CN115477277B - Renewable super-hydrophobic interface material preparation device - Google Patents

Renewable super-hydrophobic interface material preparation device Download PDF

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Publication number
CN115477277B
CN115477277B CN202211145757.0A CN202211145757A CN115477277B CN 115477277 B CN115477277 B CN 115477277B CN 202211145757 A CN202211145757 A CN 202211145757A CN 115477277 B CN115477277 B CN 115477277B
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cavity
cabinet body
renewable
super
rotating shaft
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CN115477277A (en
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沈轲
李桂华
曹馨文
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Hefei Xinneng Phase Change New Material Technology Co ltd
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Hefei Xinneng Phase Change New Material Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B81MICROSTRUCTURAL TECHNOLOGY
    • B81BMICROSTRUCTURAL DEVICES OR SYSTEMS, e.g. MICROMECHANICAL DEVICES
    • B81B1/00Devices without movable or flexible elements, e.g. microcapillary devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/19Stirrers with two or more mixing elements mounted in sequence on the same axis
    • B01F27/191Stirrers with two or more mixing elements mounted in sequence on the same axis with similar elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/87Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis the receptacle being divided into superimposed compartments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/75Discharge mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B81MICROSTRUCTURAL TECHNOLOGY
    • B81CPROCESSES OR APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OR TREATMENT OF MICROSTRUCTURAL DEVICES OR SYSTEMS
    • B81C1/00Manufacture or treatment of devices or systems in or on a substrate
    • B81C1/00015Manufacture or treatment of devices or systems in or on a substrate for manufacturing microsystems
    • B81C1/00023Manufacture or treatment of devices or systems in or on a substrate for manufacturing microsystems without movable or flexible elements
    • B81C1/00031Regular or irregular arrays of nanoscale structures, e.g. etch mask layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B81MICROSTRUCTURAL TECHNOLOGY
    • B81CPROCESSES OR APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OR TREATMENT OF MICROSTRUCTURAL DEVICES OR SYSTEMS
    • B81C1/00Manufacture or treatment of devices or systems in or on a substrate
    • B81C1/00015Manufacture or treatment of devices or systems in or on a substrate for manufacturing microsystems
    • B81C1/00206Processes for functionalising a surface, e.g. provide the surface with specific mechanical, chemical or biological properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B81MICROSTRUCTURAL TECHNOLOGY
    • B81CPROCESSES OR APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OR TREATMENT OF MICROSTRUCTURAL DEVICES OR SYSTEMS
    • B81C1/00Manufacture or treatment of devices or systems in or on a substrate
    • B81C1/00349Creating layers of material on a substrate
    • B81C1/0038Processes for creating layers of materials not provided for in groups B81C1/00357 - B81C1/00373

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Computer Hardware Design (AREA)
  • Analytical Chemistry (AREA)
  • Nanotechnology (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Molecular Biology (AREA)
  • Manufacturing Of Micro-Capsules (AREA)

Abstract

The invention discloses a preparation device of a renewable super-hydrophobic interface material, which comprises a cabinet body and a carrier, wherein the carrier is connected with the cabinet body through a magnetic component B, and further comprises the following components: the mixing mechanism is connected with the cabinet body and used for mixing raw materials; the material distribution mechanism is connected with the cabinet body and is used for linearly and uniformly distributing the raw materials; the heating mechanism is intermittently connected with the material distribution mechanism through the connecting component and is used for heating the raw materials, and comprises a heating resistor A and a heat preservation component, wherein the heating resistor A is fixedly connected with the inner wall of the cabinet body; the heat preservation assembly comprises a rotating shaft C, a heat preservation curtain cloth and a protective cover B; the present invention enables the preparation of renewable superhydrophobic interface materials with layers comprising an adhesive layer and a microcapsule layer.

Description

Renewable super-hydrophobic interface material preparation device
Technical Field
The invention belongs to the technical field of new materials, and particularly relates to a preparation device for a renewable super-hydrophobic interface material.
Background
The super-hydrophobic interface (finger contact angle is more than 150 degrees and rolling angle is less than 10 degrees) has unique performance and has extremely important application value in the fields of self-cleaning, waterproof textiles, ice coating prevention, corrosion prevention, drag reduction and the like. In the prior art, a super-hydrophobic interface is prepared, and a lotus leaf-like micron-nanometer complex structure is often constructed, for example, the surface accumulation of nanoparticles is controlled, and fibers formed by electrostatic spinning are controlled to form a rough interface so as to regulate the hydrophobic property of the interface.
In the prior art, eiji Hosono et al ("Superhydrophobic Perpendicular Nanopin Film by the Bottom-Up Process",J.Am.Chem.Soc.,2005,127,13458) control crystal growth on glass substrates by chemical deposition methods, resulting in a complex cobalt compound. These cobalt compounds form a pinpoint micro-nano forest, the diameter of a single pinpoint is about 6.5nm, and the array is several micrometers wide and long. The contact angle of the interface material reaches 178 degrees, but the method has strict conditions, and the material source is strictly limited, so that the interface material is not suitable for mass preparation.
In the prior art, low surface energy compounds such as organic silicon, organic fluorine and the like are introduced to the surface, so that excellent superhydrophobic performance is provided for the surface. However, the first method is complex in operation and high in cost; secondly, the combination degree of the low surface energy compound is poor, and the hydrophobic property is greatly reduced under the influence of environment, such as sun aging and repeated washing or soaping.
The prior art CN201210323328.8 proposes a super-hydrophobic phase-change coating with a micro-nano secondary structure constructed by compounding aqueous fluorosilicone acrylic emulsion, organic phase-change microcapsules and nano particles. The introduced aqueous fluorosilicone acrylic emulsion can reduce interface energy and provide super-hydrophobic performance. And then spraying and the like to obtain the coating with hydrophobic property.
The prior art CN202111088266.2 provides an all-water-based super-hydrophobic coating which uses a fluorine-containing surfactant, a fluorine-containing silane coupling agent, nano titanium dioxide and cellulose and has special chemical composition and reversible wettability. The coating can be irradiated by UV with a certain wavelength for 90min, and the coating with super-hydrophobic/super-hydrophilic reversible conversion can be obtained. The method uses expensive fluorine-containing chemicals, and the preparation method has low preparation efficiency due to higher requirements, so that the prepared coating loses once the superhydrophobic performance of the coating is damaged.
In the prior art, CN201811008002.X, after a polydimethylsiloxane layer and large-particle-diameter silicon dioxide nano particles uniformly distributed on the layer are solidified, a composite super-hydrophobic coating is formed through burning. If the super-hydrophobic coating is damaged, the coating can be burnt by a high-temperature burning such as a propane flame generator, so that the silica nano particles in the coating can be exposed again, and a new super-hydrophobic coating is obtained. The method obtains the super-hydrophobic coating with the renewable capability, but has larger limitation on the selection of raw materials, and more severe regeneration conditions, thus limiting further application.
The prior art CN201210178561.1 obtains a polymer composite membrane by mixing a polymer aggregate with PTFE powder. Superhydrophobicity can be obtained when the surface is polished with a certain pressure. The surface adopts PTFE to obtain low surface energy, and a super-hydrophobic micro-nano structure is produced by a special polishing method. After polishing again, the superhydrophobicity of the material can be regenerated. But this method is also more material-limiting and limits further applications.
In summary, the superhydrophobic interface in the prior art is often disposable and non-renewable, so that the superhydrophobic interface material with wide application range is renewable, which is lack of the prior art and is needed in practical application, and meanwhile, how to rapidly prepare the superhydrophobic interface material by using the preparation device is needed in practical application.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a preparation device for a renewable super-hydrophobic interface material, which solves the problems.
In order to achieve the above purpose, the invention is realized by the following technical scheme: a renewable super-hydrophobic interface material preparation device comprises a double-layer structure, wherein one layer is a microcapsule layer and the other layer is an adhesive layer.
The preparation facilities based on above-mentioned renewable super-hydrophobic interface material, including the cabinet body and carrier, the carrier is through magnetism subassembly B and cabinet body coupling, renewable super-hydrophobic interface material contains bilayer structure, and one deck is the microcapsule layer, and one deck is the adhesive layer, still includes:
the mixing mechanism is connected with the cabinet body and used for mixing raw materials;
The material distribution mechanism is connected with the cabinet body and is used for linearly and uniformly distributing the raw materials; and
The heating mechanism is intermittently connected with the material distribution mechanism through the connecting component and is used for heating the raw materials, and comprises a heating resistor A and a heat preservation component, wherein the heating resistor A is connected with the inner wall of the cabinet body;
The heat preservation subassembly includes pivot C, heat preservation curtain cloth and protection casing B, pivot C rotates with protection casing B to be connected, be provided with the rotating member between pivot C and the protection casing B, heat preservation curtain cloth one end is connected with pivot C, the heat preservation curtain cloth other end passes through coupling assembling and is connected with cloth mechanism.
Based on the technical scheme, the invention also provides the following optional technical schemes:
The technical scheme is as follows: the cabinet body is provided with a cleaning component for cleaning the carrier.
The technical scheme is as follows: and the carrier is provided with a demolding assembly for separating the renewable super-hydrophobic interface material.
The technical scheme is as follows: the connecting assembly comprises a connector and a magnetic attraction assembly B, wherein the magnetic attraction assembly A is arranged on the connector, the connector is connected with the thermal insulation curtain cloth, and the connector is intermittently connected with the slow flow plate through the magnetic attraction assembly B.
The technical scheme is as follows: the cloth mechanism includes motor B, main shaft and no tooth swivel nut A, main shaft and motor B pass through the coupling joint, two no tooth swivel nut A all overlaps to be established on the main shaft, no tooth swivel nut A and the guide bar A sliding fit who connects on the cabinet body still include:
The material guiding assembly is connected with the toothless screw sleeve A through the placement seat B and is used for buffering and uniformly distributing raw materials.
The technical scheme is as follows: the utility model provides a mixing mechanism includes compounding section of thick bamboo, motor A and heating resistor B, motor A is connected with dismantle the protection casing A of connection on the cabinet body through bolt assembly C, the compounding section of thick bamboo is dismantled with the cabinet body through bolt assembly D and is connected, cavity A, cavity B and cavity C have been seted up in the compounding section of thick bamboo, be provided with the check valve that is used for one-way cavity B and cavity C that link up on the compounding section of thick bamboo, two heating resistor embedding sets up on cavity B and cavity C inner wall, cavity A, cavity B and cavity C all are connected with peripheral hardware feed equipment through passage B, still include:
The stirring assembly is connected with the mixing cylinder and used for mixing raw materials; and
And the pushing assembly is connected with the stirring assembly and is used for guiding the substances in the cavity C into the cavity B.
The technical scheme is as follows: the cleaning assembly comprises a rotating shaft D, a toothless screw sleeve and a scraping plate, wherein the two rotating shafts D are rotationally connected with the cabinet body, the toothless screw sleeve is sleeved on the rotating shaft D, the scraping plate is connected with the toothless screw sleeve, the scraping plate is in sliding fit with a sliding groove A formed in a carrier, and the rotating shaft D is in transmission connection with a rotating shaft C through a worm gear pair.
The technical scheme is as follows: the demolding assembly comprises a push rod and a telescopic pipe, the telescopic pipe is embedded into the sliding groove A, the telescopic pipe is communicated with a cavity D formed in a carrier, the push rod is in sliding fit with the carrier, and the push rod is connected with an elastic piece connected to the inner wall of the cavity D.
The technical scheme is as follows: the material guiding assembly comprises a spray pipe, a placing seat A and a slow flow plate, the spray pipe is embedded and fixedly arranged on the placing seat A, the placing seat A and the toothless screw sleeve A are all connected with the placing seat B in a detachable mode through a screw bolt assembly A, the slow flow plate is connected with the placing seat A in a detachable mode through a screw bolt assembly B, the slow flow plate is an L-shaped plate, an inclined surface is arranged on the slow flow plate, grooves are formed in the slow flow plate, and the spray pipe is connected with a material mixing mechanism through a material guiding pipe A penetrating through the placing seat A.
Advantageous effects
The invention provides a preparation device of a renewable super-hydrophobic interface material, which has the following beneficial effects compared with the prior art:
1. The mixing mechanism can be used for respectively mixing various raw materials to form an adhesive and microcapsule suspension mixed with a controlled-release emulsifier, the distribution mechanism is used for uniformly distributing the adhesive and the microcapsule suspension mixed with the controlled-release emulsifier on a carrier in sequence to form a superposed adhesive layer and a microcapsule layer, meanwhile, the distribution mechanism pulls two thermal insulation curtain fabrics through a connecting component to move in opposite directions, the thermal insulation curtain fabrics drive a rotating shaft C to rotate in the horizontal direction and extend out of a heating resistor A, the two thermal insulation curtain fabrics cover the adhesive layer and the superposed layer of the microcapsule layer to form a thermal insulation space, and at the moment, the thermal insulation space is heated by starting the heating resistor A, so that the technical effect of slowly solidifying the superposed layer comprising the adhesive layer and the microcapsule layer to form the renewable super-hydrophobic interface material is realized;
2. The invention provides a renewable super-hydrophobic interface material which is not found in the prior art, and the material has the advantages of simple preparation process and high controllable degree, and is suitable for large-area construction;
3. the invention also provides a micro-nano interface material with a complex structure, which is not reported, and paraffin enables the shell of the microcapsule to crack and grow outwards through the thermal response of thermal expansion and cold contraction, so that the micro-nano interface material is a structure control technology or a micro-patterning technology on a micro-nano scale, provides beneficial innovation and attempt, and expands the possibility in the aspects of microstructure preparation and processing;
4. The renewable super-hydrophobic interface provided by the invention has the advantages of cheap, simple and easily available raw materials, is beneficial to market popularization, and is used in the fields of fiber material manufacturing, spinning, medical care, food and drug transportation or storage, metal anti-corrosion coating, self-cleaning coating, anti-icing interface, thermal protection, thermal interface material, storage and transportation, container and package, building material and the like. After this simple treatment by slow heating, renewable superhydrophobic properties can be obtained.
Drawings
FIG. 1 is a schematic three-dimensional structure of the present invention.
Fig. 2 is a schematic diagram of the overall structure of the present invention.
Fig. 3 is an enlarged schematic view of the structure of the mixing mechanism of the present invention.
Fig. 4 is a schematic structural view of the distributing mechanism of the present invention.
FIG. 5 is a schematic view of the structure of the cleaning assembly and the stripping assembly of the present invention.
Fig. 6 is a schematic structural diagram of the heat insulation assembly and the connection assembly according to the present invention.
FIG. 7 is a schematic view of a renewable superhydrophobic interface according to the invention, wherein a paraffin microcapsule is bonded to a substrate by an adhesive layer. The slow heating scheme of the technical scheme of the invention can regenerate the super-hydrophobic, and the super-hydrophobic function can be eliminated by polishing back and forth through sand paper.
FIG. 8 is a photograph of a contact angle test of the renewable super hydrophobic interface material of FIG. 7 prior to thermal curing in accordance with the present invention.
Fig. 9 is a photograph showing a contact angle test of the renewable super-hydrophobic interface material of fig. 7 after heat treatment in the present invention.
FIG. 10 is a graph of a roll angle test of the renewable super-hydrophobic interface material of FIG. 7 according to the present invention.
FIG. 11 is a photograph showing a contact angle test of the renewable super-hydrophobic interface material of FIG. 7 after sanding, and after regeneration by slow heating.
FIG. 12 is a SEM photograph of the renewable super-hydrophobic interface material of FIG. 7, wherein the red dotted line portion is a protrusion of paraffin wax generated outwardly after heating.
Fig. 13 is a partially enlarged view of the broken line portion in fig. 12 according to the present invention.
Reference numerals annotate: 1. a cabinet body; 2. a carrier; 3. a mixing mechanism; 301. a mixing cylinder; 302. a motor A; 303. a stirring assembly; 3031. a rotating shaft A; 3032. a rotating shaft B; 3033. a stirring assembly; 3034. A gear pair; 3035. a push plate; 304. a protective cover A; 4. a material distribution mechanism; 401. a motor B; 402. A main shaft; 403. a guide rod A; 404. a toothless screw sleeve A; 405. a spray pipe; 406. a placement seat A; 407. A slow flow plate; 408. a placement seat B; 5. a heating mechanism; 501. a heating resistor A; 502. a rotating shaft C; 503. thermal insulation curtain cloth; 504. a protective cover B; 6. a connection assembly; 601. a connector; 602. a magnetic attraction component A; 7. a cleaning assembly; 701. a rotating shaft D; 702. a toothless screw sleeve; 703. a scraping plate; 8. a demolding assembly; 801. a push rod; 802. and (5) a telescopic pipe.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Specific implementations of the invention are described in detail below in connection with specific embodiments.
Example 1
Referring to fig. 7 to 13, in one embodiment of the present invention, a renewable super-hydrophobic interface material includes a bilayer structure, one layer is a microcapsule layer, and one layer is an adhesive layer, and is prepared by the following steps:
s1: melting paraffin wax, and mixing the melted paraffin wax with water in which an emulsifier is dissolved in advance to form an O/W emulsion;
S2: a step of adding a wall prepolymer to the emulsion;
s3: maintaining the system for a period of time to obtain paraffin microcapsule suspension;
s4: a step of forming an adhesive layer on a substrate from a mixed solution of an epoxy resin and a curing agent;
s5: adding the controlled release emulsifier into the paraffin microcapsule suspension, uniformly mixing, dispersing on the film in the step 4 to form a microcapsule layer, and slowly solidifying at a temperature slightly higher than the melting point of paraffin to form the renewable super-hydrophobic interface material.
Preferably, the paraffin is selected from n-alkanes with 6-50 carbon atoms and alcohols, esters, carboxylic acids and halogenated derivatives thereof, and the phase change material is selected from n-alkanes with 10-24 carbon atoms and alcohols, esters, carboxylic acids and halogenated derivatives thereof. The paraffin molecular structure is provided with a long alkyl carbon chain and has hydrophobic property, the paraffin material is a hydrophobic material which is cheap and easy to obtain, and has solid-liquid phase transformation characteristic, the paraffin is used as a core material by designing a microcapsule structure, then the paraffin is released under specific conditions, and the hydrophobic property can be improved by utilizing the solid-liquid phase transformation process of the paraffin, so that the super-hydrophobic micro-nano composite structure is formed.
Preferably, the emulsifier comprises at least one of a hydrolysate of a vinyl methyl ether-maleic anhydride copolymer, a hydrolysate of an isobutylene-maleic anhydride copolymer, a hydrolysate of a styrene-maleic anhydride copolymer, a hydrolysate of an ethylene-maleic anhydride copolymer, acacia, gelatin, polyvinyl alcohol, an emulsifier OP, an emulsifier Span, and an emulsifier Tween.
Preferably, the preparation method of the wall material prepolymer comprises the following steps:
S1: adding the silicon precursor into ethanol/water (volume ratio is 1:1) for mixing, and adjusting the pH value of the system to 2 to 3 until uniform sol is obtained;
s2: dissolving diisocyanate and polyethylene glycol in a metering ratio in ethyl acetate, and preserving heat at 50 ℃ for 1 hour in a nitrogen atmosphere to obtain a prepolymer;
s3: urea and 37% formaldehyde solution were mixed in a molar ratio of 1:1.1 to 1:1.5, regulating the pH value to 8.0-9.0, and preserving the temperature at 55-75 ℃ for 30-60 min to obtain a urea-formaldehyde resin prepolymer, wherein melamine and 37% formaldehyde solution are mixed according to the mole ratio of 1: 2-1: 5, after uniformly mixing, regulating the pH value to 8.0-9.0, preserving the temperature at 55-75 ℃ for 30-60 min to obtain melamine resin prepolymer, and mixing 2 prepolymers in proportion to obtain urea formaldehyde-melamine resin prepolymer;
Among them, the mixing mass ratio of 2 resins is preferably 1: 10-10: the mixing mass ratio of 1, preferably 2 resins is 1:3 to 5:1, further, it is preferable that the mixing mass ratio of 2 resins is 1: 2-2: 1.
The microcapsule is a micron-scale core-shell structure formed by taking the paraffin as a core material and taking the precursor as a wall material monomer. In the microcapsule, the mass ratio of paraffin is 45% -90% of the mass of the microcapsule.
Preferably, the emulsifier for controlled release comprises at least one of dodecyl polyethoxy ether, a polymer of propylene oxide and ethylene oxide and alkyl trimethyl ammonium halide with 10-16 carbon atoms, preferably at least one of Brij35, brij56, pluronic F127 and cetyl trimethyl ammonium bromide. The use of the controlled release emulsifier in the interface formation is favorable for forming interface materials with larger contact angles, and in the selection sequence of the controlled release emulsifier, the cationic type is better than the nonionic type, but the anionic type is not preferred, the anionic type is easier to cause explosive release, the structure of paraffin 'growth' is uncontrollable, and the dosage of the controlled release emulsifier is preferably 50-80 times CMC. The Critical Micelle Concentration (CMC) is an important criterion for measuring the micelle forming capacity of a surfactant, and can reflect the surface tension regulating capacity of the surfactant, and the surface tension has a critical meaning in the form of particle size formed when paraffin (oil phase) grows and diffuses outwards.
The slow solidification includes a slow rate of temperature rise that melts the paraffin core.
Preferably, the heating rate is not higher than 10 ℃/min, more preferably, the heating rate is not higher than 5 ℃/min, and the heating end point is preferably 10-20 ℃ higher than the melting point of paraffin.
The renewable, preferred renewable method includes heat treating the interface material with a slow rate of temperature rise that melts the paraffin core.
Preferably, the temperature rising speed is not higher than 10 ℃/min; more preferably, the rate of temperature rise is no higher than 5 ℃/min. The invention obtains the wall material with quasi-linearity and low crosslinking degree through the prepolymer design of the microcapsule wall material. When heated, the paraffin wax in the core material melts and expands in volume, so that the microcapsule wall material is slightly broken, and the paraffin wax grows outwards from the crack. Thus, the microcapsule and the paraffin wax which grows out form a complex micro-nano structure and show superhydrophobic performance.
By controlling the interface formation condition (first interface formation) or regeneration condition, the degree of the outward growth of paraffin can be controlled, and the slow temperature rising speed is beneficial to the formation of complex paraffin-microcapsule microcapsules. If the temperature rise rate is too high, the microcapsules are rapidly broken, and paraffin burst is caused. This is clearly detrimental to the control of the hydrophobic properties of the interface.
Meanwhile, the heating speed is controlled slowly, so that the retention and quantity of paraffin can be regulated and controlled. When the simulation is affected by the external environment, sanding the interface will decrease the superhydrophobicity of the interface or even become hydrophilic. At this time, the temperature is slowly raised again, the paraffin remained in the microcapsule grows outwards again, and the super-hydrophobic interface is regenerated.
The super-hydrophobic interface can realize at least 4-5 times of regeneration and even can reach 10 times of regeneration by adjusting the dosage of the microcapsule, controlling the thickness of the interface and controlling the regeneration condition.
It should be noted that controlling the slow temperature rise is the preferred, but not the only, solution of the present invention. Under other working environments, such as using an organic solvent, regeneration of the superhydrophobic interface can also be realized by utilizing the change of osmotic pressure to replace the temperature change. However, this process is limited by the use of solvents.
The renewable super-hydrophobic interface material can be used for at least one of post-finishing, coating, padding and printing in textile processing technology to obtain the fabric with water-repellent function, and the hydrophobic property of the fabric can be regenerated through a slow heating process.
Besides the textile field, the renewable super-hydrophobic interface material can be also used in the fields of metal anti-corrosion coating, self-cleaning coating, anti-icing interface, thermal protection, thermal interface material, storage and transportation, container and package, building material and the like. After this simple treatment by slow heating, reproducible superhydrophobic properties can be obtained.
The parts in the technical scheme and the embodiment of the invention are mass parts, and the percentages are mass percentages unless otherwise specified.
Example 2
Referring to fig. 1, fig. 2, fig. 3, and fig. 6, for providing a device for preparing a renewable super-hydrophobic interface material according to an embodiment of the present invention, the device includes a cabinet body 1 and a carrier 2, wherein the carrier 2 is connected with the cabinet body 1 through a magnetic component B, and further includes:
The mixing mechanism 3 is connected with the cabinet body 1 and used for mixing raw materials;
the material distribution mechanism 4 is connected with the cabinet body 1 and is used for linearly and uniformly distributing the raw materials; and
The heating mechanism 5 is intermittently connected with the material distribution mechanism 4 through the connecting component 6 and is used for heating the raw materials, the heating mechanism 5 comprises a heating resistor A501 and a heat preservation component, and the heating resistor A501 is fixedly connected with the inner wall of the cabinet body 1;
The heat preservation subassembly includes pivot C502, heat preservation curtain cloth 503 and protection casing B504, pivot C502 rotates with protection casing B504 to be connected, be provided with the rotating piece (not marked in the figure) between pivot C502 and the protection casing B504, heat preservation curtain cloth 503 one end and pivot C502 fixed connection, the protection Wen Lianbu 503 other end is connected with cloth mechanism 4 through coupling assembling 6.
Preferably, the connecting component 6 includes a connector 601 and a magnetic component a602 of the magnetic component B, the connector 601 is fixedly connected with the thermal insulation curtain 503, and the connector 601 is intermittently connected with the slow flow plate 407 through the magnetic component B. The purpose of this arrangement is to enable the connector 601 and the slow flow plate 407 to be connected and disconnected according to the needs of the relevant technician, i.e. to enable the thermal curtain 503 to be connected to the slow flow plate 407 according to the needs of the relevant technician.
In the embodiment of the invention, the mixing mechanism 3 respectively mixes various raw materials to form an adhesive and microcapsule suspension mixed with a controlled-release emulsifier, the distributing mechanism 4 sequentially distributes the adhesive and microcapsule suspension mixed with the controlled-release emulsifier on the carrier 2 to form a superposed adhesive layer and microcapsule layer, meanwhile, the distributing mechanism 4 pulls the two thermal insulation curtains 503 to move in opposite directions through the connecting component 6, the thermal insulation curtains 503 drive the rotating shaft C502 to rotate in the horizontal direction and extend out of the heating resistor A501, the two thermal insulation curtains 503 cover the adhesive layer and the superposed layer of the microcapsule layer to form a thermal insulation space, and at the moment, the thermal insulation space is heated by starting the heating resistor A, so that the technical effect of slowly solidifying the superposed layer comprising the adhesive layer and the microcapsule layer to form the renewable super-hydrophobic interface material is realized.
Preferably, referring to fig. 1, 2 and 4, the distributing mechanism 4 includes a motor B401, a main shaft 402, and a toothless screw sleeve a404, the main shaft 402 and the motor B401 are connected through a coupling (not shown), the two toothless screw sleeves a404 are both sleeved on the main shaft 402, the toothless screw sleeve a404 is slidably matched with a guide rod a403 fixedly connected to the cabinet body 1, and the distributing mechanism further includes:
the material guiding component is connected with the toothless screw sleeve A404 through the placing seat B408 and is used for buffering and uniformly distributing raw materials;
The material guiding assembly comprises a spray pipe 405, a placing seat A406 and a slow flow plate 407, wherein the spray pipe 405 is fixedly embedded in the placing seat A406, the placing seat A406 and a toothless screw sleeve A404 are all connected with the placing seat B408 in a disassembling mode through a bolt assembly A, the slow flow plate 407 is connected with the placing seat A406 in a disassembling mode through a bolt assembly B, the slow flow plate 407 is an L-shaped plate, an inclined surface is arranged on the slow flow plate 407, grooves (not marked in the drawing) are formed in the slow flow plate 407, the spray pipe 405 is connected with a mixing mechanism 3 through a material guiding pipe A penetrating through the placing seat A406, and a pump (not marked in the drawing) is arranged on the material guiding pipe A. The mixing mechanism 3 guides raw materials into the spray pipe 405 through the material guide pipe A, the spray pipe 405 guides raw materials into the groove formed in the slow flow plate 407, raw materials overflow from the groove and flow to the carrier 2 along the inclined plane formed in the slow flow plate 407, at the moment, the motor B401 drives the main shaft 402 to rotate in the horizontal direction, and the main shaft 402 drives the two toothless screw sleeves A404 to perform alternate linear motion along the guide rod A403, so that the technical effect of sequentially and uniformly superposing and distributing the adhesive layer and the microcapsule layer on the carrier 2 is achieved.
Preferably, referring to fig. 1 to 3, the mixing mechanism 3 includes a mixing barrel 301, a motor a302 and a heating resistor B (not shown in the drawing), the motor a302 is fixedly connected with a protective cover a304 detachably connected to the cabinet 1 through a bolt assembly C, the mixing barrel 301 is detachably connected to the cabinet 1 through a bolt assembly D, a cavity a (not shown in the drawing), a cavity B (not shown in the drawing) and a cavity C (not shown in the drawing) are provided in the mixing barrel 301, a one-way valve (not shown in the drawing) for one-way through the cavity B and the cavity C is provided on the mixing barrel 301, the two heating resistors are embedded in the inner walls of the cavity B and the cavity C, and the cavity a, the cavity B and the cavity C are all connected with a feeding device through a material guiding pipe B (not shown in the drawing), and the mixing mechanism further includes:
a stirring component 303 connected with the mixing cylinder 301 and used for mixing raw materials; and
A pushing assembly is connected with the stirring assembly 303 and is used for guiding the substances in the cavity C into the cavity B.
Preferably, referring to fig. 2 to 3, the stirring assembly 303 includes a rotating shaft a3031, a rotating shaft B3032, and a stirring assembly 3033, the rotating shaft a3031 and the stirring assembly 3033 are both rotatably connected with the mixing drum 301, the two stirring assemblies 3033 are fixedly connected to the rotating shaft a3031 and the rotating shaft B3032, and the rotating shaft a3031 and the motor a3021 are in driving connection with an output shaft of the motor a302 through a gear pair 3034; the motor A302 drives the motor A3021 and the motor A3022 to perform rotary motion in the vertical direction through the gear pair 3034, and the motor A3021 and the motor A3022 synchronously drive the stirring assembly 3033 connected with the motor A3022 to perform rotation, so that the technical effect of mixing and stirring substances in the cavity A and the cavity is achieved.
Preferably, referring to fig. 2-3, the pushing assembly includes a push plate 3035 and a guide rod B (not shown), the guide rod B is fixedly connected with the mixing barrel 301, the push plate 3035 is located in the cavity C and slidingly engages with the cavity C, the push plate 3035 is slidingly engaged with the guide rod B, and the push plate 3035 is in threaded connection with the rotating shaft B3032. The rotation shaft B3032 performs a rotation motion in the vertical direction, and the rotation shaft B3032 achieves the technical effect of introducing paraffin liquid into the cavity B by pushing the push plate 3035 to perform a linear motion in the vertical direction in the cavity C.
In the embodiment of the invention, firstly, the external feeding equipment respectively introduces epoxy resin and a curing agent into a cavity A, water dissolved with an emulsifying agent into a cavity B and paraffin into a cavity C, and a heating resistor B in the cavity C increases the temperature in the cavity C to promote the paraffin to melt;
Secondly, starting a stirring assembly 303, stirring and mixing epoxy resin and a curing agent stirring assembly 303 to form an adhesive, and simultaneously driving a pushing assembly to synchronously move by the stirring assembly 303 of the stirring assembly 303, introducing paraffin into a cavity B and mixing the paraffin with water dissolved with an emulsifying agent to obtain O/W emulsion;
Secondly, introducing the wall material prepolymer into the cavity B, starting the stirring assembly 303 again to mix the wall material prepolymer with the O/W emulsion, and heating the cavity B by using a corresponding heating resistor B to enable the cavity B to be kept at a certain constant temperature so as to obtain paraffin microcapsule suspension;
Finally, a controlled release emulsifier is introduced into chamber a and stirring assembly 303 is activated to mix the microcapsule suspension with the phase.
Referring to fig. 2, 4 and 5, as an embodiment of the present invention, the cabinet 1 is provided with a cleaning assembly 7 for cleaning the carrier 2.
The cleaning assembly 7 comprises a rotating shaft D701, a toothless screw sleeve 702 and scraping plates 703, wherein the two rotating shafts D701 are rotationally connected with the cabinet body 1, the toothless screw sleeve 702 is sleeved on the rotating shaft D701, the scraping plates 703 are fixedly connected with the toothless screw sleeve 702, the scraping plates 703 are in sliding fit with sliding grooves A (not marked in the figure) formed in the carrier 2, and the rotating shaft D701 is in transmission connection with the rotating shaft C502 through a worm and gear pair (not marked in the figure). The rotating shaft C502 is driven by the rotating member to perform rotating motion in the horizontal direction, the rotating shaft C502 drives the rotating shaft D701 to rotate through the worm gear pair, the rotating shaft D701 pushes the toothless screw sleeve 702 to perform linear motion in the horizontal direction, and the toothless screw sleeve 702 achieves the technical effect of cleaning paraffin adhered to the carrier 2 and other waste materials in a manner of scraping the side of the carrier 2.
In the present embodiment, the purpose of this arrangement is to clean the waste material located on the carrier 2.
Referring to fig. 1, 2 and 5, as an embodiment of the present invention, a demolding assembly 8 for separating the renewable super-hydrophobic interface material is disposed on the carrier 2.
Preferably, the demolding assembly 8 comprises a push rod 801 and a telescopic tube 802, the telescopic tube 802 is embedded in the sliding groove A, the telescopic tube 802 is communicated with a cavity D formed in the carrier 2, the push rod 801 is in sliding fit with the carrier 2, and the push rod 801 is fixedly connected with an elastic piece (not shown in the figure) fixedly connected to the inner wall of the cavity D. The scraping plate 703 slides along the chute D while compressing the telescopic tube 802, the telescopic tube 802 extrudes the fluid in the telescopic tube 802 and the cavity D, the fluid pushes the plurality of push rods 801 to synchronously extend out of the carrier 2, the push rods 801 realize the technical effect of separating the renewable superhydrophobic interface material from the carrier 2 by pushing the renewable superhydrophobic interface material away from the carrier 2, and meanwhile, when the fluid is liquid water, the fluid can absorb excessive heat which promotes paraffin to melt due to larger specific heat of water so as to promote the paraffin to slowly melt.
In an embodiment of the invention, the purpose of this arrangement is to detach the renewable superhydrophobic interface material from the support 2.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The utility model provides a renewable super-hydrophobic interface material preparation facilities, includes the cabinet body and carrier, the carrier is through magnetism subassembly B and cabinet body coupling, its characterized in that, super-hydrophobic interface material contains bilayer structure, and one deck is the microcapsule layer, and one deck is the adhesive layer, still includes:
the mixing mechanism is connected with the cabinet body and used for mixing raw materials;
The material distribution mechanism is connected with the cabinet body and is used for linearly and uniformly distributing the raw materials; and
The heating mechanism is intermittently connected with the material distribution mechanism through the connecting component and is used for heating the raw materials, and comprises a heating resistor A and a heat preservation component, wherein the heating resistor A is connected with the inner wall of the cabinet body;
the heat-insulating assembly comprises a rotating shaft C, a heat-insulating curtain cloth and a protective cover B, wherein the rotating shaft C is rotationally connected with the protective cover B, a rotating member is arranged between the rotating shaft C and the protective cover B, one end of the heat-insulating curtain cloth is connected with the rotating shaft C, and the other end of the heat-insulating curtain cloth is connected with the cloth mechanism through a connecting assembly;
The cloth mechanism includes motor B, main shaft and no tooth swivel nut A, main shaft and motor B pass through the coupling joint, two no tooth swivel nut A all overlaps to be established on the main shaft, no tooth swivel nut A and the guide bar A sliding fit who connects on the cabinet body still include:
the material guiding assembly is connected with the toothless screw sleeve A through the placement seat B and is used for buffering and uniformly distributing raw materials;
The utility model provides a mixing mechanism includes compounding section of thick bamboo, motor A and heating resistor B, motor A is connected with dismantle the protection casing A of connection on the cabinet body through bolt assembly C, the compounding section of thick bamboo is dismantled with the cabinet body through bolt assembly D and is connected, cavity A, cavity B and cavity C have been seted up in the compounding section of thick bamboo, be provided with the check valve that is used for one-way cavity B and cavity C that link up on the compounding section of thick bamboo, two heating resistor embedding sets up on cavity B and cavity C inner wall, cavity A, cavity B and cavity C all are connected with peripheral hardware feed equipment through passage B, still include:
The stirring assembly is connected with the mixing cylinder and used for mixing raw materials; and
The pushing component is connected with the stirring component and used for guiding the substances in the cavity C into the cavity B;
The material guiding assembly comprises a spray pipe, a placing seat A and a slow flow plate, the spray pipe is embedded and fixedly arranged on the placing seat A, the placing seat A and the toothless screw sleeve A are all connected with the placing seat B in a detachable mode through a bolt assembly A, the slow flow plate is connected with the placing seat A in a detachable mode through the bolt assembly B, the slow flow plate is an L-shaped plate, an inclined surface is arranged on the slow flow plate, grooves are formed in the slow flow plate, and the spray pipe is connected with a material mixing mechanism through a material guiding pipe A penetrating through the placing seat A.
2. The device for preparing a renewable superhydrophobic interface material according to claim 1, wherein a cleaning component for cleaning a carrier is provided on the cabinet.
3. The device for preparing the renewable super-hydrophobic interface material according to claim 1 or 2, wherein a demolding component for separating the renewable super-hydrophobic interface material is arranged on the carrier.
4. The device for preparing the renewable super-hydrophobic interface material according to claim 2, wherein the connecting component comprises a connector and a magnetic attraction component B, the connector is connected with the thermal insulation curtain cloth, and the connector is intermittently connected with the slow flow plate through the magnetic attraction component B.
5. The device for preparing the renewable super-hydrophobic interface material according to claim 2, wherein the cleaning assembly comprises a rotating shaft D, a toothless screw sleeve and a scraping plate, the two rotating shafts D are rotationally connected with the cabinet body, the toothless screw sleeve is arranged on the rotating shaft D, the scraping plate is connected with the toothless screw sleeve, the scraping plate is in sliding fit with a sliding groove A formed in a carrier, and the rotating shaft D is in transmission connection with a rotating shaft C through a worm and gear pair.
6. The device for preparing the renewable super-hydrophobic interface material according to claim 3, wherein the demolding assembly comprises a push rod and a telescopic tube, the telescopic tube is embedded in the sliding groove A and is communicated with the cavity D formed in the carrier, the push rod is in sliding fit with the carrier, and the push rod is connected with an elastic piece connected to the inner wall of the cavity D.
CN202211145757.0A 2022-09-20 2022-09-20 Renewable super-hydrophobic interface material preparation device Active CN115477277B (en)

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