CN115487827A - Porous carbon composite catalytic material for converter gas recovery and preparation method and application thereof - Google Patents

Porous carbon composite catalytic material for converter gas recovery and preparation method and application thereof Download PDF

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CN115487827A
CN115487827A CN202211459324.2A CN202211459324A CN115487827A CN 115487827 A CN115487827 A CN 115487827A CN 202211459324 A CN202211459324 A CN 202211459324A CN 115487827 A CN115487827 A CN 115487827A
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porous carbon
converter
cobalt
nickel
catalytic material
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CN115487827B (en
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王波
冯捷
张迪
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Hebei University of Science and Technology
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10KPURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10KPURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
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    • C10K3/00Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide
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Abstract

The invention relates to the technical field of multi-metal catalysts, and particularly discloses a porous carbon composite catalytic material for converter gas recovery and a preparation method and application thereof. Through the concerted catalysis of Ni, co, pt, further improve coal catalytic gasification conversion effect, the even porous carbon structure has good adsorption effect to the smoke and dust simultaneously. In the converter gas recoveryIn the application, the porous carbon composite catalytic material, the activated coal powder and the composite hydrogel are blown into the vaporization flue of the converter, and the synergistic effect of the three materials is utilized to further promote CO 2 、O 2 The conversion efficiency to CO is improved, and the purity of the coal gas is improved.

Description

Porous carbon composite catalytic material for converter gas recovery and preparation method and application thereof
Technical Field
The invention relates to the technical field of multi-metal catalysts, in particular to a porous carbon composite catalytic material for converter gas recovery and a preparation method and application thereof.
Background
Converter gas is a byproduct generated in the converter steelmaking process,specifically, in the converter steelmaking process, carbon in the molten iron and the blown oxygen generate a mixed gas of carbon monoxide and a small amount of carbon dioxide at a high temperature, that is, converter gas. The converter gas is jetted from the converter mouth at 1450-1500 deg.c and has main components of CO 55-80% and CO 2 14-20%、N 2 5-18%、H 2 <1.5%,O 2 Less than 2.0 percent and simultaneously carries a large amount of ferric oxide dust. The converter gas is recycled and can be used as an important fuel and raw material for baking metallurgical packages of iron and steel enterprises, chemical products, fuel gas power generation and other industrial production.
However, converter gas needs to be cooled and dedusted to be used, and a converter vaporization flue is usually used for collecting high-temperature flue gas to the maximum extent. The collected high-temperature flue gas needs to capture the smoke dust therein, so that the quality of the coal gas meets the requirements of users; the content of CO is ensured, so that the unit calorific value in the recycled gas is high; meanwhile, the oxygen content in the coal gas is controlled to be out of the explosion limit range, and according to GB 51135-2015 technical Specification for purifying and recovering converter coal gas, when O in the coal gas is contained 2 When the content is more than 2 percent, the coal gas is stopped to be recycled.
At present, the recovery of converter gas is mainly realized by a wet purification system and a dry purification system, but the oxygen content is difficult to control and CO exists 2 The content is high. In the existing research, the recovery of converter gas is realized by blowing carbon materials into a converter vaporization flue, and the carbon in the coal powder and the O in the converter flue gas are enabled to be reacted by a catalyst 2 Reacting to form CO, and reacting with CO 2 CO is generated by the reaction, but the catalyst mostly adopts FeO and Fe in smoke dust 2 O 3 CaO and their compounds, the catalytic effect thereof and the recovery quality of converter gas are to be further improved.
The existing research shows that alkali metal elements, alkaline earth metal elements and transition metal elements of the eighth subgroup have certain effects on catalytic gasification of coal. However, compounds of alkali metal elements are easily volatilized, have a corrosive effect on gasification equipment, and the catalyst is easily deactivated at high temperatures, while transition metal elements are easily poisoned by sulfur (S) in coal.
Disclosure of Invention
In view of the above, the invention provides a porous carbon composite catalytic material for converter gas recovery, and a preparation method and application thereof. Through the concerted catalysis of Ni, co, pt, further improve coal catalytic gasification conversion effect, the even porous carbon structure has good adsorption effect to the smoke and dust simultaneously. In the application of converter gas recovery, the porous carbon composite catalytic material, the activated coal powder and the composite hydrogel are blown into the vaporization flue of the converter, and the synergistic effect of the three materials is utilized to further promote CO 2 、O 2 The conversion efficiency to CO is improved, and the purity of the coal gas is improved.
In order to achieve the purpose of the invention, the invention adopts the following technical scheme:
in a first aspect, an embodiment of the invention provides a porous carbon composite catalytic material for converter gas recovery, which comprises a porous carbon material, wherein a nickel-cobalt-platinum metal system is loaded on the surface of the porous carbon material and inside holes;
wherein the nickel-cobalt-platinum metal system accounts for 0.5-1.2% of the mass of the porous carbon composite catalytic material.
Preferably, in the nickel-cobalt-platinum metal system, the molar ratio of nickel, cobalt and platinum is 2-5.
Compared with the prior art, the invention further improves the catalytic gasification conversion effect of coal through the synergistic catalytic action of Ni, co and Pt, wherein cobalt can strengthen the stability of the spherical material, and the metal multi-active sites of nickel and platinum can play a better catalytic effect; the uniform porous carbon structure has good adsorption effect on smoke dust, improves the purity of coal gas, and can further reduce the content of oxides; the porous carbon structure enables the mass density of the carbon material to be small, the porosity to be large, the introduction amount of argon and nitrogen can be remarkably reduced, the gas consumption cost is reduced, and meanwhile, the reduction of the gas temperature can be slowed down.
The second aspect of the embodiment of the invention also provides a preparation method of the porous carbon composite catalytic material for recycling converter gas, which comprises the following steps:
s1, respectively dissolving soluble nickel salt, cobalt salt and platinum salt in water, and respectively and synchronously adding the soluble nickel salt, the cobalt salt and the platinum salt into the water with the pH value of 8.0-8.5 in an alkaline solution, O is introduced into the alkaline solution 2 Carrying out coprecipitation reaction under the condition of (1), filtering and drying to obtain a nickel-cobalt-platinum precursor;
s2, preparing spherical carbon-coated nickel-cobalt-platinum precursor powder by using the nickel-cobalt-platinum precursor, a citric acid solution and a melamine solution as raw materials through a spray drying process;
s3, compacting the precursor powder at 5-10% 2 Microwave sintering in 90-95% Ar mixed atmosphere, and grinding to obtain the Ni-Co-Pt porous carbon composite catalytic material, wherein the sintering temperature is 650-800 ℃, and the sintering time is 3-5h.
Compared with the prior art, the invention adopts a coprecipitation technology, and obtains the spherical nickel-cobalt-platinum precursor through the compounding of multiple metal ions of nickel, cobalt and platinum in O 2 More vacancies or defects can be introduced in the reaction under the condition, so that the catalytic effect of the material is enhanced; then preparing carbon-coated nickel-cobalt-platinum precursor powder by a spray drying process; finally at H 2 And sintering the precursor in Ar atmosphere to better fix/embed the spherical nickel-cobalt-platinum precursor into the porous carbon material with high specific area. The catalytic material prepared by the method has an excellent adsorption performance while obtaining a remarkable catalytic effect.
Preferably, the soluble nickel salt in the step S1 is nickel acetate, nickel chloride or nickel nitrate hydrate, and the concentration is 1-1.2mol/L; the soluble cobalt salt is hydrated cobalt nitrate or cobalt chloride, and the concentration is 0.8-1.0mol/L; the soluble platinum salt is chloroplatinic acid or ammonium chloroplatinate, and the concentration of the soluble platinum salt is 0.4-0.6mol/L;
controlling the flow rate of adding soluble nickel salt, cobalt salt and platinum salt into the alkaline solution to be 10-30mL/min;
the alkaline solution is ammonia water;
the reaction temperature of the coprecipitation reaction is 48-49 ℃, and the reaction time is 20-24h.
Preferably, the mass of the nickel-cobalt-platinum precursor in the step S2 is 1-3% of that of the carbon source which is citric acid and melamine; wherein the concentration of the citric acid solution prepared by citric acid is 0.8-1.2mol/L, the concentration of the melamine solution prepared by melamine is 1.2-1.8mol/L, and the volume ratio of the citric acid solution to the melamine solution is 1-1.8;
the inlet temperature of the spray drying process is 180-220 ℃, the feeding rate is 0.3-0.8L/h, and the air inlet flow is 350-500L/h.
Preferably, the compacting in step S3 is a treatment at 20-50 ℃ for 15-20min at 8-10 MPa.
The third aspect of the invention also provides the application of the converter gas in recovery and enrichment, in particular, the porous carbon composite catalytic material as claimed in any one of claims 1 to 2 is blown into a converter vaporization flue for collecting converter flue gas, and activated coal powder and composite hydrogel are used for removing CO in the converter flue gas 2 And O 2 Conversion to CO;
the composite hydrogel is compounded by 30-48 parts of ethylene glycol diglycidyl ether, 15-24 parts of sodium alginate, 1-4 parts of sodium citrate, 10-14 parts of pentaethylenehexamine, 10-14 parts of ammonium chloride and 10-14 parts of calcium chloride according to parts by weight.
Preferably, the porous carbon composite catalytic material, the activated coal powder and the composite hydrogel are subjected to synergistic treatment based on three spray guns, and the method specifically comprises the following steps:
blowing the porous carbon composite catalytic material into a vaporization flue of the converter by using a first spray gun and using nitrogen-argon mixed gas as a medium, wherein the blowing amount of the porous carbon composite catalytic material is 8 multiplied by 10 -7 -2×10 -6 kg/m 3 Converter gas with mixed gas flow of 5X 10 -2 -9×10 -2 m 3 Per kg of porous carbon composite catalytic material;
blowing activated coal powder into the vaporizing flue of the converter by a second spray gun by using nitrogen as a medium, wherein the blowing amount of the activated coal powder is 3 multiplied by 10 -4 -1×10 -3 kg/m 3 Converter gas with 4 x 10 gas flow rate -2 -8×10 -2 m 3 Per kg of activated coal fines;
blowing composite hydrogel into the vaporizing flue of the converter by a third spray gun by using nitrogen as a medium, wherein the blowing amount of the composite hydrogel material is 3 multiplied by 10 -7 -8×10 -7 kg/m 3 Converter gas with nitrogen flow of 3X 10 -3 -7×10 -3 m 3 Per kg of composite hydrogel.
Preferably, the activated coal dust is prepared by spraying and pre-activating desulfurized coal dust by using 0.2-0.6mol/L KOH solution and then grinding;
the spraying solution accounts for 8-12% of the mass of the coal powder.
Preferably, the preparation process of the composite hydrogel material comprises the following steps:
dissolving ethylene glycol diglycidyl ether and pentaethylenehexamine in water, and stirring at the temperature of 45-55 ℃ for 60-120min at the stirring speed of 80-120r/min to obtain a clear mixed solution;
step two, adding the sodium alginate in parts by weight into the mixed solution, stirring, adding the sodium citrate in parts by weight after the solution is uniformly mixed, raising the temperature to 58-62 ℃, and carrying out aging treatment for 30-50min at the stirring speed of 100-120r/min to obtain a turbid solution;
and step three, synchronously adding the ammonium chloride and the calcium chloride in parts by weight into the turbid liquid, wherein the flow rate of calcium chloride powder is 4-7kg/h, the flow rate of ammonium chloride powder is 3-5kg/h, after the materials are added, the reaction temperature is increased to 65-68 ℃, the reaction is carried out for 60-120min, and the stirring speed is 120-150r/min, so as to obtain the composite hydrogel.
Preferably, the porous carbon composite catalytic material can be recycled after being cleaned by 1-4mol/L dilute hydrochloric acid or 0.5-2mol/L dilute sulfuric acid solution.
The catalytic material can be recycled after being washed by dilute acid solution to remove adsorbed oxide components.
Compared with the prior art, the porous carbon composite catalytic material, the activated coal powder and the composite hydrogel are blown into the converter vaporization flue, and the porous carbon composite catalytic material and the activated coal powder can be better bonded together under the action of the composite hydrogel by utilizing the synergistic action of the porous carbon composite catalytic material, the activated coal powder and the composite hydrogel, and meanwhile, the composite hydrogel can enhance the aggregation effect of gas molecules and smoke dust, so that the gas molecules and the smoke dust are more easily adsorbed by the activated coal powder or the catalytic material, and the CO is further promoted to be further adsorbed by the activated coal powder or the catalytic material 2 、O 2 Conversion efficiency to CO and improvement of gas purityAnd (4) degree.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example 1
(1) Preparation of porous carbon composite catalytic material
1.0mol/L hydrated nickel nitrate, 0.8mol/L hydrated cobalt nitrate and 0.4mol/L chloroplatinic acid are taken as raw materials, and are respectively and synchronously added into ammonia water with the pH value of 8.0 according to the molar ratio of Ni, co and Pt metal ions of 2 2 Carrying out coprecipitation reaction under the condition of (1), wherein the coprecipitation reaction temperature is 48 ℃, and the reaction time is 24 hours, filtering and drying to obtain the nickel-cobalt-platinum precursor.
The method comprises the following steps of taking a prepared nickel-cobalt-platinum precursor, 0.8mol/L citric acid and 1.2mol/L melamine as raw materials, preparing spherical carbon-coated nickel-cobalt-platinum precursor powder by a spray drying process, wherein the inlet temperature is 180 ℃, the feeding rate is 0.3L/h, and the air inlet flow is 350L/h, wherein the mass of the nickel-cobalt-platinum precursor is 1% of the mass of a carbon source by taking the citric acid and the melamine, and the volume ratio of a citric acid solution to a melamine solution is 1.0.
Compacting the carbon-coated nickel-cobalt-platinum precursor powder for 15min at 8Mpa and 40 ℃ by adopting a hydraulic press; then at 5-10% 2 And (3) performing microwave sintering in an Ar mixed atmosphere accounting for 90-95 percent, and finally grinding to obtain the nickel-cobalt-platinum porous carbon composite catalytic material, wherein the sintering temperature is 650 ℃, and the sintering time is 5 hours.
(2) Preparation of activated coal fines
And (3) carrying out spray preactivation treatment on the desulfurized pulverized coal by adopting 0.4mol/L KOH solution, wherein the spray solution accounts for 10% of the mass of the pulverized coal.
Grinding using a ball mill: the rotating speed is 50r/min, the time is 40min, and the steel ball ratio is phi 100mm, phi 60mm, phi 40mm = 2.
(3) Preparation of composite hydrogel material
Step one, preparing the following raw materials in parts by weight: 40 parts of ethylene glycol diglycidyl ether, 21 parts of sodium alginate, 3 parts of sodium citrate, 12 parts of pentaethylenehexamine, 12 parts of ammonium chloride and 12 parts of calcium chloride.
And step two, dissolving the ethylene glycol diglycidyl ether and the pentaethylenehexamine in parts by weight in water, and stirring at the temperature of 50 ℃ for 90min at the stirring speed of 100r/min to obtain clear mixed liquor.
And step three, adding the sodium alginate in parts by weight into the mixed solution, stirring, adding the sodium citrate in parts by weight after the solution is uniformly mixed, raising the temperature to 60 ℃, and aging for 40min at the stirring speed of 110r/min to obtain the turbid solution.
And step four, synchronously adding the ammonium chloride and the calcium chloride in parts by weight into the turbid liquid, wherein the flow rate of calcium chloride powder is 6kg/h, the flow rate of ammonium chloride powder is 4kg/h, after the materials are added, raising the reaction temperature to 66 ℃, reacting for 90min, and stirring at the speed of 150r/min to obtain the composite hydrogel.
(4) Converter gas recovery enrichment
And blowing the prepared porous carbon composite catalytic material, activated coal powder and composite hydrogel into a converter vaporization flue for collecting converter flue gas, and converting CO2 and O2 in the converter flue gas into CO. The method specifically comprises the following steps of performing synergistic treatment on a porous carbon composite catalytic material, activated coal powder and composite hydrogel based on three spray guns:
blowing the porous carbon composite catalytic material into a vaporization flue of the converter by using a first spray gun and using nitrogen-argon mixed gas as a medium, wherein the blowing amount of the porous carbon composite catalytic material is 2 multiplied by 10 -6 kg/m 3 Converter gas with mixed gas flow of 9X 10 -2 m 3 Per kg of porous carbon composite catalytic material;
blowing activated coal powder into the vaporizing flue of the converter by a second spray gun by using nitrogen as a medium, wherein the blowing amount of the activated coal powder is 1 multiplied by 10 -3 kg/m 3 Converter gas with gas flow rate of 8 x 10 -2 m 3 The included angle between the blowing angle and the first spray gun is 15 degrees;
passing through a third spray gun by using nitrogen asBlowing composite hydrogel into the vaporizing flue of the converter, wherein the blowing amount of the composite hydrogel material is 8 multiplied by 10 -7 kg/m 3 Converter gas with nitrogen flow of 7X 10 -3 m 3 Per kg of composite hydrogel.
The converter used for smelting is a 150t converter, 7 times of tests are carried out according to the conditions, and the average gas recovery rate is 139Nm 3 T, the main components of the recovered gas are CO 65-89% in volume percentage 2 3-7%,O 2 0.2-0.4%, hydrogen and nitrogen as the rest, and the average dust content is 3mg/m 3
Example 2
(1) Preparation of porous carbon composite catalytic material
1.2mol/L hydrated nickel nitrate, 1.0mol/L hydrated cobalt nitrate and 0.6mol/L chloroplatinic acid are taken as raw materials, and are respectively and synchronously added into ammonia water with the pH value of 8.5 according to the molar ratio of Ni, co and Pt metal ions of 5 2 Carrying out coprecipitation reaction at 49 ℃ for 20h, filtering and drying to obtain the nickel-cobalt-platinum precursor.
The method comprises the following steps of taking a prepared nickel-cobalt-platinum precursor, 1.2mol/L citric acid and 1.8mol/L melamine as raw materials, preparing spherical carbon-coated nickel-cobalt-platinum precursor powder through a spray drying process, wherein the inlet temperature is 220 ℃, the feeding rate is 0.8L/h, and the air inlet flow is 500L/h, wherein the mass of the nickel-cobalt-platinum precursor is 3% of that of the carbon source by taking the citric acid and the melamine, and the volume ratio of the citric acid solution to the melamine solution is 1.8.
Compacting the carbon-coated nickel-cobalt-platinum precursor powder for 18min at 10Mpa and 30 ℃ by adopting a hydraulic press; then by 10% of 2 +90 percent, microwave sintering in Ar mixed atmosphere, and finally grinding to obtain the nickel-cobalt-platinum porous carbon composite catalytic material, wherein the sintering temperature is 800 ℃, and the sintering time is 3 hours.
(2) Activated coal dust and a composite hydrogel material were prepared according to the method in example 1.
(3) Converter gas recovery enrichment
And blowing the prepared porous carbon composite catalytic material, activated coal powder and composite hydrogel into a converter vaporization flue for collecting converter flue gas, and converting CO2 and O2 in the converter flue gas into CO. The method specifically comprises the following steps of performing synergistic treatment on a porous carbon composite catalytic material, activated coal powder and composite hydrogel based on three spray guns:
blowing the porous carbon composite catalytic material into a vaporization flue of the converter by using a first spray gun and using nitrogen-argon mixed gas as a medium, wherein the blowing amount of the porous carbon composite catalytic material is 8 multiplied by 10 -7 kg/m 3 Converter gas with mixed gas flow of 5X 10 -2 m 3 Per kg of porous carbon composite catalytic material;
blowing activated coal powder into the vaporizing flue of the converter by a second spray gun by using nitrogen as a medium, wherein the blowing amount of the activated coal powder is 3 multiplied by 10 -4 kg/m 3 Converter gas with 4 x 10 gas flow rate -2 m 3 Per kg of activated coal fines;
blowing composite hydrogel into the vaporization flue of the converter by a third spray gun by using nitrogen as a medium, wherein the blowing amount of the composite hydrogel material is 3 multiplied by 10 -7 kg/m 3 Converter gas with nitrogen flow of 3X 10 -3 m 3 Per kg of composite hydrogel.
The converter used for smelting is a 150t converter, 7 times of tests are carried out according to the conditions, and the average gas recovery rate is 130m 3 Per ton of steel, the main components of the recovered gas are 63-85% of CO and CO according to volume percentage 2 4-10%、O 2 0.3-0.4%, the rest is hydrogen, nitrogen and the like, and the average dust content is 5mg/m 3
Example 3
(1) Preparation of porous carbon composite catalytic material
1.1mol/L hydrated nickel nitrate, 0.9mol/L hydrated cobalt nitrate and 0.5mol/L chloroplatinic acid are taken as raw materials, and are respectively and synchronously added into ammonia water with the pH value of 8.3 according to the molar ratio of Ni, co and Pt metal ions of 4 2 The coprecipitation reaction is carried out under the condition of (1), the temperature of the coprecipitation reaction is 49 ℃, the reaction time is 22h, and the nickel-cobalt-platinum precursor is obtained after filtration and drying.
The method comprises the following steps of taking a prepared nickel-cobalt-platinum precursor, 1.0mol/L citric acid and 1.5mol/L melamine as raw materials, preparing spherical carbon-coated nickel-cobalt-platinum precursor powder through a spray drying process, wherein the inlet temperature is 200 ℃, the feeding rate is 0.5L/h, and the air inlet flow is 420L/h, wherein the mass of the nickel-cobalt-platinum precursor is 2% of the mass of a carbon source taking citric acid and melamine, and the volume ratio of a citric acid solution to a melamine solution is 1.5.
Compacting the carbon-coated nickel-cobalt-platinum precursor powder for 18min at 10Mpa and 30 ℃ by adopting a hydraulic press; then by 7% of 2 +93% by microwave sintering in Ar mixed atmosphere, and finally grinding to obtain the nickel-cobalt-platinum porous carbon composite catalytic material, wherein the sintering temperature is 700 ℃ and the sintering time is 4h.
(2) Activated coal dust and composite hydrogel materials were prepared as in example 1.
(3) Recovery and enrichment of converter gas
And blowing the prepared porous carbon composite catalytic material, activated coal powder and composite hydrogel into a converter vaporization flue for collecting converter flue gas, and converting CO2 and O2 in the converter flue gas into CO. The method specifically comprises the following steps of performing synergistic treatment on a porous carbon composite catalytic material, activated coal powder and composite hydrogel based on three spray guns:
blowing the porous carbon composite catalytic material into a vaporization flue of the converter by using a first spray gun and using nitrogen-argon mixed gas as a medium, wherein the blowing amount of the porous carbon composite catalytic material is 1.4 multiplied by 10 -6 kg/m 3 Converter gas with mixed gas flow of 7X 10 -2 m 3 Per kg of porous carbon composite catalytic material;
blowing activated coal powder into the vaporization flue of the converter by a second spray gun by taking nitrogen as a medium, wherein the blowing amount of the activated coal powder is 7 multiplied by 10 -4 kg/m 3 Converter gas with gas flow of 6 x 10 -2 m 3 Per kg of activated coal fines;
blowing composite hydrogel into the vaporizing flue of the converter by a third spray gun by using nitrogen as a medium, wherein the blowing amount of the composite hydrogel material is 5 multiplied by 10 -7 kg/m 3 Converter gas with nitrogen flow of 5X 10 -3 m 3 Per kg of composite hydrogel.
Converter for smeltingIn a 150t converter, 7 tests were carried out under the above conditions, and the average amount of recovered coal gas was 135m 3 Per ton steel, the main components of the recovered gas are CO 65-87% and CO according to volume percentage 2 3-8%、O 2 0.3-0.5%, hydrogen and nitrogen as the rest, and the average dust content is 4mg/m 3
Example 4
(1) Preparation of porous carbon composite catalytic material
1.1mol/L nickel chloride, 0.9mol/L cobalt chloride and 0.5mol/L ammonium chloroplatinate are taken as raw materials, and are respectively and synchronously added into ammonia water with the pH value of 8.3 according to the molar ratio of Ni, co and Pt metal ions of 4 2 The coprecipitation reaction is carried out under the condition of (1), the temperature of the coprecipitation reaction is 49 ℃, the reaction time is 22h, and the nickel-cobalt-platinum precursor is obtained after filtration and drying.
The method comprises the following steps of taking a prepared nickel-cobalt-platinum precursor, 1.0mol/L citric acid and 1.5mol/L melamine as raw materials, preparing spherical carbon-coated nickel-cobalt-platinum precursor powder through a spray drying process, wherein the inlet temperature is 200 ℃, the feeding rate is 0.5L/h, and the air inlet flow is 420L/h, wherein the mass of the nickel-cobalt-platinum precursor is 2% of the mass of a carbon source taking citric acid and melamine, and the volume ratio of a citric acid solution to a melamine solution is 1.5.
Compacting the carbon-coated nickel-cobalt-platinum precursor powder for 18min at 10Mpa and 30 ℃ by adopting a hydraulic press; then at 7% H 2 +93% by microwave sintering in Ar mixed atmosphere, and finally grinding to obtain the nickel-cobalt-platinum porous carbon composite catalytic material, wherein the sintering temperature is 700 ℃ and the sintering time is 4h.
(2) Activated coal dust and a composite hydrogel material were prepared according to the method in example 1.
(3) Converter gas recovery enrichment
And blowing the prepared porous carbon composite catalytic material, activated coal powder and composite hydrogel into a converter vaporization flue for collecting converter flue gas, and converting CO2 and O2 in the converter flue gas into CO. The method specifically comprises the following steps of performing synergistic treatment on a porous carbon composite catalytic material, activated coal powder and composite hydrogel based on three spray guns:
through the first stepA spray gun, which takes nitrogen-argon mixed gas as a medium and blows the porous carbon composite catalytic material into the vaporization flue of the converter, wherein the blowing amount of the porous carbon composite catalytic material is 1.4 multiplied by 10 -6 kg/m 3 Converter gas with mixed gas flow of 7 x 10 -2 m 3 Per kg of porous carbon composite catalytic material;
blowing activated coal powder into the vaporizing flue of the converter by a second spray gun by using nitrogen as a medium, wherein the blowing amount of the activated coal powder is 7 multiplied by 10 -4 kg/m 3 Converter gas with gas flow of 6 x 10 -2 m 3 Per kg of activated coal fines;
blowing composite hydrogel into the vaporizing flue of the converter by a third spray gun by using nitrogen as a medium, wherein the blowing amount of the composite hydrogel material is 5 multiplied by 10 -7 kg/m 3 Converter gas with nitrogen flow of 5X 10 -3 m 3 Per kg of composite hydrogel.
The converter used for smelting is a 150t converter, 7 times of tests are carried out according to the conditions, and the average gas recovery rate is 134m 3 Per ton of steel, the main components of the recovered gas are 62-84% of CO and CO according to volume percentage 2 5-10%、O 2 0.4-0.6%, hydrogen and nitrogen as the rest, and the average dust content is 5mg/m 3
Comparative example 1
The test for the recovery of converter gas was carried out under the conditions in example 3 without blowing the porous carbon composite catalyst material, and the average amount of recovered gas was 128m 3 Per ton steel, the main components of the recovered gas are 54-72% of CO and CO according to volume percentage 2 7-13%、O 2 0.5-0.7%, average dust content of 6mg/m 3
Compared with the comparative example 1, the embodiment 3 has the advantages that the recovery amount of coal gas per ton steel is increased by 5.5 percent, the content of CO is obviously improved, and CO is obviously reduced 2 And O 2 The content of the active carbon is obviously reduced, and the dust content is reduced by 33 percent.
Comparative example 2
The test for the recovery of converter gas was carried out under the conditions in example 3 without blowing the porous carbon composite catalytic material and the composite hydrogel, and the average amount of recovered gas was 127m 3 Per ton of steel, recoveryThe main components of the coal gas are 53-70% of CO and CO according to volume percentage 2 9-14%、O 2 0.4-0.8%, and average dust content of 8mg/m 3
Compared with the comparative example 2, the recovery amount of each ton of steel gas is increased by 6.3 percent, the content of CO is obviously improved, and the CO content is obviously improved 2 And O 2 The content of the active carbon is obviously reduced, and the dust content is reduced by 50 percent.
Comparative example 3
The test of the recovery of converter gas was carried out under the conditions of example 3 without blowing the activated coal powder, the porous carbon composite catalytic material and the composite hydrogel, and the average amount of the recovered gas was 116m 3 Per ton steel, the main components of the recovered gas are 40-60% of CO and CO according to volume percentage 2 15-20%、O 2 0.6-0.9%, and average dust content of 8mg/m 3
Compared with the comparative example 3, the recovery amount of each ton of steel gas is increased by 16.4 percent, the content of CO is obviously improved, and the CO content is obviously increased 2 And O 2 The content of (A) is obviously reduced, and the dust content is reduced by 50%.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents or improvements made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims (10)

1. A porous carbon composite catalytic material for converter gas recovery is characterized by comprising a porous carbon material, wherein a nickel-cobalt-platinum metal system is loaded on the surface of the porous carbon material and in holes;
wherein the nickel-cobalt-platinum metal system accounts for 0.5-1.2% of the mass of the porous carbon composite catalytic material.
2. The porous carbon composite catalytic material for recovering converter gas according to claim 1, wherein in the nickel-cobalt-platinum metal system, the molar ratio of nickel, cobalt and platinum is 2-5.
3. The method for preparing a porous carbon composite catalytic material for converter gas recovery according to any one of claims 1 to 2, characterized by comprising the steps of:
s1, respectively dissolving soluble nickel salt, cobalt salt and platinum salt in water, respectively and synchronously adding the soluble nickel salt, the cobalt salt and the platinum salt into an alkaline solution with the pH value of 8.0-8.5, and introducing O into the alkaline solution 2 Carrying out coprecipitation reaction under the condition of (1), filtering and drying to obtain a nickel-cobalt-platinum precursor;
s2, preparing spherical carbon-coated nickel-cobalt-platinum precursor powder by using the nickel-cobalt-platinum precursor, a citric acid solution and a melamine solution as raw materials through a spray drying process;
s3, compacting the precursor powder at 5-10% 2 Microwave sintering in 90-95% Ar mixed atmosphere, and grinding to obtain the nickel-cobalt-platinum porous carbon composite catalytic material, wherein the sintering temperature is 650-800 ℃, and the sintering time is 3-5h.
4. The preparation method of the porous carbon composite catalytic material for converter gas recovery as recited in claim 3, wherein in step S1 the soluble nickel salt is nickel acetate, nickel chloride or nickel nitrate hydrate, and the concentration is 1-1.2mol/L; the soluble cobalt salt is hydrated cobalt nitrate or cobalt chloride, and the concentration is 0.8-1.0mol/L; the soluble platinum salt is chloroplatinic acid or ammonium chloroplatinate, and the concentration of the soluble platinum salt is 0.4-0.6mol/L;
controlling the flow of adding soluble nickel salt, cobalt salt and platinum salt into the alkaline solution to be 10-30mL/min;
the alkaline solution is ammonia water;
the reaction temperature of the coprecipitation reaction is 48-49 ℃, and the reaction time is 20-24h.
5. The preparation method of the porous carbon composite catalytic material for recycling converter gas as claimed in claim 3, wherein the mass of the nickel-cobalt-platinum precursor in the step S2 is 1-3% of the mass of the carbon source which is citric acid and melamine; wherein the concentration of the citric acid solution prepared by citric acid is 0.8-1.2mol/L, the concentration of the melamine solution prepared by melamine is 1.2-1.8mol/L, and the volume ratio of the citric acid solution to the melamine solution is 1-1.8;
the inlet temperature of the spray drying process is 180-220 ℃, the feeding rate is 0.3-0.8L/h, and the air inlet flow is 350-500L/h.
6. A method for recovering and enriching converter gas is characterized by comprising the following steps: blowing the porous carbon composite catalytic material as claimed in any one of claims 1 to 2, activated coal powder and composite hydrogel into a converter vaporization flue for collecting converter flue gas, for removing CO in the converter flue gas 2 And O 2 Conversion to CO;
the composite hydrogel is prepared by compounding 30-48 parts by weight of ethylene glycol diglycidyl ether, 15-24 parts by weight of sodium alginate, 1-4 parts by weight of sodium citrate, 10-14 parts by weight of pentaethylenehexamine, 10-14 parts by weight of ammonium chloride and 10-14 parts by weight of calcium chloride.
7. The method for recovering and enriching converter gas according to claim 6, wherein the porous carbon composite catalytic material, the activated coal powder and the composite hydrogel are subjected to synergistic treatment based on three spray guns, and the method specifically comprises the following steps:
blowing the porous carbon composite catalytic material into a converter vaporization flue by using a first spray gun and using nitrogen-argon mixed gas as a medium, wherein the blowing amount of the porous carbon composite catalytic material is 8 multiplied by 10 -7 -2×10 -6 kg/m 3 Converter gas with mixed gas flow of 5X 10 -2 -9×10 -2 m 3 Per kg of porous carbon composite catalytic material;
blowing activated coal powder into the vaporization flue of the converter by a second spray gun by taking nitrogen as a medium, wherein the blowing amount of the activated coal powder is 3 multiplied by 10 -4 -1×10 -3 kg/m 3 Converter gas with gas flow of 4X 10 -2 -8×10 -2 m 3 Per kg of activated coal fines;
blowing composite hydrogel into the vaporizing flue of the converter by a third spray gun by using nitrogen as a medium, wherein the blowing amount of the composite hydrogel material is 3 multiplied by 10 -7 -8×10 -7 kg/m 3 Converter gas with nitrogen flow of 3X 10 -3 -7×10 -3 m 3 Perkg composite hydrogel。
8. The method for recovering and enriching converter gas according to any one of claims 6 to 7, wherein the activated pulverized coal is prepared by performing spray pre-activation treatment on desulfurized pulverized coal with 0.2 to 0.6mol/L KOH solution, and then grinding;
the spraying solution accounts for 8-12% of the mass of the coal powder.
9. The method for recovering and enriching converter gas according to any one of claims 6 to 7, wherein the preparation process of the composite hydrogel material comprises the following steps:
dissolving ethylene glycol diglycidyl ether and pentaethylenehexamine in water, and stirring at the temperature of 45-55 ℃ for 60-120min at the stirring speed of 80-120r/min to obtain a clear mixed solution;
step two, adding the sodium alginate in parts by weight into the mixed solution, stirring, adding the sodium citrate in parts by weight after the solution is uniformly mixed, raising the temperature to 58-62 ℃, and carrying out aging treatment for 30-50min at the stirring speed of 100-120r/min to obtain a turbid solution;
and step three, synchronously adding the above parts by weight of ammonium chloride and calcium chloride into the turbid liquid, wherein the flow rate of calcium chloride powder is 4-7kg/h, the flow rate of ammonium chloride powder is 3-5kg/h, after the materials are added, raising the reaction temperature to 65-68 ℃, reacting for 60-120min, and stirring at 120-150r/min to obtain the composite hydrogel.
10. The method for recovering and enriching converter gas as recited in claim 6, wherein the porous carbon composite catalytic material can be recycled after being cleaned by 1-4mol/L diluted hydrochloric acid or 0.5-2mol/L diluted sulfuric acid solution.
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