CN115488089A

CN115488089A - Water circulation-based spraying device for automobile hub production

Info

Publication number: CN115488089A
Application number: CN202211126271.2A
Authority: CN
Inventors: 陶永昌; 张新林; 彭兵阳; 范成强
Original assignee: Jiangsu Meida Aluminum Co ltd
Current assignee: Jiangsu Meida Aluminum Co ltd
Priority date: 2022-09-16
Filing date: 2022-09-16
Publication date: 2022-12-20

Abstract

The invention relates to the technical field of hub processing, in particular to a spraying device for automobile hub production based on water circulation. The technical scheme comprises the following steps: fixed baseplate, spray tank and shower, fixed baseplate's top fixed mounting has the spray tank, and the top fixed mounting that sprays the tank has the shower, and the bottom fixed mounting of shower has the spray rack, and the bottom equidistance that sprays the rack installs rotatory nozzle, and the medicament case is installed to one side that sprays the tank, and one side fixed mounting of medicament case has circulating water tank, and fixed baseplate's bottom one side fixed mounting has the rose box, and the inside fixed mounting of rose box has the water liquid filter core. The water spray rack adopts the rotary spray head, the rotary spray head can rotate when the spray rack sprays, so that the water can be uniformly laid on the surface of the hub, and the spray effect is ensured.

Description

Water circulation-based spraying device for automobile hub production

Technical Field

The invention relates to the technical field of hub processing, in particular to a spraying device for automobile hub production based on water circulation.

Background

The hub of the ordinary vehicle type can be considered less in appearance and has good heat dissipation which is a basic requirement, and the process basically adopts baking finish treatment, namely firstly spraying and then electrically baking, the automobile hub spraying device has the advantages that the cost is economic, the color is beautiful, the retention time is long, even if a vehicle is scrapped, the color of the hub is still unchanged, the surface treatment process of many popular automobile hubs is baking paint, some colorful hubs which are fashionable, well-kept and dynamic are also baking paint technologies, the price of the hubs is moderate, the specifications are complete, the electroplated hubs are respectively in the types of silver electroplating, water electroplating, pure electroplating and the like, the electroplated silver and water electroplated hubs are bright and vivid in color, the retention time is short, the automobile hub needs to be sprayed by spraying equipment during production and processing, the existing spraying equipment is low in water utilization rate, and does not have a water circulation function after being sprayed out, so the automobile hub spraying device based on water circulation is provided.

Through the retrieval, patent publication No. CN215553098U discloses a spray set for giving the wheel hub cooling of auto wheel, relates to wheel hub cooling technical field, has the advantage that reduces the nozzle and take place blocking phenomenon, and its technical scheme main points are: including the storage water tank and set up the mounting box that is close to wheel hub one end in the automobile body below, horizontal sliding is connected with the connecting pipe in the mounting box, the one end that the connecting pipe is close to the mounting box mouth is equipped with the nozzle with the connecting pipe intercommunication, the box mouth of mounting box is equipped with the closure piece that is used for sealing the box mouth towards wheel hub and box mouth department, be equipped with the driving piece that drives the connecting pipe horizontal migration in the mounting box, the one end that the connecting pipe is close to the mounting box bottom is equipped with the hose that passes mounting box bottom of the box and storage water tank intercommunication, the storage water tank is located the automobile body, the one end that the hose is close to the storage water tank is equipped with the suction pump, most of these kinds of devices do not have the hydrologic cycle function at the in-process that uses in CN215553098U and the market among the current technique, and the shower nozzle is comparatively fixed when spraying, the water liquid homogeneity that sprays is general, we provide a spray set for automobile wheel hub production based on hydrologic cycle and solve current problem.

Disclosure of Invention

The invention aims to provide a water circulation-based spraying device for automobile hub production, and aims to solve the problems in the background art.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a spray set is used in automobile wheel hub production based on hydrologic cycle, includes PMKD, sprays case and shower, PMKD's top fixed mounting has the case that sprays, the equipment frame has been placed to the inside of the case that sprays, the front of the case that sprays has the splashproof door through hinge movable mounting, the top both sides fixed mounting of the case that sprays has two sets of welding seats, the top fixed mounting of the case that sprays has the shower, the bottom fixed mounting of shower has the shower frame, and the bottom equidistance of shower frame installs rotatory nozzle, the medicament case is installed to one side of the case that sprays, top one side fixed mounting of medicament case has the measuring pump, one side fixed mounting of medicament case has circulating water tank, circulating water tank's front top fixed mounting has control panel, PMKD's bottom one side fixed mounting has the rose box, the inside fixed mounting of rose box has the water liquid filter core, and the both sides fixed mounting of rose box has two sets of interface tubes, outside one side fixed mounting of the case has the control box, the inside top fixed mounting of control box has the controller.

When the device is used, the wheel hub can be placed at the equipment rack, the spraying liquid can be stored in the circulating water tank, the water liquid in the circulating water tank can be extracted and conveyed to the spraying pipe by utilizing the power-on operation of the circulating pump, the water liquid can be uniformly sprayed by the spraying rack, the spraying rack adopts the rotary spray head, the rotary spray head can rotate when the spraying rack sprays, the water liquid can be uniformly laid on the surface of the wheel hub, the spraying effect is ensured, the water liquid deposited in the spraying tank can be discharged into the filtering tank through the circulating pipe, the water liquid can be filtered through the water liquid filter element, the filtered water liquid can enter the circulating water tank, so that the water liquid can be reused, the environmental protection performance of the device is improved, the waste liquid discharge valve can be opened when the water circulation is not needed, the water liquid can be discharged through the waste liquid discharge valve, the agent can be stored and added in the agent tank, the cleaning agent stored in the agent tank can be quantitatively extracted into the circulating water tank by utilizing the power-on operation of the metering pump, the cleaning agent can be conveniently mixed with the water liquid in the circulating water tank, and the flushing effect of the device is improved.

Preferably, a waste liquid discharge valve is fixedly mounted on one side of the bottom of the spraying box, a circulating pipe is fixedly mounted on the other side of the bottom of the spraying box, and the waste liquid discharge valve and the circulating pipe penetrate through the fixed bottom plate. As shown in the figure, the waste liquid can be discharged by the waste liquid discharge valve, the circulating pipe can be connected with the interface pipe so as to convey water liquid to the inside of the filter tank for filtering, and the filtered water liquid can enter the inside of the circulating water tank from the filter tank through the hose.

Preferably, the front of splashproof door fixed mounting has the window, and the front below one side fixed mounting of splashproof door has the handle. Utilize the handle can provide the position of gripping of staff's hand, can be convenient for the staff uses the handle to open the splashproof door, utilizes the window can be convenient for the staff to look over internal wheel hub's the state of spraying from the device outside, utilizes the splashproof door can prevent to spray water liquid and spray on one's body the staff.

Preferably, the top of the welding seat is fixedly provided with a lifting lug, and a through hole is formed in the lifting lug in a penetrating manner. The welding seat can be used for providing the welding position of the lifting lug, the binding position of the rope can be provided through the matching of the lifting lug and the through hole, and the lifting device can be conveniently lifted and moved by workers through external lifting equipment.

Preferably, two groups of stabilizing frames are fixedly mounted on two sides of the top of the spraying pipe and fixedly connected with the top inside the spraying box. Utilize steady rest and the inside top fixed connection of spray box, can consolidate the mounted position of shower to ensure shower steady operation.

Preferably, a display screen is fixedly mounted on one side of the front surface of the control panel, a button is movably mounted on the other side of the front surface of the control panel, a fixing sleeve is fixedly mounted on the top and one side of the spraying box, and the fixing sleeve is sleeved outside the spraying pipe. The cooperation that utilizes display screen and button can be convenient for staff and device to interact, can be convenient for people to control the circular telegram operation of device, utilizes fixed cover can fix the mounted position of shower to the shower is carried water liquid steadily.

Preferably, circulating water tank's top one side fixed mounting has the circulating pump, and the output of circulating pump is connected with the one end of shower, and the input of measuring pump passes through the hose and extends to the inside of chemical tank, and the output of measuring pump passes through the inside that the hose extended to circulating water tank. The circular pump is used for supplying water to the spraying pipe, and the metering pump is used for quantitatively pumping the cleaning agent stored in the agent box to the inside of the circular water tank so as to mix the water in the circular water tank and improve the flushing effect of the device.

Preferably, the bottoms of the chemical tank and the circulating water tank are fixedly provided with supporting legs, and the bottoms of the supporting legs are fixedly provided with anti-skid pads. The device can be placed at a designated position stably and conveniently by utilizing the matching of the supporting legs and the non-slip mat.

Preferably, the circuit breaker is fixedly mounted on the lower portion inside the control box, a protection door is movably mounted on one side of the front face of the control box through a hinge, and a glass detection window is fixedly mounted on the upper portion of the front face of the protection door. The protection device has the advantages that the breaker can be used for protecting the electrified operation of the electrical equipment in the device, the electrical equipment can be protected when rated voltage is exceeded, the internal components of the control box can be protected by the aid of the protection door for the existing circuit protection technology, and the glass detection window can be used for facilitating the checking of the internal components of the control box from the outside of the control box.

Preferably, two groups of main brackets are fixedly mounted on two sides of the bottom of the fixed bottom plate, and foot pads are fixedly mounted on the bottoms of the main brackets. The cooperation of utilizing main support and callus on the sole can be convenient for place PMKD and device stability in the assigned position, and the staff of being convenient for uses the device.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the invention, water liquid in the circulating water tank can be extracted and conveyed to the spraying pipe through the power-on operation of the circulating pump, the water liquid can be uniformly sprayed through the spraying frame, and the spraying frame adopts the rotary spray head, so that the rotary spray head can rotate when spraying, the water liquid can be uniformly paved on the surface of the wheel hub, and the spraying effect is ensured.

2. When the spraying device is used, water liquid deposited in the spraying box can be discharged into the filtering box through the circulating pipe, the water liquid can be filtered through the water liquid filter element, and the filtered water liquid enters the circulating water tank so as to be reused, and the environmental protection performance of the device is improved.

3. Utilize the medicament case to store and add the medicament, utilize the circular telegram operation of measuring pump can extract the inside washing medicament ration of storing of medicament incasement to circulation tank's inside to in washing medicament and the inside water liquid of circulation tank mix, the improvement device spray the washing effect.

Drawings

FIG. 1 is a front view of the present invention;

FIG. 2 is a schematic front view of the present invention;

FIG. 3 is a schematic view of the internal structure of the present invention;

FIG. 4 is a schematic side view of the present invention;

FIG. 5 is a schematic view of the internal structure of the control box of the present invention;

FIG. 6 is a partial structural view of the shower according to the present invention;

FIG. 7 is a schematic view of the internal structure of the filtration tank of the present invention;

fig. 8 is a partial structural view of the lifting lug of the invention.

In the figure: 1. fixing a bottom plate; 101. a main support; 102. a foot pad; 2. a spray box; 201. a waste liquid discharge valve; 202. a circulation pipe; 203. an equipment rack; 3. a splash door; 301. a window; 302. A handle; 4. welding a base; 401. lifting lugs; 402. a through hole; 5. a spray pipe; 501. a spray rack; 502. rotating the spray head; 503. a stabilizer frame; 6. a kit; 601. a metering pump; 602. A circulation pump; 603. a circulating water tank; 604. a support leg; 605. a non-slip mat; 7. a control panel; 8. a control box; 801. a controller; 802. a circuit breaker; 803. a protective door; 804. detecting a window by glass; 9. a filter box; 901. a water filter element; 902. a mouthpiece; 10. a fixing sleeve.

Detailed Description

The technical solution of the present invention is further explained with reference to the accompanying drawings and specific embodiments.

Example one

As shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7 and fig. 8, the spray device for producing automobile wheel hubs based on water circulation, provided by the invention, comprises a fixed bottom plate 1, a spray box 2 and spray pipes 5, wherein the spray box 2 is fixedly installed at the top of the fixed bottom plate 1, an equipment rack 203 is placed inside the spray box 2, a splash-proof door 3 is movably installed on the front surface of the spray box 2 through a hinge, two groups of welding bases 4 are fixedly installed on two sides of the top of the spray box 2, the spray pipes 5 are fixedly installed on the top of the spray box 2, a spray rack 501 is fixedly installed at the bottom of the spray pipes 5, rotary spray nozzles 502 are equidistantly installed at the bottom of the spray rack 501, a chemical box 6 is installed on one side of the spray box 2, a metering pump 601 is fixedly installed on one side of the top of the chemical box 6, a circulation water tank 603 is fixedly installed on one side of the chemical box 6, a control panel 7 is fixedly installed above the front of the circulation water tank 603, a filter box 9 is fixedly installed on one side of the bottom of the fixed bottom plate 1, a filter box 9 is fixedly installed with a filter cartridge 901, two groups of mouthpiece pipes 902 are fixedly installed on one side of the filter box 2, a control box 8 is installed on one side of the control box, and a control cartridge 801 is installed on the control device 801 fixed outside of the control box 8.

A spray device for automobile hub production based on water circulation has the working principle that: when the device is used, the wheel hub can be placed at the position of the equipment rack 203, spraying liquid can be stored in the circulating water tank 603, water liquid in the circulating water tank 603 can be extracted and conveyed to the spraying pipe 5 by utilizing the power-on operation of the circulating pump 602, the water liquid can be uniformly sprayed through the spraying rack 501, the rotating spray head 502 is adopted by the spraying rack 501, the rotating spray head 502 can rotate when the spraying rack 501 sprays, the water liquid can be uniformly paved on the surface of the wheel hub, the spraying effect is ensured, the water liquid deposited in the spraying box 2 can be discharged into the filtering box 9 through the circulating pipe 202, the water liquid can be filtered through the water liquid filter element 901, the filtered water liquid can enter the circulating water tank 603, so that the water liquid can be reused, the environmental protection performance of the device is improved, the waste liquid discharge valve 201 can be opened when the water circulation is not needed, the water liquid can be discharged through the waste liquid discharge valve 201, the agent can be stored in the agent box 6 and added with the agent, the cleaning agent stored in the agent box 6 can be quantitatively extracted by utilizing the power-on operation of the metering pump 601, the cleaning agent can be conveniently mixed with the water liquid in the circulating water tank 603, and the spraying device can be improved in the cleaning effect.

Example two

As shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7, and fig. 8, compared with the first embodiment, the spray device for producing an automobile hub based on water circulation according to the present invention further includes: a waste liquid discharge valve 201 is fixedly installed on one side of the bottom of the spray box 2, a circulating pipe 202 is fixedly installed on the other side of the bottom of the spray box 2, the waste liquid discharge valve 201 and the circulating pipe 202 penetrate through the fixed bottom plate 1, a window 301 is fixedly installed on the front surface of the splash door 3, a handle 302 is fixedly installed on one side below the front surface of the splash door 3, a lifting lug 401 is fixedly installed on the top of the welding seat 4, a through hole 402 is formed in the lifting lug 401 in a penetrating mode, two groups of stabilizing frames 503 are fixedly installed on two sides of the top of the spray pipe 5, the stabilizing frames 503 are fixedly connected with the top of the interior of the spray box 2, a display screen is fixedly installed on one side of the front surface of the control panel 7, a button is movably installed on the other side of the front surface of the control panel 7, a fixing sleeve 10 is fixedly installed on the top and one side of the spray box 2, and the fixing sleeve 10 is sleeved outside the spray pipe 5, circulating water tank 603's top one side fixed mounting has circulating pump 602, circulating pump 602's output is connected with the one end of shower 5, the input of measuring pump 601 passes through the hose and extends to the inside of chemical tank 6, and the output of measuring pump 601 passes through the hose and extends to circulating water tank 603's inside, chemical tank 6 and circulating water tank 603's bottom fixed mounting has landing leg 604, and the bottom fixed mounting of landing leg 604 has slipmat 605, the inside below fixed mounting of control box 8 has circuit breaker 802, there is shutter 803 on one side of the front of control box 8 through hinge movable mounting, and the front top fixed mounting of shutter 803 has glass to visit window 804, the bottom both sides fixed mounting of PMKD 1 has two sets of main supports 101, and the bottom fixed mounting of main support 101 has callus on the sole 102.

In this embodiment, as shown in fig. 2, 3 and 7, the waste liquid can be discharged by the waste liquid discharge valve 201, the circulation pipe 202 can be connected to the mouthpiece 902 to deliver the water to the inside of the filter tank 9 for filtration, and the filtered water can enter the inside of the circulation water tank 603 from the filter tank 9 through the hose; as shown in fig. 1, 2 and 4, a handle 302 can provide a holding position for a hand of a worker, the worker can open the splash-proof door 3 by using the handle 302 conveniently, the worker can check the spraying state of the inner hub from the outside of the device conveniently by using a window 301, and the splash-proof door 3 can prevent spraying water from being sprayed on the body of the worker; as shown in fig. 3 and 6, the installation position of the shower pipe 5 can be reinforced by fixedly connecting the stabilizing frame 503 with the top of the interior of the shower box 2, so as to ensure the stable operation of the shower pipe 5; as shown in fig. 1, 2, 3, 4 and 8, a welding seat 4 can provide a welding position of a lifting lug 401, a binding position of a rope can be provided by matching the lifting lug 401 with a through hole 402, and a worker can conveniently use external hoisting equipment to hoist and move the device, as shown in fig. 1, 2, 3 and 4, a display screen and a button can be matched to facilitate the interaction between the worker and the device, so that the worker can conveniently control the power-on operation of the device, and a fixing sleeve 10 can fix the mounting position of a spray pipe 5, so that the spray pipe 5 can stably convey water liquid; as shown in fig. 1, fig. 2, fig. 3 and fig. 4, the water inside the circulating water tank 603 can be pumped by the power-on operation of the circulating pump 602 and then delivered to the spraying pipe 5 to provide power for spraying of the device, and the cleaning agent stored inside the chemical tank 6 can be quantitatively pumped into the circulating water tank 603 by the power-on operation of the metering pump 601 to facilitate the mixing of the water inside the circulating water tank 603 and improve the flushing effect of the device; as shown in fig. 3, the legs 604 and the non-slip mat 605 can be used to facilitate stable placement of the device in a designated position for easy use of the device; as shown in fig. 2 and 5, the circuit breaker 802 can protect the power-on operation of the electrical equipment inside the device, the electrical equipment can be protected when the rated voltage is exceeded, for the existing circuit protection technology, the protection door 803 can protect the internal components of the control box 8, and the glass detection window 804 can facilitate the staff to check the inside of the control box 8 from the outside; as shown in fig. 1, the main support 101 and the foot pad 102 are used to cooperate to facilitate the stable placement of the fixed base plate 1 and the device at a designated position, thereby facilitating the use of the device by workers.

The above embodiments are merely some preferred embodiments of the present invention, and those skilled in the art can make various alternative modifications and combinations of the above embodiments based on the technical solution of the present invention and the related teaching of the above embodiments.

Claims

1. The utility model provides a spray set is used in automobile wheel hub production based on hydrologic cycle, includes PMKD (1), spray box (2) and shower (5), its characterized in that: the top of the fixed bottom plate (1) is fixedly provided with a spray box (2), an equipment rack (203) is arranged inside the spray box (2), a splash-proof door (3) is movably arranged on the front surface of the spray box (2) through a hinge, two groups of welding seats (4) are fixedly arranged on two sides of the top of the spraying box (2), a spray pipe (5) is fixedly arranged at the top of the spray box (2), a spray rack (501) is fixedly arranged at the bottom of the spray pipe (5), and the bottom of the spray frame (501) is equidistantly provided with rotary spray heads (502), a chemical box (6) is arranged on one side of the spraying box (2), a metering pump (601) is fixedly arranged on one side of the top of the chemical box (6), a circulating water tank (603) is fixedly arranged on one side of the chemical tank (6), a control panel (7) is fixedly arranged above the front surface of the circulating water tank (603), a filter box (9) is fixedly arranged on one side of the bottom of the fixed bottom plate (1), a water liquid filter element (901) is fixedly arranged in the filter box (9), two groups of interface tubes (902) are fixedly arranged on two sides of the filter box (9), a control box (8) is fixedly arranged at one side of the outer part of the spraying box (2), and a controller (801) is fixedly arranged above the inner part of the control box (8).

2. The spraying device for automobile hub production based on water circulation is according to claim 1, characterized in that: the spraying device is characterized in that a waste liquid discharge valve (201) is fixedly mounted on one side of the bottom of the spraying box (2), a circulating pipe (202) is fixedly mounted on the other side of the bottom of the spraying box (2), and the waste liquid discharge valve (201) and the circulating pipe (202) penetrate through the fixed bottom plate (1).

3. The spraying device for automobile hub production based on water circulation is according to claim 1, characterized in that: the front fixed mounting of splashproof door (3) has window (301), and the front below one side fixed mounting of splashproof door (3) has handle (302).

4. The spraying device for automobile hub production based on water circulation is according to claim 1, characterized in that: a lifting lug (401) is fixedly mounted at the top of the welding seat (4), and a through hole (402) penetrates through the inside of the lifting lug (401).

5. The spray set is used in automobile wheel hub production based on hydrologic cycle of claim 1, its characterized in that: two groups of stabilizing frames (503) are fixedly mounted on two sides of the top of the spraying pipe (5), and the stabilizing frames (503) are fixedly connected with the top inside the spraying box (2).

6. The spraying device for automobile hub production based on water circulation is according to claim 1, characterized in that: the utility model discloses a shower, including control panel (7), the positive opposite side movable mounting of control panel (7) has the display screen, and the top and one side fixed mounting of spray box (2) have fixed cover (10), and fixed cover (10) cover is in the outside of shower (5).

7. The spraying device for automobile hub production based on water circulation is according to claim 1, characterized in that: circulating pump (602) are fixedly mounted on one side of the top of circulating water tank (603), the output end of circulating pump (602) is connected with one end of spray pipe (5), the input end of metering pump (601) passes through the inside that the hose extended to chemical tank (6), and the output end of metering pump (601) passes through the inside that the hose extended to circulating water tank (603).

8. The spray set is used in automobile wheel hub production based on hydrologic cycle of claim 1, its characterized in that: the bottom of the chemical tank (6) and the bottom of the circulating water tank (603) are fixedly provided with supporting legs (604), and the bottom of each supporting leg (604) is fixedly provided with an anti-skid pad (605).

9. The spraying device for automobile hub production based on water circulation is according to claim 1, characterized in that: the inside below fixed mounting of control box (8) has circuit breaker (802), and there is shutter (803) positive one side of control box (8) through hinge movable mounting, and the positive top fixed mounting of shutter (803) has glass to visit window (804).

10. The spraying device for automobile hub production based on water circulation is according to claim 1, characterized in that: two groups of main supports (101) are fixedly mounted on two sides of the bottom of the fixed base plate (1), and a foot pad (102) is fixedly mounted at the bottom of each main support (101).