CN115479654A - Method, device, medium and electronic equipment for detecting looper quality - Google Patents
Method, device, medium and electronic equipment for detecting looper quality Download PDFInfo
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- CN115479654A CN115479654A CN202211086783.0A CN202211086783A CN115479654A CN 115479654 A CN115479654 A CN 115479654A CN 202211086783 A CN202211086783 A CN 202211086783A CN 115479654 A CN115479654 A CN 115479654A
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- G—PHYSICS
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Abstract
Description
技术领域technical field
本申请涉及活套检测技术领域,揭示了一种检测活套质量的方法、装置、介质及电子设备。The application relates to the technical field of loop detection, and discloses a method, device, medium and electronic equipment for detecting the quality of loops.
背景技术Background technique
热轧生产线中,活套用于衔接前后轧机、匹配轧机间金属秒流量,对轧制稳定、产品合格率起着重要作用。轧制过程中,活套控制系统通过调节前机架或后机架主传动的速度、调整活套升降液压缸两侧压力实现活套高度和带钢张力控制,达到轧制稳定效果。In the hot rolling production line, the looper is used to connect the front and rear rolling mills and match the metal flow rate between the rolling mills, which plays an important role in rolling stability and product qualification rate. During the rolling process, the looper control system controls the height of the looper and the tension of the strip by adjusting the speed of the main drive of the front frame or the rear frame and adjusting the pressure on both sides of the looper lifting hydraulic cylinder to achieve rolling stability.
活套运行稳定与其机械设备、控制设备、检测设备及现场环境密切相关。在生产过程中,曾经发生过由于现场环境恶化导致活套动作异常引起废钢的故障。为避免类似故障发生,需要及时掌握活套机械设备的工作状态,现在的解决方案是在每次换辊间隙对活套的自重进行测试并人工记录数据,对相关数据进行长期跟踪,发现数据异常及时采取措施对活套设备进行维护。但是人工根据曲线逐条记录分析所有活套的数据工作量大、效率低、准确率不高。基于此,提出一种检测活套质量的方法,能够自动对活套自重测试数据进行记录存储并分析,可以及时发现数据异常并触发预警提示,提醒相关工程师检测并解决活套设备的故障。The stability of the looper is closely related to its mechanical equipment, control equipment, testing equipment and site environment. In the production process, there have been failures of steel scrap caused by the abnormal movement of the looper due to the deterioration of the site environment. In order to avoid similar failures, it is necessary to grasp the working status of the looper machinery and equipment in time. The current solution is to test the self-weight of the looper at each roll change interval and manually record the data, track the relevant data for a long time, and find abnormal data Take timely measures to maintain the looper equipment. However, manually analyzing the data of all loopers according to the curves one by one has a large workload, low efficiency and low accuracy. Based on this, a method for detecting the quality of the looper is proposed, which can automatically record, store and analyze the self-weight test data of the looper, and can detect abnormal data in time and trigger an early warning prompt to remind relevant engineers to detect and solve the fault of the looper equipment.
发明内容Contents of the invention
申请涉及活套检测技术领域,揭示了一种检测活套质量的方法、装置、介质及电子设备。能够自动对活套自重测试数据进行记录存储并分析,可以及时发现异常并触发预警提示,提醒相关工程师检测并解决活套设备的故障。The application relates to the technical field of loop detection, and discloses a method, device, medium and electronic equipment for detecting the quality of loops. It can automatically record, store and analyze the looper self-weight test data, and can detect abnormalities in time and trigger early warning prompts to remind relevant engineers to detect and solve looper equipment failures.
本申请的其他特性和优点将通过下面的详细描述变得显然,或部分地通过本申请的实践而习得。Other features and advantages of the present application will become apparent from the following detailed description, or in part, be learned by practice of the present application.
根据本申请实施例的第一方面,提供了一种检测活套质量的方法,所述方法包括:获取活套上升过程中各个采集点的第一数据,所述第一数据为所述活套在各个采集点的转矩数据;获取所述活套下降过程中所述各个采集点的第二数据,所述第二数据为所述活套在各个采集点的转矩数据;基于所述各个采集点的第一数据和第二数据,确定所述各个采集点的测量数据,所述测量数据为所述活套在各个采集点的平均转矩数据;基于所述各个采集点的测量数据,确定所述各个采集点的测量数据和所述各个采集点的标准数据的差值;判定所述差值是否符合条件,如果不符合,则触发预警提示。According to the first aspect of the embodiment of the present application, there is provided a method for detecting the quality of the looper, the method comprising: acquiring the first data of each collection point during the looper rising process, the first data being the looper Torque data at each collection point; acquire second data at each collection point during the descent of the looper, the second data being torque data at each collection point of the looper; based on the various The first data and the second data of the collection point, determine the measurement data of each collection point, the measurement data is the average torque data of the looper at each collection point; based on the measurement data of each collection point, Determine the difference between the measurement data of each collection point and the standard data of each collection point; determine whether the difference meets the conditions, and if not, trigger an early warning prompt.
在本申请的一个实施例中,基于前述方案,所述基于所述各个采集点的第一数据和第二数据,确定所述各个采集点的测量数据,包括:基于所述各个采集点的第一数据和第二数据,计算所述第一数据和所述第二数据的平均值,并将所述平均值作为所述各个采集点的测量数据。In one embodiment of the present application, based on the foregoing solution, determining the measurement data of each collection point based on the first data and second data of each collection point includes: based on the first data and second data of each collection point One data and second data, calculating the average value of the first data and the second data, and using the average value as the measurement data of each collection point.
在本申请的一个实施例中,基于前述方案,所述判定所述差值是否符合条件,包括:如果所述差值大于设定阈值,则判定所述差值不符合条件。In an embodiment of the present application, based on the foregoing solution, the determining whether the difference meets the condition includes: if the difference is greater than a set threshold, determining that the difference does not meet the condition.
在本申请的一个实施例中,基于前述方案,获取活套上升过程中各个采集点的第一数据之前,所述方法还包括:判断是否满足检测条件,如果不满足,则检查故障原因并解决故障。In one embodiment of the present application, based on the aforementioned solution, before obtaining the first data of each collection point in the looper ascent process, the method further includes: judging whether the detection condition is met, if not, checking the cause of the fault and solving it Fault.
在本申请的一个实施例中,基于前述方案,所述方法还包括:基于所述活套的设定角度和实际角度,判定所述活套的动作方向。In an embodiment of the present application, based on the foregoing solution, the method further includes: determining the motion direction of the looper based on the set angle and the actual angle of the looper.
在本申请的一个实施例中,基于前述方案,所述基于所述活套的设定角度和实际角度,判定所述活套的动作方向,包括:如果所述活套的实际角度小于第一设定角度,则判定所述活套处于上升过程;如果所述活套的实际角度大于第二设定角度,则判定所述活套处于下降过程。In one embodiment of the present application, based on the foregoing solution, the determination of the action direction of the looper based on the set angle and the actual angle of the looper includes: if the actual angle of the looper is less than the first If the angle is set, it is determined that the looper is in the process of rising; if the actual angle of the looper is greater than the second set angle, it is determined that the looper is in the process of descending.
根据本申请实施例的第二方面,提供了一种检测活套设备质量的装置,所述装置包括:第一获取单元,被用于获取活套上升过程中各个采集点的第一数据,所述第一数据为所述活套在各个采集点的转矩数据;第二获取单元,被用于获取所述活套下降过程中所述各个采集点的第二数据,所述第二数据为所述活套在各个采集点的转矩数据;第一确定单元,被用于基于所述各个采集点的第一数据和第二数据,确定所述各个采集点的测量数据,所述测量数据为所述活套在各个采集点的平均转矩数据;第二确定单元,被用于基于所述各个采集点的测量数据,确定所述各个采集点的测量数据和所述各个采集点的标准数据的差值;触发单元,被用于判定所述差值是否符合条件,如果不符合,则触发预警提示。According to the second aspect of the embodiment of the present application, there is provided a device for detecting the quality of the looper equipment, the device includes: a first acquisition unit, used to acquire the first data of each collection point during the looper rising process, so The first data is the torque data of the looper at each collection point; the second acquisition unit is used to acquire the second data of each collection point during the descent of the looper, and the second data is The torque data of the looper at each collection point; the first determining unit is used to determine the measurement data of each collection point based on the first data and the second data of each collection point, and the measurement data is the average torque data of the looper at each collection point; the second determination unit is used to determine the measurement data of each collection point and the standard of each collection point based on the measurement data of each collection point The data difference; the trigger unit is used to determine whether the difference meets the conditions, and if not, triggers an early warning prompt.
在本申请的一个实施例中,基于前述方案,所述装置还包括:判断单元,被用于判断是否满足检测条件,如果不满足,则检查故障原因并解决故障。In one embodiment of the present application, based on the foregoing solution, the device further includes: a judging unit, configured to judge whether the detection condition is satisfied, and if not, check the cause of the fault and solve the fault.
根据本申请实施例的第三方面,提供了一种计算机可读存储介质,所述计算机可读存储介质中存储有至少一条程序代码,所述至少一条程序代码由处理器加载并执行以实现如上述任一实施例所述的检测活套质量的方法。According to a third aspect of the embodiments of the present application, a computer-readable storage medium is provided, wherein at least one program code is stored in the computer-readable storage medium, and the at least one program code is loaded and executed by a processor to implement the following: The method for detecting the quality of the looper described in any of the above-mentioned embodiments.
根据本申请实施例的第四方面,提供了一种电子设备,所述电子设备包括一个或多个处理器和一个或多个存储器,所述一个或多个存储器中存储有至少一条程序代码,所述至少一条程序代码由所述一个或多个处理器加载并执行以实现如上述任一实施例所述的检测活套质量的方法。According to a fourth aspect of the embodiments of the present application, an electronic device is provided, the electronic device includes one or more processors and one or more memories, and at least one program code is stored in the one or more memories, The at least one program code is loaded and executed by the one or more processors to implement the method for detecting the quality of the loop as described in any of the above embodiments.
在本申请提出的技术方案中,通过分别获取活套在上升过程和下降过程中各个采集点的第一数据和第二数据,并基于所述第一数据和第二数据,确定各个采集点的测量数据,并确定所述各个采集点的测量和所述各个采集点的标准数据的差值,通过判定所述差值是否符合条件,如果不符合,则触发报警提示。基于此,本申请提出的技术方案可以及时发现数据异常并触发预警提示,提醒相关工程师检测并解决活套设备的故障。In the technical solution proposed by this application, the first data and second data of each collection point during the ascent and descent of the looper are obtained respectively, and based on the first data and second data, the value of each collection point is determined. Measure the data, and determine the difference between the measurement of each collection point and the standard data of each collection point, and determine whether the difference meets the conditions, and if not, trigger an alarm prompt. Based on this, the technical solution proposed by this application can detect abnormal data in time and trigger an early warning prompt to remind relevant engineers to detect and solve the fault of the looper equipment.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本申请。It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the application.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本申请的实施例,并与说明书一起用于解释本申请的原理。显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。在附图中:The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the application and together with the description serve to explain the principles of the application. Apparently, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can obtain other drawings according to these drawings without creative efforts. In the attached picture:
图1示出了本申请实施例中的检测活套质量的方法的流程图;Fig. 1 shows the flow chart of the method for detecting looper quality in the embodiment of the application;
图2示出了本申请一个具体实施例中的检测活套质量的方法的流程图;Fig. 2 shows the flow chart of the method for detecting looper quality in a specific embodiment of the present application;
图3示出了本申请实施例中的检测活套质量的装置的框图;Fig. 3 shows the block diagram of the device for detecting the quality of the looper in the embodiment of the application;
图4示出了适于用来实现本申请实施例的电子设备的计算机系统的结构示意图。FIG. 4 shows a schematic structural diagram of a computer system suitable for implementing the electronic device of the embodiment of the present application.
具体实施方式detailed description
现在将参考附图更全面地描述示例实施方式。然而,示例实施方式能够以多种形式实施,且不应被理解为限于在此阐述的范例;相反,提供这些实施方式使得本申请将更加全面和完整,并将示例实施方式的构思全面地传达给本领域的技术人员。Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments may, however, be embodied in many forms and should not be construed as limited to the examples set forth herein; rather, these embodiments are provided so that this application will be thorough and complete, and will fully convey the concepts of example embodiments to those skilled in the art.
此外,所描述的特征、结构或特性可以以任何合适的方式结合在一个或更多实施例中。在下面的描述中,提供许多具体细节从而给出对本申请的实施例的充分理解。然而,本领域技术人员将意识到,可以实践本申请的技术方案而没有特定细节中的一个或更多,或者可以采用其它的方法、组元、装置、步骤等。在其它情况下,不详细示出或描述公知方法、装置、实现或者操作以避免模糊本申请的各方面。Furthermore, the described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments. In the following description, numerous specific details are provided in order to give a thorough understanding of the embodiments of the application. However, those skilled in the art will appreciate that the technical solutions of the present application may be practiced without one or more of the specific details, or other methods, components, devices, steps, etc. may be employed. In other instances, well-known methods, apparatus, implementations, or operations have not been shown or described in detail to avoid obscuring aspects of the application.
附图中所示的流程图仅是示例性说明,不是必须包括所有的内容和操作/步骤,也不是必须按所描述的顺序执行。例如,有的操作/步骤还可以分解,而有的操作/步骤可以合并或部分合并,因此实际执行的顺序有可能根据实际情况改变。The flow charts shown in the drawings are only exemplary illustrations, and do not necessarily include all contents and operations/steps, nor must they be performed in the order described. For example, some operations/steps can be decomposed, and some operations/steps can be combined or partly combined, so the actual order of execution may be changed according to the actual situation.
附图中所示的方框图仅仅是功能实体,不一定必须与物理上独立的实体相对应。即,可以采用软件形式来实现这些功能实体,或在一个或多个硬件模块或集成电路中实现这些功能实体,或在不同网络和/或处理器装置和/或微控制器装置中实现这些功能实体。The block diagrams shown in the drawings are merely functional entities and do not necessarily correspond to physically separate entities. That is, these functional entities may be implemented in software, or in one or more hardware modules or integrated circuits, or in different networks and/or processor devices and/or microcontroller devices entity.
需要说明的是:在本文中提及的“多个”是指两个或两个以上。“和/或”描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。字符“/”一般表示前后关联对象是一种“或”的关系。It should be noted that: the "plurality" mentioned in this article refers to two or more than two. "And/or" describes the association relationship of associated objects, indicating that there may be three types of relationships. For example, A and/or B may indicate: A exists alone, A and B exist simultaneously, and B exists independently. The character "/" generally indicates that the contextual objects are an "or" relationship.
需要注意的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的对象在适当情况下可以互换,以便这里描述的本申请的实施例能够以除了在图示或描述的那些以外的顺序实施。It should be noted that the terms "first" and "second" in the specification and claims of the present application and the above drawings are used to distinguish similar objects, but not necessarily to describe a specific sequence or sequence. It is to be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments of the application described herein can be practiced in sequences other than those illustrated or described.
以下对本申请实施例的技术方案的实现细节进行详细阐述:The implementation details of the technical solutions of the embodiments of the present application are described in detail below:
图1示出了本申请实施例中的检测活套质量的方法的流程图。Fig. 1 shows a flowchart of a method for detecting the quality of a loop in an embodiment of the present application.
如图1所示,该检测活套质量的方法至少包括步骤110至步骤190。As shown in FIG. 1 , the method for detecting the quality of a loop at least includes
下面将对图1所示步骤110至步骤190进行详细说明:
在步骤110中,获取活套上升过程中各个采集点的第一数据,所述第一数据为所述活套在各个采集点的转矩数据。In
继续参考图1,在步骤130中,获取所述活套下降过程中所述各个采集点的第二数据,所述第二数据为所述活套在各个采集点的转矩数据。Continuing to refer to FIG. 1 , in
在本申请中,在热轧生产中途换辊间隙中,触发活套测试功能,自动控制程序生效,开始对活套进行测试,活套执行上升动作从其最低角度上升到最高角度,对上升过程中经过的各个采集点的转矩数据进行采集并存储,活套上升动作完成后执行下降动作,活套从其最高角度降低到最低角度,对下降过程中经过的各个采集点的转矩数据进行采集并存储。In this application, the looper test function is triggered during the roll change gap in the middle of hot rolling production, the automatic control program takes effect, and the looper is tested. Collect and store the torque data of each collection point passed through in the loop, execute the descending action after the looper ascending action is completed, the looper is lowered from its highest angle to the lowest angle, and the torque data of each acquisition point passing through the descending process is carried out. collected and stored.
在本申请中,需要说明的是,每个活套的最高角度和最低角度可以是相同的,也可以是不相同的,需要根据现场活套进行确定。例如,活套的角度范围可以是15°至40°,也可以是20°至35°。In this application, it should be noted that the highest angle and the lowest angle of each looper may be the same or different, which need to be determined according to the looper on site. For example, the angle range of the looper can be 15° to 40°, or 20° to 35°.
在本申请中,为了能够准确检测活套是否存在问题,在活套升降过程中需要采集数据的采集点要覆盖整个动作范围,并可以在活套工作最常用的角度范围设置密集采集点,其他角度范围设置采集点可以相对稀疏,采集点的数量和稀疏性可以基于实际需要进行调整设置。例如,可以在活套执行工作的角度范围是15°至40°的情况下,在15°至25°的常用角度范围设置密集采集点,其中每隔2.5°设置一个采集点,而在25°至40°的角度范围设置稀疏采集点,其中每隔5°设置一个采集点。In this application, in order to accurately detect whether there is a problem with the looper, the collection points that need to collect data during the lifting process of the looper must cover the entire range of motion, and dense collection points can be set in the most commonly used angle range for looper work. Angle range setting The collection points can be relatively sparse, and the number and sparseness of collection points can be adjusted and set based on actual needs. For example, when the angle range at which the looper performs work is 15° to 40°, intensive collection points can be set in the commonly used angle range of 15° to 25°, wherein one collection point is set every 2.5°, and at 25° Sparse collection points are set in the angle range of 40° to 40°, and one collection point is set every 5°.
在本申请中,需要说明的是,活套可以通过角度编码器或磁尺检测活套的实际角度,在活套的实际角度到达各个采集点的允许范围内也可以采集数据,每个采集点的设置的角度偏差值可以相同,也可以不相同,一般为0.05°,也可以根据实际需要进行调整设置。In this application, it should be noted that the looper can detect the actual angle of the looper through an angle encoder or a magnetic ruler, and can also collect data within the allowable range of each collection point when the actual angle of the looper reaches each collection point. The angle deviation values of the settings can be the same or different, generally 0.05°, and can also be adjusted and set according to actual needs.
继续参考图1,在步骤150中,基于所述各个采集点的第一数据和第二数据,确定所述各个采集点的测量数据,所述测量数据为所述活套在各个采集点的平均转矩数据。Continue to refer to Fig. 1, in
继续参考图1,在步骤170中,基于所述各个采集点的测量数据,确定所述各个采集点的测量数据和所述各个采集点的标准数据的差值。Continuing to refer to FIG. 1 , in
在本申请中,所述各个采集点的标准数据为各个采集点的参考标准转矩数据,可以将各个采集点采集到的测量数据和对应参考标准数据作比较,通过比较两者的差值和设定误差值可以判断活套是否出现故障。In the present application, the standard data of each collection point is the reference standard torque data of each collection point, and the measurement data collected by each collection point can be compared with the corresponding reference standard data, by comparing the difference between the two and Setting the error value can determine whether the looper is faulty.
继续参考图1,在步骤190中,判定所述差值是否符合条件,如果不符合,则触发预警提示。Continuing to refer to FIG. 1 , in
在本申请中,需要说明的是,所述预警提示可以是声音提示,也可以是灯光提示,本申请对此不做限定。In this application, it should be noted that the warning prompt may be a sound prompt or a light prompt, which is not limited in this application.
在本申请中,导致触发预警提示的原因可以有很多种,例如,可能是活套液压缸出现漏油的情况,也可能是活套液压缸存在异物,导致活套液压缸无法给出准确的推力,还有可能是液压缸本身滑动部件的配合过紧,摩擦力过大。In this application, there may be many reasons for triggering the early warning prompt. For example, it may be that the hydraulic cylinder of the looper has oil leakage, or there may be foreign objects in the hydraulic cylinder of the looper, so that the hydraulic cylinder of the looper cannot give an accurate warning. Thrust, it is also possible that the sliding parts of the hydraulic cylinder itself are too tight and the friction is too large.
在本申请的一个实施例中,所述基于所述各个采集点的第一数据和第二数据,确定所述各个采集点的测量数据,包括:基于所述各个采集点的第一数据和第二数据,计算所述第一数据和所述第二数据的平均值,并将所述平均值作为所述各个采集点的测量数据。In an embodiment of the present application, the determining the measurement data of each collection point based on the first data and second data of each collection point includes: based on the first data and second data of each collection point Two data, calculating the average value of the first data and the second data, and using the average value as the measurement data of each collection point.
在本申请中,基于所述各个采集点在上升过程和下降过程采集到的第一数据和第二数据,计算各个采集点的第一数据和第二数据的平均值,并将所述各个采集点的转矩数据的平均值作为所述各个采集点的实际测量数据。In the present application, based on the first data and second data collected by each collection point during the ascent process and the descent process, the average value of the first data and the second data of each collection point is calculated, and the each collection point The average value of the torque data of the points is used as the actual measurement data of each collection point.
在本申请的一个实施例中,所述判定所述差值是否符合条件,包括:如果所述差值大于设定阈值,则判定所述差值不符合条件。In an embodiment of the present application, the determining whether the difference meets a condition includes: if the difference is greater than a set threshold, determining that the difference does not meet the condition.
在本申请中,计算所述各个采集点的测量数据和标准数据的差值,将所述差值和设定阈值进行比较,如果所述差值大于所述设定阈值,则说明采集点采集到的转矩数据超出设定限幅,从而确定活套出现故障,需要及时进行反馈。In this application, the difference between the measurement data and the standard data of each collection point is calculated, and the difference is compared with the set threshold. If the difference is greater than the set threshold, it means that the collection point is collected If the received torque data exceeds the set limit, it is determined that the looper is faulty, and timely feedback is required.
在本申请中,每个采集点设置的设定阈值可以相同,也可以不相同,比如密集采集点的偏差值可以设置为300,非密集采集点的偏差值可以设置为350。In this application, the setting thresholds set for each collection point may be the same or different, for example, the deviation value of intensive collection points may be set to 300, and the deviation value of non-intensive collection points may be set to 350.
在本申请的一个实施例中,在获取活套上升过程中各个采集点的第一数据之前,所述方法还包括:判断是否满足检测条件,如果不满足,则检查故障原因并解决故障。In an embodiment of the present application, before acquiring the first data of each collection point during the looper ascent process, the method further includes: judging whether the detection condition is satisfied, and if not, checking the cause of the fault and solving the fault.
在本申请中,在进行采集活套运动过程中各个采集点的转矩数据之前,需要先判断现场是否满足检测条件,其中包括对现场的人员、设备情况等情况进行检查,如果检查的时候发现出现设备故障等情况,则等到检测到具体故障原因并解决对应故障后再开始进行测试。In this application, before collecting the torque data of each collection point during the motion of the looper, it is necessary to judge whether the site meets the detection conditions, including checking the personnel and equipment conditions on the site. In case of equipment failure, etc., wait until the specific cause of the failure is detected and the corresponding failure is resolved before starting the test.
在本申请的一个实施例中,所述方法还包括:基于所述活套的设定角度和实际角度,判定所述活套的动作方向。In an embodiment of the present application, the method further includes: determining the motion direction of the looper based on the set angle and the actual angle of the looper.
在本申请的一个实施例中,所述基于所述活套的设定角度和实际角度,判定所述活套的动作方向,包括:如果所述活套的实际角度小于第一设定角度,则判定所述活套处于上升过程;如果所述活套的实际角度大于第二设定角度,则判定所述活套处于下降过程。In one embodiment of the present application, the determining the action direction of the looper based on the set angle and the actual angle of the looper includes: if the actual angle of the looper is smaller than the first set angle, Then it is determined that the looper is in the process of rising; if the actual angle of the looper is greater than the second set angle, it is determined that the looper is in the process of descending.
在本申请中,为了检测活套是否存在故障,活套在升降过程中需要采集转矩数据的采集点要覆盖整个动作范围,所以活套一般会先执行上升动作再执行下降动作,并且整个过程是连贯的且先执行上升动作再执行下降动作,所以设置一个比活套的最高角度大的角度作为第一设定角度,设置一个比活套的最低角度小的角度作为第二设定角度,则在活套开始准备执行动作时,控制端会收到活套开始执行动作的提示,就会将活套的实际角度与第一设定角度进行比较,当活套的实际角度始终小于第一设定角度,则说明所述活套处于上升过程中;在活套到达最高角度,执行完上升动作后,控制端会收到活套上升动作已完成的提示,活套准备执行下降动作,就会将活套的实际角度与第二设定角度进行比较,当活套的实际角度始终大于第二设定角度,则说明所述活套处于下降过程中。In this application, in order to detect whether there is a fault in the looper, the collection point of the torque data that needs to be collected during the lifting process of the looper must cover the entire range of motion, so the looper generally performs the rising action first and then the falling action, and the whole process It is coherent and performs the ascending action first and then the descending action, so set an angle larger than the highest angle of the looper as the first set angle, and set an angle smaller than the lowest angle of the looper as the second set angle, Then when the looper starts to prepare to execute the action, the control end will receive the prompt that the looper starts to execute the action, and will compare the actual angle of the looper with the first set angle. When the actual angle of the looper is always smaller than the first set angle If the angle is set, it means that the looper is in the process of rising; when the looper reaches the highest angle, after performing the rising action, the control end will receive a prompt that the looper’s rising action has been completed, and the looper is ready to perform the falling action, then The actual angle of the looper is compared with the second set angle, and when the actual angle of the looper is always greater than the second set angle, it means that the looper is in the process of descending.
为了使本领域技术人员更加容易的理解本申请,下面将参照图2以一个具体的实施例来说明本申请。In order to make it easier for those skilled in the art to understand the present application, a specific embodiment will be used to illustrate the present application with reference to FIG. 2 .
图2示出了本申请一个具体实施例中的检测活套质量的方法的流程图。Fig. 2 shows a flowchart of a method for detecting the quality of a loop in a specific embodiment of the present application.
参照图2,具体实现如下步骤200:Referring to Fig. 2, the following
步骤1,对现场的人员、设备情况等进行确认,检查是否具备检测条件,如果不具备,则解决导致不具备检测条件的故障问题后再开始检测;Step 1. Confirm the conditions of personnel and equipment on site, and check whether the testing conditions are met. If not, solve the fault problem that causes the testing conditions not to be met before starting the testing;
步骤2,活套由最低角度上升到最高角度,根据活套自重参数表,对参数表中涉及的每个采集点的转矩数据进行采集;Step 2, the looper is raised from the lowest angle to the highest angle, and according to the looper self-weight parameter table, the torque data of each collection point involved in the parameter table is collected;
步骤3,活套上升动作完成后执行下降动作,活套从其最高角度降低到最低角度,根据活套自重参数表,对参数表中涉及的每个采集点的转矩数据进行采集;Step 3: After the looper's rising action is completed, perform the descending action, the looper is lowered from its highest angle to the lowest angle, and according to the looper's self-weight parameter table, collect the torque data of each collection point involved in the parameter table;
步骤4,存储采集到的各个采集点的转矩数据,并对各个采集点在上升过程和下降过程中采集到的转矩数据进行分析处理;Step 4, storing the collected torque data of each collection point, and analyzing and processing the torque data collected by each collection point during the rising process and the falling process;
步骤5,计算各个采集点在上升过程和下降过程分别采集到的转矩数据的平均值,作为对应采集点的测量数据;Step 5, calculating the average value of the torque data collected by each collection point during the rising process and the falling process, as the measurement data of the corresponding collection point;
步骤6,计算各个采集点的测量数据和对应标准数据的差值;Step 6, calculating the difference between the measurement data of each collection point and the corresponding standard data;
步骤7,判定是否存在某个采集点的测量数据和对应标准数据的差值大于设定阈值,如果存在,则触发预警提示,提醒工作人员进行检测维修。Step 7, determine whether there is a difference between the measurement data of a certain collection point and the corresponding standard data greater than the set threshold, and if so, trigger an early warning prompt to remind the staff to perform inspection and maintenance.
本申请实施例中提供的一个或多个技术方案中,至少具有如下技术效果或优点:Among the one or more technical solutions provided in the embodiments of the present application, at least the following technical effects or advantages are provided:
通过对比设定角度与实际角度的偏差,实现了活套动作方向的自动准确判断。By comparing the deviation between the set angle and the actual angle, the automatic and accurate judgment of the action direction of the looper is realized.
通过在采集点采集并存储数据,实现了活套动作过程的自重数据的自动记录功能。By collecting and storing data at the collection point, the automatic recording function of self-weight data during the looper action process is realized.
通过对采集的数据进行分析处理,并与标准数据对比进行判断,实现了数据异常自动报警功能。By analyzing and processing the collected data, and comparing it with the standard data for judgment, the automatic alarm function of abnormal data is realized.
本申请提到的技术方案提到的检测活套质量的方法,可以在一定程度上提高活套自重数据测试的准确性、提升活套设备运行的稳定性、降低测试数据记录的工作量。The method for detecting the quality of the looper mentioned in the technical solution mentioned in this application can improve the accuracy of the looper self-weight data test to a certain extent, improve the stability of the looper equipment operation, and reduce the workload of test data recording.
以下介绍本申请的装置实施例,可以用于执行本申请上述实施例中第一方面的检测活套质量的方法。对于本申请装置实施例中未披露的细节,请参照本申请上述第一方面的检测活套质量的方法的实施例。The device embodiments of the present application are introduced below, which can be used to implement the method for detecting the quality of a loop according to the first aspect of the above-mentioned embodiments of the present application. For the details not disclosed in the device embodiment of the present application, please refer to the embodiment of the method for detecting the quality of the loop in the first aspect of the present application.
图3示出了本申请实施例中的检测活套质量的装置的框图。Fig. 3 shows a block diagram of a device for detecting the quality of a loop in an embodiment of the present application.
如图3所示,本申请实施例中的检测活套质量的装置300,所述装置包括:第一获取单元301,第二获取单元302,第一确定单元303,第二确定单元304和触发单元305。As shown in Figure 3, the
其中,第一获取单元301,被用于获取活套上升过程中各个采集点的第一数据,所述第一数据为所述活套在各个采集点的转矩数据;第二获取单元302,被用于获取所述活套下降过程中所述各个采集点的第二数据,所述第二数据为所述活套在各个采集点的转矩数据;第一确定单元303,被用于基于所述各个采集点的第一数据和第二数据,确定所述各个采集点的测量数据,所述测量数据为所述活套在各个采集点的平均转矩数据;第二确定单元304,被用于基于所述各个采集点的测量数据,确定所述各个采集点的测量数据和所述各个采集点的标准数据的差值;触发单元305,被用于判定所述差值是否符合条件,如果不符合,则触发预警提示。Wherein, the
在本申请的一些实施例中,基于前述方案,所述第一确定单元303配置为:基于所述各个采集点的第一数据和第二数据,计算所述第一数据和所述第二数据的平均值,并将所述平均值作为所述各个采集点的测量数据。In some embodiments of the present application, based on the aforementioned solution, the
在本申请的一些实施例中,基于前述方案,所述触发单元305配置为:如果所述差值大于设定阈值,则判定所述差值不符合条件。In some embodiments of the present application, based on the foregoing solution, the triggering
在本申请的一些实施例中,基于前述方案,所述装置还包括判断单元,被用于判断是否满足检测条件,如果不满足,则检查故障原因并解决故障。In some embodiments of the present application, based on the foregoing solution, the device further includes a judging unit, which is used to judge whether the detection condition is satisfied, and if not, check the cause of the fault and solve the fault.
在本申请的一些实施例中,基于前述方案,所述装置还包括判定单元,被用于基于所述活套的设定角度和实际角度,判定所述活套的动作方向。In some embodiments of the present application, based on the foregoing solution, the device further includes a determination unit configured to determine the action direction of the looper based on the set angle and actual angle of the looper.
在本申请的一些实施例中,基于前述方案,所述判定单元配置为:如果所述活套的实际角度小于第一设定角度,则判定所述活套处于上升过程;如果所述活套的实际角度大于第二设定角度,则判定所述活套处于下降过程。In some embodiments of the present application, based on the foregoing solution, the determination unit is configured to: if the actual angle of the looper is smaller than the first set angle, determine that the looper is in the process of rising; if the looper If the actual angle is greater than the second set angle, it is determined that the looper is in the process of descending.
本申请还提供了一种计算机程序产品,所述计算机程序产品包括计算机指令,该计算机指令存储在计算机可读存储介质中,且适于由处理器读取并执行,以使得具有所述处理器的计算机设备执行如上述实施例中所述的检测活套质量的方法。The present application also provides a computer program product, the computer program product includes computer instructions, the computer instructions are stored in a computer-readable storage medium, and are adapted to be read and executed by a processor, so that the processor has The computer equipment executes the method for detecting the quality of the loop as described in the above embodiments.
本申请还提供了一种计算机可读介质,该计算机可读介质可以是电子设备中所包含的;也可以是单独存在,而未装配入电子设备中。所述计算机可读存储介质中存储有至少一条程序代码,所述至少一条程序代码由处理器加载并执行以实现上述实施例中所述的检测活套质量的方法。The present application also provides a computer-readable medium. The computer-readable medium may be included in the electronic device, or exist independently without being assembled into the electronic device. At least one piece of program code is stored in the computer-readable storage medium, and the at least one piece of program code is loaded and executed by a processor to implement the method for detecting the quality of a loop described in the above embodiments.
本申请还提供了一种电子设备,所述电子设备包括一个或多个处理器和一个或多个存储器,所述一个或多个存储器中存储有至少一条程序代码,所述至少一条程序代码由所述一个或多个处理器加载并执行以实现上述任一实施例所述的检测活套质量的方法。The present application also provides an electronic device, the electronic device includes one or more processors and one or more memories, at least one program code is stored in the one or more memories, and the at least one program code is determined by The one or more processors are loaded and executed to implement the method for detecting the quality of a loop described in any one of the above embodiments.
图4示出了适于用来实现本申请实施例的电子设备的计算机系统的结构示意图。FIG. 4 shows a schematic structural diagram of a computer system suitable for implementing the electronic device of the embodiment of the present application.
需要说明的是,图4示出的电子设备的计算机系统400仅是一个示例,不应对本申请实施例的功能和使用范围带来任何限制。It should be noted that the
如图4所示,计算机系统400包括中央处理单元(Central Processing Unit,CPU)401,其可以根据存储在只读存储器(Read-Only Memory,ROM)402中的程序或者从存储部分408加载到随机访问存储器(Random Access Memory,RAM)403中的程序而执行各种适当的动作和处理,例如执行上述实施例中所述的方法。在RAM 403中,还存储有系统操作所需的各种程序和数据。CPU 401、ROM 402以及RAM 403通过总线404彼此相连。输入/输出(Input/Output,I/O)接口405也连接至总线404。As shown in FIG. 4 , the
以下部件连接至I/O接口405:包括键盘、鼠标等的输入部分406;包括诸如阴极射线管(Cathode Ray Tube,CRT)、液晶显示器(Liquid Crystal Display,LCD)等以及扬声器等的输出部分407;包括硬盘等的存储部分408;以及包括诸如LAN(Local Area Network,局域网)卡、调制解调器等的网络接口卡的通信部分409。通信部分409经由诸如因特网的网络执行通信处理。驱动器410也根据需要连接至I/O接口405。可拆卸介质411,诸如磁盘、光盘、磁光盘、半导体存储器等等,根据需要安装在驱动器410上,以便于从其上读出的计算机程序根据需要被安装入存储部分408。The following components are connected to the I/O interface 405: an
特别地,根据本申请的实施例,上文参考流程图描述的过程可以被实现为计算机软件程序。例如,本申请的实施例包括一种计算机程序产品,其包括承载在计算机可读介质上的计算机程序,该计算机程序包含用于执行流程图所示的方法的程序代码。在这样的实施例中,该计算机程序可以通过通信部分409从网络上被下载和安装,和/或从可拆卸介质411被安装。在该计算机程序被中央处理单元(CPU)401执行时,执行本申请的系统中限定的各种功能。In particular, according to the embodiments of the present application, the processes described above with reference to the flowcharts can be implemented as computer software programs. For example, the embodiments of the present application include a computer program product, which includes a computer program carried on a computer-readable medium, where the computer program includes program codes for executing the methods shown in the flowcharts. In such an embodiment, the computer program may be downloaded and installed from a network via
需要说明的是,本申请实施例所示的计算机可读介质可以是计算机可读信号介质或者计算机可读存储介质或者是上述两者的任意组合。计算机可读存储介质例如可以是——但不限于——电、磁、光、电磁、红外线、或半导体的系统、装置或器件,或者任意以上的组合。计算机可读存储介质的更具体的例子可以包括但不限于:具有一个或多个导线的电连接、便携式计算机磁盘、硬盘、随机访问存储器(RAM)、只读存储器(ROM)、可擦式可编程只读存储器(Erasable Programmable Read Only Memory,EPROM)、闪存、光纤、便携式紧凑磁盘只读存储器(Compact Disc Read-Only Memory,CD-ROM)、光存储器件、磁存储器件、或者上述的任意合适的组合。在本申请中,计算机可读存储介质可以是任何包含或存储程序的有形介质,该程序可以被指令执行系统、装置或者器件使用或者与其结合使用。而在本申请中,计算机可读的信号介质可以包括在基带中或者作为载波一部分传播的数据信号,其中承载了计算机可读的程序代码。这种传播的数据信号可以采用多种形式,包括但不限于电磁信号、光信号或上述的任意合适的组合。计算机可读的信号介质还可以是计算机可读存储介质以外的任何计算机可读介质,该计算机可读介质可以发送、传播或者传输用于由指令执行系统、装置或者器件使用或者与其结合使用的程序。计算机可读介质上包含的程序代码可以用任何适当的介质传输,包括但不限于:无线、有线等等,或者上述的任意合适的组合。It should be noted that the computer-readable medium shown in the embodiment of the present application may be a computer-readable signal medium or a computer-readable storage medium, or any combination of the two. A computer readable storage medium may be, for example, but not limited to, an electrical, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or any combination thereof. More specific examples of computer-readable storage media may include, but are not limited to, electrical connections with one or more wires, portable computer diskettes, hard disks, random access memory (RAM), read-only memory (ROM), erasable Programmable Read-Only Memory (Erasable Programmable Read Only Memory, EPROM), flash memory, optical fiber, portable compact disk read-only memory (Compact Disc Read-Only Memory, CD-ROM), optical storage device, magnetic storage device, or any suitable The combination. In the present application, a computer-readable storage medium may be any tangible medium that contains or stores a program that can be used by or in conjunction with an instruction execution system, apparatus, or device. In this application, however, a computer-readable signal medium may include a data signal propagated in baseband or as part of a carrier wave, in which computer-readable program codes are carried. Such propagated data signals may take many forms, including but not limited to electromagnetic signals, optical signals, or any suitable combination of the foregoing. A computer-readable signal medium may also be any computer-readable medium other than a computer-readable storage medium, which can send, propagate, or transmit a program for use by or in conjunction with an instruction execution system, apparatus, or device. . Program code embodied on a computer readable medium may be transmitted using any appropriate medium, including but not limited to: wireless, wired, etc., or any suitable combination of the above.
附图中的流程图和框图,图示了按照本申请各种实施例的系统、方法和计算机程序产品的可能实现的体系架构、功能和操作。其中,流程图或框图中的每个方框可以代表一个模块、程序段、或代码的一部分,上述模块、程序段、或代码的一部分包含一个或多个用于实现规定的逻辑功能的可执行指令。也应当注意,在有些作为替换的实现中,方框中所标注的功能也可以以不同于附图中所标注的顺序发生。例如,两个接连地表示的方框实际上可以基本并行地执行,它们有时也可以按相反的顺序执行,这依所涉及的功能而定。也要注意的是,框图或流程图中的每个方框、以及框图或流程图中的方框的组合,可以用执行规定的功能或操作的专用的基于硬件的系统来实现,或者可以用专用硬件与计算机指令的组合来实现。The flowchart and block diagrams in the Figures illustrate the architecture, functionality, and operation of possible implementations of systems, methods and computer program products according to various embodiments of the present application. Wherein, each block in the flowchart or block diagram may represent a module, a program segment, or a part of the code, and the above-mentioned module, program segment, or part of the code includes one or more executable instruction. It should also be noted that, in some alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or they may sometimes be executed in the reverse order, depending upon the functionality involved. It should also be noted that each block in the block diagrams or flowchart illustrations, and combinations of blocks in the block diagrams or flowchart illustrations, can be implemented by a dedicated hardware-based system that performs the specified function or operation, or can be implemented by a A combination of dedicated hardware and computer instructions.
描述于本申请实施例中所涉及到的单元可以通过软件的方式实现,也可以通过硬件的方式来实现,所描述的单元也可以设置在处理器中。其中,这些单元的名称在某种情况下并不构成对该单元本身的限定。The units described in the embodiments of the present application may be implemented by software or by hardware, and the described units may also be set in a processor. Wherein, the names of these units do not constitute a limitation of the unit itself under certain circumstances.
应当注意,尽管在上文详细描述中提及了用于动作执行的设备的若干模块或者单元,但是这种划分并非强制性的。实际上,根据本申请的实施方式,上文描述的两个或更多模块或者单元的特征和功能可以在一个模块或者单元中具体化。反之,上文描述的一个模块或者单元的特征和功能可以进一步划分为由多个模块或者单元来具体化。It should be noted that although several modules or units of the device for action execution are mentioned in the above detailed description, this division is not mandatory. Actually, according to the embodiment of the present application, the features and functions of two or more modules or units described above may be embodied in one module or unit. Conversely, the features and functions of one module or unit described above can be further divided to be embodied by a plurality of modules or units.
通过以上的实施方式的描述,本领域的技术人员易于理解,这里描述的示例实施方式可以通过软件实现,也可以通过软件结合必要的硬件的方式来实现。因此,根据本申请实施方式的技术方案可以以软件产品的形式体现出来,该软件产品可以存储在一个非易失性存储介质(可以是CD-ROM,U盘,移动硬盘等)中或网络上,包括若干指令以使得一台计算设备(可以是个人计算机、服务器、触控终端、或者网络设备等)执行根据本申请实施方式的方法。Through the description of the above implementations, those skilled in the art can easily understand that the example implementations described here can be implemented by software, or by combining software with necessary hardware. Therefore, the technical solutions according to the embodiments of the present application can be embodied in the form of software products, which can be stored in a non-volatile storage medium (which can be CD-ROM, U disk, mobile hard disk, etc.) or on the network , including several instructions to make a computing device (which may be a personal computer, server, touch terminal, or network device, etc.) execute the method according to the embodiment of the present application.
本领域技术人员在考虑说明书及实践这里公开的实施方式后,将容易想到本申请的其它实施方案。本申请旨在涵盖本申请的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本申请的一般性原理并包括本申请未公开的本技术领域中的公知常识或惯用技术手段。Other embodiments of the present application will be readily apparent to those skilled in the art from consideration of the specification and practice of the embodiments disclosed herein. This application is intended to cover any modification, use or adaptation of the application, these modifications, uses or adaptations follow the general principles of the application and include common knowledge or conventional technical means in the technical field not disclosed in the application .
此外,上述附图仅是根据本申请示例性实施例的方法所包括的处理的示意性说明,而不是限制目的。易于理解,上述附图所示的处理并不表明或限制这些处理的时间顺序。另外,也易于理解,这些处理可以是例如在多个模块中同步或异步执行的。In addition, the above-mentioned drawings are only schematic illustrations of the processes included in the method according to the exemplary embodiments of the present application, and are not intended to be limiting. It is easy to understand that the processes shown in the above figures do not imply or limit the chronological order of these processes. In addition, it is also easy to understand that these processes may be executed synchronously or asynchronously in multiple modules, for example.
应当理解的是,本申请并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围执行各种修改和改变。本申请的范围仅由所附的权利要求来限制。It should be understood that the present application is not limited to the precise constructions which have been described above and shown in the drawings, and various modifications and changes may be made without departing from the scope thereof. The scope of the application is limited only by the appended claims.
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