CN115477793A - High-hydrophilicity rubber roller composition and application thereof - Google Patents

High-hydrophilicity rubber roller composition and application thereof Download PDF

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CN115477793A
CN115477793A CN202111409474.8A CN202111409474A CN115477793A CN 115477793 A CN115477793 A CN 115477793A CN 202111409474 A CN202111409474 A CN 202111409474A CN 115477793 A CN115477793 A CN 115477793A
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rubber
hydrophilic
parts
hydrophilicity
hydrophilic modifier
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CN115477793B (en
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孙仙平
林强
刘万平
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Jiangsu Ruiba New Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • C08L9/02Copolymers with acrylonitrile
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2296Oxides; Hydroxides of metals of zinc

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention relates to the technical field of printing industry, relates to the technical field of IPC (industrial personal computer) of C08L9/02, and particularly relates to a high-hydrophilicity rubber roller composition and application thereof. Based on 100 parts of rubber component, the rubber component comprises 100 parts of rubber component and 1.5-10 parts of hydrophilic modifier; the rubber component comprises at least one of nitrile rubber and ethylene propylene diene monomer; the hydrophilic modifier is a compound with a molecular structure containing hydrophilic groups. The high-hydrophilicity rubber roller composition is obtained by adding a fatty acid or fatty alcohol hydrophilic modifier into a rubber component and blending and modifying. When the composition is added into a rubber roll material, the hydrophilic modifier is promoted to migrate to the surface of the material by utilizing the compatibility, cohesive energy density and other differences between the hydrophilic modifier and other components in a system to form a hydrophilic film layer, so that the hydrophilicity of the rubber roll material is obviously improved, and the transfer capacity of ink in the printing process is improved. In addition, the long-term hydrophilicity of the hydrophilic modifier is remarkably improved by adjusting the molecular structure and the like of the hydrophilic modifier.

Description

High-hydrophilicity rubber roller composition and application thereof
Technical Field
The invention relates to the technical field of printing industry, relates to the technical field of IPC (industrial personal computer) of C08L9/02, and particularly relates to a high-hydrophilicity rubber roller composition and application thereof.
Background
The printing industry needs to use a plurality of sets of rubber rollers to transfer the printing ink to the printing surface, and because the printing ink can use 15-20% of ethanol or isopropanol water solution, namely alcohol fountain solution, to adjust the ink volume solubility, the rubber rollers needing to transfer the printing ink have the characteristics of good hardness, wear resistance, strength and the like, and also need to have good alcohol medium resistance, namely low swelling, low extraction, good hydrophilicity and the like. Chinese patent CN200410096717 discloses a special elastomer composite material for printing rubber rollers, wherein carboxyl-terminated liquid nitrile rubber, nitrile rubber and other components are adopted to make the nitrile rubber generate a certain degree of micro-crosslinking under the action of a peroxide dynamic crosslinking agent, and lignin and other components in a system are utilized to perform in-situ-modification dispersion, so as to obtain a composite material with low hardness, high strength, high wear resistance, good oil resistance, good ink resistance and other characteristics. However, as in the above patent, the rubber used in the conventional rubber roller is generally nitrile rubber and ethylene propylene diene rubber, which are typical hydrophobic materials, and there are still some disadvantages in the ink transfer, so it is very significant to improve the hydrophilicity of the rubber roller.
Disclosure of Invention
In order to solve the technical problems, the invention provides a high-hydrophilicity rubber roll composition, which comprises 100 parts of rubber component and 1.5-10 parts of hydrophilic modifier, wherein the rubber component is 100 parts; the rubber component comprises at least one of nitrile rubber and ethylene propylene diene monomer; the hydrophilic modifier is a compound with a molecular structure containing hydrophilic groups.
The high-hydrophilicity rubber roll composition is prepared by mixing a hydrophilic modifier and a rubber component, wherein the blending mode is not specially limited, and the high-hydrophilicity rubber roll composition can be added in an internal mixing mode and an open mixing mode. The specific type of the rubber component in the invention is not particularly limited, and various rubber materials known to those skilled in the art can be selected, including but not limited to nitrile rubber, natural rubber, halogenated rubber, ethylene propylene diene monomer, styrene butadiene rubber, etc.; preferably, the rubber component of the present invention comprises at least one of nitrile rubber and ethylene propylene diene rubber.
The nitrile rubber is a copolymer formed by polymerizing acrylonitrile and butadiene monomers, wherein the molecular structure and the physical and chemical properties of the nitrile rubber can be regulated and controlled by adjusting the ratio of the acrylonitrile to the butadiene monomers. The specific choice of the nitrile rubber in the present invention is not particularly limited, and various nitrile rubber products known to those skilled in the art can be selected. The ethylene propylene diene monomer is a copolymer obtained by copolymerizing ethylene, propylene and a small amount of non-conjugated diene monomer. Various types of ethylene propylene diene monomer known to those skilled in the art may be selected for use in the present invention.
In the high-hydrophilicity rubber roll composition, the hydrophilic modifier is a component with certain hydrophilicity, and the molecular structure of the hydrophilic modifier contains hydrophilic groups. In the present invention, the specific type and selection of the hydrophilic group are not particularly limited, and may be a hydroxyl group, a carboxyl group, an amino group, an amide group, a thiol group, a urethane group, or the like, which is well known to those skilled in the art. The hydrophilic modifier may be a small molecule compound containing the hydrophilic group, or may be a polymer having a certain degree of polymerization. Preferably, the hydrophilic modifier described herein is a small molecule monomer having the above-mentioned hydrophilic group in its molecular structure.
The content of the hydrophilic modifier in the high-hydrophilicity rubber roll composition is 1.5-10 parts by taking 100 parts of the rubber component as a preferable technical scheme, and the content of the hydrophilic modifier is 4-8 parts by taking 100 parts of the rubber component as a preferable technical scheme. Illustratively, the content of the hydrophilic modifier may be 1.5 parts, 1.8 parts, 2 parts, 2.5 parts, 3 parts, 3.5 parts, 4 parts, 4.5 parts, 5 parts, 5.2 parts, 5.5 parts, 5.8 parts, 6 parts, 6.3 parts, 6.5 parts, 6.7 parts, 6.9 parts, 7 parts, 7.2 parts, 7.5 parts, 7.8 parts, 8 parts, 8.5 parts, 9 parts, 9.5 parts, 10 parts, or the like.
In a preferred embodiment of the present invention, the hydrophilic modifier is a fatty acid and/or a fatty alcohol having 4 to 22 carbon atoms. The fatty acid in the invention is aliphatic carboxylic acid, and may be monocarboxylic acid, or may be polycarboxylic acid (for example, dicarboxylic acid, tricarboxylic acid, etc.); the aliphatic alcohol is also an aliphatic alcohol, which may be a monohydric alcohol or a polyhydric alcohol (e.g., a dihydric alcohol or a trihydric alcohol). Preferably, the fatty acid in the present invention is a monocarboxylic acid, and the fatty alcohol is a monoalcohol.
The fatty acid and the fatty alcohol are micromolecular monomers, the number of carbon atoms of the micromolecular monomers is in the range of C4-C22, and the micromolecular monomers comprise saturated fatty acid/fatty alcohol such as lauric acid, capric acid, lauryl alcohol, myristyl alcohol and the like, and unsaturated fatty acid/fatty alcohol such as oleic acid and the like.
As a preferable technical solution of the present invention, the hydrophilic modifier of the present invention is a chain fatty acid/fatty alcohol compound; further preferably, the number of carbon atoms of the hydrophilic modifier is not less than 9; more preferably, the hydrophilic modifier has C9 to C16 carbon atoms. As an example, the fatty acid/fatty alcohol may be nonanol, decanol, isodecanol, lauryl alcohol, isotridecyl alcohol, myristyl alcohol, pentadecanol, cetyl alcohol, lauric acid, myristic acid, n-pentadecanoic acid, palmitic acid, and the like.
As a preferred technical scheme of the invention, the molecular structure of the fatty alcohol contains a branched chain structure; preferably, the fatty alcohol is the isomeric tridecyl alcohol (CAS: 27458-92-0).
In a second aspect of the invention, there is provided a rubber elastomer composite comprising a highly hydrophilic rubber roll composition as described above.
As a preferable technical scheme of the invention, the composite material comprises the following components in parts by weight:
Figure BDA0003373747240000031
as a preferable technical scheme of the invention, the content of CAN in the nitrile rubber is 22-48 wt%. The CAN content in the nitrile rubber in the present invention refers to the Content of Acrylonitrile (CAN) monomer in the butyl rubber, wherein the above CAN content is determined according to the methods well known to those skilled in the art. The source of the nitrile rubber satisfying the above conditions is not particularly limited in the present invention, and the nitrile rubber raw materials of the south emperor nitrile rubber 1082, 1204D and other brands can be adopted.
The plasticizer used in the present invention is not particularly limited, and various plasticizers known to those skilled in the art can be used, including but not limited to bis (butoxyethoxyethyl) oxalate (TP 95). The specific choice of the vulcanization accelerator in the present invention is not particularly limited, and various vulcanization accelerators known to those skilled in the art can be selected, including but not limited to bis (thiocarbonyldimethylamine (TMTD), tetraethylthiuram disulfide (TETD), 2-mercaptobenzothiazole (M), 4' -dithiodimorpholine (DTDM), etc. the vulcanization agent in the present invention can be a vulcanization agent conventional in the art, including but not limited to sulfur, the specific kinds of the other additives in the present invention are not particularly limited, and additives conventional in the art can be selected, including but not limited to pigments such as phthalocyanine blue, titanium dioxide, protective wax, etc. the specific choice of the silane coupling agent in the present invention is not particularly limited, and additives including but not limited to a151 (vinyltriethoxysilane), a171 (vinyltrimethoxysilane), a172 (vinyltris (β -methoxyethoxy) silane), etc. can be selected.
Further, the composite material comprises the following components in parts by weight:
Figure BDA0003373747240000041
in the process of completing the invention, the applicant finds that the hydrophilic performance of the rubber roller can be obviously improved and the contact angle of the rubber roller can be reduced by adding a proper amount of the fatty acid or the fatty alcohol into the rubber elastomer for preparing the rubber roller, so that the transfer effect of the printing ink to the printing surface is better. The applicant finds that none of the fatty acids or fatty alcohols can achieve the above hydrophilic modification, and particularly, if the hydrophilicity of the rubber roller is kept excellent during long-term use, further optimization and adjustment of the fatty acid or fatty alcohol is required. The applicants have found that the carbon chain length of the fatty acid or fatty alcohol used directly affects the hydrophilicity-improving effect thereof. When too short a carbon chain length of the fatty acid or fatty alcohol is used, the hydrophilicity of the resulting elastomeric material is not significantly improved, and in particular, the hydrophilicity is almost completely eliminated when it is tested after being left for a period of time. When the used fatty acid or fatty alcohol carbon chain is too long, the hydrophilicity of the obtained elastomer material is also not obviously improved. The applicant speculates that when the carbon chain length of the fatty acid or fatty alcohol is short, the difference between the cohesive strength of the polymer material and the polymer material such as butyl rubber is large, and the polymer material is easy to volatilize and not easy to exert good modification effect. Moreover, because the molecular chain segment is small, the migration can easily occur, so that the elastomer overflows to cause the loss of the hydrophilicity of the material. When the length of the carbon chain of the hydrophilic modifier is too long, the hydrophilic modifier is not easy to migrate out of the surface of the rubber, and the effect of improving the hydrophilicity is weakened. When the length of the carbon chain of the hydrophilic modifier is reasonable and is in the range of C9-C16, especially in the range of C11-C13, the carboxyl or hydroxyl in the hydrophilic modifier migrates to the surface of the material due to the polarity difference with the rubber component in the system to form a hydrophilic film layer, thereby being helpful for improving the hydrophilicity of the material. Meanwhile, the longer hydrophobic chain alkyl chain in the structure can be randomly inserted among molecular chains of other polymeric materials such as butyl rubber and the like in the material dispersion process to form a physical entanglement network, so that the hydrophilic modifier molecules are effectively prevented from being separated from the elastomer material, and the long-term excellent hydrophilicity is maintained.
A second aspect of the invention provides the use of a rubber elastomer composite as described above in the field of ink printing rollers.
The technical scheme provided by the invention has the following beneficial effects
The high-hydrophilicity rubber roller composition is obtained by adding a fatty acid or fatty alcohol hydrophilic modifier into a rubber component and blending and modifying. When the composition is added into a rubber roll material, the hydrophilic modifier in the composition is promoted to migrate to the surface of the material by utilizing the difference of compatibility, cohesive energy density and the like between the hydrophilic modifier and other components in a system, such as other rubber materials, and the like, so as to form a hydrophilic film layer, thereby obviously improving the hydrophilicity of the rubber roll material and improving the transfer capacity of ink in the printing ink process. In addition, the long-term hydrophilicity of the hydrophilic modifier is obviously improved by adjusting the molecular structure and the segment length of the hydrophilic modifier.
Detailed Description
The rubber elastomer composites in the following examples and comparative examples were prepared as follows: putting the nitrile rubber into an internal mixer, carrying out internal mixing for 60s, adding zinc oxide, stearic acid, protective wax, phthalocyanine blue and a hydrophilic modifier, carrying out internal mixing for 60s, adding half of white carbon black, titanium white, argil, factice, a silane coupling agent and half of a plasticizer, carrying out internal mixing for 60s, adding the rest white carbon black and the plasticizer, carrying out internal mixing to 125 ℃ for rubber discharge, adding a vulcanizing agent and a vulcanization accelerator on an open mill, carrying out sheet discharging, and vulcanizing at 185 ℃ for 8min to obtain the nitrile rubber.
Example 1
The embodiment 1 provides a highly hydrophilic rubber roll composition, which is prepared by blending and modifying 150 parts by weight of nitrile rubber 1082 and 10 parts by weight of lauric acid, wherein the hydrophilic modifier is lauric acid.
The embodiment also provides a rubber elastomer composite material containing the high-hydrophilicity rubber roll composition, and the composite material comprises the following components in parts by weight:
Figure BDA0003373747240000061
Figure BDA0003373747240000071
example 2
The embodiment provides a highly hydrophilic rubber roll composition, which is prepared by blending and modifying 150 parts by weight of nitrile rubber 1082 and 10 parts by weight of iso-tridecyl alcohol, wherein the hydrophilic modifier is iso-tridecyl alcohol.
The embodiment also provides a rubber elastomer composite material containing the high-hydrophilicity rubber roller composition, and the composite material comprises the following components in parts by weight:
Figure BDA0003373747240000072
example 3
The embodiment provides a high-hydrophilicity rubber roll composition, which is prepared by blending and modifying 280 parts by weight of nitrile rubber 1024D and 10 parts by weight of lauric acid, wherein the hydrophilic modifier is lauric acid.
The embodiment also provides a rubber elastomer composite material containing the high-hydrophilicity rubber roller composition, and the composite material comprises the following components in parts by weight:
Figure BDA0003373747240000081
example 4
The embodiment provides a high-hydrophilicity rubber roll composition, which is prepared by blending and modifying 280 parts by weight of nitrile rubber 1024D and 10 parts by weight of hydrophilic modifier, wherein the hydrophilic modifier is iso-tridecyl alcohol.
The embodiment also provides a rubber elastomer composite material containing the high-hydrophilicity rubber roller composition, and the composite material comprises the following components in parts by weight:
Figure BDA0003373747240000082
Figure BDA0003373747240000091
comparative example 1
The present case provides a rubber elastomer composite material, which comprises the following components in parts by weight:
Figure BDA0003373747240000092
the applicant carried out contact angle tests on the rubber elastomer composites in the above examples and comparative examples. Specifically, the rubber elastomer composite described above was vulcanized to give an 80 × 50 × 20mm sheet-like sample, and the wettability contact angle of water to the surface of the sample material was measured using a contact angle tester, and the results are shown in table 1 below.
TABLE 1
Item of clause Example 1 Example 2 Example 3 Example 4 Comparative example 1
Contact angle 87.04° 70.04° 81.69° 86.14° 99.64°
The contact angle is an indication of the wetting behavior of the surface of a material with a liquid in contact. Contact angles < 90 ° indicate wetting, and contact angles > 90 ° indicate no wetting. According to the contact test, the contact angle of the rubber compound and water is changed from more than 90 degrees to less than 90 degrees after the rubber roll improver is added, which indicates that the rubber roll is changed from hydrophobic to hydrophilic.
In addition, the applicant found that the hydrophilicity of the sample of the material of example 2 was 69.28 ° which was substantially identical to that of the original sample, and the contact angle of the sample of 1, 2-butanediol was 87.11 ° which was significantly increased after the sample of the material of example 2 was left alone in a normal temperature and humidity environment for 4 weeks after the hydrophilic modifier isometrically tridecyl alcohol was replaced with the same amount of 1, 2-butanediol as the hydrophilic modifier in example 2, and it was seen that the improvement in the hydrophilicity of the resulting material was also affected by the selection of the fatty acid or the fatty alcohol.

Claims (9)

1. The high-hydrophilicity rubber roll composition is characterized by comprising 100 parts of rubber component and 1.5-10 parts of hydrophilic modifier by 100 parts of rubber component; the rubber component comprises at least one of nitrile rubber and ethylene propylene diene monomer; the hydrophilic modifier is a compound with a molecular structure containing hydrophilic groups.
2. The highly hydrophilic rubber roll composition according to claim 1, wherein the content of the hydrophilic modifier is 4 to 8 parts based on 100 parts of the rubber component.
3. The highly hydrophilic rubber roll composition according to claim 1, wherein the hydrophilic modifier is a C4-C22 fatty acid and/or fatty alcohol.
4. The highly hydrophilic rubber roll composition as recited in claim 3, wherein the number of carbon atoms of the hydrophilic modifier is not less than 9.
5. The highly hydrophilic rubber roll composition according to claim 3, wherein the number of carbon atoms of the hydrophilic modifier is C9-C16.
6. The highly hydrophilic rubber covered roller composition as recited in claim 3, wherein the fatty alcohol has a branched structure in its molecular structure.
7. A rubber elastomer composite characterized in that it comprises the highly hydrophilic rubber roll composition as claimed in any one of claims 1 to 6.
8. The rubber elastomer composite of claim 7, wherein the composite comprises the following components in parts by weight:
Figure FDA0003373747230000011
9. use of a rubber elastomer composite according to any one of claims 7 to 8 in the field of ink printing rollers.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1781980A (en) * 2004-12-02 2006-06-07 北京化工大学 High performance elastomer composite material spcially for printing rubber roller and its preparing method
CN103160031A (en) * 2011-12-15 2013-06-19 沈阳防锈包装材料有限责任公司 Rustproof rubber and manufacturing method thereof
CN110903558A (en) * 2019-10-15 2020-03-24 青岛科技大学 Water-absorbing rubber composite material and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1781980A (en) * 2004-12-02 2006-06-07 北京化工大学 High performance elastomer composite material spcially for printing rubber roller and its preparing method
CN103160031A (en) * 2011-12-15 2013-06-19 沈阳防锈包装材料有限责任公司 Rustproof rubber and manufacturing method thereof
CN110903558A (en) * 2019-10-15 2020-03-24 青岛科技大学 Water-absorbing rubber composite material and preparation method thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
张洋编: "聚合物制备工程", vol. 1, 31 January 2001, 中国轻工业出版社, pages: 30 *

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