CN115449206A - Modified plastic prepared from waste plastics - Google Patents

Modified plastic prepared from waste plastics Download PDF

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CN115449206A
CN115449206A CN202211139309.XA CN202211139309A CN115449206A CN 115449206 A CN115449206 A CN 115449206A CN 202211139309 A CN202211139309 A CN 202211139309A CN 115449206 A CN115449206 A CN 115449206A
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parts
waste
modified plastic
flame retardant
plastics
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CN115449206B (en
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高兆波
秦雪芬
曹海舟
冯斌
黄紫涛
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Carbon Neutral Environmental Protection Technology Guangzhou Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic Table
    • C07F9/02Phosphorus compounds
    • C07F9/06Phosphorus compounds without P—C bonds
    • C07F9/08Esters of oxyacids of phosphorus
    • C07F9/09Esters of phosphoric acids
    • C07F9/12Esters of phosphoric acids with hydroxyaryl compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
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  • Polymers & Plastics (AREA)
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Abstract

The invention relates to the technical field of plastics, in particular to a modified plastic prepared from waste plastics. The modified plastic comprises the following components in parts by weight: 60-75 parts of polycarbonate waste; 25-40 parts of polyethylene; 8-12 parts of a plasticizer; 5-8 parts of a flame retardant; 5-10 parts of talcum powder; 4-8 parts of methyl methacrylate-butadiene-styrene; 0.5-1 part of benzoyl peroxide; the modified plastic has good processing formability, good mechanical property, aging resistance and low temperature resistance, and excellent fireproof and flame-retardant properties, and simultaneously realizes the purpose of recycling polycarbonate waste, thereby saving social resources and effectively protecting the environment.

Description

Modified plastic prepared from waste plastics
Technical Field
The invention relates to the technical field of plastics, in particular to a modified plastic prepared from waste plastics.
Background
The modified plastic belongs to an intermediate product in a petrochemical industry chain, is mainly processed by taking five general plastics and five engineering plastics as plastic matrixes, and has the characteristics of flame retardance, impact resistance, high toughness, easiness in processing and the like. The modified plastic is a plastic product which is processed by filling, blending, reinforcing and other methods on the basis of general plastics and engineering plastics and improves the flame retardance, the strength, the impact resistance, the toughness and other properties.
The polycarbonate plastic products are widely applied in life, great convenience is brought to the life of people, but the pollution of waste plastics to the environment also exists, and people also pay more and more attention to the recycling of the waste plastic products along with the gradual enhancement of the environmental protection consciousness. The patent application No. 200710138324.1 provides a method for recycling polycarbonate resin waste, and although the recycling of polycarbonate reclaimed materials is realized, the comprehensive performance of the prepared polycarbonate product is not improved. The patent with the application number of 201410031840.4 provides a polycarbonate composite plastic and a preparation method thereof, polycarbonate is used as a main raw material, and different types of resins are added for modification, so that the modified plastic with higher tensile strength and elongation at break is obtained, but the recycling of polycarbonate waste cannot be realized. At present, the process of modifying the plastic by polycarbonate waste is still immature, so that the common polycarbonate blending modified plastic on the market has insufficient performance. Accordingly, the present invention provides a modified plastic prepared from waste plastics to solve the problems set forth in the above background art.
Disclosure of Invention
The invention aims to provide a modified plastic prepared from waste plastics, aiming at the defects of the prior art, and the modified plastic has the advantages of good processing formability, good mechanical property, aging resistance, low temperature resistance and good fireproof flame retardant property.
The technical scheme adopted by the invention for realizing the purpose is as follows:
a modified plastic prepared from waste plastics comprises the following components in parts by weight:
60-75 parts of polycarbonate waste;
25-40 parts of polyethylene;
8-12 parts of a plasticizer;
5-8 parts of a flame retardant;
5-10 parts of talcum powder;
4-8 parts of methyl methacrylate-butadiene-styrene;
0.5-1 part of benzoyl peroxide;
wherein the flame retardant is triphenyl phosphate derivative, and the structural general formula of the flame retardant is as follows:
Figure BDA0003852803400000021
wherein X is a bromine atom or a chlorine atom; preferably, X is a bromine atom and is chemically tris (4- (3-bromopropionamido) phenyl) phosphate having the structural formula:
Figure BDA0003852803400000022
the invention provides a modified plastic prepared from waste plastics, wherein the preparation method of the triphenyl phosphate derivative comprises the following steps: p-aminophenol and propionyl chloride react for 0.5h at 25 ℃ under the action of triethylamine to generate p-propylamine phenol; reacting p-propylamine phenol with bromosuccinimide or N-chlorosuccinimide for 0.5 to 1 hour at the temperature of between 55 and 65 ℃ under the action of an initiator azodiisobutyronitrile to generate a compound 1, wherein the preferable reaction temperature is 65 ℃ and the reaction time is 1 hour; finally, the compound 1 and phosphorus oxychloride react under reflux for 3 to 5 hours under the action of pyridine to prepare the triphenyl phosphate derivative, wherein the reaction time is preferably 4 hours. The plasticizer is dioctyl phthalate, dicyclohexyl phthalate or dibutyl phthalate.
According to the scheme, the reaction formula for preparing the p-propylamine phenol is as follows:
Figure BDA0003852803400000031
according to the above scheme, the reaction scheme in which compound 1 is prepared is:
Figure BDA0003852803400000032
wherein X is a bromine atom or a chlorine atom; preferably, X is a bromine atom, in which case compound 1 is 3-bromo-N- (4-hydroxyphenyl) propionamide, having the formula:
Figure BDA0003852803400000033
according to the scheme, the reaction formula for preparing the triphenyl phosphate derivative is as follows:
Figure BDA0003852803400000034
(ii) a Wherein X is a bromine atom or a chlorine atom; preferably, X is a bromine atom, and the target product is tris (4- (3-bromopropionamido) phenyl) phosphate with the structural formula:
Figure BDA0003852803400000041
the invention also provides a preparation method of the modified plastic prepared from the waste plastic, which comprises the following steps:
1) Collecting the polycarbonate waste, cleaning, crushing into particles, and drying for later use, wherein the drying temperature is 60 ℃, and the drying time is 4-6h, preferably 5h.
2) Weighing the crushed polycarbonate waste, polyethylene, a plasticizer, a flame retardant, talcum powder, methyl methacrylate-butadiene-styrene and benzoyl peroxide according to the weight ratio, heating and uniformly mixing at a high speed; wherein the heating temperature is 80-90 deg.C, rotation speed is 105-120r/min, and mixing time is 25-40min, preferably heating temperature is 90 deg.C, rotation speed is 115r/min, and mixing time is 35min.
3) And (3) continuously heating to 280 ℃ by using a granulator to melt, extruding the molten polymer, and granulating to obtain the modified plastic.
The triphenyl phosphate derivative prepared by the invention is a flame retardant, is obtained by carrying out structural modification on triphenyl phosphate which is a phosphorus flame retardant, retains a core group phosphate ester group part, phosphoric anhydride or phosphoric acid generated in the combustion process can dehydrate and carbonize combustible materials, prevent or reduce the generation of combustible gas, and simultaneously, a melt formed by pyrolysis of phosphoric anhydride covers the surface of the combustible materials, so that the phosphoric anhydride is oxidized to generate carbon dioxide, and the flame retardant effect is achieved; three halogens are introduced on a benzene ring, so that the compound has the double flame-retardant effect of a phosphorus-halogen flame retardant, wherein the evaporation temperature of a bromine-containing flame retardant is close to the decomposition temperature of a polymer, the bromine-containing flame retardant can volatilize along with the decomposition of the polymer under heating, the bromine and the thermal decomposition product are in a gas phase combustion zone at the same time, the bromine has strong capacity of capturing free radicals in the combustion reaction, and the flame-retardant effect is good; meanwhile, three polar amide groups are introduced, so that the resin has a processing lubrication effect and a low-temperature anti-sticking effect, can be inserted into polymer resin, reduces the interaction between molecules, and plays a role in internal lubrication; the melt can be rubbed with processing equipment to prevent the melt from adhering to the metal surface, so that the external lubrication effect is achieved, the fluidity and the demolding property of the molten plastic are improved, the yield of plastic processing is improved, the energy consumption is reduced, and the product has excellent surface smoothness and smoothness; and the antistatic property of the plastic product can be improved, so that the plastic product is difficult to absorb dust.
The invention has the following beneficial effects: according to the invention, the triphenyl phosphate derivative with double flame retardant effects, lubrication, low-temperature anti-sticking and antistatic effects is obtained through structural modification, so that the components can be better fused with each other, and the fireproof flame retardant property, the aging resistance, the low-temperature resistance and the mechanical property of the modified plastic are improved; the modified plastic prepared from the waste plastic provided by the invention takes the polycarbonate waste as a main material, and is prepared by combining with various functional additives, the prepared modified plastic has good processing formability, good mechanical properties, ageing resistance and low temperature resistance, excellent fireproof and flame-retardant properties, and wide application value, and achieves the purpose of recycling the polycarbonate waste, so that the polycarbonate waste is changed into valuable, the social resources are saved, and the environment is effectively protected.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
Para-aminophenol CAS number 123-30-8; propionyl chloride CAS number 79-03-8; n-bromosuccinimide CAS number 128-08-5; phosphorus oxychloride CAS number 10025-87-3; triethylamine CAS number 121-44-8; azobisisobutyronitrile CAS number 78-67-1; pyridine CAS number 110-86-1; triphenyl phosphate CAS number 115-86-6; tris (2-chloroethyl) phosphate CAS number 115-96-8; dichloromethane CAS number 75-09-2; acetonitrile CAS number 75-05-8; benzene CAS number 71-43-2; all chemicals were commercially available.
Example 1
The embodiment provides a preparation method of a triphenyl phosphate derivative, namely tris (4- (3-bromopropionamido) phenyl) phosphate, which comprises the following specific steps:
the synthetic route of the p-propylamine phenol is as follows:
Figure BDA0003852803400000051
adding 5.0g of p-aminophenol and 6.9g of triethylamine into 100mL of anhydrous dichloromethane solution, slowly dropwise adding 6.4g of propionyl chloride by using a dropping funnel under the stirring of ice bath, naturally heating to 25 ℃, stirring for reaction for 0.5h, and after the reaction is finished, evaporating under reduced pressure to remove the solvent to obtain p-alaninol (7.0 g); ESI-MS (m/z): 166[ 2 ], [ M ] +H] +1 HNMR(600MHz,DMSO-d 6 )δ:10.13(s,1H),9.44(s,1H),7.31(d,J=8.5Hz,2H),6.65(d,J=8.2Hz,2H),2.34~2.35(m,2H),1.52(t,J=6.0Hz,3H)。
The synthetic route of 3-bromo-N- (4-hydroxyphenyl) propionamide is as follows:
Figure BDA0003852803400000061
adding 7.0g of p-propylamine phenol into 80mL of acetonitrile solution, heating to 65 ℃ under the protection of nitrogen, adding 0.7g of azobisisobutyronitrile, adding 8.3g N-bromosuccinimide, reacting for 1h, and evaporating the solvent under reduced pressure after the reaction is finished to obtain 3-bromo-N- (4-hydroxyphenyl) propionamide (8.5 g); ESI-MS (m/z): 245[ 2 ] M + H] +1 HNMR(600MHz,DMSO-d 6 )δ:10.03(s,1H),9.20(s,1H),7.32(d,J=8.4Hz,2H),6.63(d,J=8.0Hz,2H),3.68(t,J=6.5Hz,2H),2.73(t,J=6.2Hz,2H)。
The synthetic route of the tri (4- (3-bromopropionamido) phenyl) phosphate is as follows:
Figure BDA0003852803400000062
adding 8.0g of 3-bromo-N- (4-hydroxyphenyl) propionamide, 3.9g of pyridine and 2.5g of phosphorus oxychloride into 60mL of anhydrous benzene solution in sequence, heating to 80 ℃, performing reflux reaction for 4 hours, and after the reaction is finished, performing reduced pressure distillation to obtain tris (4- (3-bromopropionamido) phenyl) phosphate (7.5 g); ESI-MS (m/z): 777[ 2 ] of [ M ] +H] +1 HNMR(600MHz,DMSO-d 6 )δ:10.10(s,3H),7.56(d,J=8.0Hz,6H),7.38(d,J=7.8Hz,6H),3.68(t,J=6.2Hz,6H),2.73(t,J=6.0Hz,6H)。
Example 2
The embodiment provides a modified plastic prepared from waste plastics and a preparation method thereof.
A modified plastic prepared from waste plastics comprises the following components in parts by weight: 70 parts of polycarbonate waste, 35 parts of polyethylene, 12 parts of plasticizer, 8 parts of flame retardant, 10 parts of talcum powder, 6 parts of methyl methacrylate-butadiene-styrene and 0.5 part of benzoyl peroxide; wherein the flame retardant is tris (4- (3-bromopropionamido) phenyl) phosphate; the plasticizer is dioctyl phthalate.
The preparation method of the modified plastic comprises the following steps:
1) Collecting polycarbonate waste, cleaning, crushing into particles, and drying at 60 ℃ for 5 hours for later use.
2) Weighing the crushed polycarbonate waste, polyethylene, a plasticizer, a flame retardant, talcum powder, methyl methacrylate-butadiene-styrene and benzoyl peroxide according to the weight ratio, heating and uniformly mixing at a high speed; wherein the heating temperature is 90 ℃, the rotating speed is 115r/min, and the mixing time is 35min.
3) And (3) continuously heating to 280 ℃ by using a granulator to melt, extruding the molten polymer, and granulating to obtain the modified plastic.
Example 3
The embodiment provides modified plastic prepared from waste plastic and a preparation method thereof.
A modified plastic prepared from waste plastics comprises the following components in parts by weight: 65 parts of polycarbonate waste, 40 parts of polyethylene, 8 parts of plasticizer, 6 parts of flame retardant, 10 parts of talcum powder, 8 parts of methyl methacrylate-butadiene-styrene and 0.5 part of benzoyl peroxide; wherein the flame retardant is tris (4- (3-bromopropionamido) phenyl) phosphate; the plasticizer is dioctyl phthalate.
The modified plastic was prepared in the same manner as in example 2.
Example 4
The embodiment provides modified plastic prepared from waste plastic and a preparation method thereof.
A modified plastic prepared from waste plastics comprises the following components in parts by weight: 60 parts of polycarbonate waste, 25 parts of polyethylene, 10 parts of plasticizer, 5 parts of flame retardant, 8 parts of talcum powder, 5 parts of methyl methacrylate-butadiene-styrene and 0.6 part of benzoyl peroxide; wherein the flame retardant is tris (4- (3-bromopropionamido) phenyl) phosphate; the plasticizer is dioctyl phthalate.
The modified plastic was prepared in the same manner as in example 2.
Comparative example 1
The embodiment provides modified plastic prepared from waste plastic and a preparation method thereof.
This comparative example is compared to example 2, where no flame retardant is added, and the procedure of example 2 is followed.
Comparative example 2
The embodiment provides a preparation method of modified plastic prepared from waste plastic.
This comparative example is compared with example 2, in which tris (4- (3-chloropropylamido) phenyl) phosphate is added as a flame retardant, the procedure of example 2 being otherwise followed; wherein the preparation method of tris (4- (3-chloropropylamino) phenyl) phosphate is the same as that of example 1 except that N-chlorosuccinimide is substituted for N-bromosuccinimide.
Comparative example 3
The embodiment provides a modified plastic prepared from waste plastics and a preparation method thereof.
This comparative example is compared to example 2, in which triphenyl phosphate is added as a flame retardant, and the procedure of example 2 is otherwise followed.
Comparative example 4
The embodiment provides modified plastic prepared from waste plastic and a preparation method thereof.
This comparative example is compared to example 2, where the flame retardant added is tris (1,3-dichloroisopropyl) phosphate, the remainder being the same as example 2.
Comparative example 5
A polycarbonate modified plastic sold in domestic markets is manufactured by HAIYUSHANXINGJU (advanced plastics processing) company with the product number HY700-HG.
Test example 1
The modified plastics prepared in examples 2 to 4 and comparative examples 1 to 2 and comparative example 3 were subjected to the relevant performance tests, respectively; tensile strength test method: GB/T1040-2006; the aging test method comprises the following steps: GB/T164222-1999; the notch impact strength test method comprises the following steps: GB/T1043-2008; oxygen index test method: GB/T2406-2009; low temperature ball drop test conditions: placing the sample at-30 ℃ for 5h, then carrying out ball drop test, and recording the ball drop height when the sample cracks, wherein the ball drop is a solid iron ball with the mass of 50 g; the test results are shown in table 1.
TABLE 1 correlation Performance test Table
Figure BDA0003852803400000091
As is clear from the comparative results in Table 1, the modified plastics prepared in examples 2 to 4 are superior to those of comparative examples 1 to 5 in mechanical functions, aging resistance, low temperature resistance and flame retardancy, wherein the modified plastics prepared in example 2 are the best in mechanical properties, aging resistance, low temperature resistance and flame retardancy; the comparison between the example 2 and the comparative examples 1 to 4 shows that the flame retardant triphenyl phosphate derivative added in the example 2 and the comparative example 2 has superior double flame retardant effect compared with the flame retardant, the phosphorus flame retardant triphenyl phosphate and the phosphorus halogen flame retardant tris (2-chloroethyl) phosphate, wherein tris (4- (3-bromopropionamido) phenyl) phosphate is preferred, and the flame retardant effect is the best, and the triphenyl phosphate derivative has lubricating effect, so that the components can be better fused with each other, and the comprehensive performance of the modified plastic is improved.
The modified plastic prepared from the waste plastic provided by the invention has the advantages of good processing formability, good mechanical property, aging resistance and low temperature resistance, excellent fireproof and flame-retardant properties, suitability for application in the fields of electronic devices, automobile components and the like, and capability of meeting market demands.
Although embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the application, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The modified plastic prepared from the waste plastic is characterized by comprising the following components in parts by weight:
60-75 parts of polycarbonate waste;
25-40 parts of polyethylene;
8-12 parts of a plasticizer;
5-8 parts of a flame retardant;
5-10 parts of talcum powder;
4-8 parts of methyl methacrylate-butadiene-styrene;
0.5-1 part of benzoyl peroxide;
the flame retardant is a triphenyl phosphate derivative, and the structural general formula of the flame retardant is as follows:
Figure FDA0003852803390000011
wherein X is a bromine atom or a chlorine atom.
2. The modified plastic prepared from waste plastics as claimed in claim 1, wherein the triphenyl phosphate derivative is prepared by the following steps: p-aminophenol and propionyl chloride react for 0.5h at 25 ℃ under the action of triethylamine to generate p-propylamine phenol; p-propylamine phenol reacts with bromosuccinimide or N-chlorosuccinimide for 0.5 to 1 hour at the temperature of 55 to 65 ℃ under the action of an initiator azobisisobutyronitrile to generate a compound 1; and finally, carrying out reflux reaction on the compound 1 and phosphorus oxychloride for 3-5h under the action of pyridine to obtain the triphenyl phosphate derivative.
3. The modified plastic prepared from waste plastic according to claim 1, wherein the plasticizer is dioctyl phthalate, dicyclohexyl phthalate or dibutyl phthalate.
4. A method for preparing a modified plastic from waste plastics according to any one of claims 1-3, comprising the steps of:
1) Collecting polycarbonate waste, cleaning, crushing into particles, and drying for later use;
2) Weighing the crushed polycarbonate waste, polyethylene, a plasticizer, a flame retardant, talcum powder, methyl methacrylate-butadiene-styrene and benzoyl peroxide according to the weight ratio, heating and uniformly mixing at a high speed;
3) And (3) continuously heating to 280 ℃ by using a granulator to melt, extruding the molten polymer, and granulating to obtain the modified plastic.
5. The method for preparing modified plastics from waste plastics according to claim 4, wherein the drying temperature in step 1) is 60 ℃ and the drying time is 4-6h.
6. The method for preparing modified plastics from waste plastics as claimed in claim 4, wherein the heating temperature in step 2) is 80-90 ℃, the rotation speed is 105-120r/min, and the mixing time is 25-40min.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101100529A (en) * 2002-12-11 2008-01-09 通用电气公司 Recycle method for polycarbonate resin waste
CN103772945A (en) * 2014-01-24 2014-05-07 南通红石科技发展有限公司 Polycarbonate composite plastic and preparation method thereof
CN104611921A (en) * 2015-01-26 2015-05-13 南通华纶化纤有限公司 Preparation method for chinlon spinning oiling agent composition
CN115558270A (en) * 2022-09-16 2023-01-03 碳中和环保科技(广州)有限公司 Regenerated modified plastic particle

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101100529A (en) * 2002-12-11 2008-01-09 通用电气公司 Recycle method for polycarbonate resin waste
CN103772945A (en) * 2014-01-24 2014-05-07 南通红石科技发展有限公司 Polycarbonate composite plastic and preparation method thereof
CN104611921A (en) * 2015-01-26 2015-05-13 南通华纶化纤有限公司 Preparation method for chinlon spinning oiling agent composition
CN115558270A (en) * 2022-09-16 2023-01-03 碳中和环保科技(广州)有限公司 Regenerated modified plastic particle

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