, set up the second and press from both sides tight bracing piece and articulate the third and press from both sides tight bracing piece on the second presss from both sides tight bracing piece, connect die clamping cylinder between second presss from both sides tight bracing piece and third and press from both sides tight bracing piece, die clamping cylinder adjusts the angle between second clamp bracing piece and the third clamp bracing piece, through press from both sides tight bracing piece and the angle modulation and then the adjustment between the third clamp bracing piece and install the level position of second clamp wheel on the third clamp bracing piece, simultaneously to the level adjustment of second clamp wheel, guarantee that second clamp wheel all the time with the foundry goods butt, use through the cooperation between second clamp wheel and the first clamp wheel simultaneously, guarantee the tight stationarity of clamp to the foundry goods, improve the machining precision of foundry goods.

In a second aspect, the application provides an intelligent casting riser removing machine and a using method thereof, and the following technical scheme is adopted:

an intelligent casting riser removing machine and a using method thereof comprise the following working steps.

S1, preparing, namely installing a casting onto a casting transfer mechanism, and then controlling the casting transfer mechanism to transfer the casting to a specified position by a controller so that the casting is matched with a clamping jaw mechanism, and the clamping jaw mechanism clamps the casting;

s2, leveling work is carried out, the jaw mechanism clamps the casting and automatically centers the casting at the same time, the casting is guaranteed to be always horizontal, and meanwhile, the stable anti-falling mechanism is installed in the casting and plays a supporting role on one side of the casting, which is far away from the jaw mechanism;

s3, cutting the casting, controlling the clamping wheel mechanism to further stabilize the casting by the controller, and controlling the cutting structure to cut the casting by the controller;

and S4, finishing the work, resetting the cutting structure and the clamping wheel mechanism after the cutting is finished, loosening the casting by the clamping jaw mechanism, and controlling the casting transfer mechanism to transport the casting by the controller.

Through adopting above-mentioned technical scheme, transport the foundry goods through foundry goods transport mechanism, transport to pressing from both sides tight station after, jack catch mechanism presss from both sides tight aligning to the foundry goods, and further stability is advanced to the foundry goods through stabilizing anti-disengaging mechanism and pinch roller mechanism simultaneously, guarantees the stability that the foundry goods adds man-hour, and foundry goods transport mechanism transports the foundry goods once more after processing, improves the mechanized degree that work was got rid of to the foundry goods rising head, improves work efficiency.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the casting is transported by the casting transporting mechanism, after the casting is transported to the clamping station, the jaw mechanism clamps the casting, and the clamping wheel mechanism and the anti-falling mechanism stabilize the casting, so that the casting is prevented from shaking in the cutting process, and further the cutting precision of the casting is influenced;

2. the roller drives the transfer plate to move on the running guide rail so as to move the castings, the controller controls the first hydraulic cylinder so as to control the length of the connecting frame, the horizontal height of the castings is adjusted through the length adjustment of the connecting frame, and the clamping jaw mechanisms can conveniently clamp the castings with different sizes;

3. under the drive of second pneumatic cylinder, the rack removes and drives first straight-tooth gear rotation, first straight-tooth gear rotation drives initiative bevel gear rotation, initiative bevel gear rotation drives driven bevel gear rotation, driven bevel gear rotates and drives the rotation of second straight-tooth gear, second straight-tooth gear rotation drives the rotation of third straight-tooth gear with second straight-tooth gear meshing, third straight-tooth gear rotation drives fourth straight-tooth gear rotation, fourth straight-tooth gear rotates and drives other third straight-tooth gear rotations, third straight-tooth gear rotation drives the dwang rotation, under the spacing of gag lever post, the dwang rotates and drives threaded sleeve and takes place to remove on the dwang, through the removal of threaded sleeve and then the position of adjustment fan-shaped housing, butt piece and the foundry goods butt on guaranteeing fan-shaped housing, play the stable effect of support to the foundry goods, simultaneously after the foundry goods cutting is accomplished, the foundry goods takes place the displacement, reset spring plays the cushioning effect to the foundry goods, avoid the foundry goods to produce the damage to stable anti-off mechanism.

Drawings

FIG. 1 is a schematic view of the front view of the embodiment of the present application;

FIG. 2 is a schematic diagram of a rear view of an embodiment of the present application;

FIG. 3 is a schematic structural diagram of a jaw mechanism according to an embodiment of the present application;

FIG. 4 is a schematic diagram of the clamping wheel mechanism of the embodiment of the present application;

FIG. 5 is a schematic structural diagram of a cutting structure according to an embodiment of the present disclosure;

FIG. 6 is a schematic structural view of a casting transfer mechanism according to an embodiment of the present application;

FIG. 7 is a schematic structural diagram of a stable anti-dropping mechanism according to an embodiment of the present application;

fig. 8 is a schematic view of the internal structure of the sector-shaped housing according to the embodiment of the present application.

Description of the reference numerals: 1. a main body base; 2. a jaw mechanism; 21. a three-jaw chuck; 22. a lifting rod; 23. mounting a block; 24. a third hydraulic cylinder; 3. a pinch roller mechanism; 31. clamping the guide rail; 32. clamping the sliding block; 33. a first clamping support bar; 34. a clamping plate; 35. a first clamping spring; 36. a first clamping wheel; 37. a rotary wheel motor; 38. a second clamping support bar; 39. a third clamping support rod; 310. a clamping cylinder; 311. a second clamping spring; 312. a pinch wheel shaft; 313. a second pinch wheel; 4. cutting the structure; 41. a fixing rod; 42. cutting the guide rail; 43. a screw; 44. rotating the motor; 45. cutting the sliding block; 46. a cutter; 5. a casting transfer mechanism; 51. running the guide rail; 52. a roller; 53. a transfer plate; 54. a connecting frame; 55. a bearing plate; 56. abutting against the plate; 57. a first hydraulic cylinder; 58. transferring the supporting rod; 6. a stable anti-drop mechanism; 61. an anti-drop shell; 62. a second hydraulic cylinder; 63. a rack; 64. a first straight gear; 65. a first rotating shaft; 66. a drive bevel gear; 67. a driven bevel gear; 68. a second rotating shaft; 69. a second spur gear; 610. a through groove; 611. a third spur gear; 612. a fourth spur gear; 613. a first fixing plate; 614. rotating the rod; 615. a second fixing plate; 616. a limiting rod; 617. a threaded bushing; 618. damping telescopic rods; 619. a connecting rod; 620. a fan-shaped housing; 621. a slide-down rod; 622. a butting block; 623. a return spring.

Detailed Description

The present application is described in further detail below with reference to figures 1-8.

The embodiment of the application discloses machine is got rid of to intelligence foundry goods rising head.

Referring to fig. 1 and 2, the intelligent casting riser removing machine comprises a main body base 1, a casting transfer mechanism 5 is installed on the main body base 1, a stable anti-falling mechanism 6 is installed on the casting transfer mechanism 5, clamping wheel mechanisms 3 are arranged on two sides of the casting transfer mechanism 5, jaw mechanisms 2 are further installed on the main body base 1, the jaw mechanisms 2 work in cooperation with the casting transfer mechanism 5, and a cutting structure 4 is further arranged on one side of the casting transfer mechanism 5. The jaw mechanism 2, the clamping wheel mechanism 3, the cutting mechanism 4 and the casting transfer mechanism 5 are all electrically connected with the controller.

The utility model provides an intelligence foundry goods rising head gets rid of machine during operation, at first place the foundry goods on foundry goods transport mechanism 5, later foundry goods transport mechanism 5 work, remove the foundry goods to 2 departments of jack catch mechanism, later controller control jack catch mechanism 2 presss from both sides the foundry goods tightly, carry out the aligning to the foundry goods simultaneously, guarantee the foundry goods and keep the level, anti-disengaging mechanism joint is in the foundry goods simultaneously, controller control clamping wheel mechanism 3 is to pressing from both sides tightly, further carry out the stable clamp tight to the foundry goods, guarantee the stability of cutting in-process foundry goods, later controller control cutting structure 4 cuts the foundry goods, controller control cutting structure 4 and clamping wheel mechanism 3 reset after the cutting is accomplished, jack catch mechanism 2 unclamp the foundry goods simultaneously, foundry goods transport mechanism 5 transports the foundry goods to next process, improve the mechanized degree that the foundry goods rising head got rid of work, and improve work efficiency.

Referring to fig. 1 and 3, the jaw mechanism 2 includes an installation block 23, the installation block 23 is slidably connected to the main body base 1, one end of the installation block 23, which is far away from the main body base 1, is fixedly provided with a lifting rod 22, one end of the lifting rod 22, which is far away from the installation block 23, is fixedly provided with a three-jaw chuck 21, the three-jaw chuck 21 is further provided with a third hydraulic cylinder 24, an output end of the third hydraulic cylinder 24 is fixedly connected to the bottom of the three-jaw chuck 21, a fixing rod 41 of the third hydraulic cylinder 24 is fixedly arranged on the installation block 23, and the three-jaw chuck 21 and the third hydraulic cylinder 24 are both electrically connected to the controller.

After the casting transfer mechanism 5 conveys the casting to the station of the jaw mechanism 2, the jaw mechanism 2 starts to work, the controller controls the third hydraulic cylinder 24 to adjust the height of the three-jaw chuck 21, then the three-jaw chuck 21 clamps the casting under the control of the controller, and meanwhile, the casting is centered, so that the casting is kept horizontal, the stability of the casting during machining is improved, and the machining precision of the casting is ensured.

Referring to fig. 1 and 4, the clamping wheel mechanism 3 includes a second clamping support rod 38, the second clamping support rod 38 is fixedly mounted on the main body base 1 through a bolt, one end of the second clamping support rod 38 away from the main body base 1 is hinged with a third clamping support rod 39, one end of the third clamping support rod 39 away from the second clamping support rod 38 is fixedly mounted with two symmetrically arranged second clamping springs 311, one ends of the two second clamping springs 311 away from the third clamping support rod 39 are fixedly connected with a clamping wheel rotating shaft 312, and a second clamping wheel 313 is rotatably sleeved on the clamping wheel rotating shaft 312; the second clamping support rod 38 is hinged with a fixed end of a clamping cylinder 310, and the output end of the clamping cylinder 310 is hinged with a third clamping support rod 39.

Clamping wheel mechanism 3 still includes the tight guide rail 31 of two symmetries settings, two tight guide rails 31 of clamp set up respectively in 5 both sides of foundry goods transport mechanism, equal sliding connection has two clamping slide blocks 32 on two tight guide rails 31 of clamp, all there is first clamping support pole 33 through welded mode fixed mounting on two clamping slide blocks 32, the one end fixed mounting that clamping slide block 32 was kept away from to first clamping support pole 33 has clamp plate 34, clamp plate 34 one end articulates on first clamping support pole 33, the clamp plate 34 other end articulates there is first clamping spring 35, the one end that clamping plate 34 was kept away from to first clamping spring 35 articulates on first clamping support pole 33. The clamping plate 34 is rotatably provided with a first clamping wheel 36, the first clamping wheel 36 is abutted to the casting, the first clamping wheel 36 is provided with a rotating wheel motor 37, the rotating wheel motor 37 is used for driving the first clamping wheel 36 to rotate, and the rotating wheel motor 37 is electrically connected with the controller.

After the jaw mechanism 2 clamps the casting and centers the core, the controller controls the clamping wheel mechanism 3 to start working, the controller controls the clamping cylinder 310 to adjust the length, until the second clamping wheel 313 abuts against the casting and the two second clamping springs 311 are in a compression state, meanwhile, the casting always applies thrust to the first clamping spring 35, the clamping plate 34 compresses the first clamping spring 35, the first clamping spring 35 is guaranteed to be in the compression state, the controller controls the rotary wheel motor 37 to work, the rotary wheel motor 37 works to drive the first clamping wheel 36 to rotate, the casting is guaranteed to be in a stable state in the machining process, the casting is prevented from shaking when being cut, and the accuracy of casting cutting is improved.

Referring to fig. 1 and 5, cutting structure 4 includes dead lever 41, dead lever 41 fixed mounting is on main body base 1, the one end that main body base 1 was kept away from to dead lever 41 has cutting guide rail 42 through welded mode fixed mounting, slidable mounting has cutting slider 45 on the cutting guide rail 42, the thread groove has been seted up to the one end that cutting slider 45 is close to cutting guide rail 42, thread groove female connection has screw rod 43, screw rod 43 one end is connected with rotation motor 44, rotation motor 44 is used for driving screw rod 43 and rotates, rotate motor 44 and controller electric connection. A cutting machine 46 is fixedly mounted at one end of the cutting slide block 45 far away from the cutting guide rail 42, and the cutting machine 46 is electrically connected with the controller.

After a casting is clamped through the clamping wheel mechanism 3, the controller controls the cutting structure 4 to cut the casting, the controller controls the rotating motor 44 to work, the rotating motor 44 works to drive the screw 43 to rotate, the screw 43 rotates to drive the cutting slide block 45 to move on the cutting guide rail 42 until the cutting machine 46 moves to a working station, the controller controls the rotating motor 44 to stop working, then the controller controls the cutting machine 46 to start working, the cutting machine 46 cuts the casting until machining is completed, then the controller controls the cutting machine 46 to stop working, the rotating motor 44 is started at the same time, and the motor is started to work to drive the cutting slide block 45 to be far away from the working station.

Referring to fig. 2 and 6, the casting transfer mechanism 5 includes two abutting plates 56, the two abutting plates 56 abut against the bottom of the casting symmetrically, one ends of the two abutting plates 56 far away from the casting are both fixedly mounted on the receiving plate 55, and the two abutting plates 56 mounted on the receiving plate 55 are V-shaped. The one end of accepting board 55 and keeping away from butt joint board 56 articulates there is link 54, the one end that link 54 kept away from accepting board 55 articulates there is transportation board 53, transportation board 53 bottom symmetry is rotated and is installed four gyro wheels 52, four gyro wheels 52 rotate to be connected on operation guide rail 51, operation guide rail 51 fixed mounting is on main part base 1, the one end fixed mounting that claw mechanism 2 was kept away from to transportation board 53 has transportation bracing piece 58, install on the transportation bracing piece 58 and stabilize anti-disengaging mechanism 6. The connecting frame 54 is hinged with a first hydraulic cylinder 57, the first hydraulic cylinder 57 is used for adjusting the length of the connecting frame 54, and the first hydraulic cylinder 57 is electrically connected with the controller.

Casting transfer mechanism 5 during operation, at first will wait to process the foundry goods and place on butt 56, later gyro wheel 52 rotates on operation guide rail 51, it removes to press from both sides tight station to drive transfer board 53, the first pneumatic cylinder 57 of controller control carries out length adjustment simultaneously, first pneumatic cylinder 57 length adjustment drives link 54 length adjustment, link 54 length adjustment drives accepts 55 level changes of board, it adapts to each other with jack catch mechanism 2 position until the foundry goods position, make things convenient for jack catch mechanism 2 to press from both sides tight and the aligning to the foundry goods, improve the mechanized degree that the foundry goods rising head got rid of work, guarantee jack catch mechanism 2 normal work.

Referring to fig. 7 and 8, the stable anti-disengaging mechanism 6 includes an anti-disengaging housing 61, a through groove 610 is provided on the anti-disengaging housing 61, the anti-disengaging housing 61 is fixedly mounted at one end of the transfer support rod 58 far from the receiving plate 55, a second hydraulic cylinder 62 is fixedly mounted at one side of the anti-disengaging housing 61 far from the transfer support rod 58, the second hydraulic cylinder 62 is electrically connected to the controller, a rack 63 is fixedly mounted at an output end of the second hydraulic cylinder 62, one end of the rack 63 far from the second hydraulic cylinder 62 is connected to a first straight gear 64 in an engaged manner, the first straight gear 64 is rotatably mounted in the anti-disengaging housing 61, the first straight gear 64 is fixedly sleeved on a first rotating shaft 65, a driving bevel gear 66 is fixedly sleeved on the first rotating shaft 65, a driven bevel gear 67 is connected to the driving bevel gear 66 in an engaged manner, a second rotating shaft 68 is fixedly sleeved on the driven bevel gear 67, the second rotating shaft 68 is rotatably connected to the anti-disengaging housing 61, a second spur gear 69 is fixedly sleeved on the second rotating shaft 68, and the second spur gear 69 is embedded in the through groove 610. A first fixing plate 613 is fixedly installed at the bottom of the anti-dropping housing 61, a fourth spur gear 612 is rotatably installed on the first fixing plate 613, four third spur gears 611 which are uniformly distributed are engaged and connected on the peripheral side of the fourth spur gear 612, and the four third spur gears 611 are rotatably connected on the first fixing plate 613. Fourth spur gear 612 is close to third spur gear 611 and the meshing connection of second spur gear 69 that one side meshing connection of anticreep casing 61 was connected, equal fixedly connected with dwang 614 on four third spur gears 611, the one end that first fixed plate 613 was kept away from to four dwang 614 all is provided with the screw thread, equal threaded connection has threaded sleeve 617 on the screw thread on four dwang 614, four threaded sleeve all with gag lever post 616 sliding connection, the telescopic one end fixed mounting of threaded sleeve is kept away from on second fixed plate 615 to gag lever post 616, it has damping telescopic link 618 to articulate on the threaded sleeve 617, the one end that threaded sleeve 617 was kept away from to damping telescopic link 618 articulates there is connecting rod 619, the one end that threaded sleeve 617 was kept away from to connecting rod 619 articulates on second fixed plate 615, second fixed plate 615 fixed mounting is in the one end that first fixed plate 613 was kept away from in anticreep casing 61 bottom. One ends of the four rotating rods 614 far away from the first fixing plate 613 are rotatably sleeved on the second fixing plate 615.

Fan-shaped casing 620 is installed with connecting rod 619 articulated department to damping telescopic link 618, and fixed mounting has the smooth pole 621 in the fan-shaped casing 620, and reset spring 623 has been cup jointed to the pole 621 both ends symmetry to the smooth, and the one end fixed connection that two reset spring 623 kept away from each other is in fan-shaped casing 620, and the one end that two reset spring 623 are close to each other is fixedly connected with butt piece 622 respectively, and two butt pieces 622 all slide to cup joint on smooth pole 621.

When the jaw mechanism 2 clamps the casting, the controller controls the stable anti-slip mechanism 6 to start working, the second hydraulic cylinder 62 drives the rack 63 to move in a direction away from the anti-slip housing 61 under the control of the controller, the rack 63 moves to drive the first spur gear 64 to rotate, the first spur gear 64 rotates to drive the first rotating shaft 65 to rotate, the first rotating shaft 65 rotates to drive the driving bevel gear 66 to rotate, the driving bevel gear 66 rotates to drive the driven bevel gear 67 to rotate, the driven bevel gear 67 rotates to drive the second rotating shaft 68 to rotate, the second rotating shaft 68 rotates to drive the second spur gear 69 to rotate, the second spur gear 69 rotates to drive the third spur gear 611 connected with the second spur gear 69 in a meshing manner to rotate, further drive the fourth spur gear 612 to rotate, the fourth spur gear 612 rotates to drive the other third spur gear 611 connected with the fourth spur gear 612 in a meshing manner, the four third spur gears 611 rotate to drive the rotating shaft 614 to rotate, the rotating shaft 614 rotates to drive the corresponding threaded sleeves connected to the threaded sleeves to move, the threaded sleeves to drive the sector housing 620 to move until the connecting block 622 abuts against the inner wall, thereby improving the stability of the casting and further improving the machining stability of the casting when the machining precision.

The implementation principle of the machine is got rid of to intelligence foundry goods rising head of this application embodiment does: place the foundry goods on foundry goods transport mechanism 5 earlier, later foundry goods transport mechanism 5 work, remove the foundry goods to 2 departments of jack catch mechanism, later controller control jack catch mechanism 2 presss from both sides the foundry goods tightly, carry out the aligning simultaneously to the foundry goods, guarantee the foundry goods and keep the level, simultaneously the anti-disengaging mechanism joint is in the foundry goods, controller control pinch roller mechanism 3 is to pressing from both sides tightly, further carry out the stable clamp tightly to the foundry goods, guarantee the stability of foundry goods in the cutting process, later controller control cutting structure 4 cuts the foundry goods, controller control cutting structure 4 and pinch roller mechanism 3 reset after the cutting is accomplished, jack catch mechanism 2 loosens the foundry goods simultaneously, foundry goods transport mechanism 5 transports the foundry goods to next process, improve the mechanized degree of foundry goods rising head removal work, and improve work efficiency.

The embodiment of the application also discloses an intelligent casting riser removing machine and a using method thereof.

Referring to fig. 1 and 2, an intelligent casting riser removing machine and a use method thereof comprise the following working steps:

s1, preparing, namely installing the castings on the casting transfer mechanism 5, and then controlling the casting transfer mechanism 5 to transfer the castings to a specified position by the controller, so that the castings are matched with the jaw mechanisms 2, and the jaws mechanisms 2 clamp the castings.

S2, leveling work, the jaw mechanism 2 clamps the casting and automatically centers the casting at the same time, the casting is guaranteed to be always horizontal, and the anti-falling mechanism 6 is installed in the casting and plays a supporting role in one side of the casting, which is far away from the jaw mechanism 2.

S3, cutting the casting, controlling the clamping wheel mechanism 3 to further stabilize the casting by the controller, and controlling the cutting structure 4 to cut the casting by the controller.

And S4, finishing the work, resetting the cutting structure 4 and the clamping wheel mechanism 3 after the cutting is finished, loosening the casting by the clamping jaw mechanism 2, and controlling the casting transfer mechanism 5 to convey the casting by the controller.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: equivalent changes in structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (10)

1. The utility model provides an intelligence foundry goods rising head gets rid of machine which characterized in that: the casting clamping device comprises a main body base (1), wherein a jaw mechanism (2) is arranged on the main body base (1), and the jaw mechanism (2) is used for clamping a casting;

a clamping wheel mechanism (3) is mounted at one end, far away from the clamping mechanism, of the main body base (1), and a cutting structure (4) is arranged on one side of the clamping wheel mechanism (3);

the casting transfer mechanism (5) is further installed on the main body base (1), the casting transfer mechanism (5) is used for conveying castings, and the stable anti-falling mechanism (6) is installed on the transfer mechanism;

still be provided with the controller on main part base (1), the equal electric connection of controller and jack catch mechanism (2), pinch roller mechanism (3), cutting structure (4), foundry goods transport mechanism (5) and stable anti-disengaging mechanism (6).

2. The intelligent casting riser removing machine according to claim 1, wherein: the casting transfer mechanism (5) comprises a running guide rail (51), the running guide rail (51) is fixedly installed on a main body base (1), the running guide rail (51) is connected with a plurality of idler wheels (52) in a rotating mode, the idler wheels (52) are installed on a transfer plate (53) in a rotating mode, a connecting frame (54) is hinged to one side, away from the idler wheels (52), of the transfer plate (53), one end, away from the transfer plate (53), of the connecting frame (54) is hinged to a bearing plate (55), and a bearing plate (56) is symmetrically and fixedly installed at one end, away from the connecting frame (54), of the bearing plate (55);

two first hydraulic cylinders (57) which are symmetrically arranged are hinged to the connecting frame (54), the first hydraulic cylinders (57) are used for adjusting the length of the connecting frame (54), and the first hydraulic cylinders (57) are electrically connected with the controller;

foundry goods transport mechanism (5) still include transports bracing piece (58), transport bracing piece (58) fixed mounting and accept board (55) one end, transport and install on bracing piece (58) and stabilize anti-disengaging mechanism (6).

3. The intelligent casting riser removing machine according to claim 2, wherein: the stable anti-falling mechanism (6) comprises an anti-falling shell (61), the anti-falling shell (61) is fixedly installed at one end, far away from the bearing plate (55), of the transfer support rod (58), a second hydraulic cylinder (62) is fixedly installed on the anti-falling shell (61), the second hydraulic cylinder (62) is electrically connected with the controller, a rack (63) is fixedly installed at the output end of the second hydraulic cylinder (62), the rack (63) is slidably installed on the inner wall of the anti-falling shell (61), a first straight gear (64) is connected to the rack (63) in a meshed mode, the first straight gear (64) is fixedly sleeved on a first rotating shaft (65), the first rotating shaft (65) is rotatably installed on the anti-falling shell (61), a driving bevel gear (66) is fixedly sleeved on the first rotating shaft (65), a driven bevel gear (67) is connected to the driving bevel gear (66) in a meshed mode, the driven bevel gear (67) is fixedly sleeved on a second rotating shaft (68), the second rotating shaft (68) is rotatably installed in the anti-falling shell (61), a second rotating shaft (68) is connected with a second straight gear (69), and the second straight gear (610) is embedded in a through groove (610);

one of a plurality of third straight gears (611) is connected to the second straight gear (69) in a meshed mode, the plurality of third straight gears (611) are uniformly connected to the peripheral side of a fourth straight gear (612) in a meshed mode, the plurality of third straight gears (611) and the fourth straight gear (612) are rotatably mounted on a first fixing plate (613), and the first fixing plate (613) is fixedly mounted at the bottom of the anti-falling shell (61);

and rotating rods (614) are fixedly sleeved on the third straight gears (611).

4. The intelligent casting riser removing machine according to claim 3, wherein: the plurality of rotating rods (614) are rotatably sleeved on a second fixing plate (615), and the second fixing plate (615) is fixedly installed at the bottom of the anti-falling shell (61);

the utility model discloses a damping fixing plate, including first fixed plate (613), second fixed plate (615) keep away from on one side of first fixed plate (613) fixed mounting have gag lever post (616), gag lever post (616) week side sliding connection has a plurality of threaded sleeve pipes (617), a plurality of threaded sleeve pipe (617) threaded connection respectively keeps away from the one end of first fixed plate (613) in a plurality of dwang (614), and a plurality of articulated damping telescopic link (618) have on threaded sleeve pipe (617), the one end that threaded sleeve pipe (617) were kept away from in damping telescopic link (618) articulates there is connecting rod (619), the one end that damping telescopic link (618) were kept away from in connecting rod (619) articulates on second fixed plate (615).

5. The intelligent casting riser removing machine of claim 4, wherein: a plurality of connecting rod (619) and damping telescopic link (618) articulated equal fixed mounting of department have fan-shaped casing (620), a plurality of equal fixed mounting has in fan-shaped casing (620) and slides to pole (621), slide to pole (621) and go up the symmetry slip and cup jointed two butt piece (622), two the equal butt in one side that keeps away from each other of butt piece (622) has reset spring (623), two the equal fixed connection of one end that butt piece (622) was kept away from in reset spring (623) is on fan-shaped casing (620) inner wall.

6. The intelligent casting riser removing machine according to claim 1, wherein: the cutting structure (4) comprises a fixing rod (41), the fixing rod (41) is fixedly installed on the main body base (1), a cutting guide rail (42) is fixedly installed on one end, away from the main body base (1), of the fixing rod (41), a screw rod (43) is installed on the cutting guide rail (42) in a rotating mode, a rotating motor (44) is installed at one end of the screw rod (43), the rotating motor (44) is used for driving the screw rod (43) to rotate, and the rotating motor (44) is electrically connected with the controller;

the cutting guide rail (42) is provided with a cutting slide block (45) in a sliding manner, the cutting slide block (45) is fixedly provided with a cutting machine (46), and the cutting machine (46) is electrically connected with the controller;

a thread groove is formed in one side, close to the screw rod (43), of the cutting sliding block (45), and the screw rod (43) is in threaded connection with the thread groove in the cutting sliding block (45).

7. The intelligent casting riser removing machine according to claim 1, wherein: the clamping jaw mechanism (2) comprises a three-jaw chuck (21), two symmetrically arranged lifting rods (22) are fixedly mounted on the three-jaw chuck (21), the two lifting rods (22) are fixedly mounted on a mounting block (23), a third hydraulic cylinder (24) is further fixedly mounted on the mounting block (23), and one end, far away from the mounting block (23), of the third hydraulic cylinder (24) is fixedly mounted on the three-jaw chuck (21);

the three-jaw chuck (21) and the third hydraulic cylinder (24) are both electrically connected with the controller.

8. The intelligent casting riser removing machine according to claim 1, wherein: the clamping wheel mechanism (3) comprises two clamping guide rails (31) which are symmetrically arranged, two clamping sliding blocks (32) are connected to the two clamping guide rails (31) in a sliding mode, first clamping supporting rods (33) are fixedly connected to the two clamping sliding blocks (32), clamping plates (34) are hinged to the ends, far away from the clamping sliding blocks (32), of the two first clamping supporting rods (33), first clamping springs (35) are hinged to the ends, far away from the first clamping supporting rods (33), of the two clamping plates (34), and the ends, far away from the clamping plates (34), of the first clamping springs (35) are hinged to the first clamping supporting rods (33);

rotate on the pinch plate (34) and install first pinch roller (36), install runner motor (37) on first pinch roller (36), runner motor (37) are used for driving first pinch roller (36) and rotate, runner motor (37) and controller electric connection.

9. The intelligent casting riser removing machine according to claim 1, wherein: the clamping wheel mechanism (3) further comprises a second clamping support rod (38), the second clamping support rod (38) is fixedly installed on the main body base (1), one end, far away from the main body base (1), of the second clamping support rod (38) is hinged to a third clamping support rod (39), a clamping cylinder (310) is hinged to the third clamping support rod (39), one end, far away from the third clamping support rod (39), of the clamping cylinder (310) is hinged to the second clamping support rod (38), and the clamping cylinder (310) is electrically connected with the controller;

one end, far away from the second clamping support rod (38), of the third clamping support rod (39) is fixedly connected with two symmetrically arranged second clamping springs (311), one ends, far away from the third clamping support rod (39), of the two second clamping springs (311) are rotatably sleeved on the clamping wheel rotating shaft (312), and the second clamping wheel (313) is rotatably sleeved on the clamping wheel rotating shaft (312).

10. The use method of the intelligent casting riser removing machine according to any one of claims 1 to 9, wherein the method comprises the following steps: the method comprises the following working steps:

s1, preparing, namely installing a casting onto a casting transfer mechanism (5), then controlling the casting transfer mechanism (5) to transfer the casting to a specified position by a controller, enabling the casting to be matched with a clamping jaw mechanism (2), and clamping the casting by the clamping jaw mechanism (2);

s2, leveling work is carried out, the jaw mechanism (2) clamps the casting and automatically centers the casting at the same time, the casting is guaranteed to be always horizontal, and meanwhile, the stable anti-falling mechanism (6) is installed in the casting and plays a supporting role on one side of the casting, which is far away from the jaw mechanism (2);

s3, cutting the casting, controlling the clamping wheel mechanism (3) to further stabilize the casting by the controller, and then controlling the cutting structure (4) to cut the casting by the controller;

s4, finishing work, resetting the cutting structure (4) and the clamping wheel mechanism (3) after cutting is finished, loosening the casting by the clamping jaw mechanism (2), and controlling the casting transfer mechanism (5) to convey the casting by the controller.

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