CN115468768A - Slewing bearing test bed - Google Patents
Slewing bearing test bed Download PDFInfo
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- CN115468768A CN115468768A CN202211241293.3A CN202211241293A CN115468768A CN 115468768 A CN115468768 A CN 115468768A CN 202211241293 A CN202211241293 A CN 202211241293A CN 115468768 A CN115468768 A CN 115468768A
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- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
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Abstract
Description
技术领域technical field
本发明涉及回转支承的检测技术领域,具体为一种回转支承试验台。The invention relates to the technical field of detection of slewing bearings, in particular to a slewing bearing test bench.
背景技术Background technique
回转支承是一种能够承受综合载荷的大型轴承,其在工作时能够同时承受较大的轴向载荷、径向载荷和倾覆力矩,广泛应用在工程机械中;在回转支承的生产过程中,需要对其的性能进行检测,现有技术中也有相应的试验台来对其进行检测。The slewing bearing is a large bearing capable of bearing comprehensive loads. It can withstand large axial loads, radial loads and overturning moments at the same time during work. It is widely used in construction machinery; in the production process of slewing bearings, it is required To detect its performance, there is also a corresponding test bench in the prior art to detect it.
如申请号为CN202021980917X的一项专利公开了一种回转支承试验台,包括水平伸缩油缸、工作台和底座,底座顶端的一侧安装有第一液压驱动器,且第一液压驱动器的输出端通过转轴转动连接有第一齿轮,底座顶端的四个拐角处均焊接有支腿,且支腿的顶端焊接有工作台,工作台的内部转动连接有转动杆,且转动杆的底端延伸至工作台的下方,工作台下方转动杆的外壁套设有第二齿轮,且转动杆的顶端延伸至工作台的上方,转动杆的顶端设置有支承内圈。该专利通过多个伸缩油缸施加推力,从而模拟真实受力,对支承内外圈进行检测,同时还可以检测过程中的速度和温度变化,获取足够多的真实性高的数据,有真实检测的优点。For example, a patent with the application number CN202021980917X discloses a slewing bearing test bench, including a horizontal telescopic cylinder, a workbench, and a base. A first hydraulic driver is installed on one side of the top of the base, and the output end of the first hydraulic driver passes through the rotating shaft. The first gear is connected in rotation, the four corners of the top of the base are welded with outriggers, and the top of the outriggers is welded with a workbench, the inside of the worktable is rotatably connected with a turning rod, and the bottom end of the turning rod extends to the workbench Below, the outer wall of the rotating rod below the worktable is provided with a second gear, and the top of the rotating rod extends to the top of the working table, and the top of the rotating rod is provided with a supporting inner ring. This patent applies thrust through multiple telescopic cylinders, thereby simulating the real force, and detects the inner and outer rings of the support. At the same time, it can also detect the speed and temperature changes in the process, and obtain enough data with high authenticity, which has the advantages of real detection. .
但是,上述试验台在使用时存在以下缺陷:在对回转支承进行检测时,需要通过定位杆和定位孔的配合将回转支承安装到旋转台顶部,而定位杆的位置固定,只能实现对一种尺寸大小的回转支承的固定,在对不同尺寸的回转支承进行固定时,就需要更换相应的旋转台和或者其它的紧固件,这样的方式繁琐且耗时。However, the above-mentioned test bench has the following defects in use: when testing the slewing bearing, it is necessary to install the slewing bearing on the top of the rotary table through the cooperation of the positioning rod and the positioning hole, and the position of the positioning rod is fixed, so only one For the fixing of slewing bearings of different sizes, when fixing slewing bearings of different sizes, it is necessary to replace the corresponding rotating table and or other fasteners, which is cumbersome and time-consuming.
发明内容Contents of the invention
本发明的目的在于提供了一种回转支承试验台。The object of the present invention is to provide a slewing bearing test bench.
本发明所解决的技术问题为:现有的试验台在对回转支承进行检测时,需要通过定位杆和定位孔的配合将回转支承安装到旋转台顶部,而定位杆的位置固定,只能实现对一种尺寸大小的回转支承的固定,在对不同尺寸的回转支承进行固定时,就需要更换相应的旋转台和或者其它的紧固件,这样的方式繁琐且耗时。The technical problem solved by the present invention is: when the existing test bench detects the slewing bearing, it is necessary to install the slewing bearing on the top of the rotary table through the cooperation of the positioning rod and the positioning hole, and the position of the positioning rod is fixed, which can only realize When fixing a slewing bearing of one size, when fixing a slewing bearing of a different size, it is necessary to replace the corresponding rotating table and or other fasteners, which is cumbersome and time-consuming.
本发明可以通过以下技术方案实现:一种回转支承试验台,包括工作台和转动连接在工作台顶部的圆盘,圆盘上设置有用于固定回转支承本体的固定机构,固定机构包括滑动连接在圆盘顶部的弧形板,弧形板的一侧在竖直方向滑动连接压板。The present invention can be realized through the following technical solutions: a slewing bearing test bench, including a workbench and a disk connected to the top of the workbench in rotation, a fixing mechanism for fixing the slewing bearing body is arranged on the disk, the fixing mechanism includes The arc plate at the top of the disc, one side of the arc plate slides in the vertical direction to connect the pressing plate.
本发明的进一步技术改进在于:圆盘内部设置有空腔,空腔内转动连接有四根螺纹杆,且四根螺纹杆相互靠近的一端均固接有锥齿轮,且相邻两个锥齿轮之间相互啮合;其中一根螺纹杆的一端固接有一号杆,且一号杆贯穿且转动连接在圆盘的外侧壁;四根螺纹杆上均套设有条形板,圆盘的顶部开设有滑槽,且滑槽与空腔连通;条形板的顶部贯穿于滑槽,且条形板与弧形板固接。The further technical improvement of the present invention lies in: a cavity is arranged inside the disk, and four threaded rods are rotatably connected in the cavity, and the ends of the four threaded rods close to each other are all fixedly connected with bevel gears, and two adjacent bevel gears One end of one of the threaded rods is fixedly connected to a No. 1 rod, and the No. 1 rod penetrates and is rotatably connected to the outer wall of the disc; the four threaded rods are all sleeved with strip plates, and the top of the disc A chute is provided, and the chute communicates with the cavity; the top of the strip-shaped plate runs through the chute, and the strip-shaped plate is fixedly connected with the arc-shaped plate.
本发明的进一步技术改进在于:每个弧形板在远离条形板的一侧均开设有凹槽,压板滑动连接在凹槽内;弧形板的顶部转动连接有螺栓。The further technical improvement of the present invention is that: each arc-shaped plate is provided with a groove on the side away from the strip-shaped plate, and the pressure plate is slidably connected in the groove; the top of the arc-shaped plate is rotatably connected with a bolt.
本发明的进一步技术改进在于:弧形板在远离条形板的一侧固接有橡胶层,压板的底部也固接有橡胶层。The further technical improvement of the present invention is that: the arc-shaped plate is fixedly connected with a rubber layer on the side away from the strip-shaped plate, and the bottom of the pressing plate is also fixedly connected with a rubber layer.
本发明的进一步技术改进在于:一号杆在位于圆盘外的一端设置有圆环,圆环与一号杆之间通过导向板连接;导向板的一侧固接在一号杆表面,另一侧滑动连接在圆环内壁;圆环在靠近圆盘的一侧固接有磁铁片一;圆盘在圆环的对应位置处固接有磁铁片二。The further technical improvement of the present invention is that: the No. 1 rod is provided with a ring at one end outside the disk, and the ring is connected with the No. 1 rod through a guide plate; one side of the guide plate is fixed on the surface of the No. 1 rod, and the other One side is slidably connected to the inner wall of the ring; the ring is fixedly connected with a
本发明的进一步技术改进在于:工作台的顶部在圆盘的两侧对称安装有两个一号液压缸,且一号液压缸的输出轴固接有一号推板。The further technical improvement of the present invention lies in that two No. 1 hydraulic cylinders are symmetrically installed on both sides of the disk on the top of the workbench, and the output shaft of the No. 1 hydraulic cylinder is fixedly connected with a No. 1 push plate.
本发明的进一步技术改进在于:工作台的顶部固接有支撑板,支撑板的顶部贯穿且滑动连接有导杆,导杆的顶端固接有环形板,导杆的底端固接有圆板;环形板与支撑板之间固接有弹簧,圆板通过二号液压缸驱动;圆板的底部滑动连接有多个矩形块,每个矩形块的底部固接有二号推板。The further technical improvement of the present invention is: the top of the workbench is fixedly connected with a support plate, the top of the support plate penetrates and is slidably connected with a guide rod, the top end of the guide rod is fixedly connected with an annular plate, and the bottom end of the guide rod is fixedly connected with a circular plate A spring is firmly connected between the annular plate and the support plate, and the circular plate is driven by the No. 2 hydraulic cylinder; the bottom of the circular plate is slidingly connected with multiple rectangular blocks, and the bottom of each rectangular block is fixed with a No. 2 push plate.
本发明的进一步技术改进在于:支撑板的顶部固接有显示屏,环形板在靠近显示屏的一侧固接有清洁刷。The further technical improvement of the present invention is that: a display screen is fixedly connected to the top of the support plate, and a cleaning brush is fixedly connected to the side of the annular plate close to the display screen.
与现有技术相比,本发明具备以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明设置了固定机构,通过一号杆带动螺纹杆转动,配合四个锥齿轮之间的作用,使得四个螺纹杆通过条形板带动四个弧形板朝着靠近回转支承内腔的方向移动,进而实现对回转支承的固定,然后向下推动压板,使得压板紧贴在回转支承的顶部,通过螺栓实现对压板的锁止,进一步实现对回转支承的固定,方便实现对一定范围内不同尺寸的回转支承的安装。1. The present invention is equipped with a fixing mechanism, which drives the threaded rod to rotate through the No. 1 rod, and cooperates with the action between the four bevel gears, so that the four threaded rods drive the four arc-shaped plates through the strip plate toward the inner cavity of the slewing bearing. Move in the direction of the slewing bearing, and then realize the fixation of the slewing bearing, and then push the pressure plate downward, so that the pressure plate is close to the top of the slewing bearing, and the locking of the pressure plate is realized by the bolt, and the fixing of the slewing bearing is further realized, which is convenient for realizing a certain range Installation of slewing bearings of different sizes.
2、本发明设置了磁铁片一和磁铁片二,当一号杆转动角度达到要求后,通过使得磁铁片一与磁铁片二吸附在一起,实现对一号杆的固定,防止一号杆在随着圆盘转动时产生松动,影响对回转支承本体的固定效果。2. The present invention is equipped with a
附图说明Description of drawings
为了便于本领域技术人员理解,下面结合附图对本发明作进一步的说明。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below in conjunction with the accompanying drawings.
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的部分结构连接示意图;Fig. 2 is the partial structural connection schematic diagram of the present invention;
图3为本发明中一号杆和圆环连接处的结构示意图;Fig. 3 is the schematic structural view of No. 1 rod and the joint of the ring in the present invention;
图4为本发明中四根螺纹杆连接处的局部结构示意图;Fig. 4 is the local structure schematic diagram of four threaded rod connections among the present invention;
图5为本发明图1中A处的局部放大图。Fig. 5 is a partial enlarged view of A in Fig. 1 of the present invention.
图中:1、工作台;2、圆盘;3、回转支承本体;4、螺纹杆;5、锥齿轮;6、一号杆;7、条形板;8、弧形板;9、压板;10、螺栓;11、橡胶层;12、圆环;13、导向板;14、磁铁片一;15、磁铁片二;16、一号板;17、一号推板;18、支撑板;19、导杆;20、环形板;21、弹簧;22、圆板;23、矩形块;24、二号推板;25、显示屏;26、清洁刷;27、收集槽。In the figure: 1. Workbench; 2. Disc; 3. Slewing bearing body; 4. Threaded rod; 5. Bevel gear; 6. No. 1 rod; 7. Strip plate; 8. Arc plate; 10, bolts; 11, rubber layer; 12, ring; 13, guide plate; 14, magnet piece one; 15, magnet piece two; 16, No. 1 plate; 17, No. 1 push plate; 18, Support plate; 19, guide rod; 20, annular plate; 21, spring; 22, circular plate; 23, rectangular block; 24, No. 2 push plate; 25, display screen; 26, cleaning brush; 27, collecting tank.
具体实施方式detailed description
为更进一步阐述本发明为实现预定发明目的所采取的技术手段及功效,以下结合附图及较佳实施例,对依据本发明的具体实施方式、结构、特征及其功效,详细说明如下。In order to further explain the technical means and effects of the present invention to achieve the intended purpose of the invention, the specific implementation, structure, features and effects of the present invention will be described in detail below in conjunction with the accompanying drawings and preferred embodiments.
请参阅图1-图5所示,一种回转支承试验台,包括工作台1,所述工作台1的顶部转动连接有圆盘2,且圆盘2通过电机进行驱动,电机的输出轴上还连接有扭矩仪;圆盘2的顶部通过固定机构安装有回转支承本体3;圆盘2内部设置有空腔;其中固定机构包括四根尺寸相等的螺纹杆4,四根螺纹杆4在整体上呈十字交叉设置,四个螺纹杆4在相互靠近的一端均固接有锥齿轮5,且四个锥齿轮5之间相互啮合,其中有一根螺纹杆4的一端固接有一号杆6,一号杆6贯穿且转动连接于圆盘2;圆盘2的顶部开设有四个滑槽,且滑槽的底部与空腔连通,四个滑槽在整体上也呈十字交叉设置;四根螺纹杆4上均套设有条形板7,条形板7的顶部贯穿于滑槽,且与滑槽之间呈滑动配合状态;四个条形板7在靠近回转支承本体3的一侧固接有弧形板8;Please refer to Fig. 1-Fig. 5, a kind of slewing bearing test bench includes a
使用时,将回转支承本体3放置在圆盘2顶部,并且确保四个弧形板8位于回转支承内圈中,然后转动一号杆6,使得一号杆6带动螺纹杆4转动,螺纹杆4带动锥齿轮5转动,使得四根螺纹杆4均产生转动,进而使得四根螺纹杆4带动四个条形板7朝着靠近回转支承内圈的方向移动,并且使得弧形板8紧紧抵在回转支承内圈内壁,实现对回转支承本体3的固定;其中相邻两个锥齿轮5的转动方向相反,对应的螺纹杆4表面的螺纹杆4也是相反的,确保四个条形板7能够实现对回转支承本体3的固定。When in use, place the
为了实现对回转支承本体3的进一步固定,在弧形板8上设置有压板9;压板9在靠近回转支承本体3的一侧开设有凹槽,压板9的一部分滑动连接在凹槽内,弧形板8的顶部贯穿且转动连接有螺栓10;使用时,当弧形板8抵在回转支承内圈的内壁上后,向下滑动压板9,使得压板9压在回转支承内圈的顶部,然后转动螺栓10,使得螺栓10的底端抵在压板9的顶部,实现对压板9所在位置的限定,进而实现对回转支承内圈竖直方向的运动被限制。In order to further fix the
为了避免回转支承内圈表面被弧形板8划伤,在弧形板8靠近回转支承内圈的一侧固接有橡胶层11,使得弧形板8不与回转支承的内圈直接接触,减少对回转支承内圈表面的损伤,同时也增大了弧形板8与回转支承内圈之间的摩擦力,于是回转支承内圈不易与弧形板8之间产生滑动。In order to prevent the surface of the inner ring of the slewing ring from being scratched by the arc-
同理,压板9的底部也相应设置了橡胶层11,避免压板9对回转支承内圈顶部造成损伤。Similarly, the bottom of the
一号杆6位于圆盘2外的一端设置有圆环12,圆环12与一号杆6之间通过导向板13连接,导向板13设置有四个,且四个导向板13环绕固接在一号杆6外壁;圆环12内壁开设有导向槽,导向板13的一部分滑动连接在导向槽内;圆环12在远离圆盘2的一侧固接有把手,圆环12在靠近圆盘2的一侧固接有磁铁片一14,;圆盘2的表面在靠近圆环12的位置处固接有磁铁片二15;使用时,转动一号杆6时,只需要手握把手,通过把手和圆环12实现对一号杆6的转动,当一号杆6转动到指定角度后,通过推动圆环12,使得圆环12沿着导向板13滑动,使得磁铁片一14与磁铁片二15吸附在一起,防止一号杆6在随着圆盘2转动时产生松动,影响对回转支承本体3的固定效果。One end of the No. 1
工作台1的顶部设置有两个一号板16,两个一号板16对称设置在圆盘2的两侧,一号板16在靠近圆盘2的一侧固接有一号液压缸,一号液压缸的输出杆端部固接有一号推板17;使用时,通过一号液压缸带动一号推板17运动,使得推板挤压回转支承本体3,实现对回转支承径向的加载,此时可以通过扭矩仪记录并保存该工作状态下待试验回转支承的摩擦力矩。The top of the
工作台1的顶部固接有支撑板18,且支撑板18呈L形,支撑板18的顶部贯穿且滑动连接有两个导杆19,导杆19的底端固接有圆板22,导杆19的顶部固接有环形板20,环形板20与支撑板18顶部之间固接有弹簧21;圆板22的底部滑动连接有矩形块23,矩形块23的底部固接有二号推板24;支撑板18的顶部安装有二号液压缸,通过二号液压缸实现对圆板22的推动;使用时,二号液压缸带动圆板22向下运动,使得圆板22带动二号推板24挤压回转支承内圈的顶部,实现对回转支承轴向的加载,此时可以通过扭矩仪记录并保存该工作状态下待试验回转支承的摩擦力矩;通过推动矩形块23在圆板22底部滑动,使得二号推板24能够挤压不同尺寸的回转支承。The top of the
支撑板18的顶部安装有显示屏25,用于实现对检测数据的展示,环形板20在靠近显示屏25的一侧固接有清洁刷26,清洁刷26的刷毛可与显示屏25的背侧接触,通过清洁刷26的上下运动,实现对显示屏25背侧散热孔处灰尘的清理;通过在支撑板18的顶部设置收集槽27,且收集槽27的一侧紧贴显示屏25的背侧,用于实现对灰尘的收集。The top of
本发明在使用时,将回转支承本体3放置在圆盘2顶部,并且确保四个弧形板8位于回转支承内圈中,然后转动一号杆6,使得一号杆6带动螺纹杆4转动,螺纹杆4带动锥齿轮5转动,使得四根螺纹杆4均产生转动,进而使得四根螺纹杆4带动四个条形板7朝着靠近回转支承内圈的方向移动,并且使得弧形板8紧紧抵在回转支承内圈内壁,实现对回转支承本体3的固定;当弧形板8抵在回转支承内圈的内壁上后,向下滑动压板9,使得压板9压在回转支承内圈的顶部,然后转动螺栓10,使得螺栓10的底端抵在压板9的顶部,实现对压板9所在位置的限定,进而实现对回转支承内圈竖直方向的运动被限制,实现对回转支承本体3的进一步固定;其中在转动一号杆6时,只需要手握把手,通过把手和圆环12实现对一号杆6的转动,当一号杆6转动到指定角度后,通过推动圆环12,使得圆环12沿着导向板13滑动,使得磁铁片一14与磁铁片二15吸附在一起,防止一号杆6在随着圆盘2转动时产生松动,影响对回转支承本体3的固定效果;配合扭矩仪的使用,实现对空载时回转支承运作状态的检测;When the present invention is in use, the slewing support body 3 is placed on the top of the disc 2, and the four arc-shaped plates 8 are ensured to be located in the inner ring of the slewing support, and then the No. 1 rod 6 is rotated so that the No. 1 rod 6 drives the threaded rod 4 to rotate , the threaded rods 4 drive the bevel gear 5 to rotate, so that the four threaded rods 4 all rotate, and then the four threaded rods 4 drive the four strip plates 7 to move towards the direction close to the inner ring of the slewing bearing, and make the arc plate 8 tightly against the inner wall of the inner ring of the slewing bearing to realize the fixation of the main body 3 of the slewing bearing; when the arc-shaped plate 8 is pressed against the inner wall of the inner ring of the slewing bearing, slide the pressing plate 9 downward, so that the pressing plate 9 is pressed in the slewing bearing the top of the ring, and then turn the bolt 10 so that the bottom end of the bolt 10 is against the top of the pressure plate 9 to realize the limitation of the position of the pressure plate 9, and then realize the restriction of the vertical movement of the inner ring of the slewing bearing, and realize the control of the slewing bearing. Further fixation of the
通过一号液压缸带动一号推板17运动,使得推板挤压回转支承本体3,实现对回转支承径向的加载,此时可以通过扭矩仪记录并保存该工作状态下待试验回转支承的摩擦力矩;二号液压缸带动圆板22向下运动,使得圆板22带动二号推板24挤压回转支承内圈的顶部,实现对回转支承轴向的加载,此时可以通过扭矩仪记录并保存该工作状态下待试验回转支承的摩擦力矩;通过推动矩形块23在圆板22底部滑动,使得二号推板24能够挤压不同尺寸的回转支承。The No. 1 hydraulic cylinder drives the No. 1
本申请中,扭矩仪的型号为WDIS-IP50,其具体结构和工作原理在此不作赘述。In this application, the model of the torque meter is WDIS-IP50, and its specific structure and working principle will not be repeated here.
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭示如上,然而并非用以限定本发明,任何本领域技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容做出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone skilled in the art , without departing from the scope of the technical solution of the present invention, when the technical content disclosed above can be used to make some changes or be modified into equivalent embodiments with equivalent changes, but as long as it does not depart from the technical solution of the present invention, the technical content of the present invention In essence, any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the technical solution of the present invention.
Claims (8)
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116858536A (en) * | 2023-07-03 | 2023-10-10 | 徐州丰禾回转支承制造股份有限公司 | Slewing bearing performance test detection device |
CN118408738A (en) * | 2024-07-04 | 2024-07-30 | 徐州腾宇回转支承制造有限公司 | A test fixture for gyration supports |
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2022
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116858536A (en) * | 2023-07-03 | 2023-10-10 | 徐州丰禾回转支承制造股份有限公司 | Slewing bearing performance test detection device |
CN116858536B (en) * | 2023-07-03 | 2024-02-23 | 徐州丰禾回转支承制造股份有限公司 | Slewing bearing performance test detection device |
CN118408738A (en) * | 2024-07-04 | 2024-07-30 | 徐州腾宇回转支承制造有限公司 | A test fixture for gyration supports |
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Application publication date: 20221213 |