CN115487992B - Roller self-cleaning system for rubber coating machine - Google Patents
Roller self-cleaning system for rubber coating machine Download PDFInfo
- Publication number
- CN115487992B CN115487992B CN202211147657.1A CN202211147657A CN115487992B CN 115487992 B CN115487992 B CN 115487992B CN 202211147657 A CN202211147657 A CN 202211147657A CN 115487992 B CN115487992 B CN 115487992B
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- glue
- roller
- rubber
- rolling
- rollers
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- 238000004140 cleaning Methods 0.000 title claims abstract description 83
- 238000010073 coating (rubber) Methods 0.000 title claims abstract description 20
- 238000005096 rolling process Methods 0.000 claims abstract description 98
- 239000007788 liquid Substances 0.000 claims abstract description 23
- 239000003292 glue Substances 0.000 claims description 194
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 66
- 230000000903 blocking effect Effects 0.000 claims description 24
- 238000000889 atomisation Methods 0.000 claims description 17
- 230000007246 mechanism Effects 0.000 claims description 14
- 239000007921 spray Substances 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 5
- 238000009826 distribution Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 10
- 238000009434 installation Methods 0.000 abstract description 2
- 238000004513 sizing Methods 0.000 description 11
- 238000003892 spreading Methods 0.000 description 10
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 230000007480 spreading Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0813—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by means for supplying liquid or other fluent material to the roller
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
Landscapes
- Coating Apparatus (AREA)
Abstract
The invention relates to a roller automatic cleaning system for a rubber rolling machine, which comprises a rubber rolling unit, a rubber rolling unit and a rubber rolling unit, wherein the rubber rolling unit is used for rolling rubber on passing sponge and comprises a pair of rubber rolling rollers which are respectively a rubber homogenizing roller and a rubber coating roller which are distributed in parallel in the horizontal direction, and the rubber homogenizing roller and the rubber coating roller are mutually attached; the conveying unit is used for realizing sponge conveying and comprises a conveying belt; the cleaning unit is used for cleaning the rubber rolling roller and comprises a cleaning pipeline positioned above the rubber rolling roller, the cleaning pipeline is positioned between the rubber homogenizing roller and the rubber coating roller, and a liquid outlet opposite to the rubber homogenizing roller and the rubber coating roller is formed in the cleaning pipeline. The invention has the advantages that: the cleaning unit is additionally arranged above the rubber rolling roller to clean the rubber rolling roller, so that the online cleaning of the rubber rolling roller is realized, the rubber rolling roller is not required to be detached from the rubber rolling machine, the installation and the detachment of the rubber rolling roller are not required in the cleaning process, and the cleaning process is very convenient.
Description
Technical Field
The invention relates to the field of sponge rubber coating, in particular to an automatic roller cleaning system for a rubber coating machine.
Background
The sponge rubber-coating machine is a device for coating the surface of the sponge so that the sponge can play a role in adhesion. A sponge rubber-rolling machine mentioned in patent CN203425975U, for example, comprises a frame, a conveyor belt in the horizontal direction is arranged on the frame, a pair of roller brackets are arranged on the frame above the conveyor belt, a rubber-applying roller and a rubber-homogenizing roller which rotate synchronously are horizontally arranged between the roller brackets, the outer surface of the rubber-homogenizing roller is closely attached to the outer surface of the rubber-applying roller, and a rubber groove is arranged below the rubber-homogenizing roller; the top end of the frame is provided with a glue barrel, the bottom of the glue barrel is connected with a glue spraying nozzle which is opposite to the glue groove through a glue adding pipeline, and the glue adding pipeline is provided with a valve. When the glue spreading device is used, the sponge moves forward under the action of the conveying belt, the glue spreading roller descends when passing below the glue spreading roller, the glue in the glue groove is uniformly smeared on the glue spreading roller, and the glue is smeared on the sponge by the glue spreading roller. The coating is even, no manual gluing is needed, and the glue is in a liquid state and cannot be emitted into the air to influence the health of workers.
According to the sponge rubber rolling machine, in the process of rubber rolling processing of the sponge, the glue in the glue groove is uniformly coated on the glue coating roller through the glue homogenizing roller, and then the glue is coated on the sponge through the glue coating roller. In this process, the outer walls of the leveling roller and the sizing roller are provided with sizing materials for a long time, which causes the following problems: firstly, due to the influence of the curing point of the glue stock and the temperature and humidity of a workshop where a glue rolling machine is located, partial glue is directly cured on the surface of a glue homogenizing roller or a glue applying roller, and due to the fact that a gap between the glue homogenizing roller and the glue applying roller is fixed, liquid glue existing at the glue curing position is relatively less, the uniformity of the glue coated on the sponge is correspondingly influenced, and further the compounding of the sponge is influenced; secondly, when the glue rolling machine stops working, for example, when the glue rolling machine needs to be maintained, the sponge of one specification is compounded and ended or the situation of power failure and the like, glue remains on the outer walls of the glue homogenizing cylinder and the glue feeding cylinder, and when the shutdown time is too long, the glue is directly solidified on the outer walls of the glue homogenizing cylinder and the glue feeding cylinder, so that the subsequent glue rolling is affected.
When the situation occurs, the even rubber roller or the rubberizing roller needs to be cleaned, and the existing cleaning method is usually a manual cleaning mode, namely the even rubber roller or the rubberizing roller is detached from the rubber rolling machine firstly, then the surface of the roller is cleaned manually through tools such as a spray gun and the like, so that solidified glue is dropped off, finally the cleaned roller is reinstalled on the rubber rolling machine, the whole process needs to be detached and installed, the process is complicated, in addition, in order to ensure the rolling effect of the roller, the roller needs to be cleaned regularly, namely the cleaning frequency is high, namely the roller needs to be detached and installed repeatedly, and the process is very troublesome.
Disclosure of Invention
The invention aims to solve the technical problem of providing a roller automatic cleaning system for a rubber rolling machine, which is simple and convenient to clean.
In order to solve the technical problems, the technical scheme of the invention is as follows: a roller self-cleaning system for a rubber coating machine is characterized in that: comprising
The glue rolling unit is used for rolling glue on the passing sponge and comprises a pair of glue rolling rollers, namely glue homogenizing rollers and glue applying rollers which are distributed in parallel in the horizontal direction, wherein the glue homogenizing rollers and the glue applying rollers are mutually attached;
The conveying unit is used for realizing sponge conveying and comprises a conveying belt;
The cleaning unit is used for cleaning the rubber rolling roller and comprises a cleaning pipeline positioned above the rubber rolling roller, the cleaning pipeline is positioned between the rubber homogenizing roller and the rubber coating roller, and a liquid outlet opposite to the rubber homogenizing roller and the rubber coating roller is formed in the cleaning pipeline.
Further, the rubber rolling unit comprises a rubber rolling bracket and a pair of rubber rolling rollers arranged on the rubber rolling bracket, the rubber rolling bracket is of a portal frame structure, the two rubber rolling rollers are respectively rubber homogenizing rollers and rubber feeding rollers which are distributed in parallel in the horizontal direction, the circumference outer walls of the rubber homogenizing rollers and the rubber feeding rollers are mutually attached, the two sides of the rubber homogenizing rollers and the rubber feeding rollers are respectively arranged on the rubber rolling bracket through roller seats, the roller seats are lifted up and down along the rubber rolling bracket, so that the rubber homogenizing rollers and the rubber feeding rollers are driven to synchronously lift up and down, two rubber blocking plates are respectively arranged above the rubber homogenizing rollers and the rubber feeding rollers, the rubber blocking plates are respectively arranged on the two sides of the rubber homogenizing rollers or the two sides of the rubber feeding rollers in the long axis direction, the two sides of the lower end of the rubber blocking plates are respectively provided with arc-shaped rubber gaps which are attached to the circumference outer walls of the rubber homogenizing rollers and the circumference outer walls of the rubber feeding rollers in a one-to-one correspondence manner, the rubber blocking plates are movably connected with the roller seats, and the two rubber blocking plates are moved along the roller seats in the horizontal direction, so that the distance between the two rubber blocking plates can be adjusted;
The conveying unit comprises a pair of conveying belts which are distributed in parallel, the two conveying belts are a first conveying belt and a second conveying belt along the conveying direction of the materials, the second conveying belt is positioned right below the glue rolling support, the first conveying belt is arranged on the first conveying support, and the second conveying belt is arranged on the second conveying support;
The washing unit includes washs pipeline, supply tank, and the supply tank is installed on the cylinder seat to along with the cylinder seat goes up and down, open there is the liquid outlet on the supply tank, washs the pipeline level and arranges in the top of even gum cylinder, rubberizing cylinder, washs one side of pipeline and links to each other with the liquid outlet of supply tank through taking over, opens in the below of wasing the pipeline has the several to the liquid outlet of the laminating department of even gum cylinder and rubberizing cylinder, still install the water pump for wasing the pipeline confession liquid on the supply tank.
Further, the movable connection between the glue baffle plate and the roller seat is as follows: the roller seat is a portal frame structure formed by jointly connecting a pair of vertical plates and at least one cross beam, the cross beam extends along the long axis direction of a glue homogenizing roller or a glue feeding roller, two sides of the glue homogenizing roller and the glue feeding roller are respectively arranged on the two vertical plates, the glue blocking plate is arranged on the cross beam through a glue blocking support, the top end of the glue blocking support is connected with a fixing seat matched with the cross beam, the fixing seat is of an inverted U-shaped structure formed by jointly connecting a top plate and a pair of side plates, the fixing seat is hung on the cross beam and is fixed with the cross beam through a locking bolt, a locking groove is further formed in the side end of the cross beam, and the locking groove extends along the long axis direction of the cross beam.
Further, the first conveying support comprises an upper support and a lower support which are distributed up and down, the first conveying belt is arranged on the upper support, the upper support is driven by a linear driver arranged on the lower support to lift up and down, the upper support is limited to move to a first position from top to bottom, the upper support is moved to a second position from bottom, and when the upper support is positioned at the second position, the first conveying belt is flush with the second conveying belt;
Defining one position below the glue rolling support as a third position, and defining one position below the upper support as a fourth position when the upper support is in the first position, wherein the second conveyer belt is driven by the horizontal driving mechanism to reciprocate between the third position and the fourth position;
and a water collecting tank is arranged below the second conveying belt and is positioned below the glue homogenizing roller and the glue applying roller.
Further, a guiding and positioning mechanism is further arranged between the upper bracket and the lower bracket, and the guiding and positioning mechanism is as follows: the side end of the upper bracket is provided with a guide positioning plate which extends horizontally outwards, the bottom end of the guide positioning plate is provided with a guide plate and a positioning seat which are distributed in parallel, the top end of the lower bracket is also provided with a guide positioning groove, the guide positioning groove consists of a guide section and a positioning section, the guide plate is arranged in the guide section, and the positioning seat is arranged in the positioning section.
Further, the horizontal driving mechanism is: a pair of parallel horizontal moving guide rails are arranged below the second conveying belt, the horizontal moving guide rails extend along the distribution directions of the first conveying belt and the second conveying belt, a plurality of moving rollers matched with the horizontal moving guide rails are further arranged on two sides of the bottom end of the second conveying support, any one of the moving rollers is driven by a motor arranged on the second conveying support to rotate, and then the second conveying support is driven to horizontally move along the horizontal moving guide rails.
Further, the water collecting tank comprises a water collecting tank main body, the water collecting tank main body is of a hollow cuboid structure with an opening at the upper end, a pair of supporting feet which are distributed in parallel are installed at the bottom end of the water collecting tank main body, and a drain pipe is connected to the bottom end of the water collecting tank main body.
Further, the roller cleaning system further comprises an atomization unit, the atomization unit comprises an atomization water sprayer, the atomization water sprayer is provided with an atomization spray head, the atomization spray head is located above the glue homogenizing roller and the glue applying roller, and the atomization spray head faces the glue homogenizing roller and the glue applying roller.
The invention has the advantages that: according to the invention, the cleaning unit is additionally arranged above the rubber rolling roller to clean the rubber rolling roller, so that the online cleaning of the rubber rolling roller is realized, the rubber rolling roller is not required to be detached from the rubber rolling machine, the installation and the detachment of the rubber rolling roller are not required in the cleaning process, and the cleaning process is very convenient.
In the glue rolling unit, the design of the glue blocking plates at two sides not only can realize the range control of the glue coating area in the glue rolling process, but also can block and limit the range of the cleaning area when cleaning, control the water flow direction and avoid the cleaning water flowing everywhere so as to increase the cleaning difficulty of the cleaning water.
The design of the first conveying support adopts a split structure of an upper support and a lower support, and is matched with the up-and-down lifting of the upper support, so that a moving space is provided for the horizontal movement of the subsequent second conveying support, the horizontal movement of the second conveying support can be realized in a limited space, and no additional space is required to be occupied; the design of direction positioning mechanism, through the cooperation of deflector, positioning seat and direction constant head tank, on the one hand can be when the upper bracket goes up and down, the stroke to the upper bracket is led spacingly, guarantees the removal orbit of upper bracket, avoids appearing the phenomenon of off tracking, on the other hand, after the upper bracket descends, can carry out a fixed effect of location to the relative position between upper bracket and the lower carriage, avoids appearing the bad phenomenon such as upper bracket drunkenness, slip at the in-process of carrying, guarantees going on smoothly of carrying.
The second conveying support horizontally moves, so that the second conveying belt can be moved away in advance when the rubber rolling roller is cleaned, cleaning water left on the rubber rolling roller is prevented from directly flowing on the second conveying belt, the second conveying belt is required to be cleaned and dried later, the cleaning water can be uniformly collected through the design of the water collecting tank, and cleaning of the cleaning water is facilitated.
The design of the atomization unit is used for guaranteeing the wetting of the two glue rolling rollers, so that the glue rolling rollers are convenient to clean or smoothly carry out glue rolling no matter the glue rolling rollers are used for cleaning or glue rolling, and the phenomenon that the normal operation of cleaning or glue rolling is influenced due to the fact that the glue rolling rollers are too dry is avoided.
Drawings
The invention will be described in further detail with reference to the drawings and the detailed description.
Fig. 1 is a schematic view of a roller automatic cleaning system for a glue rolling machine according to the present invention.
Fig. 2 is a schematic view of the cleaning state in the present invention.
Fig. 3 is an enlarged schematic view of a portion a of fig. 2.
Fig. 4 is a schematic diagram of a glue rolling unit in the present invention.
FIG. 5 is a schematic view of a cleaning unit according to the present invention.
Fig. 6 is a side view of a cleaning unit in accordance with the present invention.
Detailed Description
The following examples will provide those skilled in the art with a more complete understanding of the present invention and are not intended to limit the invention to the embodiments described.
1-6, A roller automatic cleaning system for a glue rolling machine comprises
The glue rolling unit is used for rolling glue on passing sponge and comprises a glue rolling support 1 and a pair of glue rolling rollers arranged on the glue rolling support 1, the glue rolling support 1 is of a portal frame structure, two glue rolling rollers are respectively a glue homogenizing roller 101 and a glue feeding roller 102 which are distributed in parallel in the horizontal direction, the circumferential outer walls of the glue homogenizing roller 101 and the glue feeding roller 102 are mutually attached, two sides of the glue homogenizing roller 101 and the glue feeding roller 102 are respectively arranged on the glue rolling support 1 through roller bases 103, the roller bases 103 are lifted up and down along the glue rolling support 1, so that the glue homogenizing roller 101 and the glue feeding roller 102 are driven by a motor arranged on the roller to rotate, and further synchronous reverse rotation of the glue homogenizing roller 101 and the glue feeding roller 102 is realized.
As shown in the schematic diagram of fig. 4, the roller seat 103 is a portal frame structure formed by jointly connecting a pair of risers 104 and three beams 105, two sides of each beam 105 are fixed with the risers 104 through connecting plates, the connecting plates are connected and fixed with the beams 105 and the risers 104 through bolts, the beams 105 extend along the long axis direction of the sizing roller 101 or the sizing roller 102, the three beams 105 are distributed in parallel, gaps are reserved between the adjacent beams 105, two sides of the sizing roller 101 and the sizing roller 102 are respectively arranged on the two risers 104, and two sides of the sizing roller 101 and the sizing roller 102 are matched with the risers 104 in a rolling way through the matching of bearings and bearing seats.
The lifting structure of the drum base 103 is: four guide rails 110 which are vertically distributed are arranged on two sides of the glue rolling support 1, guide sliding blocks matched with the guide rails 110 are further arranged on the two vertical plates 104, a vertically arranged rack is further arranged on one of the vertical plates 104, a motor 111 is arranged on the glue rolling support 1, a gear meshed with the rack is connected to the output end of the motor 111, the motor 111 drives the gear to rotate, the gear is driven to lift by the rotation of the gear, and then the roller seat 103 is lifted up and down along the guide rails 110.
The upper parts of the glue homogenizing roller 101 and the glue feeding roller 102 are also provided with two glue blocking plates, the glue blocking plates are respectively positioned at two sides of the glue homogenizing roller 101 or the glue feeding roller 102 in the long axis direction, the glue blocking plates are positioned between the glue homogenizing roller 101 and the glue feeding roller 102, the two sides of the lower end of the glue blocking plates are respectively provided with arc-shaped notches which are correspondingly attached to the circumferential outer wall of the glue homogenizing roller 101 and the circumferential outer wall of the glue feeding roller 102, so that the glue on the two sides of the glue homogenizing roller 101 and the glue feeding roller 102 plays a blocking role through the attaching action of the glue blocking plates and the glue homogenizing roller 101 and the glue feeding roller 102, the control of the range of a glue rolling area is realized, the design of the glue blocking plates can realize the range control of the glue rolling area in the glue rolling process, and can also block and limit the range of a cleaning area during cleaning, control the water flow direction and avoid flowing around to increase the difficulty of cleaning water.
The glue baffle plate is movably connected with the roller seat 103, and moves along the horizontal direction of the roller seat, so that the adjustment of the distance between the two glue baffle plates is realized, and the movable connection between the glue baffle plate and the roller seat 103 is as follows: the glue blocking plate is arranged on one of the cross beams 105 through the glue blocking support, the top end of the glue blocking support is connected with a fixing seat 106 matched with the cross beam 105, the fixing seat 106 is of an inverted U-shaped structure formed by jointly connecting a top plate and a pair of side plates, the cross beam 105 is of a square section, the fixing seat 106 is hung on the cross beam 105, when the glue blocking plate is hung, the top plate of the fixing seat 106 is attached to the top surface of the cross beam 105, two side plates of the fixing seat 106 are attached to two side surfaces of the cross beam 105 respectively, the fixing seat 106 is fixed with the cross beam 105 through locking bolts, locking grooves are further formed in the side ends of the cross beam 105, the locking grooves extend along the long axis direction of the cross beam 105, the cross section of each locking groove is in a T-shaped, a hexagonal locking nut is arranged in each locking groove, and the side plates of the fixing seat 106 are provided with through holes for allowing the locking bolts to pass through the through holes in the side plates of the fixing seat 106 and then are in threaded fixation with the locking nuts, so that the locking fixation between the fixing seat 106 and the cross beam 105 is realized. For the movable connection between the glue baffle plates and the roller seat 103, the adjustment of the distance between the two glue baffle plates can be realized, so that the control of different glue coating areas or cleaning areas can be realized.
The conveying unit is used for realizing sponge conveying and comprises a pair of conveying belts which are distributed in parallel, the two conveying belts are respectively a first conveying belt 2 and a second conveying belt 3 along the conveying direction of materials, the second conveying belt 3 is located under the glue rolling support 1, the first conveying belt 2 is installed on the first conveying support and is driven by a motor installed on the first conveying support to work, and the second conveying belt 3 is installed on the second conveying support 301 and is driven by a motor installed on the second conveying support 301 to work.
The first conveying support comprises an upper support 201 and a lower support 202 which are distributed up and down, the first conveying belt 2 is installed on the upper support 201, the upper support 201 is driven by a linear driver installed on the lower support 202 to lift up and down, and the linear driver is an air cylinder in the embodiment.
A guiding and positioning mechanism is further provided between the upper bracket 201 and the lower bracket 202, as shown in fig. 3, and the guiding and positioning mechanism is: the side of upper bracket 201 installs the outside direction locating plate 203 that extends of level, the direction locating plate 203 is totally four, be located four edges and corners department of upper bracket 201 respectively, and welded fastening between direction locating plate 203 and the upper bracket 201, install the deflector 204 of juxtaposition distribution in the bottom of direction locating plate 203, the positioning seat 205, the deflector 204 is located the one side that is close to upper bracket 201, the deflector 204 is a flat plate structure of vertical setting, and the top of deflector 204 is direct with the bottom welded fastening of direction locating plate 203, the positioning seat 205 is located one side that keeps away from upper bracket 201, the positioning seat 205 is a cuboid structure, and the positioning seat 205 is articulated with the bottom of direction locating plate 203, still open the guide constant head tank at the top of lower bracket 202, the guide constant head tank comprises guide section 206, the common convex type groove of location section 207, and the deflector 204 is arranged in the guide section 206, the positioning seat 205 is arranged in the location section, the straight line driver totally four, and be connected with four positioning seat 205 looks correspondence respectively, and drive the positioning seat 205 by the straight line driver and go up and down, thereby realize the upper and lower lift of upper bracket 201. The design of the guiding and positioning mechanism, through the cooperation of the guide plate 204, the positioning seat 205 and the guiding and positioning groove, on one hand, when the upper support 201 goes up and down, the travel of the upper support 201 is guided and limited, the moving track of the upper support 201 is ensured, the phenomenon of deviation of the upper support 201 is avoided, on the other hand, after the upper support 201 descends, the relative position between the upper support 201 and the lower support 202 can be subjected to a positioning and fixing effect, and the adverse phenomena of movement, sliding and the like of the upper support 201 in the conveying process are avoided, and the smooth conveying is ensured.
The upper bracket 201 is limited to be moved to a first position when being moved to a second position, the upper end face of the first conveying belt 2 is flush with the upper end face of the second conveying belt 3 when the upper bracket 201 is positioned at the second position, so that smooth conveying of materials from the first conveying belt 2 to the second conveying belt 3 is realized, when the upper bracket 201 is moved to the first position, the positioning seat 205 is separated from the positioning section 207, when the upper bracket 201 is moved to the second position, the positioning seat 205 is arranged in the positioning section 207, positioning of the upper bracket 201 is realized, and when the upper bracket 201 reciprocates between the first position and the second position, the guide plate 204 always keeps sliding up and down in the guide section 206, and guiding of the upper bracket 201 is ensured.
One position below the upper bracket 2 is defined as a third position, one position below the upper bracket 2 is defined as a fourth position when the upper bracket 2 is positioned at the first position, and the second conveyor belt 3 is driven by the horizontal driving mechanism to reciprocate between the third position and the fourth position.
The horizontal driving mechanism is as follows: a pair of parallel horizontal moving guide rails 302 are installed below the second conveying belt 3, the horizontal moving guide rails 302 extend along the distribution direction of the first conveying belt 2 and the second conveying belt 3, the horizontal moving guide rails 302 are directly fixed on the ground, four moving rollers matched with the horizontal moving guide rails 302 are also installed on two sides of the bottom end of the second conveying support 301, the four moving rollers are respectively located at four edges of the second conveying support 201, every two moving rollers are in a group and are respectively matched with the two horizontal moving guide rails 302 in a one-to-one correspondence manner, annular grooves which are embedded into the top ends of the horizontal section of guide rails 302 are formed in the middle position of the circumferential outer wall of each moving roller, so that the cross section of each moving roller is in an H shape, and the design ensures that the moving rollers can stably roll along the horizontal moving guide rails 302, so that the phenomenon of running deviation is avoided, any moving roller is driven by a motor installed on the second conveying support 301, and the second conveying support 201 is driven to horizontally move along the horizontal moving guide rails 302.
The design of the first conveying support adopts a split structure of the upper support 201 and the lower support 202, and is matched with the up-and-down lifting of the upper support 201, so that a moving space is provided for the horizontal movement of the subsequent second conveying support 301, the horizontal movement of the second conveying support can be realized in a limited space, no additional space is required to be occupied, and the whole structure is more compact; the horizontal movement of the second conveying support 301 is to remove the second conveying belt 3 in advance when cleaning the rubber roller, so that the cleaning water left on the rubber roller is prevented from directly flowing on the second conveying belt 3, and the second conveying belt 3 needs to be cleaned and dried later, so that the workload of workers is increased.
The cleaning unit is used for cleaning the rubber coating roller and comprises a cleaning pipeline 5 and a water supply tank 51, wherein the water supply tank 51 is arranged on one side of a roller seat 103 and is lifted up and down along with the roller seat 103, a liquid outlet is formed in the top end of the water supply tank 51, the cleaning pipeline 5 is horizontally arranged above the rubber coating roller 101 and the rubber coating roller 102, one side of the cleaning pipeline 5 is connected with the liquid outlet at the top end of the water supply tank 51 through a connecting pipe 52, a plurality of liquid outlets which are opposite to the joint of the rubber coating roller 101 and the rubber coating roller 102 are formed in the lower part of the cleaning pipeline 5, a liquid outlet spray pipe is connected to the liquid outlet of the cleaning pipeline 5, a water pump 53 which supplies power for the liquid of the cleaning pipeline 5 is further arranged on the water supply tank 51, the water pump 53 is connected into the water supply tank 51 through a water pipe 54, the water pipe 54 stretches into the bottom end inside the water supply tank 51 from the liquid outlet of the water supply tank 51, the water pump 53 is conveyed into the cleaning pipeline 5, and the liquid spray pipe on the cleaning pipeline 5 is sprayed out of the liquid spray pipe on the water supply tank 5, and the rubber coating roller 102 are cleaned.
A water collecting tank is further arranged below the second conveying belt 3, the water collecting tank is located below the glue homogenizing cylinder 101 and the glue applying cylinder 102 and comprises a water collecting tank main body 4, the water collecting tank main body 4 is of a hollow cuboid structure with an open upper end, a pair of supporting feet 41 distributed in parallel are arranged at the bottom end of the water collecting tank main body 4, and a drain pipe 42 is connected to the bottom end of the water collecting tank main body 4. Through the design of water catch bowl, can unify the collection to the wash water, make things convenient for the clearance to the wash water.
The atomizing unit is used for carrying out atomization treatment on the circumferential outer surfaces of the spin chuck 101 and the sizing drum 102, and comprises an atomizing water sprayer, wherein the atomizing water sprayer is arranged on the other side of the drum seat 103 and is provided with an atomizing nozzle, the atomizing nozzle is positioned above the spin chuck 101 and the sizing drum 102, and the atomizing nozzle faces the spin chuck 101 and the sizing drum 102, in the embodiment, the atomizing water sprayer is a common atomizing water sprayer on the market and is an existing mature technology, and in the embodiment, the specific structure and principle of the atomizing water sprayer are not described in detail. The atomization unit is designed to ensure that the even-glue roller 101 and the glue-spreading roller 102 are wet, so that the washing or the glue-spreading can be conveniently and smoothly performed no matter when the washing or the glue-spreading is performed, and the normal cleaning or the glue-spreading is prevented from being influenced due to the excessive drying of the even-glue roller 101 and the glue-spreading roller 102.
Working principle: when the upper bracket 201 is at the second position and the second conveying belt 3 is at the third position when the spin-up roller and the rubberizing roller are required to be cleaned, as shown in fig. 1, firstly, each cylinder installed on the lower bracket 202 drives the upper bracket 201 to move upwards, so that the upper bracket 201 moves to the first position, then, a motor installed on the second conveying bracket 301 drives the moving roller to rotate, so that the second conveying bracket 301 is driven to move horizontally along the horizontal moving guide rail 302, so that the second conveying belt 3 moves from the third position to the fourth position to form a state shown in fig. 2, then, the water pump 53 starts to work, cleaning water in the water supply tank 51 is conveyed from the water pipe 54 to the connecting pipe 52, enters the cleaning pipeline 5 from the connecting pipe 52, and is sprayed out from the liquid spray pipe on the cleaning pipeline 5, so that the spin-up roller 101 and the rubberizing roller 102 are cleaned, the cleaning water can clean the entire circumference of the spin-up roller 101 and the rubberizing roller 102 at the same time, and after the spin-up roller 102 is cleaned uniformly, and the spin-up roller is cleaned in a uniform manner.
It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides a roller self-cleaning system for glue rolling machine which characterized in that: comprising
The glue rolling unit is used for rolling glue on the passing sponge and comprises a pair of glue rolling rollers, namely glue homogenizing rollers and glue applying rollers which are distributed in parallel in the horizontal direction, wherein the glue homogenizing rollers and the glue applying rollers are mutually attached;
The conveying unit is used for realizing sponge conveying and comprises a conveying belt;
The cleaning unit is used for cleaning the rubber rolling roller and comprises a cleaning pipeline positioned above the rubber rolling roller, the cleaning pipeline is positioned between the rubber homogenizing roller and the rubber coating roller, and a liquid outlet opposite to the rubber homogenizing roller and the rubber coating roller is formed in the cleaning pipeline;
The glue rolling unit comprises a glue rolling bracket and a pair of glue rolling rollers arranged on the glue rolling bracket, the glue rolling bracket is of a portal frame structure, the two glue rolling rollers are respectively glue homogenizing rollers and glue feeding rollers which are distributed in parallel in the horizontal direction, the circumference outer walls of the glue homogenizing rollers and the glue feeding rollers are mutually attached, the two sides of the glue homogenizing rollers and the glue feeding rollers are respectively arranged on the glue rolling bracket through roller seats, the roller seats are lifted up and down along the glue rolling bracket so as to drive the glue homogenizing rollers and the glue feeding rollers to synchronously lift up and down, two glue baffle plates are arranged above the glue homogenizing rollers and the glue feeding rollers and are respectively positioned on the two sides of the glue homogenizing rollers or the glue feeding rollers in the long axis direction, arc-shaped gaps which are attached to the circumference outer walls of the glue homogenizing rollers and the circumference outer walls of the glue feeding rollers in a one-to-one correspondence manner are respectively formed on the two sides of the lower ends of the glue baffle plates, the glue baffle plates are movably connected with the roller seats, and the baffle plates are moved along the horizontal direction of the roller seats so that the distance between the two baffle plates can be adjusted;
The conveying unit comprises a pair of conveying belts which are distributed in parallel, the two conveying belts are a first conveying belt and a second conveying belt along the conveying direction of the materials, the second conveying belt is positioned right below the glue rolling support, the first conveying belt is arranged on the first conveying support, and the second conveying belt is arranged on the second conveying support;
The cleaning unit comprises a cleaning pipeline and a water supply tank, wherein the water supply tank is arranged on the roller seat and is lifted up and down along with the roller seat, a liquid outlet is formed in the water supply tank, the cleaning pipeline is horizontally arranged above the glue homogenizing roller and the glue applying roller, one side of the cleaning pipeline is connected with the liquid outlet of the water supply tank through a connecting pipe, a plurality of liquid outlets which are opposite to the joint part of the glue homogenizing roller and the glue applying roller are formed below the cleaning pipeline, and a water pump for supplying liquid for the cleaning pipeline is further arranged on the water supply tank;
The first conveying support comprises an upper support and a lower support which are distributed up and down, the first conveying belt is arranged on the upper support, the upper support is driven by a linear driver arranged on the lower support to lift up and down, one position of the upper support, which is defined to be moved to the upper side, is a first position, one position of the upper support, which is moved to the lower side, is a second position, and when the upper support is positioned at the second position, the first conveying belt is flush with the second conveying belt;
Defining one position below the glue rolling support as a third position, and defining one position below the upper support as a fourth position when the upper support is in the first position, wherein the second conveyer belt is driven by the horizontal driving mechanism to reciprocate between the third position and the fourth position;
and a water collecting tank is arranged below the second conveying belt and is positioned below the glue homogenizing roller and the glue applying roller.
2. The automatic drum cleaning system for a glue rolling machine according to claim 1, wherein: the glue baffle plate is movably connected with the roller seat: the roller seat is a portal frame structure formed by jointly connecting a pair of vertical plates and at least one cross beam, the cross beam extends along the long axis direction of a glue homogenizing roller or a glue feeding roller, two sides of the glue homogenizing roller and the glue feeding roller are respectively arranged on the two vertical plates, the glue blocking plate is arranged on the cross beam through a glue blocking support, the top end of the glue blocking support is connected with a fixing seat matched with the cross beam, the fixing seat is of an inverted U-shaped structure formed by jointly connecting a top plate and a pair of side plates, the fixing seat is hung on the cross beam and is fixed with the cross beam through a locking bolt, a locking groove is further formed in the side end of the cross beam, and the locking groove extends along the long axis direction of the cross beam.
3. The automatic drum cleaning system for a glue rolling machine according to claim 1, wherein: a guiding and positioning mechanism is further arranged between the upper bracket and the lower bracket, and the guiding and positioning mechanism is as follows: the side end of the upper bracket is provided with a guide positioning plate which extends horizontally outwards, the bottom end of the guide positioning plate is provided with a guide plate and a positioning seat which are distributed in parallel, the top end of the lower bracket is also provided with a guide positioning groove, the guide positioning groove consists of a guide section and a positioning section, the guide plate is arranged in the guide section, and the positioning seat is arranged in the positioning section.
4. The automatic drum cleaning system for a glue rolling machine according to claim 1, wherein: the horizontal driving mechanism is as follows: a pair of parallel horizontal moving guide rails are arranged below the second conveying belt, the horizontal moving guide rails extend along the distribution directions of the first conveying belt and the second conveying belt, a plurality of moving rollers matched with the horizontal moving guide rails are further arranged on two sides of the bottom end of the second conveying support, any one of the moving rollers is driven by a motor arranged on the second conveying support to rotate, and then the second conveying support is driven to horizontally move along the horizontal moving guide rails.
5. The automatic drum cleaning system for a glue rolling machine according to claim 1, wherein: the water collecting tank comprises a water collecting tank main body, wherein the water collecting tank main body is of a hollow cuboid structure with an opening at the upper end, a pair of supporting feet which are distributed in parallel are arranged at the bottom end of the water collecting tank main body, and a drain pipe is connected at the bottom end of the water collecting tank main body.
6. The automatic drum cleaning system for a glue rolling machine according to claim 1, wherein: the roller cleaning system further comprises an atomization unit, the atomization unit comprises an atomization water sprayer, the atomization water sprayer is provided with an atomization spray head, the atomization spray head is located above the glue homogenizing roller and the glue applying roller, and the atomization spray head faces the glue homogenizing roller and the glue applying roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211147657.1A CN115487992B (en) | 2022-09-21 | 2022-09-21 | Roller self-cleaning system for rubber coating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211147657.1A CN115487992B (en) | 2022-09-21 | 2022-09-21 | Roller self-cleaning system for rubber coating machine |
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| CN115487992A CN115487992A (en) | 2022-12-20 |
| CN115487992B true CN115487992B (en) | 2024-05-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211147657.1A Active CN115487992B (en) | 2022-09-21 | 2022-09-21 | Roller self-cleaning system for rubber coating machine |
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| CN115487992A (en) | 2022-12-20 |
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