CN115478893A - A grouting filling method for gobs and separation layers in fully mechanized mining face - Google Patents
A grouting filling method for gobs and separation layers in fully mechanized mining face Download PDFInfo
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- CN115478893A CN115478893A CN202211399629.9A CN202211399629A CN115478893A CN 115478893 A CN115478893 A CN 115478893A CN 202211399629 A CN202211399629 A CN 202211399629A CN 115478893 A CN115478893 A CN 115478893A
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- 238000005065 mining Methods 0.000 title claims abstract description 40
- 238000000926 separation method Methods 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims abstract description 31
- 239000011440 grout Substances 0.000 claims abstract description 10
- 239000002245 particle Substances 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 4
- 238000005553 drilling Methods 0.000 claims description 12
- 239000003245 coal Substances 0.000 claims description 8
- 230000006578 abscission Effects 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000009792 diffusion process Methods 0.000 claims description 3
- 230000005484 gravity Effects 0.000 claims description 3
- 238000005429 filling process Methods 0.000 abstract description 8
- 239000002002 slurry Substances 0.000 abstract description 4
- 230000032798 delamination Effects 0.000 abstract 2
- 238000004140 cleaning Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 11
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F15/00—Methods or devices for placing filling-up materials in underground workings
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Abstract
Description
技术领域technical field
本发明属于煤矿注浆充填技术领域,尤其涉及一种集综采工作面采空区及离层的注浆充填方法。The invention belongs to the technical field of grouting filling in coal mines, and in particular relates to a grouting filling method for collecting goafs and separation layers in fully mechanized mining working faces.
背景技术Background technique
近年来综采工作面的矿井开采越来越多见,但随之而来对工作面的充填工艺就变得更加严格,且没有与之相对应的充填工艺进行搭配,影响该工作面的生产效率。在保护生态环境、地面建筑的大背景下,矿井的充填要求变得越来越高。在保证安全生产的前提下,对于充填的效果越来越严苛。这进一步导致充填工艺越加困难,成本剧增。In recent years, more and more mines have been mined in the fully mechanized mining face, but the filling process of the working face has become more stringent, and there is no matching filling process corresponding to it, which affects the production of the working face efficiency. Under the background of protecting the ecological environment and ground construction, the filling requirements of mines are becoming higher and higher. Under the premise of ensuring safe production, the effect of filling is becoming more and more stringent. This further makes the filling process more difficult and the cost increases dramatically.
而且,目前综采工作面的充填工艺没有考虑到离层带的空隙,随着时间的流逝,离层带会逐渐下沉。传统的综采工作面充填工艺对综采作业区正常生产的影响较大,导致煤炭生产效率降低。Moreover, the current filling process of the fully mechanized mining face does not take into account the gaps in the separation zone, and the separation zone will gradually sink as time goes by. The traditional filling process of the fully mechanized mining face has a great impact on the normal production of the fully mechanized mining operation area, resulting in a decrease in coal production efficiency.
发明内容Contents of the invention
为了解决现有技术中存在的技术问题,本发明提出一种集综采工作面采空区及离层的注浆充填方法,本方法可以在对采空区注浆的同时,有次序的完成对离层的注浆,管管有序进行,形成了一套有序的充填工艺。In order to solve the technical problems existing in the prior art, the present invention proposes a grouting filling method for collecting the goaf and separation layer in the fully mechanized mining face. This method can be completed in an orderly manner while grouting the goaf. For the grouting of the separation layer, the pipes are carried out in an orderly manner, forming a set of orderly filling process.
一种集综采工作面采空区及离层的注浆充填方法,包括,在布置注浆管道前,确定好煤层顶板到地表的距离以及离层的破坏范围;A grouting filling method for gobs and separated layers in a fully mechanized mining face, comprising, before arranging grouting pipelines, determining the distance from the roof of the coal seam to the surface and the damage range of the separated layers;
从切眼处,工作面第一次推进L米,在距离切眼R米处从地面钻孔至采空区顶板,布置注浆管道,单排钻孔距离为2R;后续工作面每推进2R米,即从地面钻设钻孔布置注浆管道;From the cut hole, the working face advances L meters for the first time, and drills from the ground to the gob roof at a distance of R meters from the cut hole, and arranges the grouting pipeline. The distance of a single row of drilling holes is 2R; meters, that is, drill holes from the ground to arrange grouting pipelines;
L为安全距离,其中L为切眼距离综采作业区的距离,或已注浆充填完成的充填面与综采作业区的距离;R为注浆半径,S为注浆扩散影响距离;其中2R+S+VT≤L,V是工作面开采的速度,T为开采时间。;L is the safety distance, where L is the distance between the cutting eye and the fully mechanized mining operation area, or the distance between the filling surface that has been filled with grouting and the fully mechanized mining operation area; R is the radius of grouting, and S is the distance affected by grouting diffusion; 2R+S+VT≤L, V is the mining speed of the working face, and T is the mining time. ;
布置于钻孔中的注浆管道在与离层带对应的位置处设置有多个注浆孔;The grouting pipeline arranged in the borehole is provided with a plurality of grouting holes at positions corresponding to the separation zone;
在进行注浆时,包括如下注浆步骤:a将大颗粒膏体沿第一根注浆管道利用自重注入采空区,形成充填体;b将大颗粒膏体沿第二根注浆管道利用自重注入采空区,同时,在第一根注浆管道中利用注浆压力将浆液注入采空区,直至顶板裂隙带充满;c在第一根注浆管道中注入清水,对注浆管道进行清洗,然后增加第一根注浆管道的注浆压力,将浆液注入离层带,直至离层带注满为止;随着工作面的推进,对后续注浆管道重复上述注浆步骤。When performing grouting, it includes the following grouting steps: a. inject the large-grained paste into the gob by its own weight along the first grouting pipe to form a filling body; b. utilize the large-grained paste along the second grouting pipe. Inject the goaf by gravity, and at the same time, use the grouting pressure to inject the grout into the gob in the first grouting pipe until the roof fissure zone is full; c inject clear water into the first grouting pipe, and carry out Clean, then increase the grouting pressure of the first grouting pipe, and inject the grout into the separation zone until the separation zone is full; as the working face advances, repeat the above grouting steps for the subsequent grouting pipelines.
进一步的,离层的破坏范围通过微震法或者钻孔法确定。Further, the damage range of the detached layer is determined by microseismic method or drilling method.
进一步的,注浆管道的长度根据顶板到地表的距离确定,注浆管道出浆口的范围由离层的破坏范围确定。Further, the length of the grouting pipeline is determined according to the distance from the top plate to the ground surface, and the range of the grouting outlet of the grouting pipeline is determined by the damage range of the separation layer.
进一步的,在注浆及工作面开采过程中需保证注浆管道与综采作业区的距离在L米。Further, in the process of grouting and working face mining, it is necessary to ensure that the distance between the grouting pipeline and the fully mechanized mining operation area is L meters.
进一步的,注浆半径R与钻孔深度、采空区高度和注浆压力成正比,与钻孔角度成反比。Further, the grouting radius R is directly proportional to the drilling depth, gob height and grouting pressure, and inversely proportional to the drilling angle.
进一步的,注浆管道与离层带对应的位置处设置的的多个注浆孔沿注浆管道的管壁均匀布置。Further, a plurality of grouting holes provided at positions corresponding to the grouting pipeline and the separation zone are uniformly arranged along the pipe wall of the grouting pipeline.
进一步的,大颗粒膏体的粒径在15mm以下,由采空区的大小确定。Further, the particle size of the large-grain paste is below 15 mm, which is determined by the size of the goaf.
进一步的,注浆压力为0.5MPa至3MPa。Further, the grouting pressure is 0.5MPa to 3MPa.
本发明利用采空区注浆管路同时完成对离层的注浆,一套注浆装置完成了两个区域的注浆工艺,最大限度的减少了注浆充填操作对综采工作区正常生产的影响,保证了煤炭生产效率,同时也节省了生产成本与时间成本。The invention utilizes the goaf grouting pipeline to simultaneously complete the grouting of the detached layer, and a set of grouting device completes the grouting process in the two areas, which minimizes the impact of the grouting filling operation on the normal production of the fully mechanized mining work area. The impact of coal production is guaranteed, and at the same time, production costs and time costs are saved.
附图说明Description of drawings
图1为本发明的集综采工作面采空区及离层的注浆充填方法的示意图。Fig. 1 is a schematic diagram of the grouting filling method for gobs and separated layers in fully mechanized mining face of the present invention.
具体实施方式detailed description
为了解决现有技术中存在的技术问题,本发明提出一种集综采工作面采空区及离层的注浆充填方法,本方法可以在对采空区注浆的同时,有次序的完成对离层的注浆,管管有序进行,形成了一套有序的充填工艺。现结合图1对本发明进行说明。In order to solve the technical problems existing in the prior art, the present invention proposes a grouting filling method for collecting the goaf and separation layer in the fully mechanized mining face. This method can be completed in an orderly manner while grouting the goaf. For the grouting of the separation layer, the pipes are carried out in an orderly manner, forming a set of orderly filling process. The present invention will now be described in conjunction with FIG. 1 .
一种集综采工作面采空区及离层的注浆充填方法,包括,在布置注浆管道前,确定好煤层顶板到地表的距离以及离层的破坏范围,以便后续布置注浆管道;A method for grouting filling of gobs and separation layers in a fully mechanized mining face, comprising, before arranging grouting pipelines, determining the distance from the coal seam roof to the ground surface and the damage range of separation layers, so as to arrange the grouting pipelines subsequently;
从切眼处,工作面第一次推进L米,在距离切眼R米处从地面钻孔至采空区顶板,布置注浆管道,单排钻孔距离为2R,以保证注浆浆液可以覆盖到整个区域;后续工作面每推进2R米,即从地面钻设钻孔布置注浆管道;From the cutout, the working face advances L meters for the first time, and drills from the ground to the goaf roof at a distance of R meters from the cutout, and arranges the grouting pipeline. The distance of a single row of drilling holes is 2R to ensure that the grouting slurry Covering the entire area; every 2R meters in the follow-up working face, drill holes from the ground to arrange grouting pipelines;
L为安全距离,其中L为切眼距离综采作业区的距离,或已注浆充填完成的充填面与综采作业区的距离;R为注浆半径,S为注浆扩散影响距离;其中2R+S+VT≤L,V是工作面开采的速度,T为开采时间。;L is the safety distance, where L is the distance between the cutting eye and the fully mechanized mining operation area, or the distance between the filling surface that has been filled with grouting and the fully mechanized mining operation area; R is the radius of grouting, and S is the distance affected by grouting diffusion; 2R+S+VT≤L, V is the mining speed of the working face, and T is the mining time. ;
布置于钻孔中的注浆管道在与离层带对应的位置处设置有多个注浆孔;The grouting pipeline arranged in the borehole is provided with a plurality of grouting holes at positions corresponding to the separation zone;
在进行注浆时,包括如下注浆步骤:a将大颗粒膏体沿第一根注浆管道利用自重注入采空区,形成充填体;b将大颗粒膏体沿第二根注浆管道利用自重注入采空区,同时,在第一根注浆管道中利用注浆压力将浆液注入采空区,直至顶板裂隙带充满;c在第一根注浆管道中注入清水,对注浆管道进行清洗,然后增加第一根注浆管道的注浆压力,将浆液注入离层带,直至离层带注满为止;随着工作面的推进,对后续注浆管道重复上述注浆步骤。因为离层带的间隙可能会比较小,所以需要增加注浆压力,以使浆液注满采空区后能够将离层带注满,当注浆压力达到一定值后浆液无法再注入时,说明离层带注满浆液。When performing grouting, it includes the following grouting steps: a. inject the large-grained paste into the gob by its own weight along the first grouting pipe to form a filling body; b. utilize the large-grained paste along the second grouting pipe. Inject the goaf by gravity, and at the same time, use the grouting pressure to inject the grout into the gob in the first grouting pipe until the roof fissure zone is full; c inject clear water into the first grouting pipe, and carry out Clean, then increase the grouting pressure of the first grouting pipe, and inject the grout into the separation zone until the separation zone is full; as the working face advances, repeat the above grouting steps for the subsequent grouting pipelines. Because the gap between the abscission zone may be relatively small, it is necessary to increase the grouting pressure so that the grout can fill the abscission zone after the goaf is filled. When the grouting pressure reaches a certain value, the grout cannot be injected again. The separation zone is filled with slurry.
其中,离层的破坏范围通过微震法或者钻孔法确定。注浆管道的长度根据顶板到地表的距离确定,注浆管道出浆口的范围由离层的破坏范围确定,以便往离层带注浆。Wherein, the damage range of the detached layer is determined by the microseismic method or the drilling method. The length of the grouting pipeline is determined according to the distance from the top plate to the ground surface, and the range of the grouting outlet of the grouting pipeline is determined by the damage range of the separation layer, so as to inject grout into the separation layer zone.
其中,在注浆及工作面开采过程中需保证注浆管道与综采作业区的距离在L米,一方面保证顶板不会经初次来压时垮落,另一方面确保采煤空间与注浆充填空间相对分离,最大限度的减小对煤炭生产的影响。注浆半径R与钻孔深度、采空区高度和注浆压力成正比,与钻孔角度成反比。注浆管道与离层带对应的位置处设置的的多个注浆孔沿注浆管道的管壁均匀布置。大颗粒膏体的粒径在15mm以下,由采空区的大小确定。注浆压力为0.5MPa至3MPa。Among them, in the process of grouting and working face mining, it is necessary to ensure that the distance between the grouting pipeline and the fully mechanized mining operation area is L meters. The slurry filling space is relatively separated to minimize the impact on coal production. The grouting radius R is proportional to the drilling depth, gob height and grouting pressure, and inversely proportional to the drilling angle. A plurality of grouting holes provided at positions corresponding to the grouting pipeline and the separation zone are evenly arranged along the pipe wall of the grouting pipeline. The particle size of the large particle paste is below 15mm, which is determined by the size of the goaf. The grouting pressure is 0.5MPa to 3MPa.
本发明利用采空区注浆管路同时完成对离层的注浆,一套注浆装置完成了两个区域的注浆工艺,最大限度的减少了注浆充填操作对综采工作区正常生产的影响,保证了煤炭生产效率,同时也节省了生产成本与时间成本。The invention utilizes the goaf grouting pipeline to simultaneously complete the grouting of the detached layer, and a set of grouting device completes the grouting process in the two areas, which minimizes the impact of the grouting filling operation on the normal production of the fully mechanized mining work area. The impact of coal production is guaranteed, and at the same time, production costs and time costs are saved.
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CN118292885A (en) * | 2024-06-05 | 2024-07-05 | 山西鸿太旭飞建设有限公司 | Mining method for preventing earth surface subsidence by mining underground resources without coal pillars |
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CN118292885A (en) * | 2024-06-05 | 2024-07-05 | 山西鸿太旭飞建设有限公司 | Mining method for preventing earth surface subsidence by mining underground resources without coal pillars |
CN118292885B (en) * | 2024-06-05 | 2024-08-09 | 山西鸿太旭飞建设有限公司 | Mining method for preventing earth surface subsidence by mining underground resources without coal pillars |
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