CN115500517A

CN115500517A - Preparation method of composite probiotics

Info

Publication number: CN115500517A
Application number: CN202211250167.4A
Authority: CN
Inventors: 杨广军
Original assignee: Individual
Current assignee: Individual
Priority date: 2022-10-13
Filing date: 2022-10-13
Publication date: 2022-12-23

Abstract

The invention relates to probiotic preparation, in particular to a preparation method of composite probiotics, which comprises the following steps: the method comprises the following steps: injecting the composite probiotic raw material between the polygonal inner shell and the cooling shell; step two: driving a plurality of stirring plates arranged on the side edge of the polygonal inner shell to rotate, and simultaneously driving the polygonal inner shell to rotate, wherein the polygonal inner shell drives the stirring plates to revolve around the axis of the stirring plates and rotate; step three: the multiple stirring plates on each side edge of the polygonal inner shell rotate to continuously push the composite probiotic raw material to move forwards, stirring is completed simultaneously, and the cooling shell cools and dries the composite probiotic raw material simultaneously; the pressure on the composite probiotics can be reduced in the cooling and drying process, and the survival rate of the composite probiotics is ensured.

Description

Preparation method of composite probiotics

Technical Field

The invention relates to probiotic preparation, in particular to a preparation method of composite probiotics.

Background

In recent years, probiotics have a key role in human health, are widely applied to various products and are accepted by more and more people. The probiotic preparation is used for providing beneficial live bacteria for organisms and the internal environment of the organisms, so that the micro-ecological balance of human bodies is improved; for example, patent No. CN113170894a discloses a device and a method for preparing granular probiotics capable of being delivered from gastrointestinal tract, in the invention, a technical scheme of extruding and molding a composite probiotic raw material through a screw shaft is disclosed, and cooling and drying are performed during the extrusion process, but the probiotics are still damaged by a mode of pushing and extruding transversely through the screw shaft, and the survival rate of the probiotics is low.

Disclosure of Invention

The invention aims to provide a preparation method of composite probiotics, which can reduce the pressure on the composite probiotics in the cooling and drying process and ensure the survival rate of the composite probiotics.

The purpose of the invention is realized by the following technical scheme:

a preparation method of composite probiotics comprises the following steps:

the method comprises the following steps: injecting the composite probiotic raw material between the polygonal inner shell and the cooling shell;

step two: driving a plurality of stirring plates arranged on the side edge of the polygonal inner shell to rotate, and simultaneously driving the polygonal inner shell to rotate, wherein the polygonal inner shell drives the stirring plates to revolve around the axis of the stirring plates and rotate;

step three: the rotation of a plurality of stirring plates on each side of the polygonal inner shell continuously pushes the composite probiotic raw materials to move forwards, the stirring is completed simultaneously, and the cooling shell cools and dries the composite probiotic raw materials simultaneously.

A composite probiotics preparation device comprises a device support, a screw rod is connected to the device support in a rotating mode, a power mechanism I for driving the screw rod to rotate is fixedly connected to the device support, the power mechanism I is preferably a servo motor, a swinging support is connected to the device support in a rotating mode, a power mechanism II for driving the swinging support to rotate is fixedly connected to the swinging support, and the power mechanism II is preferably a servo motor;

the rotary mechanism is characterized in that a rotary ring is rotatably connected to the swing support, a power mechanism III for driving the rotary ring to rotate is fixedly connected to the swing support, the power mechanism III is preferably a servo motor, a polygonal shell is fixedly connected to the rotary ring, a rear cover is rotatably connected to the polygonal shell and fixedly connected to the swing support, a discharging cone is rotatably connected to the polygonal shell and fixedly connected to the swing support, and a plurality of feeding pipelines are fixedly connected to the rear cover;

the rear cover is fixedly connected with a cooling shell, blanking troughs are arranged on the left side and the right side of the cooling shell, a plurality of air outlet holes are formed in the upper portion of the cooling shell, a plurality of air suction holes are formed in the side edge of the upper portion of the cooling shell, an air outlet cavity and an air suction cavity are fixedly connected in the cooling shell, the air outlet holes are communicated with the air outlet cavity, the air suction holes are communicated with the air suction cavity, an air outlet pipeline is fixedly connected to the air outlet cavity, and an air suction pipeline is fixedly connected to the air suction cavity;

a cooling pipeline is arranged in the cooling shell;

a polygonal inner shell is fixedly connected in the polygonal outer shell;

each side edge of the polygonal inner shell is rotatably connected with a plurality of rotating shafts, each rotating shaft is fixedly connected with a belt pulley, the plurality of belt pulleys on each side edge of the polygonal inner shell are in transmission connection, each side edge of the polygonal inner shell is fixedly connected with a power mechanism IV, the power mechanism IV is preferably a servo motor, output shafts of the plurality of power mechanisms IV are respectively in transmission connection with the belt pulleys on the plurality of side edges of the polygonal inner shell, and each rotating shaft is fixedly connected with a stirring plate;

the feeding pipeline is communicated with the cooling shell and the polygonal inner shell;

the side edge of each stirring plate is hinged with a swinging side plate, a torsion spring is fixedly connected between each swinging side plate and each stirring plate, and two adjacent swinging side plates on each side edge of the polygonal inner shell can be in contact;

sliding connection has a sliding bracket on the device support, sliding bracket passes through threaded connection on the lead screw, the last fixedly connected with of sliding bracket places the mould, it is provided with a plurality of grooves of accomodating on the mould to place, the last fixedly connected with telescopic machanism I of sliding bracket, a plurality of material returned posts of fixedly connected with are served to telescopic machanism I's flexible, a plurality of material returned posts are sliding connection respectively and are in a plurality of inslots of accomodating, the last fixedly connected with telescopic machanism II of sliding bracket, the flexible end of telescopic machanism II rotates and is connected with the buckling mould, a plurality of buckling posts of fixedly connected with on the buckling mould, fixedly connected with drive buckling mould carries out wobbling power unit V on the flexible end of telescopic machanism II, power unit V is preferred servo motor.

Drawings

The invention is described in further detail below with reference to the accompanying drawings and specific embodiments.

Fig. 1 is a schematic process diagram of a preparation method of the composite probiotics;

fig. 2 is a schematic structural diagram of a composite probiotic preparation device of the present invention;

FIG. 3 is a schematic view of the device support structure of the present invention;

FIG. 4 is a schematic view of a polygonal housing configuration of the present invention;

FIG. 5 is a schematic cross-sectional view of a polygonal housing of the present invention;

FIG. 6 is a schematic view of the cooling shell structure of the present invention;

FIG. 7 is a schematic view of the cooling shell construction of the present invention;

fig. 8 is a partial structure diagram of the composite probiotic preparation device of the present invention;

FIG. 9 is a schematic view of a polygonal housing configuration of the present invention;

FIG. 10 is a schematic view of a polygonal inner shell construction of the present invention;

FIG. 11 is a schematic view of the construction of the stirring plate of the present invention;

FIG. 12 is a schematic view of the sliding support structure of the present invention;

fig. 13 is a schematic view of the swing side plate structure of the present invention.

In the figure:

a device holder 11; a screw rod 12; a swing bracket 13;

a polygonal housing 21; a rotating ring 22; a rear cover 23; a discharge cone 24; a feed line 25;

the cooling shell 31; a charging chute 32; an air outlet 33; an air suction hole 34; an air outlet cavity 35; a suction chamber 36;

a polygonal inner case 41;

a pulley 51; a rotating shaft 52; a stirring plate 53; a swing side plate 54;

a slide bracket 61; placing the mold 62; a receiving groove 63; a telescoping mechanism I64; a reject column 65; a telescoping mechanism II 66; a buckling mold 67; the post 68 is snapped together.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

As shown in FIG. 1, the steps and functions of a method for preparing complex probiotics are explained in detail;

a preparation method of composite probiotics comprises the following steps:

the method comprises the following steps: injecting the composite probiotic raw material between the polygonal inner shell 41 and the cooling shell 31;

step two: the stirring plates 53 arranged on the side edges of the polygonal inner shell 41 are driven to rotate, the polygonal inner shell 41 is driven to rotate at the same time, the polygonal inner shell 41 drives the stirring plates 53 to revolve around the axis of the stirring plates 53, and meanwhile, the stirring plates 53 rotate;

step three: the stirring plates 53 on each side of the polygonal inner shell 41 rotate to continuously push the composite probiotic raw material to move forwards, stirring is completed at the same time, and the cooling shell 31 cools and dries the composite probiotic raw material;

when in use, the composite probiotic raw material is injected between the polygonal inner shell 41 and the cooling shell 31, the composite probiotic raw material can be probiotic powder, prebiotics, liquefied grease, solid grease and the like, and the probiotic powder can be bifidobacteria; after the composite probiotic raw materials are mixed into liquid, the liquid is injected between the polygonal inner shell 41 and the cooling shell 31;

the polygonal inner shell 41 is driven to rotate, the stirring plates 53 are driven to rotate at the same time, the polygonal inner shell 41 is driven to rotate when rotating, the stirring plates 53 are driven to rotate by taking the central axis of the polygonal inner shell 41 as the center, the stirring plates 53 rotate at the same time, the composite probiotic raw materials are continuously stirred when rotating, and are also continuously pushed to fall on the cooling shell 31, so that the cooling and drying of the composite probiotic raw materials by the cooling shell 31 are accelerated, and meanwhile, the composite probiotic raw materials are continuously pushed to move forwards in the rotating process of the stirring plates 53, so that the composite probiotic raw materials are discharged out of the device after being mixed, cooled and dried;

meanwhile, the movement of the raw materials for the composite probiotics is continuously promoted by the rotation of the plurality of stirring plates 53, compared with the traditional extrusion mode of double screws and the like, the extrusion force applied to the raw materials for the composite probiotics in the movement process can be reduced, and meanwhile, the raw materials are cooled and dried in a low-temperature mode, so that the survival rate of the probiotics is ensured;

as shown in fig. 2 to 13, in order to facilitate the implementation of a method for preparing complex probiotics, a complex probiotic preparation device is designed, and the structure and function of the complex probiotic preparation device will be described in detail;

a composite probiotic preparation device comprises a device support 11, a screw rod 12 is rotatably connected to the device support 11, a power mechanism I for driving the screw rod 12 to rotate is fixedly connected to the device support 11, the power mechanism I is preferably a servo motor, a swing support 13 is rotatably connected to the device support 11, a power mechanism II for driving the swing support 13 to rotate is fixedly connected to the swing support 13, and the power mechanism II is preferably a servo motor;

the swing support 13 is rotatably connected with a rotating ring 22, the swing support 13 is fixedly connected with a power mechanism III for driving the rotating ring 22 to rotate, the power mechanism III is preferably a servo motor, the rotating ring 22 is fixedly connected with a polygonal shell 21, the polygonal shell 21 is rotatably connected with a rear cover 23, the rear cover 23 is fixedly connected with the swing support 13, the polygonal shell 21 is rotatably connected with a discharging cone 24, the discharging cone 24 is fixedly connected with the swing support 13, and the rear cover 23 is fixedly connected with a plurality of feeding pipelines 25;

the rear cover 23 is fixedly connected with a cooling shell 31, the left side and the right side of the cooling shell 31 are both provided with blanking grooves 32, the upper part of the cooling shell 31 is provided with a plurality of air outlet holes 33, the side edge of the upper part of the cooling shell 31 is provided with a plurality of air suction holes 34, an air outlet cavity 35 and an air suction cavity 36 are fixedly connected in the cooling shell 31, the plurality of air outlet holes 33 are all communicated with the air outlet cavity 35, the plurality of air suction holes 34 are all communicated with the air suction cavity 36, the air outlet cavity 35 is fixedly connected with an air outlet pipeline, and the air suction cavity 36 is fixedly connected with an air suction pipeline;

a cooling pipe is arranged in the cooling shell 31;

a polygonal inner shell 41 is fixedly connected in the polygonal outer shell 21;

each side edge of the polygonal inner shell 41 is rotatably connected with a plurality of rotating shafts 52, each rotating shaft 52 is fixedly connected with a belt wheel 51, the plurality of belt wheels 51 on each side edge of the polygonal inner shell 41 are in transmission connection, each side edge of the polygonal inner shell 41 is fixedly connected with a power mechanism IV, the power mechanism IV is preferably a servo motor, output shafts of the plurality of power mechanisms IV are respectively in transmission connection with the belt wheels 51 on the plurality of side edges of the polygonal inner shell 41, and each rotating shaft 52 is fixedly connected with a stirring plate 53;

the feeding pipeline 25 and the cooling shell 31 are communicated with the polygonal inner shell 41;

the side edge of each stirring plate 53 is hinged with a swinging side plate 54, a torsion spring is fixedly connected between each swinging side plate 54 and each stirring plate 53, and two adjacent swinging side plates 54 on each side edge of the polygonal inner shell 41 can be in contact;

when in use, the composite probiotic raw materials are pre-mixed and then injected between the cooling shell 31 and the polygonal inner shell 41 through the feeding pipeline 25;

starting a power mechanism III, driving a rotating ring 22 to rotate by an output shaft of the power mechanism III, driving a polygonal outer shell 21 to rotate by the rotating ring 22, driving a polygonal inner shell 41 to rotate by the polygonal outer shell 21, driving a plurality of stirring plates 53 to rotate by the polygonal inner shell 41, enabling the plurality of stirring plates 53 to rotate by taking the central axis of the polygonal inner shell 41 as the center, further continuously driving the composite probiotic raw material between the polygonal inner shell 41 and a cooling shell 31 to move by the plurality of stirring plates 53 in the revolution process, enabling the composite probiotic raw material to continuously fall on the cooling shell 31, arranging a cooling pipeline on the cooling shell 31, and cooling the composite probiotic raw material by the cooling shell 31;

further, as shown in fig. 5, a plurality of stirring plates 53 can move in a plane, and contact between adjacent swinging

side plates

54 and 54, and then a plurality of stirring plates 53 are arranged in a straight line, so that in the process that the polygonal inner shell 41 drives the plurality of stirring plates 53 to rotate, the inner sides of the plurality of stirring plates 53 all contact with the outer side of the cooling shell 31, and further in the process that the polygonal inner shell 41 rotates, the plurality of stirring plates 53 drive the composite probiotic raw material to move, so that the composite probiotic raw material continuously falls on the cooling shell 31;

furthermore, a cooling pipeline is arranged in the cooling shell 31, other cooling devices in the prior art can be arranged in the cooling shell 31, the cooling shell 31 controls the composite probiotic raw material to be in a low-temperature state, and meanwhile, in order to accelerate the cooling and drying of moisture in the composite probiotic raw material, as shown in fig. 6, a plurality of air outlet holes 33 and a plurality of air suction holes 34 are arranged, air is discharged from the plurality of air outlet holes 33, air is sucked from the plurality of air suction holes 34, and then air circulation is formed between the cooling shell 31 and the polygonal inner shell 41, so that moisture in the composite probiotic raw material is rapidly taken out;

furthermore, in order to ensure that the composite probiotic raw material cannot fall into the air outlet holes 33 and the air suction holes 34, two blanking grooves 32 are arranged, when the plurality of stirring plates 53 are in a row state and the composite probiotic raw material is pushed to rotate, when the stirring plates 53 move to one side of the blanking grooves 32, the stirring plates 53 cannot be in contact with the outer side of the cooling shell 31 to shield the composite probiotic raw material, and then the composite probiotic raw material falls to the lower side of the polygonal inner shell 41 through the blanking grooves 32, so that the composite probiotic raw material cannot fall into the air outlet holes 33 and the air suction holes 34;

further, according to different use requirements, the time that the plurality of stirring plates 53 are in a row is adjusted, when moisture in the composite probiotic raw material is discharged, the power mechanism iv is started, as shown in fig. 10, at this time, the polygonal inner shell 41 is octagonal, and then the power mechanism iv is provided with eight power mechanisms, output shafts of the eight power mechanisms iv are in transmission connection with one of the eight rows of belt pulleys 51 in fig. 10, the belt pulleys 51 are driven to rotate when the output shaft of the power mechanism iv rotates, the plurality of belt pulleys 51 rotate together, and then the plurality of belt pulleys 51 drive the plurality of stirring plates 53 to rotate, the stirring plates 53 drive the swinging side plates 54 to rotate, as shown in fig. 10, during the rotation of the stirring plates 53, because the plurality of stirring plates 53 are arranged in a row to close and limit the composite probiotic raw material, further during the rotation of the plurality of stirring plates 53, the swinging side plates 54 are in contact with the other rows of swinging side plates 54, a torsion spring is arranged between the swinging side plates 54 and the stirring plates 53, the swinging side plates 54 can swing relative to drive the stirring plates 53 to move one circle to push the composite probiotic raw material to move continuously;

further, a plate perpendicular to the swing side plate 54 may be disposed on the side of the swing side plate 54, as shown in fig. 13, so as to prevent the backflow of the composite probiotic material during the process that the swing side plate 54 rotates to push the composite probiotic material to move forward;

or the plurality of stirring plates 53 are obliquely arranged, the polygonal inner shell 41 rotates to drive the composite probiotic raw material to rotate, and when the composite probiotic raw material is contacted with the plurality of obliquely arranged stirring plates 53, the plurality of stirring plates 53 generate transverse component force to further push the composite probiotic raw material to move;

further, the power mechanism II is started, an output shaft of the power mechanism II drives the swing support 13 to swing, so that the swing support 13 inclines at a certain angle, the composite probiotic raw material has a certain downward flowing trend, and the composite probiotic raw material is discharged out of the device by matching with the rotation pushing of the plurality of stirring plates 53, so that the composite probiotic raw material is discharged out of the discharge cone 24;

as shown in fig. 12, a sliding bracket 61 is slidably connected to the device bracket 11, the sliding bracket 61 is connected to the lead screw 12 through a screw thread, a placing mold 62 is fixedly connected to the sliding bracket 61, a plurality of accommodating grooves 63 are formed in the placing mold 62, a telescopic mechanism i 64 is fixedly connected to the sliding bracket 61, a plurality of material discharging posts 65 are fixedly connected to a telescopic end of the telescopic mechanism i 64, the plurality of material discharging posts 65 are respectively slidably connected to the plurality of accommodating grooves 63, a telescopic mechanism ii 66 is fixedly connected to the sliding bracket 61, a buckling mold 67 is rotatably connected to a telescopic end of the telescopic mechanism ii 66, a plurality of buckling posts 68 are fixedly connected to the buckling mold 67, a power mechanism v for driving the buckling mold 67 to swing is fixedly connected to a telescopic end of the telescopic mechanism ii 66, and the power mechanism v is preferably a servo motor;

when the composite probiotic bacterial colony processing device is used, after the composite probiotic raw materials are discharged out of the discharging cone 24, the composite probiotic raw materials can fall into the containing grooves 63, the power mechanism I is started, the output shaft of the power mechanism I starts to rotate, the output shaft of the power mechanism I drives the screw rod 12 to rotate, the screw rod 12 drives the sliding support 61 to transversely move through threads when rotating, and then the processed composite probiotic bacterial colonies are placed in the containing grooves 63;

packaging clothes raw materials can be placed in the containing grooves 63 in advance, the telescopic mechanism II 66 is started, the telescopic mechanism II 66 can be a hydraulic cylinder or an electric push rod, the telescopic end of the telescopic mechanism II 66 drives the buckling die 67 to move, the power mechanism V is started, an output shaft of the power mechanism V drives the buckling die 67 to rotate, the buckling die 67 is inserted into the containing grooves 63, the packaging clothes raw materials in the containing grooves 63 form grooves, and then the composite probiotic bacterial colonies are placed in the grooves formed by the packaging clothes raw materials to complete packaging;

starting telescopic machanism I64, telescopic machanism I64 can be pneumatic cylinder or electric putter, and telescopic machanism I64's flexible end drives a plurality of material returned posts 65 and moves, and a plurality of material returned posts 65 slide in accomodating groove 63, and then release the compound probiotic that will process the completion and accomodate groove 63.

Claims

1. A preparation method of composite probiotics is characterized by comprising the following steps: the method comprises the following steps:

the method comprises the following steps: injecting the composite probiotic raw material between the polygonal inner shell (41) and the cooling shell (31);

step two: the stirring plates (53) arranged on the side edges of the polygonal inner shell (41) are driven to rotate, the polygonal inner shell (41) is driven to rotate at the same time, and the polygonal inner shell (41) drives the stirring plates (53) to revolve around the axis of the polygonal inner shell (41) and the stirring plates (53) to rotate;

step three: the multiple stirring plates (53) on each side edge of the polygonal inner shell (41) automatically and continuously push the composite probiotic raw materials to move forwards, stirring is simultaneously completed, and meanwhile the cooling shell (31) cools and dries the composite probiotic raw materials.

2. The preparation method of the composite probiotics according to claim 1, characterized by comprising the following steps: the polygonal inner shell (41) is fixedly connected into the polygonal outer shell (21), the polygonal outer shell (21) is fixedly connected onto the rotating ring (22), and the rotating ring (22) is rotatably connected onto the swinging support (13).

3. The preparation method of the composite probiotics according to claim 2, characterized by comprising the following steps: the swing bracket (13) is rotatably connected to the device bracket (11).

4. The preparation method of the composite probiotics according to claim 3, characterized by comprising the following steps: the rotary cooling device is characterized in that a rear cover (23) is connected to the polygonal outer shell (21) in a rotating mode, the rear cover (23) is fixedly connected to the swing support (13), a discharging cone (24) is connected to the polygonal outer shell (21) in a rotating mode, the discharging cone (24) is fixedly connected to the swing support (13), a plurality of feeding pipelines (25) are fixedly connected to the rear cover (23), and the feeding pipelines (25) and the cooling shell (31) are communicated with the polygonal inner shell (41).

5. The preparation method of the composite probiotics according to claim 4, characterized by comprising the following steps: fixedly connected with cooling shell (31) on back lid (23), the left and right sides of cooling shell (31) all is provided with blanking groove (32), the upper portion of cooling shell (31) is provided with a plurality of exhaust vents (33), the side on cooling shell (31) upper portion is provided with a plurality of holes (34) of induced drafting, fixedly connected with air-out cavity (35) and air suction cavity (36) in cooling shell (31), a plurality of exhaust vents (33) all communicate with air-out cavity (35), a plurality of holes (34) of induced drafting all communicate with air suction cavity (36), fixedly connected with exhaust duct on air-out cavity (35), fixedly connected with air suction duct on air suction cavity (36).

6. The preparation method of the composite probiotics according to claim 5, characterized by comprising the following steps: and a cooling pipeline is arranged in the cooling shell (31).

7. The preparation method of the composite probiotics according to claim 5, characterized by comprising the following steps: all rotate on every side of polygon inner shell (41) and be connected with a plurality of axis of rotation (52), equal fixedly connected with band pulley (51) on every axis of rotation (52), the transmission is connected between a plurality of band pulleys (51) on every side of polygon inner shell (41), equal fixedly connected with stirring board (53) on every axis of rotation (52).

8. The method for preparing composite probiotics according to claim 7, is characterized in that: the side of each stirring plate (53) is hinged with a swinging side plate (54), a torsion spring is fixedly connected between the swinging side plate (54) and the stirring plate (53), and two adjacent swinging side plates (54) on each side of the polygonal inner shell (41) can be in contact.

9. The preparation method of the composite probiotics according to claim 3, characterized by comprising the following steps: the device bracket (11) is rotatably connected with a screw rod (12).

10. The method for preparing composite probiotics according to claim 9, is characterized in that: sliding connection has sliding bracket (61) on device support (11), sliding bracket (61) are through threaded connection on lead screw (12), sliding bracket (61) are gone up fixedly connected with and are placed mould (62), it is provided with a plurality of grooves (63) of accomodating on mould (62) to place, fixedly connected with telescopic machanism I (64) on sliding bracket (61), telescopic machanism I (64) serve a plurality of material returned posts of fixedly connected with (65), a plurality of material returned posts (65) are sliding connection respectively in a plurality of grooves (63) of accomodating, fixedly connected with telescopic machanism II (66) are gone up in sliding bracket (61), the flexible end of telescopic machanism II (66) is gone up and is rotated and is connected with buckling mould (67), a plurality of buckling post of fixedly connected with (68) on buckling mould (67).