CN115491621B - Method for optimizing grain boundary precipitated phase of GH3128 high-temperature alloy component - Google Patents
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- 238000000034 method Methods 0.000 title claims abstract description 28
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Abstract
Description
技术领域technical field
本发明涉及高温合金组织调控技术领域,尤其涉及一种优化GH3128高温合金构件晶界析出相的方法。The invention relates to the technical field of microstructure regulation of superalloys, in particular to a method for optimizing grain boundary precipitated phases of GH3128 superalloy components.
背景技术Background technique
GH3128高温合金是一种镍基、并以W、Mo、Al、Zr等元素为固溶元素的固溶强化型高温合金,由于合金元素含量较高,具有良好的塑性、抗氧化性、蠕变持久性以及可焊性,作为一种可以长期在950℃工作使用的高温合金,常用于制造航空发动机火焰筒、动力燃烧室的壳体、尾喷口、散热器等零部件。GH3128 superalloy is a solid solution strengthened superalloy with nickel base and W, Mo, Al, Zr and other elements as solid solution elements. Due to the high content of alloy elements, it has good plasticity, oxidation resistance and creep resistance. Durability and weldability, as a high-temperature alloy that can work at 950°C for a long time, it is often used in the manufacture of aero-engine flame tubes, power combustion chamber shells, tail nozzles, radiators and other components.
正是GH3128合金元素含量较高,一些W、Mo等金属间化合物具有较高的稳定性,在高温下服役一段时间后,这些固溶的合金元素将会出现从基体中析出的特点,如形成μ相等化合物。例如典型报道的在700~1100℃长期服役过程中沿晶界析出第二相μ相的析出和长大,这种析出过程,一方面降低了合金元素在镍基基体中的固溶度,降低了固溶强化的效果;另一方面更重要,是因为这些合金元素析出的位置往往具有选择性,都是选择在能量条件更合适的晶界区域,这就造成了在晶界上形成了连续析出的第二相,导致高温服役过程中晶界的弱化,进而带来裂纹沿晶界的沿晶开裂,形成比较危险的脆性断裂现象。It is precisely because of the high content of GH3128 alloy elements that some intermetallic compounds such as W and Mo have high stability. After serving at high temperature for a period of time, these solid-solution alloy elements will appear to be precipitated from the matrix, such as forming μ equivalent compounds. For example, the precipitation and growth of the second phase μ phase precipitated along the grain boundary during the long-term service at 700-1100 °C is typically reported. This precipitation process, on the one hand, reduces the solid solubility of alloying elements in the nickel-based matrix and reduces On the other hand, it is more important because the precipitation positions of these alloy elements are often selective, and they are all selected in the grain boundary area with more suitable energy conditions, which results in the formation of continuous grain boundaries. The precipitated second phase leads to the weakening of the grain boundary during high-temperature service, which in turn leads to the intergranular cracking of cracks along the grain boundary, forming a more dangerous brittle fracture phenomenon.
发明内容Contents of the invention
本发明的目的在于提供一种优化GH3128高温合金构件晶界析出相的方法,能够有效避免GH3128高温合金构件在后续服役和热加工过程中第二相沿晶界连续析出。The purpose of the present invention is to provide a method for optimizing the grain boundary precipitation phase of GH3128 superalloy components, which can effectively avoid the continuous precipitation of the second phase along the grain boundaries of GH3128 superalloy components during subsequent service and thermal processing.
为了实现上述发明目的,本发明提供以下技术方案:In order to achieve the above-mentioned purpose of the invention, the present invention provides the following technical solutions:
本发明提供了一种优化GH3128高温合金构件晶界析出相的方法,包括以下步骤:将GH3128高温合金构件在最终成型前预留10~20%的变形量,得到中间构件;将所述中间构件进行固溶处理,得到固溶构件;将所述固溶构件进行冷变形,完成剩余的变形量。The invention provides a method for optimizing the grain boundary precipitated phases of GH3128 superalloy components, comprising the following steps: reserving 10-20% deformation of GH3128 superalloy components before final molding to obtain intermediate components; Perform solution treatment to obtain a solution component; cold deform the solution component to complete the remaining deformation.
优选的,所述固溶处理的温度为1100~1200℃。Preferably, the temperature of the solution treatment is 1100-1200°C.
优选的,所述固溶处理的保温时间为30~120min。Preferably, the holding time of the solution treatment is 30-120 minutes.
优选的,所述冷变形的应变速率为0.01~0.1s-1。Preferably, the strain rate of the cold deformation is 0.01-0.1s -1 .
优选的,所述GH3128高温合金构件为环形构件。Preferably, the GH3128 superalloy member is an annular member.
优选的,将GH3128高温合金构件在最终成型前预留12~18%的变形量。Preferably, the GH3128 superalloy component is reserved with a deformation amount of 12-18% before final forming.
优选的,所述冷变形前,所述固溶构件的温度低于700℃。Preferably, before the cold deformation, the temperature of the solid solution component is lower than 700°C.
本发明提供了一种优化GH3128高温合金构件晶界析出相的方法,包括以下步骤:将GH3128高温合金构件在最终成型前预留10~20%的变形量,得到中间构件;将所述中间构件进行固溶处理,得到固溶构件;将所述固溶构件进行冷变形,完成剩余的变形量。The invention provides a method for optimizing the grain boundary precipitated phases of GH3128 superalloy components, comprising the following steps: reserving 10-20% deformation of GH3128 superalloy components before final molding to obtain intermediate components; Perform solution treatment to obtain a solution component; cold deform the solution component to complete the remaining deformation.
GH3128高温合金构件的常规制备工艺是变形结束后,再进行固溶处理,其结构获得的是能量相对平衡的组织结构,在随后的高温服役过程中,第二相μ相会选择能量最高的晶界连续析出,导致晶界弱化。而本发明在最终成型前进行了10~20%的冷变形,该冷变形程度较小,并不会促进再结晶的过程,由于冷变形过程残留有局部晶粒畸变变形带,即大量位错缺陷堆积的区域,会促进第二相μ相在变形带上的析出,在随后的高温服役或加工,新析出的μ相会有较大几率顺着变形条带形核位置析出,从而避免了μ相沿晶界的连续分布。The conventional preparation process of GH3128 superalloy components is to perform solution treatment after the deformation is completed, and its structure obtains a structure with relatively balanced energy. In the subsequent high-temperature service process, the second phase μ phase will choose the crystal with the highest energy The continuous precipitation of the grain boundary leads to the weakening of the grain boundary. However, the present invention has carried out 10-20% cold deformation before the final molding, and the degree of cold deformation is small, and will not promote the process of recrystallization, because there are local grain distortion deformation bands left in the cold deformation process, that is, a large number of dislocations The area where defects accumulate will promote the precipitation of the second phase μ phase on the deformation band. During subsequent high-temperature service or processing, the newly precipitated μ phase will have a higher probability of precipitation along the nucleation position of the deformation band, thereby avoiding Continuous distribution of μ phase along grain boundaries.
附图说明Description of drawings
图1为对比例1在常规工艺下制备的GH3128环锻件的微观组织与断口形貌;Fig. 1 is the microstructure and fracture morphology of the GH3128 ring forging prepared under the conventional process in Comparative Example 1;
图2为实施例1制备的GH3128环锻件的微观组织与断口形貌;Fig. 2 is the microstructure and fracture morphology of the GH3128 ring forging prepared in Example 1;
图3为实施例2制备的GH3128环锻件的微观组织与断口形貌;Fig. 3 is the microstructure and fracture morphology of the GH3128 ring forging prepared in Example 2;
图4为对比例1和实施例1~2制备的GH3128环锻件的拉伸应力应变曲线对比图。Fig. 4 is a graph comparing the tensile stress-strain curves of the GH3128 ring forgings prepared in Comparative Example 1 and Examples 1-2.
具体实施方式Detailed ways
本发明提供了一种优化GH3128高温合金构件晶界析出相的方法,包括以下步骤:将GH3128高温合金构件在最终成型前预留10~20%的变形量,得到中间构件;将所述中间构件进行固溶处理,得到固溶构件;将所述固溶构件进行冷变形,完成剩余的变形量。The invention provides a method for optimizing the grain boundary precipitated phases of GH3128 superalloy components, comprising the following steps: reserving 10-20% deformation of GH3128 superalloy components before final molding to obtain intermediate components; Perform solution treatment to obtain a solution component; cold deform the solution component to complete the remaining deformation.
本发明对所述中间构件的成型过程和条件没有特殊要求,根据构件特点采用本领域熟知的成型过程即可。在本发明中,当所述GH3128高温合金构件为环形构件时,所述中间构件的成型过程优选包括:将GH3128高温合金在1120~1150℃预热,待构件热透后进行冲孔,镦粗,然后环轧,当温度低于850℃停止变形,重新加热到1120~1150℃再次环轧扩孔,直至相比最终成型的环形构件预留10~20%的变形量。本发明对所述预热的时间没有特殊要求,采用本领域熟知的预热时间即可。The present invention has no special requirements on the forming process and conditions of the intermediate member, and the forming process well known in the art can be adopted according to the characteristics of the member. In the present invention, when the GH3128 superalloy member is an annular member, the forming process of the intermediate member preferably includes: preheating the GH3128 superalloy at 1120-1150°C, punching holes after the member is fully heated, and upsetting , and then ring rolling, stop deformation when the temperature is lower than 850°C, reheat to 1120-1150°C and ring-roll and expand the hole again until 10-20% of the deformation is reserved compared with the final formed ring member. The present invention has no special requirements on the preheating time, and the preheating time well known in the art can be used.
得到中间构件后,本发明将所述中间构件进行固溶处理,得到固溶构件。在本发明中,所述固溶处理的温度优选为1100~1200℃,更优选为1050~1200℃;保温时间优选为30~120min,更优选为40~100min,进一步优选为60~90min。本发明利用固溶处理尽量消除在前述变形过程中沿晶界析出的μ相,得到完全的固溶构件。After the intermediate member is obtained, the present invention performs solid solution treatment on the intermediate member to obtain a solid solution member. In the present invention, the solution treatment temperature is preferably 1100-1200°C, more preferably 1050-1200°C; the holding time is preferably 30-120min, more preferably 40-100min, and even more preferably 60-90min. The present invention utilizes solid solution treatment to eliminate as much as possible the μ phase precipitated along the grain boundary during the aforementioned deformation process to obtain a complete solid solution component.
得到固溶构件后,本发明将所述固溶构件进行冷变形,完成剩余的变形量。在本发明中,所述冷变形的应变速率优选为0.01~0.1s-1,更优选为0.03~0.08s-1,进一步优选为0.04~0.06-1。After the solid solution component is obtained, the present invention performs cold deformation on the solid solution component to complete the remaining deformation. In the present invention, the strain rate of the cold deformation is preferably 0.01-0.1 s -1 , more preferably 0.03-0.08 s -1 , even more preferably 0.04-0.06 -1 .
在本发明中,所述冷变形前,所述固溶构件的温度优选低于700℃(即低于μ相的析出温度),更优选为室温。In the present invention, before the cold deformation, the temperature of the solid-solution member is preferably lower than 700° C. (that is, lower than the precipitation temperature of μ phase), more preferably room temperature.
本发明通过最后10~20%尺寸的冷变形来完成GH3128高温合金构件的成型,在冷变形过程中引入大量的畸变能,这样在随后的服役或热处理过程,μ相的析出位置除了在晶界,在一些变形条带上也能析出,从而缓解μ相在晶界连续析出而对强韧性的危害。The present invention completes the forming of the GH3128 superalloy component through the cold deformation of the last 10-20% of the size, and introduces a large amount of distortion energy in the cold deformation process, so that in the subsequent service or heat treatment process, the precipitation position of the μ phase is not only at the grain boundary , can also be precipitated on some deformed strips, thereby alleviating the damage of the continuous precipitation of μ phase at the grain boundary to the toughness.
下面结合实施例对本发明提供的优化GH3128高温合金构件晶界析出相的方法进行详细的说明,但是不能把它们理解为对本发明保护范围的限定。The method for optimizing the grain boundary precipitated phase of the GH3128 superalloy component provided by the present invention will be described in detail below in conjunction with the examples, but they should not be understood as limiting the protection scope of the present invention.
对比例1Comparative example 1
将GH3128高温合金锻造坯加热到1130±10℃热透后进行冲孔,镦粗,然后环轧,当温度低于850℃停止变形,然后再加热到1130±10℃,继续环轧,最后在1200℃保温100min进行固溶处理,得到固溶态GH3128环锻件。Heat the GH3128 high-temperature alloy forging billet to 1130±10°C, then punch through, upsetting, and then ring-roll, stop deformation when the temperature is lower than 850°C, then heat to 1130±10°C, continue ring-rolling, and finally Solution treatment was carried out at 1200°C for 100 minutes to obtain solid solution state GH3128 ring forging.
实施例1Example 1
将GH3128高温合金锻造坯加热到1130±10℃热透后进行冲孔,镦粗,然后环轧,当温度低于850℃停止变形,然后再加热到1130±10℃,继续环轧,预留10%的变形量,得到中间构件;Heat the GH3128 high-temperature alloy forging billet to 1130±10°C and then punch through, upsetting, and then ring rolling. When the temperature is lower than 850°C, stop deformation, and then reheat to 1130±10°C, continue ring rolling, reserve 10% deformation, get the intermediate member;
将所述中间构件在1200℃保温100min进行固溶处理,得到固溶构件;The intermediate member is kept at 1200°C for 100 minutes for solution treatment to obtain a solution member;
将所述固溶构件进行冷却到室温后,以0.1s-1的应变速率进行变形,即采用冷变形来完成环轧,得到GH3128环锻件。After the solid solution component is cooled to room temperature, it is deformed at a strain rate of 0.1 s -1 , that is, ring rolling is completed by cold deformation, and a GH3128 ring forging is obtained.
实施例2Example 2
与实施例1的不同之处仅在于预留20%变形量。The only difference from Embodiment 1 is that 20% of deformation is reserved.
结构表征:Structure Characterization:
1、对对比例1的固溶态GH3128环锻件进行组织观察,结果如图1所示。图1中(a)为微观组织,图1中(b)在较大放大倍数下观察到具有显著的第二相沿晶界分布,图1中(c)为拉伸断口,由于冷却过程μ相沿晶界析出,力学性能测试拉伸试样断口上明显为沿晶的断口。1. The microstructure of the solid solution GH3128 ring forging of Comparative Example 1 was observed, and the results are shown in Figure 1. (a) in Figure 1 is the microstructure, (b) in Figure 1 is observed under a larger magnification with a significant distribution of the second phase along the grain boundary, (c) in Figure 1 is the tensile fracture, due to the cooling process μ phase along The grain boundary is precipitated, and the fracture of the tensile sample in the mechanical property test is obviously an intergranular fracture.
2、对实施例1制备的GH3128环锻件进行组织观察,结果如图2所示,从图2中(a)可看见晶粒呈等轴状,但大量第二相沿变形条带方向析出,图2中(b)为(a)的局部放大图,可以看见晶界上有少量的颗粒分布,但大部分颗粒不在晶界上,比起图1中晶界显著较细,说明没有第二相在晶界上连续析出,导致晶界的粗化,图2中(c)为拉伸断口图,可观察到二次裂纹显著降低,断口也不再平整,具有显著的塑性变形痕迹,这说明通过处理后,杜绝了μ相在晶界上的连续析出造成晶界的弱化,防止了裂纹沿弱化晶界的连续扩展。因此经本发明方法所完成的锻件,试样的拉伸性能强塑性显著提高,如图,4所示,对比例1的固溶态GH3128环锻件抗拉强度为734MPa,伸长率为53%;实施例1的GH3128环锻件抗拉强度为786MPa,伸长率为78%。2. Observing the microstructure of the GH3128 ring forging prepared in Example 1, the results are shown in Figure 2. From Figure 2 (a), it can be seen that the grains are equiaxed, but a large number of second phases are precipitated along the direction of the deformed strips, as shown in Figure 2. (b) in 2 is a partial enlarged picture of (a). It can be seen that there are a small amount of grain distribution on the grain boundary, but most of the grains are not on the grain boundary. Compared with the grain boundary in Figure 1, the grain boundary is significantly thinner, indicating that there is no second phase The continuous precipitation on the grain boundary leads to the coarsening of the grain boundary. Figure 2 (c) is a tensile fracture diagram. It can be observed that the secondary cracks are significantly reduced, and the fracture is no longer flat, with significant plastic deformation traces, which shows that After the treatment, the continuous precipitation of the μ phase on the grain boundary is prevented from weakening the grain boundary, and the continuous expansion of cracks along the weakened grain boundary is prevented. Therefore the forging that is finished by the inventive method, the tensile property strong plasticity of sample improves significantly, as shown in Figure 4, the solid solution state GH3128 ring forging tensile strength of comparative example 1 is 734MPa, and elongation is 53% ; The tensile strength of the GH3128 ring forging of Example 1 is 786MPa, and the elongation is 78%.
3、对实施例2制备的GH3128环锻件进行组织观察,结果如图3所示,由图3可知,冷变形程度的增加,导致变形条带中析出颗粒密度有所提升,(a)中沿变形的条带数量相比实施例1中有所增加,(b)为局部放大图,晶界较细,第二相析出物极少,未见连续第二相。(c)显示拉伸断口处,几乎不存在沿晶平滑的脆性断口,断口上塑性变形的韧窝明显。该实施例残留变形量较大,因此其塑性指标有所降低,如图4中,抗拉强度为756MPa,伸长率为67%,相对实施例1有所下降,但依然高于对比例1。3. Observing the microstructure of the GH3128 ring forging prepared in Example 2, the results are shown in Figure 3. From Figure 3, it can be seen that the increase in the degree of cold deformation leads to an increase in the density of precipitated particles in the deformed strip, and in (a) along the The number of deformed strips has increased compared with that in Example 1, (b) is a partial enlarged view, the grain boundaries are finer, the second phase precipitates are very few, and no continuous second phase is seen. (c) shows that at the tensile fracture, there is almost no intergranular smooth brittle fracture, and the plastic deformation dimples on the fracture are obvious. The residual deformation of this embodiment is relatively large, so its plastic index is reduced, as shown in Figure 4, the tensile strength is 756MPa, and the elongation is 67%, which is lower than that of Example 1, but still higher than that of Comparative Example 1 .
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
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