CN115476301A - Rotary arm axle box auxiliary positioning device - Google Patents
Rotary arm axle box auxiliary positioning device Download PDFInfo
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- CN115476301A CN115476301A CN202211353597.9A CN202211353597A CN115476301A CN 115476301 A CN115476301 A CN 115476301A CN 202211353597 A CN202211353597 A CN 202211353597A CN 115476301 A CN115476301 A CN 115476301A
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- 238000003825 pressing Methods 0.000 claims description 12
- 230000002146 bilateral effect Effects 0.000 claims 2
- QNRATNLHPGXHMA-XZHTYLCXSA-N (r)-(6-ethoxyquinolin-4-yl)-[(2s,4s,5r)-5-ethyl-1-azabicyclo[2.2.2]octan-2-yl]methanol;hydrochloride Chemical compound Cl.C([C@H]([C@H](C1)CC)C2)CN1[C@@H]2[C@H](O)C1=CC=NC2=CC=C(OCC)C=C21 QNRATNLHPGXHMA-XZHTYLCXSA-N 0.000 claims 1
- 239000006096 absorbing agent Substances 0.000 abstract description 9
- 230000035939 shock Effects 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 238000003908 quality control method Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/14—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting the bench top
- B25H1/16—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting the bench top in height
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Abstract
Description
技术领域technical field
本发明属于城铁列车转臂式轴箱装配用辅助装置领域,具体涉及一种转臂式轴箱辅助定位装置。The invention belongs to the field of auxiliary devices for assembling a rotary arm type axle box of urban railway trains, and in particular relates to an auxiliary positioning device for a rotary arm type axle box.
背景技术Background technique
如图1所示的某型城铁列车转向架用转臂式轴箱1,其转臂1-5和一系垂向减振器安装座1-4分别沿径向对称固连于轴箱壳体1-1的两侧,轴箱后端盖1-2需要用三颗螺栓1-3紧固在轴箱壳体1-的轴向后端。为防止轴箱筒体内部进入杂质或出现划痕,轴箱壳体1-1不允许以躺平姿态放置于水平地面,因此只能以轴箱筒体轴向水平的姿态安置。As shown in Figure 1, a certain type of urban railway train bogie uses a pivoting
现有轴箱后端盖1-2的安装方法需要两名操作者配合,其中一人用手将轴箱固定,防止其晃动和倾覆,以保护工件倾覆磕伤和避免人员砸伤,另一人需用智能力矩扳手对三颗螺栓1-3进行分别紧固。然而,由于轴箱壳体1-1近似于灯笼形或圆筒形,其底部与水平地面的接触面非常小,从而导致以轴箱筒体轴向水平的姿态安置与地面上的轴箱壳体1-1容易在施加螺栓拧紧力矩时发生自轴旋转或偏转晃动,从而造成螺栓1-3的拧紧力矩出现误差,只能力矩扳手容易产生假响误报的现象,进而诱发螺栓拧紧力不足、容易脱落的安全隐患,无法满足质量控制的预定要求,并且,两名操作者同时作业不仅劳动强度大、生产效率低,同时也浪费了人力资源,不利于生产成本的降低。The installation method of the existing axle box rear end cover 1-2 requires the cooperation of two operators, one of whom fixes the axle box by hand to prevent it from shaking and overturning, so as to protect the workpiece from being overturned and bruised and avoiding personnel from being injured. Use an intelligent torque wrench to tighten the three bolts 1-3 respectively. However, since the axlebox shell 1-1 is approximately lantern-shaped or cylindrical, the contact surface between its bottom and the horizontal ground is very small, so that the axlebox shell on the ground is placed in an axially horizontal posture of the axlebox cylinder. Body 1-1 is prone to self-axis rotation or deflection shaking when the bolt tightening torque is applied, resulting in errors in the tightening torque of bolts 1-3, and only torque wrenches are prone to false noises and false alarms, which in turn induces insufficient bolt tightening force , easy to fall off safety hazards, unable to meet the predetermined requirements of quality control, and the simultaneous operation of two operators is not only labor-intensive, low production efficiency, but also a waste of human resources, which is not conducive to the reduction of production costs.
发明内容Contents of the invention
为了解决用力矩扳手向轴箱壳体的侧向开口中安装轴箱后端盖螺栓时,与地面接触面积较小的轴箱壳体容易发生自轴旋转或偏转晃动,从而造成力矩扳手容易产生假响误报,并导致螺栓的拧紧力矩出现误差现象,进而诱发螺栓拧紧力不足、容易脱落的安全隐患,无法满足质量控制的预定要求,不能保证安装操作质量和作业安全;以及由两名操作者配合作业的操作方法不仅劳动强度大、生产效率低,同时也浪费了人力资源,不利于生产成本的降低的技术问题,本发明提供一种转臂式轴箱辅助定位装置。In order to solve the problem that when using a torque wrench to install the bolts of the rear end cover of the axle box into the side opening of the axle box shell, the axle box shell with a small contact area with the ground is prone to self-axis rotation or deflection shaking, thus causing the torque wrench to easily produce False noises and false alarms lead to errors in the tightening torque of the bolts, which in turn induces safety hazards such as insufficient bolt tightening force and easy fall-off, which cannot meet the predetermined requirements of quality control, and cannot guarantee the quality of installation and operation safety; and two operators The operation method of cooperating with the operator not only has high labor intensity and low production efficiency, but also wastes human resources and is not conducive to the technical problem of reducing production costs. The invention provides a pivoting arm type axle box auxiliary positioning device.
本发明解决技术问题所采取的技术方案如下:The technical solution adopted by the present invention to solve the technical problems is as follows:
一种转臂式轴箱辅助定位装置,该装置包括基座、四根连杆、手摇丝杠、光孔套筒双铰座、丝母双铰座、横梁、两个垂向支撑杆、门字形压板机构和定位平台,所述四根连杆、手摇丝杠、光孔套筒双铰座和丝母双铰座共同构成一个菱形的剪叉式升降机构;基座的中心设有基座双轴座,横梁中段的下端设有横梁双轴座,横梁的两端左右对称地设有垂向螺纹通孔;基座双轴座和横梁双轴座二者分别与剪叉式升降机构的顶端和底部转动连接;定位平台和门字形压板机构均固连于横梁中段的上端面;两个垂向支撑杆分别与一一对应的垂向螺纹通孔螺纹连接。A rotary arm type axle box auxiliary positioning device, the device includes a base, four connecting rods, a hand screw, a light hole sleeve double hinge seat, a screw nut double hinge seat, a beam, two vertical support rods, The door-shaped platen mechanism and positioning platform, the four connecting rods, the hand screw, the double hinge seat of the light hole sleeve and the double hinge seat of the screw nut together form a diamond-shaped scissor lift mechanism; the center of the base is equipped with The base biaxial seat, the lower end of the middle section of the beam is equipped with a beam biaxial seat, and the two ends of the beam are symmetrically provided with vertical threaded through holes; the base biaxial seat and the beam biaxial seat are respectively connected with the scissor lift The top and bottom of the mechanism are rotatably connected; the positioning platform and the door-shaped platen mechanism are fixedly connected to the upper end surface of the middle section of the beam;
所述基座双轴座的内部设有两个轴向平行的基座转轴,横梁双轴座内部设有两个轴向平行的横梁转轴,且基座转轴与横梁转轴均彼此平行;连杆的两端分别设有彼此平行的轴座孔和铰轴孔;光孔套筒双铰座的主体为内径光滑的套筒,在其套筒外径侧壁的同一直径上左右对称地设有两个套筒销轴;丝母双铰座的主体为内螺纹丝母,在其丝母外径侧壁的同一直径上左右对称地设有两个丝母销轴;每个基座转轴和每个横梁转轴均分别与一一对应的轴座孔转动连接;每个套筒销轴和每个丝母销轴均分别与一一对应的铰轴孔转动连接。Two axially parallel base rotating shafts are arranged inside the base biaxial seat, and two axially parallel beam rotating shafts are arranged inside the beam biaxial seat, and the base rotating shaft and the cross beam rotating shaft are parallel to each other; the connecting rod The two ends of the sleeve are respectively provided with shaft seat holes and hinge shaft holes parallel to each other; the main body of the double hinge seat of the light hole sleeve is a sleeve with a smooth inner diameter, and symmetrically arranged left and right on the same diameter of the outer diameter side wall of the sleeve. Two sleeve pins; the main body of the nut double hinge seat is an internal thread nut, and two nut pins are symmetrically arranged on the same diameter of the outer diameter side wall of the nut; each base shaft and Each beam rotating shaft is respectively rotatably connected with one-to-one corresponding shaft seat holes; each sleeve pin and each nut pin is respectively rotatably connected with one-to-one corresponding hinge holes.
所述手摇丝杠包括丝杆和与其一端同轴连接的摇臂手柄;丝杆的另一端穿过套筒的光孔,并与丝母螺纹连接形成丝杆机构。The hand-operated lead screw includes a screw rod and a rocker handle coaxially connected to one end thereof; the other end of the screw rod passes through the light hole of the sleeve, and is threadedly connected with a screw nut to form a screw rod mechanism.
所述门字形压板机构包括两个螺杆立柱、两个压降螺母和压板,两个螺杆立柱垂直固连于横梁的上端面并对称布置于定位平台的左右两侧;压板的一端设有压板光孔,另一端设有侧向豁口;压板光孔与侧向豁口的间距恰等于两个螺杆立柱的轴距;压板光孔与一个螺杆立柱同轴嵌套并转动连接;每个压降螺母均与一个螺杆立柱一一对应螺纹连接,且位于压板的上方。The door-shaped platen mechanism includes two screw columns, two pressure drop nuts and a pressure plate, the two screw columns are vertically fixed to the upper end surface of the beam and symmetrically arranged on the left and right sides of the positioning platform; one end of the pressure plate is provided with a pressure plate light hole, and the other end is provided with a lateral gap; the distance between the light hole of the pressure plate and the lateral gap is exactly equal to the wheelbase of the two screw columns; the light hole of the pressure plate is coaxially nested and connected to a screw column; each pressure drop nut It is threadedly connected with a screw column one by one, and is located above the pressure plate.
所述由剪叉式升降机构中的四根连杆共同合围构成一个正方形或菱形;丝杆的长度大于其两根连杆的长度之和;垂向支撑杆的高度与丝杆的长度相同。The four connecting rods in the scissor lift mechanism together form a square or rhombus; the length of the screw rod is greater than the sum of the lengths of its two connecting rods; the height of the vertical support rod is the same as the length of the screw rod.
本发明的有益效果是:该转臂式轴箱辅助定位装置,其固连于横梁上端中部的门字形压板机构和定位平台能通过压板将一系垂向减振器安装座夹紧在内门字形压板机构内。剪叉式升降机构中的光孔套筒双铰座的主体为内径光滑的套筒,在其套筒外径侧壁的同一直径上左右对称地设有两个套筒销轴;丝母双铰座的主体为内螺纹丝母,在其丝母外径侧壁的同一直径上左右对称地设有两个丝母销轴;每个基座转轴和每个横梁转轴均分别与一一对应的轴座孔转动连接;每个套筒销轴和每个丝母销轴均分别与一一对应的铰轴孔转动连接。丝杆的另一端穿过套筒的光孔,并与丝母螺纹连接形成丝杆机构。四根连杆共同合围构成一个菱形结构,而轴连再丝杆上的套筒和内螺纹丝母恰位于菱形结构的水平对角线上,从而构成一个受手摇丝杠驱动的剪叉式升降机构并用于托举横梁。该结构能够将一系垂向减振器安装座精确定位在任意给定的水平高度,并防止转臂式轴箱在后续的紧固螺栓时发生任何侧倾、偏转晃动或自轴旋转,从而避免力矩扳手正确测量螺栓拧紧时的扭力矩,杜绝发生假响误报,进而提高螺栓装配过程的作业精度,减小误差和返工率,保障作业质量和工件安全。转臂式轴箱辅助定位装置定位转臂式轴箱和进行装配作业时,仅需一名操作者即可轻松地独立完成全部操作,不仅能够提升生产效率,同时节省了人力资源,可有效降低生产成本。The beneficial effects of the present invention are: the pivoting arm type axle box auxiliary positioning device, which is fixedly connected to the door-shaped pressing plate mechanism and the positioning platform at the middle of the upper end of the beam, can clamp a series of vertical shock absorber mounting seats to the inner door through the pressing plate In the glyph platen mechanism. The main body of the double-hinge seat of the light-hole sleeve in the scissor-type lifting mechanism is a sleeve with a smooth inner diameter, and two sleeve pins are arranged symmetrically on the same diameter of the outer diameter side wall of the sleeve; The main body of the hinge seat is an internal thread nut, and two nut pins are symmetrically arranged on the same diameter of the outer diameter side wall of the nut; each base shaft and each beam shaft are in one-to-one correspondence. The shaft seat holes are rotatably connected; each sleeve pin and each nut pin are respectively rotatably connected to one-to-one corresponding hinge holes. The other end of the screw rod passes through the light hole of the sleeve, and is threadedly connected with the screw nut to form a screw rod mechanism. The four connecting rods together form a rhombus structure, and the sleeve and the internal thread nut on the shaft connected to the screw rod are just located on the horizontal diagonal of the rhombus structure, thus forming a scissors type driven by the hand screw. The lifting mechanism is also used to lift the beam. This structure can accurately locate a series of vertical shock absorber mounting seats at any given horizontal height, and prevent any roll, deflection, shaking or self-axis rotation of the pivot arm axle box when the bolts are subsequently tightened, thereby Prevent the torque wrench from correctly measuring the torque when the bolt is tightened, and eliminate false noises and false alarms, thereby improving the operation accuracy of the bolt assembly process, reducing errors and rework rates, and ensuring operation quality and workpiece safety. When the pivoting arm axle box auxiliary positioning device locates the pivot arm axle box and performs assembly operations, only one operator can easily complete all operations independently, which not only improves production efficiency, but also saves human resources and can effectively reduce Cost of production.
此外该转臂式轴箱辅助定位装置还具有结构简单实用,操作方便,成本低廉,便于推广普及等优点。In addition, the pivoting arm type axle box auxiliary positioning device also has the advantages of simple and practical structure, convenient operation, low cost, and easy popularization.
附图说明Description of drawings
图1是某型城铁列车转向架用转臂式轴箱的立体结构示意图;Fig. 1 is the schematic diagram of the three-dimensional structure of a certain type of urban railway train bogie with a pivoting arm type axle box;
图2是本发明转臂式轴箱辅助定位装置的立体结构示意图;Fig. 2 is a three-dimensional structural schematic diagram of the pivoting arm type axle box auxiliary positioning device of the present invention;
图3是本发明转臂式轴箱辅助定位装置的主视图;Fig. 3 is the front view of the pivoting arm type axle box auxiliary positioning device of the present invention;
图4是本发明转臂式轴箱辅助定位装置的应用状态下的示意图;Fig. 4 is a schematic diagram of the application state of the pivoting arm type axle box auxiliary positioning device of the present invention;
图5是本发明手摇丝杠的立体结构示意图;Fig. 5 is a three-dimensional structural schematic view of the hand screw of the present invention;
图6是本发明光孔套筒双铰座的立体结构示意图;Fig. 6 is a schematic diagram of the three-dimensional structure of the double-hinge seat of the optical hole sleeve of the present invention;
图7是本发明丝母双铰座的立体结构示意图。Fig. 7 is a three-dimensional structural schematic diagram of the double-hinged seat of the screw nut of the present invention.
具体实施方式detailed description
下面结合附图对本发明做进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
如图2至图7所示,本发明的转臂式轴箱辅助定位装置包括基座2、四根连杆3、手摇丝杠4、光孔套筒双铰座5、丝母双铰座6、横梁7、两个垂向支撑杆8、门字形压板机构9和定位平台10,所述四根连杆3、手摇丝杠4、光孔套筒双铰座5和丝母双铰座6共同构成一个菱形的剪叉式升降机构;基座2的中心设有基座双轴座2-1,横梁7中段的下端设有横梁双轴座7-1,横梁7的两端左右对称地设有垂向螺纹通孔7-2;基座双轴座2-1和横梁双轴座7-1二者分别与剪叉式升降机构的顶端和底部转动连接;定位平台10和门字形压板机构9均固连于横梁7中段的上端面;两个垂向支撑杆8分别与一一对应的垂向螺纹通孔7-2螺纹连接。As shown in Figures 2 to 7, the pivoting arm type axle box auxiliary positioning device of the present invention includes a
基座双轴座2-1的内部设有两个轴向平行的基座转轴,横梁双轴座7-1内部设有两个轴向平行的横梁转轴,且基座转轴与横梁转轴均彼此平行;连杆3的两端分别设有彼此平行的轴座孔3-1和铰轴孔3-2;光孔套筒双铰座5的主体为内径光滑的套筒5-1,在其套筒外径侧壁的同一直径上左右对称地设有两个套筒销轴5-2;丝母双铰座6的主体为内螺纹丝母6-1,在其丝母外径侧壁的同一直径上左右对称地设有两个丝母销轴6-2;每个基座转轴和每个横梁转轴均分别与一一对应的轴座孔3-1转动连接;每个套筒销轴5-2和每个丝母销轴6-2均分别与一一对应的铰轴孔3-2转动连接。The inside of the base biaxial seat 2-1 is provided with two axially parallel base shafts, and the interior of the beam biaxial seat 7-1 is provided with two axially parallel beam shafts, and the base shaft and the beam shaft are mutually parallel; the two ends of the connecting
手摇丝杠4包括丝杆4-1和与其一端同轴连接的摇臂手柄4-2;丝杆4-1的另一端穿过套筒5-1的光孔,并与丝母6-1螺纹连接形成丝杆机构。The
门字形压板机构9包括两个螺杆立柱9-1、两个压降螺母9-2和压板9-3,两个螺杆立柱9-1垂直固连于横梁7的上端面并对称布置于定位平台10的左右两侧;压板9-3的一端设有压板光孔,另一端设有侧向豁口9-3-1;压板光孔与侧向豁口9-3-1的间距恰等于两个螺杆立柱9-1的轴距;压板光孔与一个螺杆立柱9-1同轴嵌套并转动连接;每个压降螺母9-2均与一个螺杆立柱9-1一一对应螺纹连接,且位于压板9-3的上方。The door-shaped pressure plate mechanism 9 includes two screw columns 9-1, two pressure drop nuts 9-2 and a pressure plate 9-3, and the two screw columns 9-1 are vertically fixed to the upper end surface of the
由剪叉式升降机构中的四根连杆3共同合围构成一个正方形或菱形;丝杆4-1的长度大于其两根连杆3的长度之和;垂向支撑杆8的高度与丝杆4-1的长度相同。A square or rhombus is formed by four connecting
具体引用本发明的转臂式轴箱辅助定位装置时,如图2所示,首先将转臂式轴箱1以轴箱筒体轴向水平的姿态摆放稳定,将本发明的辅助定位装置放置于一系垂向减振器安装座1-4的下方。然后分别旋转垂向支撑杆8使其沿垂向螺纹通孔7-2向上伸长。此后,通过摇臂手柄4-2驱动丝杆4-1旋转自轴旋转,并带动丝母6-1沿轴向与光孔套筒双铰座5靠拢,从而使剪叉式升降机构中的四根连杆3所合围形成的菱形沿其自身对角线方向水平收拢,并沿该菱形的垂向对角线方向逐渐升高,直至定位平台10托起一系垂向减振器安装座1-4的底部时,停止升高,并用可拆卸的定位螺栓将一系垂向减振器安装座1-4与定位平台10上的螺孔临时紧固。接着,绕螺杆立柱9-1旋转压板9-3,使其侧向豁口9-3-1与另一个螺杆立柱9-1嵌合,然后,分别旋转两颗压降螺母9-2并通过其二者将压板9-3压紧一系垂向减振器安装座1-4的上端面,从而将一系垂向减振器安装座1-4的上端面夹紧在门字形压板机构9内。最后,分别反向旋转两个垂向支撑杆8,使其二者沿垂向螺纹通孔7-2向下伸长,直至垂向支撑杆8的下端支撑在地面上,即可使转臂式轴箱1以轴箱筒体轴向水平的姿态可靠固定,并开展轴箱后端盖1-2的后续安装过程。When specifically citing the pivoting arm type axle box auxiliary positioning device of the present invention, as shown in Figure 2, at first the pivoting arm
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CN116163162A (en) * | 2023-04-24 | 2023-05-26 | 广州航海学院 | Ballastless track for tunnel and its adjustment method |
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