CN115487667A - Tail gas absorption process for caramel color production by using common method - Google Patents

Tail gas absorption process for caramel color production by using common method Download PDF

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Publication number
CN115487667A
CN115487667A CN202211122632.6A CN202211122632A CN115487667A CN 115487667 A CN115487667 A CN 115487667A CN 202211122632 A CN202211122632 A CN 202211122632A CN 115487667 A CN115487667 A CN 115487667A
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absorption
tail gas
absorption tank
absorbed
caramel color
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CN115487667B (en
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黄世安
余松
王益强
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Hunan Xiangyu Technology Co ltd
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Hunan Xiangyu Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/77Liquid phase processes
    • B01D53/78Liquid phase processes with gas-liquid contact
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/72Organic compounds not provided for in groups B01D53/48 - B01D53/70, e.g. hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B61/00Dyes of natural origin prepared from natural sources, e.g. vegetable sources
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/70Organic compounds not provided for in groups B01D2257/00 - B01D2257/602

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  • Environmental & Geological Engineering (AREA)
  • Health & Medical Sciences (AREA)
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  • General Chemical & Material Sciences (AREA)
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  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Gas Separation By Absorption (AREA)

Abstract

The invention discloses a tail gas absorption process for caramel color production by a common method, which comprises the following steps: pumping the tail gas in the reaction kettle into a first absorption tank A containing an aqueous solution of an organic substance E through a Roots pump, so that the tail gas and the added organic substance E are subjected to condensation reaction and absorbed; the small amount of organic acid escaping from the first absorption tank A is introduced into the second absorption tank B filled with the soda ash solution along with the steam, so that the acid gas is also completely absorbed, and only the steam is discharged into the atmosphere from the second absorption tank B. The invention utilizes harmless organic matters containing a large amount of aldehyde groups and/or hydroxyl groups to carry out condensation reaction with organic matters such as furfural and the like under the acidic and high-temperature conditions of aqueous solution so as to be absorbed, and polymer precipitation is not generated; the volatile organic acid is absorbed by soda ash. The whole absorbed solution can be used as a raw material to be applied to the reaction production process of ammonium sulfite caramel color, so that the tail gas produced by the common method caramel color can be absorbed and utilized cleanly, and the atmospheric environment is not influenced.

Description

Tail gas absorption process for caramel color production by using common method
Technical Field
The invention relates to a tail gas absorption process for caramel color production by a common method.
Background
The caramel color is produced by a common method by using high fructose corn syrup to perform caramelization reaction under the catalysis of a trace amount of acidity agent. In the dehydration process of heating and boiling under normal pressure, fructose and glucose are continuously dehydrated, condensed, cracked, oxidized and the like to generate a large amount of complex caramelization reaction of organic acids such as 5-hydroxymethyl furfural (HMF), malonic acid and the like, the substances have strong volatility at a high temperature of 130-200 ℃, mixed tail gas is formed along with dehydrated steam and is discharged out of a reaction kettle, and the substances can be discharged into the atmosphere only after being treated due to strong nose choking smell and acid gas. In general, in production, strong alkaline solution of soda ash or caustic soda liquid with the mass concentration of 10% is added into a tail gas absorption tank to participate in reaction and absorption, but the resultant is easy to generate polymerization reaction under strong alkaline, long-time and high-temperature conditions (the temperature of the absorption liquid of superheated steam is 100-102 ℃) until a large amount of blackish brown resin-shaped water-insoluble substances are generated, so that the post-treatment is difficult, the resin-shaped water-insoluble substances cannot be recycled, and the environmental protection is influenced. In particular, a clean process for absorbing tail gas needs to be developed, so that the tail gas in the production process can be recycled after being absorbed, and the problems of difficult post-treatment, incapability of recycling and influence on environmental protection are solved.
Disclosure of Invention
The invention aims to solve the defects that a large amount of black brown resin-like water-insoluble substances are generated by polymerization reaction of mixed tail gas generated in the production of caramel color by a common method and a product of a strong alkaline solution, the treatment is difficult, the tail gas cannot be recycled, the environmental protection is influenced and the like in the background technology, and provides a tail gas recycling process for the production of the caramel color by the common method. The invention uses a harmless organic matter containing a large amount of aldehyde groups and/or hydroxyl groups, and the harmless organic matter is absorbed by condensation reaction with organic matters such as furfural and the like under the acidic and high-temperature conditions of aqueous solution, so that polymer precipitation is not generated; the volatile organic acid is absorbed by soda ash. The whole absorbed solution can be used as a raw material to be applied to the production process of ammonium sulfite caramel color, so that the tail gas generated by the common method caramel color can be absorbed and utilized cleanly, and the influence on the atmospheric environment is avoided.
The technical scheme adopted by the invention is as follows:
the utility model provides a tail gas absorption technology of ordinary method caramel color production, adopts lobe pump and two absorption tanks, and reation kettle's tail gas pipe passes through the lobe pump and links to each other with first absorption tank A's intake pipe, and first absorption tank A's blast pipe links to each other with second absorption tank B's intake pipe, and the intake pipe of two absorption tanks submerges in the solution of absorption tank, includes following step:
(1) Placing an organic substance E aqueous solution with the mass content of 20-50% accounting for 1/8-1/3 of the volume in the first absorption tank A;
(2) When the caramelization reaction temperature reaches 130 ℃ by a common method, tail gas (the tail gas contains volatile organic compounds and steam) in the reaction kettle is pumped into a first absorption tank A by a Roots pump, so that the tail gas and the added organic compounds E are subjected to condensation reaction and absorbed, and the absorbed solution is clear and free of precipitation;
(3) A small amount of organic acid escaping from the first absorption tank A is introduced into a second absorption tank B along with steam, and the second absorption tank B is filled with 1/6-1/3 of soda ash solution with the mass concentration of 5-10 percent, so that acid gas is also completely absorbed, and only the steam is discharged into the atmosphere from the second absorption tank B.
In the step (1), the organic substance E is an organic substance xylose and/or arabinose containing aldehyde group and/or hydroxyl;
in the step (2), when the pH value of the absorption liquid is 2.5, stopping absorption, and replacing the absorption organic substance E aqueous solution again;
in the step (3), when the pH value of the absorption solution is 6.5, the soda solution is replaced again.
The organic matter E and the absorption reactant in the first absorption tank A and the soda ash and the absorption reactant in the second absorption tank B can be used as raw materials for producing caramel color by an ammonium sulfite method and are added into the production reaction process to be recycled.
The invention has the beneficial effects that: under the acidic and high-temperature conditions of the aqueous solution, under the heating, boiling and dehydrating conditions of fructose and glucose, organic matters such as furfural and the like volatilized by caramelization reaction are subjected to aldol condensation reaction (aldehyde groups of the two are combined into a dimer), and meanwhile, aldehyde groups of the furfural are combined with the hydroxyl groups of the added organic matters to generate hemiacetal and acetal, so that volatile matters choking nose react with the added organic matters E under the high-temperature condition and are absorbed and then are left in the solution, and the absorption liquid of the first absorption tank A is clear and has no precipitate; the little organic acid volatilized again is absorbed by the soda ash. The harmless organic matter E and the whole absorbed solution can be used as raw materials to be applied to the reaction production process of ammonium sulfite caramel color, so that tail gas absorption and utilization of common caramel color production are realized, and the method has no influence on the atmospheric environment.
Drawings
FIG. 1 is a process flow diagram of the present invention.
Detailed Description
The invention will be further described in detail with reference to the following drawings and specific examples, which are not intended to limit the invention, but are for clear understanding.
As shown in fig. 1, example 1: the invention relates to a tail gas absorption process for caramel color production by a common method, which adopts a stainless steel Roots pump and two absorption tanks, wherein a tail gas pipe of a reaction kettle is connected with a gas inlet pipe of a first absorption tank A through the Roots pump, a gas outlet pipe of the first absorption tank A is connected with a gas inlet pipe of a second absorption tank B, and the gas inlet pipes of the two absorption tanks are immersed in a solution of the absorption tanks, and comprises the following steps:
(1) Placing an organic matter E aqueous solution with the mass content of 20 percent accounting for 1/8 of the volume in a first absorption tank A; the organic matter E is arabinose;
(2) When the caramelization reaction temperature reaches 130 ℃ by a common method, pumping tail gas in the reaction kettle into a first absorption tank A by a Roots pump, wherein the tail gas contains volatile organic compounds and steam, so that the tail gas and the added organic compounds E are subjected to condensation reaction and absorbed, and the absorbed solution is clear and free of precipitation; when the pH value of the absorption liquid is 2.5, stopping absorption, and replacing the absorption organic matter E aqueous solution again;
(3) A small amount of organic acid escaping from the first absorption tank A is introduced into a second absorption tank B along with steam, and the second absorption tank B is filled with 1/6 of soda ash solution with the mass concentration of 10 percent, so that acid gas is also completely absorbed, and only the steam is discharged into the atmosphere from the second absorption tank B. When the pH value of the absorption liquid is 6.5, the soda solution is replaced again.
And observing that the absorption liquid in the first absorption tank A is clear and free of precipitate, and can be used as a raw material for caramel color production by an ammonium sulfite method and added into the production reaction process to be recycled.
Example 2: the invention relates to a tail gas absorption process for caramel color production by a common method, which adopts a stainless steel Roots pump and two absorption tanks, wherein a tail gas pipe of a reaction kettle is connected with a gas inlet pipe of a first absorption tank A through the Roots pump, a gas outlet pipe of the first absorption tank A is connected with a gas inlet pipe of a second absorption tank B, and the gas inlet pipes of the two absorption tanks are immersed in a solution of the absorption tanks, and comprises the following steps:
(1) Placing an organic matter E aqueous solution with the mass content of 30 percent accounting for 1/3 of the volume in a first absorption tank A; the organic matter E is xylose;
(2) When the caramelization reaction temperature reaches 130 ℃ by a common method, pumping tail gas in the reaction kettle into a first absorption tank A by a Roots pump, wherein the tail gas contains volatile organic compounds and steam, so that the tail gas and the added organic compounds E are subjected to condensation reaction and absorbed, and the absorbed solution is clear and free of precipitation; when the pH value of the absorption liquid is 2.5, stopping absorption, and replacing the absorption organic matter E aqueous solution again;
(3) A small amount of organic acid escaping from the first absorption tank A is introduced into a second absorption tank B along with steam, and the second absorption tank B is filled with 1/3 of soda ash solution with the mass concentration of 5 percent, which occupies the volume, so that the acid gas is also completely absorbed, and only the steam is discharged into the atmosphere from the second absorption tank B. When the pH value of the absorption liquid is 6.5, the soda solution is replaced again.
And observing that the absorption liquid in the first absorption tank A is clear and has no precipitate, and can be used as a raw material for caramel color production by an ammonium sulfite method to be added into the production reaction process to be recycled.
Example 3: the invention relates to a tail gas absorption process for caramel color production by a common method, which adopts a stainless steel Roots pump and two absorption tanks, wherein a tail gas pipe of a reaction kettle is connected with a gas inlet pipe of a first absorption tank A through the Roots pump, a gas outlet pipe of the first absorption tank A is connected with a gas inlet pipe of a second absorption tank B, and the gas inlet pipes of the two absorption tanks are immersed in a solution of the absorption tanks, and comprises the following steps:
(1) Placing an organic matter E aqueous solution with the mass content of 40 percent accounting for 1/4 of the volume in a first absorption tank A; the organic matter E is xylose and arabinose, wherein the xylose and the arabinose are mixed according to the proportion of 1:1;
(2) When the caramelization reaction temperature reaches 130 ℃ by a common method, pumping tail gas in the reaction kettle into a first absorption tank A by a Roots pump, wherein the tail gas contains volatile organic compounds and steam, so that the tail gas and the added organic compounds E are subjected to condensation reaction and absorbed, and the absorbed solution is clear and free of precipitation; when the pH value of the absorption liquid is 2.5, stopping absorption, and replacing the absorption organic matter E aqueous solution again;
(3) A small amount of organic acid escaping from the first absorption tank A is introduced into a second absorption tank B along with steam, and the second absorption tank B is filled with 1/4 of soda ash solution with mass concentration of 6 percent accounting for the volume, so that acid gas is also completely absorbed, and only the steam is discharged into the atmosphere from the second absorption tank B. When the pH value of the absorption liquid is 6.5, the soda solution is replaced again.
And observing that the absorption liquid in the first absorption tank A is clear and has no precipitate, and can be used as a raw material for caramel color production by an ammonium sulfite method to be added into the production reaction process to be recycled.
Example 4: the invention relates to a tail gas absorption process for caramel color production by a common method, which adopts a stainless steel Roots pump and two absorption tanks, wherein a tail gas pipe of a reaction kettle is connected with a gas inlet pipe A of a first absorption tank through the Roots pump, a gas outlet pipe A of the first absorption tank is connected with a gas inlet pipe B of a second absorption tank, and the two gas inlet pipes of the absorption tanks are immersed in a solution of the absorption tanks, and comprises the following steps:
(1) Placing an organic matter E aqueous solution with the mass content of 50 percent accounting for 1/5 of the volume in a first absorption tank A; the organic matter E is xylose and arabinose, wherein the xylose and the arabinose are mixed according to the proportion of 2:1;
(2) When the caramelization reaction temperature reaches 130 ℃ by a common method, pumping tail gas in the reaction kettle into a first absorption tank A by a Roots pump, wherein the tail gas contains volatile organic compounds and steam, so that the tail gas and the added organic compounds E are subjected to condensation reaction and absorbed, and the absorbed solution is clear and free of precipitation; when the pH value of the absorption liquid is 2.5, stopping absorption, and replacing the absorption organic matter E aqueous solution again;
(3) A small amount of organic acid escaping from the first absorption tank A is introduced into a second absorption tank B along with steam, and the second absorption tank B is filled with 8% of soda ash solution with the mass concentration of 1/5 of the volume, so that acid gas is also completely absorbed, and only the steam is discharged into the atmosphere from the second absorption tank B. When the pH value of the absorption solution is 6.5, the soda solution is replaced.
And observing that the absorption liquid in the first absorption tank A is clear and has no precipitate, and can be used as a raw material for caramel color production by an ammonium sulfite method to be added into the production reaction process to be recycled.

Claims (5)

1. The utility model provides a tail gas absorption technology of ordinary method caramel color production, adopts lobe pump and two absorption tanks, and reation kettle's tail gas pipe passes through the lobe pump and links to each other with first absorption tank A's intake pipe, and first absorption tank A's blast pipe links to each other with second absorption tank B's intake pipe, and the intake pipe of two absorption tanks submerges in the solution of absorption tank, includes following step:
(1) Placing an organic substance E aqueous solution with the mass content of 20-50% accounting for 1/8-1/3 of the volume in the first absorption tank A;
(2) When the caramelization reaction temperature reaches 130 ℃ by a common method, pumping tail gas in the reaction kettle into a first absorption tank A by a Roots pump to ensure that the tail gas and the added organic matter E are subjected to condensation reaction and absorbed;
(3) A small amount of organic acid escaping from the first absorption tank A is introduced into a second absorption tank B along with steam, and the second absorption tank B is filled with 1/6-1/3 of soda ash solution with the mass concentration of 5-10 percent, so that acid gas is also completely absorbed, and only the steam is discharged into the atmosphere from the second absorption tank B.
2. The tail gas absorption process for caramel color production by a common method according to claim 1, which is characterized in that: in the step (1), the organic matter E is a harmless organic matter containing aldehyde group and/or hydroxyl group.
3. The tail gas absorption process for caramel color production by a common method according to claim 1 or 2, which is characterized in that: in the step (2), when the pH value of the absorption liquid is 2.5, stopping absorption, and replacing the absorption organic substance E solution.
4. The tail gas absorption process for caramel color production by a common method according to claim 3, which is characterized in that: in the step (1), the organic substance E is xylose and/or arabinose.
5. The tail gas absorption process for caramel color production by a common method according to claim 1, which is characterized in that: in the step (3), when the pH value of the absorption solution is 6.5, the soda solution is replaced again.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1093407A (en) * 1992-11-27 1994-10-12 武田药品工业株式会社 The preparation of saccharide carboxylic acids
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* Cited by examiner, † Cited by third party
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CN102574766A (en) * 2009-08-27 2012-07-11 艾欧基能源公司 Recovery of volatile carboxylic acids by a stripper-extractor system
CN102786345A (en) * 2012-07-31 2012-11-21 湖北富邦科技股份有限公司 Method for controlling fertilizer appearance by double-caramel pigment
CN103143237A (en) * 2013-03-15 2013-06-12 扬州新奇特电缆材料有限公司 Toluene-containing tail gas recycling process in refractory mica tape production
CN103816790A (en) * 2014-02-27 2014-05-28 邢台市蓝天精细化工有限公司 Method for recovering epoxide in tail gas
CN104297399A (en) * 2014-05-21 2015-01-21 江苏省疾病预防控制中心 Method for detecting byproducts 4-methylimidazole and 2-acetyl-4-hydroxy-butylimidazole in caramel pigment
WO2016058400A1 (en) * 2014-10-16 2016-04-21 天津奥展兴达化工技术有限公司 Process for purification of tail gas containing volatile organics
CN104833744A (en) * 2015-06-05 2015-08-12 上海浩登材料科技有限公司 Detection method for 4-methylimidazole in food
CN105032151A (en) * 2015-07-15 2015-11-11 黄国杰 Air purification method and device
CN109476623A (en) * 2016-07-22 2019-03-15 伊士曼化工公司 Dehydromucic acid purification method

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