CN115492187A - Excavator silencer assembling device with high production efficiency and method thereof - Google Patents
Excavator silencer assembling device with high production efficiency and method thereof Download PDFInfo
- Publication number
- CN115492187A CN115492187A CN202211325229.3A CN202211325229A CN115492187A CN 115492187 A CN115492187 A CN 115492187A CN 202211325229 A CN202211325229 A CN 202211325229A CN 115492187 A CN115492187 A CN 115492187A
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- assembly
- assembling
- silencer
- excavator
- table top
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- 230000003584 silencer Effects 0.000 title claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 17
- 238000003825 pressing Methods 0.000 claims description 7
- 238000005192 partition Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000002238 attenuated effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/08—Superstructures; Supports for superstructures
- E02F9/0858—Arrangement of component parts installed on superstructures not otherwise provided for, e.g. electric components, fenders, air-conditioning units
- E02F9/0866—Engine compartment, e.g. heat exchangers, exhaust filters, cooling devices, silencers, mufflers, position of hydraulic pumps in the engine compartment
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- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Component Parts Of Construction Machinery (AREA)
Abstract
The invention discloses an excavator silencer assembling device with high production efficiency and a method thereof, and relates to the field of mechanical assembly. The invention comprises the following steps: a stationary stage comprising a table top; the assembling mechanism is arranged on the fixed table and comprises an assembling component arranged on the table top and a fixing component arranged below the assembling component, the assembling component comprises two supporting plates arranged on the table top and a hydraulic cylinder arranged between the supporting plates, supporting rods are arranged on two sides of the hydraulic cylinder, and the other ends of the supporting rods are arranged on one sides of the supporting plates; the collecting mechanism is arranged on the fixed table and comprises a collecting box arranged on the table board. According to the excavator silencer assembling device and method with high production efficiency, the outer shell of the silencer is fixed through the fixing assembly, the inner shell of the silencer is pressed into the outer shell through the assembling assembly, and the inner shell is rotatably assembled to the outer shell through the rotating assembly, so that the assembling production efficiency of the silencer is increased, the production quality of each silencer is guaranteed, and the assembling difficulty is reduced.
Description
Technical Field
The invention belongs to the field of mechanical assembly, and particularly relates to an excavator silencer assembly device with high production efficiency and a method thereof.
Background
The silencer is generally a silencer, and is a noise reduction device for an airflow pipeline with noise transmission, such as a pipeline and an elbow with sound absorption linings or a pipeline with suddenly changed sectional area and other discontinuous acoustic impedances, and the like, so that noise in the pipeline is attenuated or reflected, the former is called a resistive silencer, the latter is called a reactive silencer and also is provided with an impedance composite silencer, and huge noise generated by an excavator in the use process can cause serious pollution to nearby people and influence the body health of operators, and the noise is often reduced by installing the silencer.
The existing silencer assembly mostly adopts a manual assembly mode, so that the production efficiency is low, and the assembly quality of the silencer is difficult to ensure.
Disclosure of Invention
The invention aims to provide an excavator silencer assembling device with high production efficiency and a method thereof, and solves the problems of low production efficiency, high assembling difficulty and poor production quality in the prior art.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to an excavator silencer assembling device with high production efficiency, which comprises:
a stationary stage comprising a table top;
the assembling mechanism is arranged on the fixed table and comprises an assembling component arranged on the table top and a fixed component arranged below the assembling component, the assembling component comprises two supporting plates arranged on the table top and a hydraulic cylinder arranged between the supporting plates, supporting rods are arranged on two sides of the hydraulic cylinder, and the other ends of the supporting rods are arranged on one sides of the supporting plates;
and the collecting mechanism is arranged on the fixed table and comprises a collecting box arranged on the table board.
Preferably, the fixed station further comprises a plurality of fixed rods arranged below the table top and a plurality of fixed plates respectively arranged at the other ends of the fixed rods.
Preferably, the assembly component further comprises a hydraulic rod mounted at one end of the hydraulic cylinder and a lifting rod arranged in the hydraulic rod, and the lifting rod is movably connected with the hydraulic rod.
Preferably, the assembly subassembly is still including installing respectively in two slide rails of two backup pads one side and respectively with two slide rail swing joint's two slides, two still install the holding down plate between the slide, two the slide rail both ends all are equipped with the limiting plate.
Preferably, the fixing component comprises an assembly table arranged on the table top and a plurality of assembly grooves formed in the assembly table, and a plurality of fixing bolts are arranged on one side of the assembly table.
Preferably, the assembly devices further comprises a rotating assembly, the rotating assembly comprises two motor frames arranged below the lower press plate and a rotating motor arranged between the two motor frames, and the output end of the rotating motor is connected with an assembly roller.
Preferably, the collecting mechanism further comprises a plurality of partition plates arranged in the collecting box and a box door hinged with the collecting box, and a pull rod is further arranged on one side of the box door.
The invention relates to an assembly method of an excavator silencer with high production efficiency, which specifically comprises the following steps:
firstly, placing an outer shell of a silencer into an assembly groove on an assembly table, and sleeving an inner shell into an assembly roller;
step two, starting the hydraulic cylinder, and driving the lower pressing plate to descend by the lifting rod;
starting a rotating motor, and driving the assembly roller to rotate by the rotating motor;
and step four, assembling the inner shell into the outer shell under the mutual matching of the rotating motor and the hydraulic cylinder.
The invention has the following beneficial effects:
1. according to the invention, the outer shell of the silencer is fixed through the fixing component, the inner shell of the silencer is pressed into the outer shell through the assembling component, and the inner shell is rotatably assembled to the outer shell through the rotating component, so that the assembly production efficiency of the silencer is increased, the production quality of each silencer is ensured, and the assembly difficulty is reduced.
2. The assembled silencers are collected in a centralized manner through the collecting mechanism, so that the condition that the silencers are lost and damaged and the factory efficiency is influenced is prevented.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the description below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is an overall exterior view of an efficient excavator muffler assembly apparatus and method according to the present invention;
FIG. 2 is a schematic view of a second perspective external view of an efficient excavator muffler assembly apparatus and method according to the present invention;
FIG. 3 is a schematic front view of an efficient assembly apparatus and method for a muffler of an excavator according to the present invention;
FIG. 4 is a schematic view of a high efficiency excavator muffler assembly apparatus and method of the present invention, partially enlarged at A of FIG. 2;
Fig. 5 is a schematic view of a high-efficiency excavator muffler assembling apparatus and a method thereof according to the present invention, partially enlarged at B in fig. 2.
In the drawings, the components represented by the respective reference numerals are listed below:
100. a fixed table; 101. a table top; 102. a fixing rod; 103. a fixing plate; 200. an assembly mechanism; 201. a support plate; 202. a hydraulic cylinder; 203. a support bar; 204. a hydraulic lever; 205. a lifting rod; 206. a slide rail; 207. a slideway; 208. a lower pressing plate; 209. a limiting plate; 210. an assembly table; 211. fixing the bolt; 212. a motor frame; 213. rotating the motor; 214. assembling a roller; 300. a collection mechanism; 301. a collection box; 302. a partition plate; 303. a box door; 304. a pull rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "middle", "outer", "inner", "lower", "around", and the like, indicate orientations or positional relationships, are used merely to facilitate the description of the present invention and to simplify the description, and do not indicate or imply that the referenced components or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be taken as limiting the present invention.
The first embodiment is as follows:
referring to fig. 1 to 5, the present invention provides an assembling device for a muffler of an excavator, which has high productivity, and comprises:
a stationary table 100 comprising a table top 101;
the assembling mechanism 200 is arranged on the fixed table 100 and comprises an assembling component arranged on the table top 101 and a fixed component arranged below the assembling component, the assembling component comprises two supporting plates 201 arranged on the table top 101 and a hydraulic cylinder 202 arranged between the supporting plates 201, supporting rods 203 are arranged on two sides of the hydraulic cylinder 202, and the other ends of the supporting rods 203 are arranged on one sides of the supporting plates 201;
the collecting mechanism 300, which is provided on the fixed table 100, includes a collecting box 301 mounted on the table 101.
Further, the fixing table 100 further includes a plurality of fixing rods 102 installed under the table top 101 and a plurality of fixing plates 103 respectively disposed at the other ends of the plurality of fixing rods 102.
Further, the assembly further comprises a hydraulic rod 204 mounted at one end of the hydraulic cylinder 202 and a lifting rod 205 arranged in the hydraulic rod 204, wherein the lifting rod 205 is movably connected with the hydraulic rod 204.
Further, the assembly component further comprises two slide rails 206 respectively mounted on one sides of the two support plates 201 and two slide rails 207 respectively movably connected with the two slide rails 206, a lower pressing plate 208 is further mounted between the two slide rails 207, and limiting plates 209 are arranged at two ends of each of the two slide rails 206.
Further, the fixing component comprises an assembly table 210 installed on the table top 101 and a plurality of assembly slots arranged on the assembly table 210, and a plurality of fixing bolts 211 are arranged on one side of the assembly table 210.
Further, the assembly mechanism 200 further comprises a rotating assembly, the rotating assembly comprises two motor holders 212 installed below the lower press plate 208 and a rotating motor 213 arranged between the two motor holders 212, and an assembly roller 214 is connected to an output end of the rotating motor 213.
Further, the collecting mechanism 300 further comprises a plurality of partition plates 302 arranged in the collecting box 301 and a box door 303 hinged with the collecting box 301, and a pull rod 304 is arranged on one side of the box door 303.
Example two:
referring to fig. 1-5, the present invention provides a method for assembling a muffler of an excavator with high production efficiency, which specifically comprises the following steps:
step one, putting the outer shell of the silencer into an assembly groove on an assembly table 210, and sleeving the inner shell into an assembly roller 214;
step two, starting the hydraulic cylinder 202, and driving the lower pressing plate 208 to descend by the lifting rod 205;
step three, starting the rotating motor 213, and driving the assembly roller 214 to rotate by the rotating motor 213;
and step four, assembling the inner shell into the outer shell under the mutual matching of the rotating motor 213 and the hydraulic cylinder 202.
Example three:
referring to fig. 1-5, the invention relates to an assembly device and method for an excavator silencer with high production efficiency, when the assembly device is used for quickly assembling the excavator silencer, a fixing component fixes an outer shell of the silencer, an inner shell of the silencer is pressed into the outer shell by using an assembly component, the inner shell is rotatably assembled to the outer shell by using a rotating component, the assembly production efficiency of the silencer is increased, the production quality of each silencer is ensured, the assembly difficulty is reduced, and the assembled silencers are collected in a centralized manner by a collecting mechanism 300, so that the condition that the silencers are lost and damaged is prevented, and the factory efficiency is prevented from being influenced.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (8)
1. The utility model provides an excavator muffler assembly quality that production efficiency is high which characterized in that includes:
a stationary table (100) comprising a table top (101);
the assembling mechanism (200) is arranged on the fixed table (100) and comprises an assembling component arranged on the table top (101) and a fixed component arranged below the assembling component, the assembling component comprises two supporting plates (201) arranged on the table top (101) and a hydraulic cylinder (202) arranged between the supporting plates (201), supporting rods (203) are arranged on two sides of the hydraulic cylinder (202), and the other ends of the supporting rods (203) are arranged on one sides of the supporting plates (201);
And the collection mechanism (300) is arranged on the fixed table (100) and comprises a collection box (301) arranged on the table top (101).
2. The assembling device of the muffler of the excavator with high production efficiency as set forth in claim 1, wherein: the fixed table (100) further comprises a plurality of fixed rods (102) arranged below the table top (101) and a plurality of fixed plates (103) respectively arranged at the other ends of the fixed rods (102).
3. The efficient muffler assembly apparatus for excavators according to claim 1, wherein: the assembly component further comprises a hydraulic rod (204) mounted at one end of the hydraulic cylinder (202) and a lifting rod (205) arranged in the hydraulic rod (204), and the lifting rod (205) is movably connected with the hydraulic rod (204).
4. The efficient muffler assembly apparatus for excavators according to claim 3, wherein: the assembly component further comprises two sliding rails (206) which are respectively installed on one side of the two supporting plates (201) and two sliding rails (207) which are respectively movably connected with the two sliding rails (206), a pressing plate (208) is further installed between the two sliding rails (207), and two limiting plates (209) are arranged at two ends of each sliding rail (206).
5. The efficient muffler assembly apparatus for excavators according to claim 1, wherein: the fixing assembly comprises an assembly table (210) arranged on the table top (101) and a plurality of assembly grooves formed in the assembly table (210), and a plurality of fixing bolts (211) are arranged on one side of the assembly table (210).
6. The efficient muffler assembly apparatus for excavators according to claim 1, wherein: the assembling mechanism (200) further comprises a rotating assembly, the rotating assembly comprises two motor frames (212) arranged below the lower pressing plate (208) and a rotating motor (213) arranged between the two motor frames (212), and the output end of the rotating motor (213) is connected with an assembling roller (214).
7. The efficient muffler assembly apparatus for excavators according to claim 1, wherein: the collecting mechanism (300) further comprises a plurality of partition plates (302) arranged in the collecting box (301) and a box door (303) connected with the collecting box (301) in a hinged mode, and a pull rod (304) is further arranged on one side of the box door (303).
8. The assembling method of the excavator silencer with high production efficiency as claimed in the claims 1 to 7, wherein the method specifically comprises the following steps:
step one, placing an outer shell of a silencer into an assembly groove on an assembly table (210), and sleeving an inner shell into an assembly roller (214);
step two, starting the hydraulic cylinder (202), and driving the lower pressing plate (208) to descend by the lifting rod (205);
step three, starting a rotating motor (213), wherein the rotating motor (213) drives an assembly roller (214) to rotate;
And step four, assembling the inner shell into the outer shell under the mutual matching of the rotating motor (213) and the hydraulic cylinder (202).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211325229.3A CN115492187A (en) | 2022-10-27 | 2022-10-27 | Excavator silencer assembling device with high production efficiency and method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211325229.3A CN115492187A (en) | 2022-10-27 | 2022-10-27 | Excavator silencer assembling device with high production efficiency and method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115492187A true CN115492187A (en) | 2022-12-20 |
Family
ID=85114979
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211325229.3A Pending CN115492187A (en) | 2022-10-27 | 2022-10-27 | Excavator silencer assembling device with high production efficiency and method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115492187A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111673684A (en) * | 2020-06-18 | 2020-09-18 | 汉腾汽车有限公司 | Assembly quality of turbo charger pipeline muffler |
| CN213351454U (en) * | 2020-10-26 | 2021-06-04 | 滁州市聚康扬电器有限公司 | Electric appliance shell assembling and pressing device |
| CN217368130U (en) * | 2022-01-10 | 2022-09-06 | 长春凯米斯特科技有限公司 | Liftable agitating unit is used in production of insulating lag jacking |
-
2022
- 2022-10-27 CN CN202211325229.3A patent/CN115492187A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111673684A (en) * | 2020-06-18 | 2020-09-18 | 汉腾汽车有限公司 | Assembly quality of turbo charger pipeline muffler |
| CN213351454U (en) * | 2020-10-26 | 2021-06-04 | 滁州市聚康扬电器有限公司 | Electric appliance shell assembling and pressing device |
| CN217368130U (en) * | 2022-01-10 | 2022-09-06 | 长春凯米斯特科技有限公司 | Liftable agitating unit is used in production of insulating lag jacking |
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