CN115489195A - Multicolor printing production line and printing method - Google Patents
Multicolor printing production line and printing method Download PDFInfo
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- CN115489195A CN115489195A CN202211093990.9A CN202211093990A CN115489195A CN 115489195 A CN115489195 A CN 115489195A CN 202211093990 A CN202211093990 A CN 202211093990A CN 115489195 A CN115489195 A CN 115489195A
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- 238000007650 screen-printing Methods 0.000 claims description 48
- 238000007790 scraping Methods 0.000 claims description 45
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/08—Machines
- B41F15/10—Machines for multicolour printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/14—Details
- B41F15/16—Printing tables
- B41F15/18—Supports for workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/14—Details
- B41F15/34—Screens, Frames; Holders therefor
- B41F15/36—Screens, Frames; Holders therefor flat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/12—Stencil printing; Silk-screen printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2200/00—Printing processes
- B41P2200/40—Screen printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2215/00—Screen printing machines
- B41P2215/10—Screen printing machines characterised by their constructional features
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Abstract
Description
技术领域technical field
本发明涉及印刷机械技术领域,尤指一种多色印刷生产线以及印刷方法。The invention relates to the technical field of printing machinery, in particular to a multi-color printing production line and a printing method.
背景技术Background technique
丝网印刷属于孔版印刷,孔版印刷的原理是印版(膜版或其他版的版基上制作出可通过油墨的孔眼纸)在印刷时,通过一定的压力使油墨通过孔版的孔眼转移到承印物(纸张、陶瓷等)上,形成图像或文字,这种印刷方式有着很大的灵活性和广泛的适用性。Screen printing belongs to stencil printing. The principle of stencil printing is that the printing plate (the perforated paper that can pass the ink is made on the base of the film plate or other plates) when printing, the ink is transferred to the printing plate through the holes of the stencil through a certain pressure. On objects (paper, ceramics, etc.), images or text are formed. This printing method has great flexibility and wide applicability.
在申请号为CN202023176377.2的中国发明专利公开的一种多色丝印的丝网印刷生产线,包括首端印刷台、末端印刷台和中部印刷台,首端印刷台的一侧通过连接组件与中部印刷台连接,中部印刷台远离首端印刷台的一侧通过连接组件与末端印刷台连接,首端印刷台、末端印刷台和中部印刷台的顶部均固定安装有输送组件和限位机构,首端印刷台、末端印刷台和中部印刷台的顶部均固定安装有丝网印刷工位、排片工位、烘干工位和分片工位,首端印刷台顶部远离中部印刷台的一侧还固定安装有上料工位,末端印刷台顶部远离中部印刷台的一侧还固定安装有下料工位,有益效果:印刷生产线多色丝印单元模块化设计,紧凑性更好,输送连续,生产线更高效,上下料方便,生产线输送限位,稳定、精度更好。采用上述方案能有效地解决了连续印刷的问题,但是在需要更换产品或者相识产品中均需要对丝网印刷工位上的丝印网板进行单独调整,当需要印刷相同图案不同颜色的相识产品中需要停机后更换丝印网板才能继续印刷。A multi-color silk screen printing production line disclosed in the Chinese invention patent with application number CN202023176377.2 includes a head printing table, an end printing table and a middle printing table, and one side of the head printing table is connected to the middle by connecting components. The printing table is connected, the side of the middle printing table away from the head printing table is connected to the end printing table through a connecting component, and the top of the head printing table, the end printing table and the middle printing table are all fixedly installed with a conveying assembly and a limit mechanism. The tops of the end printing table, the end printing table and the middle printing table are all fixedly equipped with screen printing stations, sheet arrangement stations, drying stations and sheet separation stations. The feeding station is fixedly installed, and the top of the end printing table away from the middle printing table is also fixedly installed with the unloading station. Beneficial effects: the modular design of the multi-color screen printing unit in the printing production line has better compactness and continuous conveying. More efficient, convenient loading and unloading, production line conveying limit, stable and better precision. The above scheme can effectively solve the problem of continuous printing, but it is necessary to individually adjust the screen printing screen on the screen printing station when the product needs to be replaced or the acquaintance product needs to be printed. It is necessary to replace the screen printing screen after shutdown to continue printing.
在申请号为CN201310556452.3的中国发明专利公开的一种全自动触摸屏印刷机,包括底座、工作台,所述底座上安装有多组工作台,所述工作台与底座滑动配合,并通过分割器将触摸屏精准地带动到指定的加工工序中;上料装置,所述上料装置包括机械手和安装在机械手上的CCD检测装置;至少二组加工装置,所述加工装置包含丝网印刷装置、伺服调位装置;所述伺服调位装置安装在丝网印刷装置上,并通过CCD检测装置反馈的触摸屏位置调整丝网印刷装置,保证丝网印刷装置正对加工位置。本发明的有益效果为:实现全自动的生产工艺,同时多套丝印烘干的加工装置,可以实现在一条生产线中实现多色套印,极大地提高了生产效率,极大地降低了生产成本。采用上述方案通过CCD检测装置对丝印网板的位置进行时刻检查并及时调整确保印刷质量。但是在需要更换产品或者相识产品中均需要对丝网印刷工位上的丝印网板进行单独调整,当需要印刷相同图案不同颜色的相识产品中需要停机后更换丝印网板才能继续印刷。A fully automatic touch screen printing machine disclosed in the Chinese invention patent with application number CN201310556452.3 includes a base and a workbench. There are multiple sets of workbenches installed on the base. The device will accurately drive the touch screen to the designated processing procedure; the feeding device, the feeding device includes a manipulator and a CCD detection device installed on the manipulator; at least two sets of processing devices, the processing device includes a screen printing device, Servo positioning device; the servo positioning device is installed on the screen printing device, and adjusts the screen printing device through the position of the touch screen fed back by the CCD detection device to ensure that the screen printing device is facing the processing position. The beneficial effects of the present invention are: realizing a fully automatic production process, and simultaneously multiple sets of silk screen drying processing devices can realize multi-color overprinting in one production line, greatly improving production efficiency and greatly reducing production costs. The above scheme is used to check the position of the screen printing screen at all times through the CCD detection device and adjust it in time to ensure the printing quality. However, the screen printing screen on the screen printing station needs to be adjusted separately when the product needs to be replaced or the acquaintance product. When the acquaintance product with the same pattern and different colors needs to be printed, the screen printing screen needs to be replaced after the shutdown to continue printing.
发明内容Contents of the invention
为解决上述问题,本发明提供一种多色印刷生产线以及印刷方法,通过定位装置对印刷台进行定位锁定,在印刷装置对产品印刷之前定位装置对印刷台进行定位锁定,同时避免操作者对产品进行二次定位和定位,提高印刷质量,减少人工成本,同时若干个所述印刷台闭合且联动,在生产相似产品是进需要对其中的一个或者多个印刷装置进行旋转即可,同时增加不同的颜色的印刷装置即可,不需要进行停机调试。因此增强了设备在运行过程中的灵活性和提高连续印刷效率。In order to solve the above problems, the present invention provides a multi-color printing production line and printing method. The positioning device is used to position and lock the printing table. Carry out secondary positioning and positioning to improve printing quality and reduce labor costs. At the same time, several of the printing tables are closed and linked. When producing similar products, one or more printing devices need to be rotated. At the same time, different The printing device of the color can be used, and there is no need to stop and debug. Therefore, the flexibility of the equipment during operation is enhanced and the continuous printing efficiency is improved.
本发明的另一个目的是提供一种多色印刷生产线以及印刷方法,由于印刷装置能进行翻转,在印刷相近产品时,将不需要印刷颜色所对应的印刷装置翻转起来与立柱保持一定的夹角关系,在另一个印刷装置上安装需要的印刷的颜色。既可以开始印刷相近产品。将不需要印刷颜色所对应的印刷装置翻转起来还能保证丝印网板上残留的油墨通过丝印网板上的网孔滴落到产品上。Another object of the present invention is to provide a multi-color printing production line and printing method. Since the printing device can be turned over, when printing similar products, the printing device corresponding to the color that does not need to be printed is turned over to maintain a certain angle with the column relationship, install the required printed colors on another printing device. You can start printing similar products. Turning over the printing device corresponding to the color that does not need to be printed can also ensure that the residual ink on the screen printing screen drips onto the product through the mesh holes on the screen printing screen.
本发明的又一个目的是提供一种多色印刷生产线以及印刷方法,由于前夹紧装置和后夹紧装置的外置在X、Y、Z三个方向上均可调整,因此仅需要通过调整第一个印刷的图案的前夹紧装置和后夹紧装置的外置,后续的前夹紧装置和后夹紧装置的外置根据第一个前夹紧装置和后夹紧装置的位置进行调整即可。缩短印刷前的准备工作。从而实现后续印刷工位的免对位。Yet another object of the present invention is to provide a multi-color printing production line and a printing method. Since the exterior of the front clamping device and the rear clamping device can be adjusted in the three directions of X, Y, and Z, it is only necessary to adjust the The external placement of the front clamping device and rear clamping device of the first printed pattern, the subsequent external clamping device and rear clamping device are carried out according to the position of the first front clamping device and rear clamping device Just adjust. Shorten the preparation work before printing. In this way, the alignment-free position of subsequent printing stations can be realized.
为实现上述目的,本发明采用的技术方案是:一种多色印刷生产线,包括机架,所述机架上滑动连接有若干个用于放置产品的印刷台;若干个所述印刷台组合成闭合且联动的椭圆形输送线,所述输送线内成直线排布有若干个立柱;所述立柱固定安装在所述机架上,所述立柱的两侧对称安装有印刷装置,所述印刷装置可翻转连接在所述立柱上,每个所述印刷装置正下方均设有对所述印刷台锁定的定位装置。In order to achieve the above object, the technical solution adopted in the present invention is: a multi-color printing production line, including a frame, and several printing tables for placing products are slidably connected to the frame; several of the printing tables are combined into a A closed and linked elliptical conveying line, in which several columns are arranged in a straight line; the columns are fixedly installed on the frame, and printing devices are installed symmetrically on both sides of the columns, and the printing The device is reversibly connected to the column, and a positioning device for locking the printing table is provided directly under each printing device.
作为本发明优选的,所述机架上还设有带动若干个印刷台移动的驱动机构,所述驱动机构包括滑动连接在机架上的联动装置以及驱使联动装置移动的动力装置,所述联动装置包括固定安装在机架上的闭合椭圆形导轨,所述导轨上滑动连接有与所述印刷台相同数量的连接板,相邻两个所述连接板之间转动连接有连接块,所述动力装置包括安装所述机架上的动力座,所述动力座上成直线排布有两个链轮,两个所述链轮上套设有双排链条;所述连接板的一侧设有与所述双排链条适配的齿条,所述连接板的另一侧转动安装有两个定位柱,两个所述定位柱之间设有与所述定位装置耦合连接的定位卡槽。As preferred in the present invention, the frame is also provided with a drive mechanism that drives several printing tables to move, and the drive mechanism includes a linkage device that is slidably connected to the frame and a power device that drives the linkage device to move. The device includes a closed elliptical guide rail fixedly installed on the frame, the same number of connecting plates as the printing table are slidably connected to the guide rail, and connecting blocks are rotatably connected between two adjacent connecting plates. The power device includes a power base installed on the frame, and two sprockets are arranged in a straight line on the power base, and double-row chains are sleeved on the two sprockets; one side of the connecting plate is set There is a rack adapted to the double-row chain, and the other side of the connecting plate is rotatably installed with two positioning posts, and a positioning card slot coupled with the positioning device is provided between the two positioning posts .
作为本发明优选的,所述定位装置包括竖直安装所述机架上的定位板,所述定位板的两侧固定安装有气缸座和定位座,所述定位座内转动安装有上定位杆,气缸座内水平安装有驱动气缸,所述定位杆的一端穿过所述定位板与驱动气缸的输出端固定连接;所述定位杆的另一端设有与定位卡槽适配的卡接部。As preferred in the present invention, the positioning device includes a positioning plate vertically installed on the frame, cylinder seats and positioning seats are fixedly installed on both sides of the positioning plate, and an upper positioning rod is installed in rotation in the positioning seat , a driving cylinder is horizontally installed in the cylinder seat, and one end of the positioning rod is fixedly connected with the output end of the driving cylinder through the positioning plate; the other end of the positioning rod is provided with a clamping part adapted to the positioning slot .
作为本发明优选的,所述印刷台包括滑动安装在机架上的印刷座,所述印刷座的一端固定安装有用于放置产品的放置板;所述印刷座的另一端固定安装有支撑轮,所述机架上还设有与所述支撑轮适配的滑槽以及用于支撑所述印刷座的支撑装置,所述支撑装置和所述滑槽相对设置在所述驱动机构两侧并位于所述印刷装置下方;所述滑槽位于所述导轨内侧并位于立柱下方;所述支撑装置包括固定安装在机架上的支撑座,所述支撑座上竖直安装有支撑气缸,所述支撑气缸的输出端上固定安装支杆。As preferred in the present invention, the printing station includes a printing seat slidingly installed on the frame, one end of the printing seat is fixedly installed with a placement plate for placing products; the other end of the printing seat is fixedly installed with supporting wheels, The frame is also provided with a chute adapted to the support wheel and a support device for supporting the printing seat, the support device and the chute are oppositely arranged on both sides of the drive mechanism and located at Below the printing device; the chute is located inside the guide rail and below the column; the support device includes a support seat fixedly installed on the frame, and a support cylinder is vertically installed on the support seat. A strut is fixedly installed on the output end of the cylinder.
作为本发明优选的,所述印刷装置包转动连接在立柱上的支撑架以及固定安装在所述支撑架底部两端的前夹紧装置和后夹紧装置,所述前夹紧装置和所述后夹紧装置支架设有刮墨装置,所述刮墨装置滑动安装在所述支撑架上,所述前夹紧装置和所述后夹紧装置之间固定安装有用于安装丝印网版的固定架,所述支撑架内设有滑动装置和传动装置,所述滑动装置包括固定安装在所述支撑架内且平行设置的支撑杆;两根所述支撑杆之间设有滑动座,所述传动装置包括固定安装在支撑架两端的皮带轮,两个所述皮带轮上套设有齿形带,所述滑动座的中部设有与所述齿形带适配凸齿,所述支撑架的端部设有固定安装有带动电机,所述带动电机的输出端与所述皮带轮传动连接。As preferred in the present invention, the printing device includes a support frame rotatably connected to the column, and a front clamping device and a rear clamping device fixedly installed at both ends of the bottom of the support frame, the front clamping device and the rear clamping device The clamping device bracket is provided with a scraping device, and the scraping device is slidably installed on the support frame, and a fixing frame for installing a screen printing screen is fixedly installed between the front clamping device and the rear clamping device , the support frame is provided with a sliding device and a transmission device, the sliding device includes a support rod fixedly installed in the support frame and arranged in parallel; a sliding seat is provided between the two support rods, and the transmission The device includes pulleys fixedly installed at both ends of the support frame, toothed belts are sleeved on the two pulleys, the middle part of the sliding seat is provided with protruding teeth adapted to the toothed belts, and the ends of the support frame A driving motor is fixedly installed, and the output end of the driving motor is connected with the belt pulley.
作为本发明优选的,所述带动装置包括连接在所述支撑架和所述立柱之间的连接架,所述连接架的一端固定安装有连接气缸,所述连接气缸的输出端与所述立柱连接;所述连接架的另一端设有两个连接脚,两个所述连接脚之间固定连接有连接轴,所述支撑架上固定安装有U型座,所述连接轴活动连接在所述U型座内;所述U型座内旋转安装有锁紧板,所述锁紧板的两侧设有若干个与所述连接轴适配的锁槽。As preferred in the present invention, the driving device includes a connection frame connected between the support frame and the column, one end of the connection frame is fixedly installed with a connection cylinder, and the output end of the connection cylinder is connected to the column connection; the other end of the connecting frame is provided with two connecting feet, a connecting shaft is fixedly connected between the two connecting feet, a U-shaped seat is fixedly installed on the supporting frame, and the connecting shaft is movably connected to the In the U-shaped seat; a locking plate is rotatably installed in the U-shaped seat, and several locking grooves adapted to the connecting shaft are provided on both sides of the locking plate.
作为本发明优选的,所述前夹紧装置包括固定安装在所述支撑架上的前固定座,所述前固定座上滑动安装有前连接座,所述前固定座内设有驱使所述前连接座前后方向移动的Y轴气缸,所述前连接座上滑动连接有前夹紧座,所述前连接座内设有驱使所述前夹紧座沿上下方向移动的前Z轴手柄,所述前夹紧座上滑动安装有前夹紧板,所述前夹紧座的一端设有驱使前夹紧板沿左右方向移动的前X轴推力杆。As preferred in the present invention, the front clamping device includes a front fixing seat fixedly installed on the support frame, a front connecting seat is slidably installed on the front fixing seat, and the front fixing seat is provided to drive the A Y-axis cylinder that moves front and rear of the front connecting seat, a front clamping seat is slidably connected to the front connecting seat, and a front Z-axis handle that drives the front clamping seat to move up and down is provided in the front connecting seat, A front clamping plate is slidably installed on the front clamping seat, and one end of the front clamping seat is provided with a front X-axis thrust rod that drives the front clamping plate to move in the left and right direction.
作为本发明优选的,所述后夹紧装置包括固定安装在支撑架上的后固定座,所述后固定座上滑动安装有后连接座,所述后固定座上设有驱使所述后连接座前后方向移动的后Y轴手柄,所述后连接座上滑动连接有后夹紧座,所述后连接座内设有驱使所述后夹紧座沿上下方向移动的后Z轴手柄,所述后夹紧座上滑动安装有后夹紧板,所述后夹紧座的一端设有驱使所述后夹紧板沿左右方向移动的后X轴推力杆;所述后夹紧座的两端固定安装有用于夹紧固定架的旋转气缸。As preferred in the present invention, the rear clamping device includes a rear fixing seat fixedly installed on the support frame, a rear connecting seat is slidably installed on the rear fixing seat, and a rear connecting seat is provided on the rear fixing seat to drive the rear connection The rear Y-axis handle that moves in the front and rear directions of the seat, the rear clamping seat is slidably connected to the rear connecting seat, and the rear Z-axis handle that drives the rear clamping seat to move in the up and down direction is arranged in the rear connecting seat, so A rear clamping plate is slidably installed on the rear clamping seat, and one end of the rear clamping seat is provided with a rear X-axis thrust rod that drives the rear clamping plate to move in the left and right direction; the two ends of the rear clamping seat The end is fixed with a rotary cylinder for clamping the fixed frame.
作为本发明优选的,所述刮墨装置包括滑动安装在支撑架上的印刷板,所述印刷板的正下方平行安装有喷墨连接板和刮墨连接板,所述喷墨连接板和所述刮墨连接板的两端均安装有微调装置,微调装置包括安装在印刷板上的微调座,微调座内转动安装有微调手柄以及与微调手柄固定连接的微调轴,所述喷墨连接板包括与所述微调轴可调节连接的喷墨座,所述喷墨座的底部可拆卸连接有喷墨板,所述喷墨板上设置有若干个喷墨管,所述刮墨连接板包括与所述微调轴可调节连接的刮墨座,所述刮墨座上可拆卸连接有刮墨板。As preferred in the present invention, the ink scraping device includes a printing plate slidably installed on the support frame, an inkjet connecting plate and an ink scraping connecting plate are installed in parallel directly under the printing plate, and the inkjet connecting plate and the inkjet connecting plate are connected in parallel. Both ends of the ink scraping connecting plate are equipped with a fine-tuning device, the fine-tuning device includes a fine-tuning seat installed on the printing plate, a fine-tuning handle and a fine-tuning shaft fixedly connected to the fine-tuning handle are installed in the fine-tuning seat, and the inkjet connecting plate It includes an inkjet seat that is adjustable and connected to the fine-tuning shaft, and an inkjet plate is detachably connected to the bottom of the inkjet seat, and several inkjet tubes are arranged on the inkjet plate, and the ink scraper connection plate includes A scraper seat that is adjustably connected to the fine-tuning shaft, and a scraper plate is detachably connected to the scraper seat.
一种印刷方法,其操作步骤如下:S1,在将印刷装置上的后夹紧装置在X轴、Y轴、Z轴三个方向上进行调整并记录X轴和Z轴两个方向上显示的数值;A printing method, the operation steps of which are as follows: S1, adjust the rear clamping device on the printing device in the three directions of X axis, Y axis and Z axis and record the values displayed in the two directions of X axis and Z axis value;
S2,根据所记录的数值对印刷装置上的前夹紧装置在X轴、Z轴两方向上的调整,印刷装置上的前夹紧装置在X、Z两方向上的数值和印刷装置上的后夹紧装置上在X、Z两方向上的数值相同;并将固定架固定在前夹紧装置和后前夹紧装置之间;S2, adjust the front clamping device on the printing device in the X-axis and Z-axis directions according to the recorded values, the values of the front clamping device on the printing device in the X and Z directions and the The values in the X and Z directions on the rear clamping device are the same; and the fixing frame is fixed between the front clamping device and the rear and front clamping device;
S3,制作需要印刷的丝印网板并将丝印网板固定安装在固定架内;S3, making the screen printing screen to be printed and fixing the screen printing screen in the fixed frame;
S4,将需要印刷的产品放置印刷台上,印刷台正下方的定位装置对印刷台进行相应的锁紧;S4, place the product to be printed on the printing table, and the positioning device directly below the printing table locks the printing table accordingly;
S5,印刷装置将丝印网板内的图案印刷在产品上;印刷完成后印刷台将产品移动下一个印刷装置下方。S5, the printing device prints the pattern in the screen printing screen on the product; after the printing is completed, the printing table moves the product under the next printing device.
本发明的有益效果在于:1、通过定位装置对印刷台进行定位锁定,在印刷装置对产品印刷之前定位装置对印刷台进行定位锁定。同时避免操作者对产品进行二次定位和定位,提高印刷质量。减少人工成本。The beneficial effects of the present invention are as follows: 1. Positioning and locking of the printing table is performed by the positioning device, and the positioning device performs positioning and locking of the printing table before the printing device prints the product. At the same time, it avoids the operator's secondary positioning and positioning of the product, and improves the printing quality. Reduce labor costs.
2、由于印刷装置能进行翻转,在印刷相近产品时,将不需要印刷颜色所对应的印刷装置翻转起来与立柱保持一定的夹角关系,在另一个印刷装置上安装需要的印刷的颜色。既可以开始印刷相近产品。因此增强了设备在运行过程中的灵活性。将不需要印刷颜色所对应的印刷装置翻转起来还能保证丝印网板上残留的油墨通过丝印网板上的网孔滴落到产品上。2. Since the printing device can be turned over, when printing similar products, the printing device corresponding to the color that does not need to be printed is turned over to maintain a certain angle relationship with the column, and the required printing color is installed on another printing device. You can start printing similar products. Therefore, the flexibility of the device during operation is enhanced. Turning over the printing device corresponding to the color that does not need to be printed can also ensure that the residual ink on the screen printing screen drips onto the product through the mesh holes on the screen printing screen.
3、由于前夹紧装置和后夹紧装置的外置在X、Y、Z三个方向上均可调整,因此仅需要通过调整第一个印刷的图案的前夹紧装置和后夹紧装置的外置,后续的前夹紧装置和后夹紧装置的外置根据第一个前夹紧装置和后夹紧装置的位置进行调整即可。缩短印刷前的准备工作。从而实现后续印刷工位的免对位。3. Since the front clamping device and the rear clamping device can be adjusted in the three directions of X, Y, and Z, it is only necessary to adjust the front clamping device and the rear clamping device of the first printed pattern The external placement of the subsequent front clamping device and rear clamping device can be adjusted according to the position of the first front clamping device and rear clamping device. Shorten the preparation work before printing. In this way, the alignment-free position of subsequent printing stations can be realized.
附图说明Description of drawings
图1是本发明立体示意图。Fig. 1 is a schematic perspective view of the present invention.
图2是本发明驱动机构立体示意图。Fig. 2 is a three-dimensional schematic view of the driving mechanism of the present invention.
图3是本发明A处放大示意图。Fig. 3 is an enlarged schematic diagram of A in the present invention.
图4是本发明印刷装置立体爆炸示意图。Fig. 4 is a three-dimensional exploded schematic view of the printing device of the present invention.
图5是本发明前夹紧装置剖视图。Fig. 5 is a sectional view of the front clamping device of the present invention.
图6是本发明后夹紧装置剖视图。Fig. 6 is a sectional view of the rear clamping device of the present invention.
附图标号说明:1.机架,101.导轨,102.连接板,103.导向轮,104.导向槽,105.连接柱,106.连接块,107.导轮,108.动力座,109.链轮,110.双排链条,111.驱动电机,112.齿条,113.定位柱,114.定位卡槽,Description of reference numerals: 1. frame, 101. guide rail, 102. connection plate, 103. guide wheel, 104. guide groove, 105. connection column, 106. connection block, 107. guide wheel, 108. power seat, 109 .sprocket, 110. double chain, 111. drive motor, 112. rack, 113. positioning column, 114. positioning slot,
2.印刷台,201.印刷座,202.放置板,203.滑槽,2. printing table, 201. printing seat, 202. placing plate, 203. chute,
3.立柱,3. Column,
4.印刷装置,41.支撑架,42.固定架,43.前夹紧装置,44.刮墨装置,45.后夹紧装置,401.支撑杆,402.滑动座,403.滚轮,404.皮带轮,405.齿形带,406.带动电机,407.连接架,408.连接脚,409.连接轴,410.U型座,411.锁紧板,413.条形孔,414.前固定座,415.交叉导轨,416.前连接座,417.Y轴气缸,418.直线导轨,419.前夹紧座,420.驱动杆,421.前Z轴手柄,422.滑动导轨,423.前夹紧板,424.过渡板,425.前X轴推力杆,426.后固定座,427.后连接座,428.后Y轴手柄,429.调节杆,430.后夹紧座,431.后Z轴手柄,432.后夹紧板,433.后X轴推力杆,434.旋转气缸,435.印刷板,436.微调座,437.微调手柄,438.微调轴,439.刮墨座,442.调节孔,444.卡紧板,445.锁紧手柄,446.刮墨板,447.喷墨座,448.喷墨板,4. printing device, 41. support frame, 42. fixed frame, 43. front clamping device, 44. scraping ink device, 45. rear clamping device, 401. support rod, 402. sliding seat, 403. roller, 404 .Pulley, 405. Toothed belt, 406. Driving motor, 407. Connecting frame, 408. Connecting foot, 409. Connecting shaft, 410. U-shaped seat, 411. Locking plate, 413. Strip hole, 414. Front Fixing seat, 415. Cross guide rail, 416. Front connecting seat, 417. Y-axis cylinder, 418. Linear guide rail, 419. Front clamping seat, 420. Drive rod, 421. Front Z-axis handle, 422. Slide guide rail, 423 .Front clamping plate, 424. Transition plate, 425. Front X-axis thrust rod, 426. Rear fixing seat, 427. Rear connecting seat, 428. Rear Y-axis handle, 429. Adjusting rod, 430. Rear clamping seat, 431. Rear Z-axis handle, 432. Rear clamping plate, 433. Rear X-axis thrust rod, 434. Rotary cylinder, 435. Printing plate, 436. Fine-tuning seat, 437. Fine-tuning handle, 438. Fine-tuning shaft, 439. Scraping Ink seat, 442. adjusting hole, 444. clamping plate, 445. locking handle, 446. ink scraping plate, 447. inkjet seat, 448. inkjet plate,
5.定位装置,501.定位板,502.气缸座,503.定位座,504.转动杆,505.定位杆,506.驱动气缸,507.通孔,508.卡接部。5. Positioning device, 501. Positioning plate, 502. Cylinder seat, 503. Positioning seat, 504. Rotating rod, 505. Positioning rod, 506. Driving cylinder, 507. Through hole, 508. Clamping part.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.
请参阅图1-6所示,本发明关于一种多色印刷生产线,包括机架1,机架1上滑动连接有若干个用于放置产品的印刷台2。若干个印刷台2组合成闭合且联动的椭圆形输送线,输送线内成直线排布有若干个立柱3。立柱3固定安装在机架1上,立柱3的两侧对称安装有印刷装置4,印刷装置4可翻转的安装在立柱3上,每个印刷装置4正下方均设有对印刷台2锁定的定位装置5。在使用过程中,首先将丝印网板固定安装在印刷装置4内,并对丝印网板的安装位置进行微调,将需要印刷的产品放置在印刷台2上。启动设备,印刷台2将需要印刷的产品移动到印刷装置4的正下方。在印刷装置4对产品印刷之前定位装置5对印刷台2进行定位锁定。避免在印刷过程中印刷台2发生位移影响印刷质量。由于定位装置5在印刷之前能对印刷台2进行固定。因此在产品印刷时不需要人工对产品进行二次定位来保证印刷位置的准确性。同时印刷台2能联动,在印刷多色图案时,仅需要将不用颜色的丝印网板安装在相邻的印刷装饰上,既可以完成整个印刷过程,在整个印刷过程中仅仅需要一个将产品放置在印刷台2上和从印刷台2上取下的操作者。相比传统的印刷过程效率更高,人工成本更低。同时在印刷相近的产品时,比如相同图案不同颜色的产品,由于印刷装置4能进行翻转,在印刷相近产品时,将不需要印刷颜色所对应的印刷装置4翻转起来与立柱3保持一定的夹角关系,在另一个印刷装置4上安装需要的印刷的颜色。既可以开始印刷相近产品。因此增强了设备在运行过程中的灵活性。将不需要印刷颜色所对应的印刷装置4翻转起来还能保证丝印网板上残留的油墨通过丝印网板上的网孔滴落到产品上。Please refer to Figs. 1-6, the present invention relates to a multi-color printing production line, which includes a
请参阅图2-3所示,为实现若干个印刷台2能在机架1上移动和联动,在机架1上还设有带动若干个印刷台2移动的驱动机构,驱动机构包括滑动连接在机架1上的联动装置以及驱使联动装置移动的动力装置,联动装置包括固定安装在机架1上的闭合椭圆形导轨101,导轨101为圆柱形,导轨101上滑动连接有与印刷台2相同数量的连接板102,每个连接板102上均安装有印刷台2。连接板102的前后两端固定安装有结构相同的导向组,每组导向组均有两个结构相同且相对设置的导向轮103,导向轮103通过转轴和轴承转动安装在连接板102上,通过将轴承的内圈套设在转轴上,在将导向轮103套设在轴承的外圈上。在通过转轴采用焊接或者螺纹的方式固定安装在连接板102上。导向轮103上设有与导轨101适配的导向槽104。两个导向轮103上的导向槽104组合成与导轨101适配的导向孔。通过在动力装置为连接板102上施加推力,从而是连接板102在导轨101上滑动。Please refer to Fig. 2-3, in order to realize that several printing tables 2 can move and link on the
当其中一个连接板102在导轨101上发生移动时,其他的连接板102也同时移动,在连接板102的两端固定安装有定连接柱105,连接柱105位于两个导向轮103之间并与导向轮103相对设置在连接板102的两侧。相邻两个连接板102上的连接柱105之间转动连接有连接块106,连接板102的两端上均固定安装有轴承,轴承固定安装在连接柱105上。从而实现相邻两个连接板102或者相邻三个连接板102能顺利地通过输送线的圆弧段。同时也能实现相邻两个连接板102之间的推力的传递,这可以实现两个相邻连接板102之间的联动。为减少连接板102上的导向轮103与导轨101之间的摩擦力,通过较小的推力能推动连接板102,在连接板102上转动安装有两个导轮107,导轮107位于两个连接柱105之间并与连接柱105相邻,导轮107的外表面与导轨101抵接。导轮107可以采用外购的标准轴承作为导轮107。导轨101与导轮107的接触处设有导向面。导向面设置在导轨101上。通过导轮107的设计能分担来之连接板102和印刷台2的重力起到支撑的作用。让重力直接竖直作用在导轨101上,从而减少导向槽104与导轨101之间的摩擦力。因此在带动连接板102移动所需的推力相对较小。When one of the connecting
动力装置包括安装机架1上的动力座108,动力座108上成直线排布有两个链轮109,两个链轮109上套设有双排链条110。其中一个链轮109与驱动电机111连接,驱动电机111竖直安装在动力座108。连接板102的一侧设有与双排链条110适配的齿条112,连接板102的另一侧转动安装有两个定位柱113,定位柱113通过轴承连接在连接板102上从而实现定位柱113的转动。两个定位柱113之间设有与定位装置耦合连接的定位卡槽114。当驱动电机111开始运转时,动力座108上的链轮109齿合在双排链条110中其中一排链条上,因此双排链条110开始转动。由于另一排链条与连接板102上的齿条112连接,因此双排链条110在转动时带动连接板102移动。需要说明的是为了减少驱动电机111的空运行时间,两个链轮109之间的距离大于相邻两个连接板102上齿条112的最边缘且相邻的齿瓣之间的距离。从而达到在上一个连接板102上齿条112即将离开双排链条110时,下一个连接板102上的齿条112刚好齿合在双排链条110上。当连接板102上当产品需要印刷时,对连接板102进行定位时,驱动电机111停止工作,则定位装置5卡接在定位卡槽114内,当产品需要转移,不需要定位时,定位装置5从定位卡槽114内推出。驱动电机111运转,通过定位卡槽114与定位装置5的耦合连接能有效地实现连接板102的定位。从而减少了操作人员对产品印刷时对产品的定位步骤,进而提供工作效率。The power device includes a
定位装置5包括竖直安装机架1上的定位板501,定位板501的两侧固定安装有气缸座502和定位座503,定位座503上设有转动杆504,转动杆504上转动连接有定位杆505,气缸座502内水平安装有驱动气缸506,定位板501上设有与定位杆505适配的通孔507。定位杆505的一端穿过通孔507与驱动气缸506的输出端固定连接。定位杆505的另一端设有与定位卡槽114适配的卡接部508。需要对连接板102进行定位时,驱动气缸506的输出端伸出推动定位杆505围绕转动杆504转动,从将定位杆505上的卡接部508卡接在定位卡槽114内。从而实现连接板102的定位。Positioning device 5 comprises the
印刷台2包括与联动装置上连接板102固定连接的印刷座201,连接板102固定连接在所述印刷座201的中部,印刷座201的一端固定安装有用于放置产品的放置板202。印刷座201的另一端固定安装有支撑轮,在机架1上还设有与支撑轮适配的滑槽203以及用于支撑印刷座201的支撑装置,支撑装置和滑槽203相对设置在驱动机构两侧并位于印刷装置4下方。滑槽203位于导轨101内侧并位于立柱3下方。为了减少支撑轮在滑槽203内摩擦力,在滑槽203的顶部设有圆柱形过渡棒。支撑装置包括固定安装在机架上的支撑座,支撑座上竖直安装有支撑气缸,支撑气缸的输出端上固定安装支杆,The printing table 2 includes a
由于印刷装置4在运行过程中,会在印刷板435上施加一定压力,如果没有这个下压力则无法进行丝印或者丝印的效果不好图案不清晰。印刷板435压力作用在印刷座201上,从而分散到连接板102上的导向轮103上,从而使导轨101和导向轮103上受到的力不对称会造成不同程度伤害。通过在印刷座201的端部上设置一个支撑轮,并在机架1上设置滑槽203,滑槽203内设置过渡棒,同时在印刷之前支撑气缸带动支杆向上移动将支杆与印刷座201接触并给印刷座201提供一个向上的力,抵消掉一部分下压力,延长连接板102的使用寿命。印刷装置4包括转动安装在机架1上的支撑架41,支撑架41的一端通过转动轴或者合页铰链的方式转动安装在立柱3上,支撑架41与立柱3之间设有带动装置。支撑架41上固定安装有用于固定印刷网板的固定装置43,固定装置43中间设有用于喷墨和刮墨得刮墨装置44。刮墨装置44滑动安装在支撑架41上。带动装置与固定装置43相对设置在支撑架41的上下两侧。通过支撑架41能转动连接在支撑架41上,在连续生产线中更具印刷的颜色的不同和印刷的图案不同时,仅仅需要将不需要的支撑架41旋转起来即可,不需要对支撑架41内印刷网板进行更换或者取出。缩短印刷前的准备时间从而提高生产效率。Since the
请参阅图4-6所示,印刷装置4包转动连接在立柱3上的支撑架41以及固定安装在支撑架底部两端的前夹紧装置43和后夹紧装置45,前夹紧装置43和后夹紧装置45支架设有刮墨装置44,刮墨装置44滑动安装在所述支撑架41上,前夹紧装置43和后夹紧装置45之间固定安装有用于安装丝印网版的固定架42。Please refer to shown in Fig. 4-6,
支撑架41内设有用于连接刮墨装置44的滑动装置以及驱动滑动装置在支撑架41内滑动的传动装置,滑动装置包括固定安装在支撑架41内平行设置的支撑杆401。支撑杆401为圆柱形,两根支撑杆401之间设有滑动座402,滑动座402的上转动安装有若干个与支撑杆401适配的滚轮403,若干个滚轮403位于两个支撑杆401之间,滚轮403的圆周上设有与支撑杆401外形适配的支撑槽,滚轮403通过轴承转动安装滑动座402上。当在滑动座402上施加一定力的时候,通过滚轮403和支撑杆401的配合从而使滑动座402在支撑杆401之间滑动。在将刮墨装置44固定安装在滑动座402上则实现刮墨装置44的移动。支撑架41上还设有为滑动座402提供动力的传动装置,传动装置包括固定安装在支撑架41两端的皮带轮404,两个皮带轮404上套设有齿形带405,滑动座402的中部设有与齿形带405适配的矩形驱动孔,驱动孔的顶面上设有与齿形带405匹配的凸齿,支撑架41的端部设有固定安装有带动电机406,带动电机406的输出端与皮带轮404采用同步带传动连接。带动电机406在转动使带动齿形带405在两个皮带轮404之间转动,在通过齿形带405和滑动座402上的齿条112配合从实现滑动座402在两根支撑杆401之间滑动。The
请参阅图所示,带动装置包括连接在支撑架41和立柱3之间的连接架407,连接架407的一端与立柱3连接,所述连接架407的另一端与支撑架41活动连接,连接架407的一端固定安装有连接气缸,连接气缸的本体安装在连接架407内并位于连接架407与立柱3固定的连接端,连接气缸的输出端与立柱3连接。连接架407的另一端设有两个连接脚408,两个连接脚408之间固定连接有连接轴409,支撑架41上固定安装有U型座410,连接轴409活动连接在U型座410上。在U型座410的两侧设有条形孔413。连接轴409安装在条形孔413内。U型座410位于两个连接脚408之间并通过连接轴409活动连接。从而使连接架407与支撑架41活动连接。为保证支撑架41在运行过程中或者气缸的气源被切断后支撑架41的相对位置不会发生变化以及便于调整支撑架41与立柱3的角度。在U型座410内旋转安装有锁紧板411,锁紧板411与U型座410之间才通过旋转轴铰接在U型座410的一端。旋转轴与条形孔413相邻。锁紧板411的两侧设有若干个与连接轴409适配的锁槽。锁槽为U型槽。在使用时,通过将连接轴409设置在条形孔413中不同的位置。在将锁紧板411围绕旋转轴旋转将锁紧板411扣合在U型座410内。在锁紧板411扣合时并将锁紧板411上的锁槽卡接到连接轴409上。从而固定了连接轴409在条形孔413的位置,从而达到支撑架41的调整角度。由于气缸地伸出长度有限。当连接轴409在条形孔413中位置靠近支架。则支撑架41的旋转角度越大。当连接轴409在条形孔413中位置远离支架。则支撑架41的旋转角度越小。Please refer to the figure, the driving device includes a connecting
前夹紧装置43包括固定安装在支撑架41上的前固定座414,前固定座414上水平安装有两个交叉导轨415,交叉导轨415上固定安装有前连接座416,两个交叉导轨415之间设有Y轴气缸417,Y轴气缸417的输出端与前连接座416固定连接。通过Y轴气缸417作为动力源带动前连接座416在前固定座414上前后(Y轴)方向移动。当后夹紧装置45处于固定状态时,Y轴气缸417将推动前连接座416向后夹紧装置45方向移动,从而使固定架42在前夹紧装置43和后夹紧装置45之间安装得更加稳定。前连接座416内竖直安装有两个相互平行的直线导轨418,两个直线导轨418之间设有安装孔,安装孔前后方向贯穿前连接座416。直线导轨418的一端向连接座416底部延伸并位于连接座416外部。直线导轨418上固定安装有前夹紧座419,前夹紧座419位于前连接座416的正下方。前夹紧座419上固定连接有驱动前夹紧座419上下(Z轴)方向移动的前Z轴手柄421。前Z轴手柄421位于安装孔内,前Z轴手柄421上螺纹连接有驱动杆420,驱动杆420位于两个直线导轨418之间。驱动杆420一端与前Z轴手柄421,另一端与前夹紧座419固定连接,前Z轴手柄421的外表面上设置有Z轴数字刻度。通过前Z轴手柄421的转动能带动驱动杆420上下移动,从而带动前夹紧座419沿直线导轨418在上下(Z轴)方向移动。同时在前Z轴手柄421上设置有Z轴数字刻度,需要说明的是Z轴数字刻度中具有刻度“0”,Z轴数字刻度“0”标识Z轴方向上的原点。Z轴数字刻度能直观地读取前夹紧座419上下移动的距离。前夹紧座419内水平安装有滑动导轨422,滑动导轨422上固定安装有前夹紧板423,前夹紧座419位于前夹紧座419的一侧并与后夹紧装置45相邻,前夹紧座419的一端设有驱动前夹紧板423的前X轴推力杆425,前X轴推力杆425上与前夹紧板423之间通过过渡板424固定连接。前夹紧座419的一端设有弹簧,弹簧的一端与前夹紧座419固定连接,另一端与前夹紧板423固定连接。前夹紧板423上设有用X轴刻度,在前夹紧座419上设有与X轴刻度匹配的X轴数字标识。本发明的数字标识为“0”,需要说明的是X轴数字标识“0”也标识前夹紧板423在X轴方向上原点,前X轴推力杆425的端部设有内六角扳手孔,前夹紧座419的端设有与内六角扳手孔贯通的驱动孔,通过内六角扳手穿过驱动孔卡接在内六角扳手孔内时驱动前X轴推力转动,前X轴推力杆425的转动带动向夹紧板沿直线导轨418在左右(X轴)方向移动。由于前X轴推力杆425与前连接座416之间是螺纹连接。在常规状态下外螺牙和内螺纹之间存在一定缝隙。当刮墨装置44在运行过程中前夹紧板423可能发生位移的现象。通过在那个前夹紧座419的另一端设置弹簧,弹簧处于储能状态通过弹簧的反弹力抵消其缝隙从而避免了刮墨装置44在运行过程中前夹紧板423的移动。上述所述的直线导轨、滑动导轨、交叉导轨均为外购的标准导轨。The
后夹紧装置45包括固定安装在支撑架41上的后固定座426,后固定座426上水平安装有两个交叉导轨415,交叉导轨415上固定安装有后连接座427,后连接座427上设有驱使后连接座427前后(Y轴)方向移动的后Y轴手柄428,后Y轴手柄428上螺纹连接有调节杆429,调节杆429一端与后连接座427螺纹连接。另一端向前夹紧装置43方向延伸并贯穿后固定座426,后Y轴手柄428与前固定座414抵接。调节杆429的两侧设有弹簧,弹簧的一端与后固定座固定连接,另一端与后连接座427固定连接。后连接座427上滑动连接由后夹紧座430,后连接座427内设有驱使后夹紧座430沿上下(Z轴)方向移动的后Z轴手柄431,后夹紧座430上滑动安装有后夹紧板432,后夹紧座430的一端设有驱使后夹紧板432沿左右(X轴)方向移动的后X轴推力杆433。后夹紧座430的两端固定安装有用于安装固定架42的旋转气缸434。固定架的两端分别与前夹紧板423和后夹紧板432连接。固定连接需要说明的是,后连接座427上设有与X轴刻度相同的Y轴刻度。后固定座上设有与X轴数字标识相同的Y轴数字标识,后Z轴手柄431上设有与前Z轴手柄421相同的Z轴数字刻度。后夹紧板432上设有与X轴刻度相同的X轴刻度。后夹紧座430上设有与X轴数字标识相同的X轴数字标识,后夹紧座430与后连接座427的连接方式和前夹紧座419与前连接座416相同。后夹紧板432与后夹紧座430的连接方式与前夹紧板423与前夹紧座419的连接方式相同。
在使用时,将固定架42与后夹板连接采用旋转气缸434对固定架42进行初步固定。通过调整后Y轴手柄428、后X轴手柄、后Z轴手柄431使后夹紧装置45在X、Y、Z三个方向上全部回到原点位置或者移动到某一个刻度。再通前X轴手柄、前Z轴手柄421调整前夹紧装置43在Z轴方向和X轴方向与后夹紧装置45相同的刻度。在通过Y轴气缸417带动前连接座416向后夹紧装置45方向移动。从而使固定架42进行固定。When in use, the fixed
刮墨装置44包括与支撑架41内的滑动座402固定连接的印刷板435,印刷板435的正下方平行安装有喷墨连接板和刮墨连接板,喷墨连接板和刮墨连接板的两端均安装有微调装置,微调装置分别为喷墨微调装置和刮墨微调装置,喷墨微调装置和刮墨微调装置的结构相同且竖直安装在印刷板435上,微调装置包括安装在印刷板435上的微调座436,微调座436内转动安装有微调手柄437以及与微调手柄437固定连接的微调轴438,微调轴438贯穿印刷板435并位于印刷板435正下方。需要说明的是喷墨微调装置和刮墨微调装置的内部结构与现有技术中千分尺的结构相同,其使用目的也相同。通过旋转微调手柄437调整喷墨连接板或者刮墨连接板与印刷网板之间的距离能有效地提高印刷质量。刮墨连接板包括与刮墨微调装置的微调轴438可调节连接的刮墨座439,刮墨座439的两端设有调节板,调节板上设有用于连接刮墨座439的固定孔,固定孔与刮墨座439相邻,固定孔的上方设有弧形调节孔442。采用螺钉穿过固定孔与刮墨微调装置的输出轴螺纹连接,在采用螺钉穿过弧形调节孔442与刮墨微调装置的输出轴螺纹连接。当需要对刮墨座439进行倾斜角度调整时,松开固定孔和调节孔442内的螺钉,依固定孔内的螺钉作为旋转轴从而使刮墨座439围绕固定孔内的螺钉旋转,当旋转到设定角度时,再将调节孔442内的螺钉拧紧,在将固定孔内的螺钉拧紧。从而实现刮墨座439角度调整。刮墨座439的底面靠近喷墨连接板的一侧设有卡接槽,刮墨座439的侧面上安装有卡紧板444,卡紧板444的中部锁紧手柄445,锁紧手柄445的端部贯穿卡紧板444并与刮墨座439螺纹连接。卡紧板444的底部与刮墨座439之间设有与卡接槽相同的卡槽,卡槽与卡接槽相对设置在刮墨座439的两侧并形成卡扣腔室,卡扣腔室内安装有刮墨板446。由于锁紧手柄445是螺纹连接在刮墨座439上,同时锁紧手柄445又贯穿卡紧板444,通过锁紧手柄445能将卡紧板444固定在刮墨座439上,进而实现将刮墨板446固定在卡扣腔室内,同时在刮墨座439与卡紧板444之间添加不同厚度的垫片,能调节卡扣腔室的大小。能满足不同刮墨板446的大小。需要说明的是这里所述的垫片为标准件。刮墨板446的顶部两侧设有卡接槽适配的卡扣部。刮墨板446的底部设有贯穿刮墨板446的固定槽。固定槽内安装有刮板,刮墨板446的两侧设有若干个贯穿固定槽的螺纹孔,通过在螺纹孔内拧入螺钉来改变固定槽的宽度。从而将实现刮板可拆卸的安装在固定槽内。
喷墨连接板包括与微调装置的微调轴438可调节连接的喷墨座447,喷墨座447的底部可拆卸连接有喷墨板448,喷墨板448上设置有若干个喷墨管。需要说明的是这里所述喷墨管可以采用申请号为CN201921133954.4.的中国实用新型专利公开的一种印花机墨水切换装置。喷墨座447与喷墨微调装置的输出轴的连接方式与刮墨座439与刮墨微调装置的输出轴的连接方式相同,喷墨板448与喷墨座447的连接方式与刮墨板446与刮墨座439的连接方式相同。The inkjet connection plate includes an
本发明还提供一种印刷方法,其操作步骤如下:首先在将印刷装置4上的后夹紧装置45在X轴、Y轴、Z轴三个方向上进行调整并记录X轴和Z轴两个方向上显示的数值。The present invention also provides a printing method, the operation steps of which are as follows: first, adjust the
其次,根据所记录的数值对印刷装置4上的前夹紧装置43在X轴、Z轴两方向上的调整,印刷装置4上的前夹紧装置43在X、Z两方向上的数值和印刷装置4上的后夹紧装置45上在X、Z两方向上的数值相同。并将固定架42固定在前夹紧装置43和后前夹紧装置43之间。Secondly, according to the adjustment of the
再次,制作需要印刷的丝印网板并将丝印网板固定安装在固定架42内,丝印网板内不同的印刷图案采用相同的原点制作而成。比如在一个产品上需要印刷不同的团和不同的颜色。由于在丝印网板的外形均为规则的四边形,比如正方形、长方形,平行四边形等,在制作丝印网板的同时在丝网板上采用统一的方向进行制作,并采用统一的点或者边作为基准,然后在丝印网板的丝网上制作需要的图案。也就是说着不同丝印网板内的图案中某一个点与丝印网板的边框的某一个边和某一个点相对位置相同。Thirdly, make the screen printing screen to be printed and fix the screen printing screen in the fixed
再次,将需要印刷的产品放置印刷台2上,印刷台2正下方的定位装置5对印刷台2进行相应的锁紧。Again, the product to be printed is placed on the printing table 2, and the positioning device 5 directly below the printing table 2 locks the printing table 2 accordingly.
最有印刷装置4将丝印网板内的图案印刷在产品上。印刷完成后印刷台2将产品移动下一个印刷装置4下方,直到产品印刷完成。Most have
由于同一产品的不同丝印网版内图案的相对位置时相同的。因此仅需要通过调整第一个印刷的图案的前夹紧装置43和后夹紧装置45的外置,后续的前夹紧装置43和后夹紧装置45的外置根据第一个前夹紧装置43和后夹紧装置45的位置进行调整即可。缩短印刷前的准备工作。从而实现后续印刷工位的免对位。需要说明的是,在连续印刷前,都需要对印刷的颜色、位置、色彩进行调试。因此在印刷调试的过程及完成了第一道印刷工序所需的前夹紧装置43和后夹紧装置45的调整。后续印刷工序仅仅安装第一印刷工序所记录的数值进行调整即可。则不需要进行每道工序进行调整。Because the relative positions of the patterns in different screen printing screens of the same product are the same. Therefore only need by adjusting the external setting of the
由于在印刷台2将产品自动运行到下一个印刷工作中,每次印刷定位装置5均对印刷台2进行定位固定,从而避免了在印刷过程中对印刷台2的调整以及对印刷台2上的产品进行调整。从而实现了对印刷台2的免对位。通过对固定装置43的免对位调整和印刷台2的免对位调整,从而使整个印刷过程中不需要对丝印网板和产品二次定位,达到免对位的效果。Since the product is automatically run to the next printing job on the printing table 2, the printing positioning device 5 positions and fixes the printing table 2 each time, thereby avoiding the adjustment of the printing table 2 and the adjustment of the printing table 2 during the printing process. products are adjusted. Thus, the alignment-
以上实施方式仅仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通工程技术人员对本发明的技术方案作出的各种变形和改进,均应落入本发明的权利要求书确定的保护范围内。The above embodiments are only descriptions of the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various deformations and modifications made by ordinary engineers and technicians in the field to the technical solutions of the present invention Improvements should all fall within the scope of protection determined by the claims of the present invention.
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Application publication date: 20221220 |