CN115447938A - A container conveying method and device, storage medium and electronic equipment - Google Patents
A container conveying method and device, storage medium and electronic equipment Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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Abstract
本申请提供了一种容器输送方法及装置、存储介质及电子设备,应用于包括入库线路和出库线路的双层立体输送线,由于人区空箱补给线设置在入库线路上,人区拣货目的容器投线口设置在出库线路上,人区空箱补给线和人区拣货目的容器投线口处于同一空间区域,从而通过入库线路可以将流拣选导入台工作站导入的空容器输送至人区空箱补给线,实现收集流拣选导入台工作站的空容器,及拣选人员可以使用空容器进行商品拣选,将商品拣选后的容器投入人区拣货目的容器投线口,经由出库线路输送至流拣选导入台工作站或任意一个弹出口,而无需人工搬运空容器至人区工作站进行商品拣选,节省了大量的人力资源,且双层立体输送线相较于单层大环线更加节省仓库空间。
The application provides a container conveying method and device, a storage medium and electronic equipment, which are applied to a double-layer three-dimensional conveying line including a warehouse-in line and a warehouse-out line. The line entry port for the picking purpose container is set on the outbound line, and the empty container supply line in the man area and the line entry port for the picking purpose container in the man area are in the same space area, so that the flow can be picked and imported into the empty container imported by the workstation through the inbound line Transport to the empty container supply line in the human area to realize the collection flow picking empty containers at the import station workstation, and the picker can use the empty container for product selection, and put the container after picking the product into the container input port for the picking purpose in the human area, and pass through the warehouse The line is transported to the flow picking import station workstation or any ejection port, without the need to manually carry empty containers to the human area workstation for product picking, saving a lot of human resources, and the double-layer three-dimensional conveyor line is more economical than the single-layer large ring line warehouse space.
Description
技术领域technical field
本申请涉及仓储物流技术领域,尤其涉及一种容器输送方法及装置、存储介质及电子设备。The present application relates to the technical field of warehousing and logistics, in particular to a container delivery method and device, a storage medium and electronic equipment.
背景技术Background technique
现有技术中,自动化仓储系统一般是通过单层大环线,进行入库、出库拣选流程,对于流拣选导入台工作站拣空的容器,需要人工借助仓库小车搬运至人区工作站进行商品拣选,而人工搬运需要花费大量的人力资源,并且单层大环线的设计,占用仓库空间。In the prior art, the automated warehousing system generally carries out the warehousing and warehousing sorting process through a single-layer large loop line. For the empty containers picked up by the flow picking import station workstation, it needs to be manually transported to the human area workstation by means of a warehouse trolley for commodity picking. However, manual handling requires a lot of human resources, and the design of a single-layer large loop line takes up warehouse space.
发明内容Contents of the invention
本申请提供了一种容器输送方法及装置、存储介质及电子设备,目的在于实现解决人工搬运需要花费大量的人力资源,并且单层大环线的设计,占用仓库空间的问题。The present application provides a container conveying method and device, storage medium and electronic equipment, aiming to solve the problem that manual handling requires a lot of human resources, and the design of a single-layer large loop line occupies warehouse space.
为了实现上述目的,本申请提供了以下技术方案:In order to achieve the above object, the application provides the following technical solutions:
一种容器输送方法,应用于双层立体输送线,所述双层立体输送线包括设置于第一层的入库线路和设置于第二层的出库线路,所述方法包括:A container conveying method, applied to a double-layer three-dimensional conveying line, the double-layer three-dimensional conveying line includes a warehouse-in line arranged on the first floor and a warehouse-out line arranged on the second floor, and the method includes:
检测所述入库线路上的第一导入台对接支线中是否存在流拣选导入台工作站导入的空容器;Detecting whether there is an empty container imported by the flow-picking import station workstation in the docking branch line of the first import station on the storage line;
在检测到所述第一导入台对接支线中存在流拣选导入台工作站导入的空容器时,控制输送所述空容器至人区空箱补给线,以便于拣选人员使用所述空容器进行商品拣选,并将商品拣选后的容器投入人区拣货目的容器投线口;其中,所述人区空箱补给线设置在所述入库线路上,所述人区拣货目的容器投线口设置在出库线路上,所述人区空箱补给线和所述人区拣货目的容器投线口处于同一空间区域;When it is detected that there is an empty container imported by the flow picking induction station workstation in the docking branch line of the first introduction station, the empty container is controlled to be transported to the empty container replenishment line in the human area, so that the picker can use the empty container to carry out commodity picking, And put the container after picking the goods into the line port of the container for picking purpose in the man area; wherein, the empty container replenishment line in the man area is set on the storage line, and the line port of the container for picking purpose in the man area is set at the outlet On the warehouse line, the empty container supply line in the man area and the line-injection port of the picking destination container in the man area are in the same space area;
在检测到所述人区拣货目的容器投线口存在人区拣货目的容器时,控制输送所述人区拣货目的容器至所述流拣选导入台工作站或任意一个弹出口;其中,所述人区拣货目的容器为拣选人员进行商品拣选后的容器。When it is detected that there is a container for the purpose of picking in the human area, the container for the purpose of picking in the human area is controlled to be transported to the work station of the flow picking introduction station or any ejection port; wherein, the The picking destination container in the person area is the container after the picking personnel have picked the goods.
上述的方法,可选的,还包括:The above method, optionally, also includes:
在检测到入库投线口存在第一容器时,控制输送所述第一容器至任意一个入库对接支线或任意一个弹出口;其中,所述入库对接支线和所述入库投线口设置在所述入库线路上,所述弹出口设置在所述出库线路上。When it is detected that there is a first container at the line-in port, the first container is controlled to be transported to any one of the docking branches or the ejection port; wherein, the branch line of the docking and the line-in port It is set on the storage line, and the ejection port is set on the output line.
上述的方法,可选的,所述控制输送所述第一容器至任意一个入库对接支线或任意一个弹出口,包括:In the above method, optionally, the control of transporting the first container to any one of the inbound docking branch lines or any one of the ejection outlets includes:
控制输送所述第一容器至所述入库线路上的第一请求点;controlling delivery of the first container to a first demand point on the storage line;
在所述第一容器被成功输送至所述第一请求点时,通过所述第一请求点获取所述第一容器的目的地址;When the first container is successfully transported to the first request point, obtain the destination address of the first container through the first request point;
若所述目的地址为入库对接支线,则控制输送所述第一容器至任意一个入库对接支线;If the destination address is an inbound docking branch line, then control to transport the first container to any one inbound docking branch line;
若所述目的地址为第一目标弹出口,则通过所述出库线线路上的第二请求点和第三请求点,将所述第一容器输送至所述第一目标弹出口;所述第一目标弹出口为多个弹出口中的一个。If the destination address is the first target ejection port, the first container is transported to the first target ejection port through the second request point and the third request point on the outbound line; The first target ejection port is one of the plurality of ejection ports.
上述的方法,可选的,所述控制输送所述第一容器至任意一个入库对接支线之后,还包括:In the above-mentioned method, optionally, after the control transports the first container to any inbound docking branch line, it further includes:
若所述第一容器被成功输送至任意一个入库对接支线,则当所述第一容器未成功进入与入库对接支线对接的装卸设备时,控制输送所述第一容器至与入库对接支线相连的入库异常口;If the first container is successfully transported to any of the inbound docking branch lines, when the first container fails to enter the loading and unloading equipment docked with the inbound docking branch line, control the delivery of the first container to the inbound docking branch line The storage exception port connected to the branch line;
若所述第一容器未被成功输送至任意一个入库对接支线,则控制通过所述入库线路上的小环线,将所述第一容器输送至所述第一请求点,并返回执行所述在所述第一容器被成功输送至所述第一请求点时,通过所述第一请求点获取所述第一容器的目的地址点的步骤;或,控制输送所述第一容器至所述入库投线口,并返回执行所述控制输送所述第一容器至所述入库线路上的第一请求点的步骤。If the first container is not successfully transported to any of the inbound docking branch lines, the control passes through the small loop line on the inbound line to transport the first container to the first request point, and returns to execute the When the first container is successfully delivered to the first request point, the step of obtaining the destination address point of the first container through the first request point; or, controlling the delivery of the first container to the first request point The storage line opening, and return to the execution of the step of controlling the delivery of the first container to the first request point on the storage line.
上述的方法,可选的,还包括:The above method, optionally, also includes:
在检测到任意一个出库对接支线上存在第二容器时,控制输送所述第二容器至所述流拣选导入台工作站、集合单工作站或机区空箱剔除口;其中,所述机区空箱剔除口设置在所述出库线路上,所述集合单工作站、所述机区空箱剔除口和所述入库投线口处于同一空间区域。When it is detected that there is a second container on any outbound docking branch line, the second container is controlled to be transported to the flow picking and importing station workstation, the collection list workstation or the empty container removal port of the aircraft area; wherein, the aircraft area is empty The container removal port is set on the outbound line, and the assembly single workstation, the empty container removal port in the machine area and the line-in entry port are located in the same space area.
上述的方法,可选的,所述控制输送所述第二容器至所述流拣选导入台工作站、集合单工作站或机区空箱剔除口,包括:In the above method, optionally, the control of transporting the second container to the flow sorting import station workstation, assembly list workstation or empty container removal port in the aircraft area includes:
控制输送所述第二容器至所述出库线路上的第二请求点;controlling delivery of the second container to a second demand point on the outbound line;
在所述第二容器被成功输送至所述第二请求点,通过所述第二请求点获取所述第二容器的目的地址;Obtaining the destination address of the second container through the second request point after the second container is successfully transported to the second request point;
若所述第二容器的目的地址为所述流拣选导入台工作站,则通过所述出库线路上的第三请求点和第二导入台对接支线,将所述第二容器输送至所述流拣选导入台工作站;If the destination address of the second container is the work station of the flow picking and importing station, the second container is transported to the flow picking and importing station workstation through the third request point on the outbound line and the second importing station docking branch line. Picking induction station workstation;
若所述第二容器的目的地址为集合单工作站或机区空箱剔除口,则通过所述出库线路上的第四请求点,将所述第二容器输送至集合单工作站或机区空箱剔除口;其中,输送至所述机区空箱剔除口的第二容器用于入库倒箱,并投入至所述入库投线口。If the destination address of the second container is the assembly order workstation or the empty box removal port in the aircraft area, the second container will be transported to the assembly order workstation or the aircraft area empty box through the fourth request point on the outbound line. Container rejecting port; wherein, the second container transported to the empty container rejecting port of the aircraft area is used for storage and unloading, and is put into the storage line insertion port.
上述的方法,可选的,所述控制输送所述人区拣货目的容器至所述流拣选导入台工作站或任意一个弹出口,包括:In the above method, optionally, the control of transporting the picking destination container in the man area to the flow picking import station workstation or any ejection port includes:
控制输送所述人区拣货目的容器至所述出库线路上的第二请求点;Controlling the delivery of the picking destination container in the man area to the second request point on the outbound line;
在所述人区拣货目的容器被成功输送至所述第二请求点时,通过所述第二请求点获取所述人区拣货目的容器的目的地址;When the container for picking in the human area is successfully transported to the second request point, obtain the destination address of the container for picking in the human area through the second request point;
若所述人区拣货目的容器的目的地址为流拣选导入台工作站,则通过所述出库线路上的第三请求点和第二导入台对接支线,输送所述人区拣货目的容器至流拣选导入台工作站;If the destination address of the container for the purpose of picking in the human area is the work station of the flow picking import station, the container for the purpose of picking in the human area is transported to Flow picking import station workstation;
若所述人区拣货目的容器的目的地址为第二目标弹出口,则通过所述第三请求点和第二导入台对接支线,输送所述人区拣货目的容器至第二目标弹出口,所述第二目标弹出口为多个弹出口中的一个。If the destination address of the container for picking in the human area is the second target ejection port, the container for the purpose of picking in the human area is transported to the second target ejection port through the connecting branch line between the third request point and the second introduction station , the second target pop-up port is one of multiple pop-up ports.
一种容器输送装置,应用于双层立体输送线,所述双层立体输送线包括设置于第一层的入库线路和设置于第二层的出库线路,所述装置包括:A container conveying device, applied to a double-layer three-dimensional conveying line, the double-layer three-dimensional conveying line includes a warehouse-in line arranged on the first floor and a warehouse-out line arranged on the second floor, and the device includes:
检测单元,用于检测所述入库线路上的第一导入台对接支线中是否存在流拣选导入台工作站导入的空容器;A detection unit, configured to detect whether there is an empty container imported by the workstation of the flow-picking import station in the docking branch line of the first import station on the storage line;
第一输送单元,用于在检测到所述第一导入台对接支线中存在流拣选导入台工作站导入的空容器时,控制输送所述空容器至人区空箱补给线,以便于拣选人员使用所述空容器进行商品拣选,并将商品拣选后的容器投入人区拣货目的容器投线口;其中,所述人区空箱补给线设置在所述入库线路上,所述人区拣货目的容器投线口设置在出库线路上,所述人区空箱补给线和所述人区拣货目的容器投线口处于同一空间区域;The first conveying unit is used to control the delivery of the empty container to the empty container replenishment line in the human area when it is detected that there is an empty container imported by the work station of the flow picking induction station in the docking branch line of the first introduction station, so that the picker can use the empty container. The empty container is used for commodity selection, and the container after commodity selection is put into the line-injection port of the container for the purpose of picking in the human area; wherein, the empty container replenishment line in the human area is set on the storage line, and the purpose of picking in the human area is The container line entry port is set on the outbound line, and the empty container replenishment line in the human area and the container line entry port for picking in the human area are in the same space area;
第二输送单元,用于在检测到所述人区拣货目的容器投线口存在人区拣货目的容器时,控制输送所述人区拣货目的容器至所述流拣选导入台工作站或任意一个弹出口;其中,所述人区拣货目的容器为拣选人员进行商品拣选后的容器。The second conveying unit is used to control and transport the container for the purpose of picking in the man area to the work station of the flow picking introduction station or any An ejection port; wherein, the container for the purpose of picking in the man area is the container after the picker has picked the goods.
一种存储介质,所述存储介质存储有指令集,其中,所述指令集被处理器执行时实现如上述的容器输送方法。A storage medium stores an instruction set, wherein when the instruction set is executed by a processor, the above-mentioned container delivery method is implemented.
一种电子设备,包括:An electronic device comprising:
存储器,用于存储至少一组指令集;a memory for storing at least one set of instructions;
处理器,用于执行所述存储器中存储的指令集,通过执行所述指令集实现如上述的容器输送方法。A processor, configured to execute the instruction set stored in the memory, and implement the above-mentioned container delivery method by executing the instruction set.
与现有技术相比,本申请包括以下优点:Compared with the prior art, the present application includes the following advantages:
本申请提供了一种容器输送方法及装置、存储介质及电子设备,该方法应用于包括入库线路和出库线路的双层立体输送线,由于人区空箱补给线设置在入库线路上,人区拣货目的容器投线口设置在出库线路上,人区空箱补给线和人区拣货目的容器投线口处于同一空间区域,从而通过入库线路可以将流拣选导入台工作站导入的空容器输送至人区空箱补给线,实现对流拣选导入台工作站的空容器的收集,以及拣选人员可以使用空容器进行商品拣选,将商品拣选后的容器投入人区拣货目的容器投线口,然后经由出库线路输送至流拣选导入台工作站或任意一个弹出口,而无需人工搬运空容器至人区工作站进行商品拣选,节省了大量的人力资源,从而提高了商品拣选和输送的效率,并且双层立体输送线相较于单层大环线更加节省仓库空间。The application provides a container transportation method and device, storage medium and electronic equipment. The method is applied to a double-layer three-dimensional transportation line including a storage line and a storage line. Since the empty container supply line in the human area is set on the storage line, The container line entry port for picking in the human area is set on the outbound line, and the empty container supply line in the human area and the line entry port for the container picking purpose in the human area are in the same space area, so that the flow picking can be imported into the station workstation through the incoming line. Empty containers are transported to the empty container supply line in the human area to realize the collection of empty containers at the convection picking and importing station workstations, and pickers can use empty containers for product selection, and put the selected containers into the container line inlet for picking in the human area. Then it is transported to the flow picking import station workstation or any ejection port through the outbound line, without the need to manually carry empty containers to the human area workstation for commodity picking, which saves a lot of human resources, thereby improving the efficiency of commodity picking and conveying, and Compared with the single-layer large ring line, the double-layer three-dimensional conveyor line saves warehouse space.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present application, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1为本申请提供的一种自动化仓储系统的结构示意图;Fig. 1 is a schematic structural diagram of an automated storage system provided by the present application;
图2为本申请提供的一种容器输送方法的方法流程图;Fig. 2 is the method flowchart of a kind of container delivery method provided by the present application;
图3为本申请提供的一种容器输送方法的又一方法流程图;Fig. 3 is yet another method flowchart of a container delivery method provided by the present application;
图4为本申请提供的一种容器输送方法的又一方法流程图;Fig. 4 is yet another method flow chart of a container delivery method provided by the present application;
图5为本申请提供的一种容器输送方法的又一方法流程图;Fig. 5 is another method flowchart of a container delivery method provided by the present application;
图6为本申请提供的一种容器输送装置的结构示意图;Fig. 6 is a schematic structural diagram of a container conveying device provided by the present application;
图7为本申请提供的一种电子设备的结构示意图。FIG. 7 is a schematic structural diagram of an electronic device provided by the present application.
具体实施方式detailed description
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the application with reference to the drawings in the embodiments of the application. Apparently, the described embodiments are only some of the embodiments of the application, not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of this application.
本文使用的术语“包括”及其变形是开放性包括,即“包括但不限于”。术语“基于”是“至少部分地基于”。术语“一个实施例”表示“至少一个实施例”;术语“另一实施例”表示“至少一个另外的实施例”;术语“一些实施例”表示“至少一些实施例”。其他术语的相关定义将在下文描述中给出。As used herein, the term "comprise" and its variations are open-ended, ie "including but not limited to". The term "based on" is "based at least in part on". The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one further embodiment"; the term "some embodiments" means "at least some embodiments." Relevant definitions of other terms will be given in the description below.
需要注意,本申请公开中提及的“第一”、“第二”等概念仅用于对不同的装置、模块或单元进行区分,并非用于限定这些装置、模块或单元所执行的功能的顺序或者相互依存关系。It should be noted that concepts such as "first" and "second" mentioned in the disclosure of this application are only used to distinguish different devices, modules or units, and are not used to limit the functions performed by these devices, modules or units. sequence or interdependence.
需要注意,本申请公开中提及的“一个”、“多个”的修饰是示意性而非限制性的,本领域技术人员应当理解,除非在上下文另有明确指出,否则应该理解为“一个或多个”。It should be noted that the modifications of "one" and "multiple" mentioned in the disclosure of the present application are illustrative and not restrictive, and those skilled in the art should understand that unless the context clearly indicates otherwise, it should be understood as "a or more".
本申请可用于众多通用或专用的计算装置环境或配置中。例如:个人计算机、服务器计算机、手持设备或便携式设备、平板型设备、多处理器装置、包括以上任何装置或设备的分布式计算环境等等。The application is applicable to numerous general purpose or special purpose computing device environments or configurations. For example: personal computer, server computer, handheld or portable device, tablet type device, multiprocessor device, distributed computing environment including any of the above devices or devices, etc.
参阅图1,本申请实施例提供了一种自动化仓储系统,具体包括:Referring to Fig. 1, the embodiment of the present application provides an automated storage system, which specifically includes:
双层立体输送线、集合单工作站3、流拣选导入台工作站10和装卸设备;Double-layer three-dimensional conveying line, assembly
本实施例中,双层立体输送线包括设置于第一层的入库线路和设置于第二层的出库线路。其中,第一层如图1中的虚线所示,第二层如图2中的实线所示。In this embodiment, the double-layer three-dimensional conveying line includes a warehouse-in line arranged on the first floor and a warehouse-out line arranged on the second floor. Wherein, the first layer is shown by the dotted line in FIG. 1 , and the second layer is shown by the solid line in FIG. 2 .
其中,入库线路上设置有入库投线口4、人区空箱补给线6、至少一个入库对接支线9、与入库对接支线9相连的入库异常口12、第一导入台对接支线13、小环线8;出库线路上设置有至少一个出库对接支线5、至少一个弹出口11、人区拣货目的容器投线口7、第二导入台对接支线14、机区空箱剔除口2和兜底异常口1。Among them, the storage line is provided with a
其中,人区空箱补给线6和人区拣货目的容器投线口7处于同一空间区域;机区空箱剔除口2、集合单工作3和入库投线口4处于同一空间区域,也就是处于同一空间中的相邻位置。Among them, the empty
其中,双层立体输送线分别与集合单工作3、流拣选导入台工作站10和装卸设备13相连,具体的,集合单工作站3与双层立体输送线中的入库线路上的入库投线口4相连,流拣选导入台工作站10分别与双层立体输送线中的出库线路上的第二导入台对接支线14相连和入库线路上的第一导台对接支线13相连,装卸设备包括入库装卸设备(即为图1中的入库haiport1、入库haiport2和入库haiport3)和出库装卸设备(即为图1中的出库haiport1、出库haiport2和出库haiport3),入库装卸设备与双层立体输送线中的入库线路上的一组入库对接支线9相连,也就是与双层立体输送线中的入库线路上的两条入库对接支线9相连,用于将入库对接支线上的容器搬运至搬运设备上,进而搬运设备将容器运输至仓库中;出库装卸设备与双层立体输送线中的出库线路上的一组出库对接支线5相连,也就是与双层立体输送线中的出库线路上的两条出库对接支线5相连。Among them, the double-layer three-dimensional conveying line is respectively connected with the
本实施例中,由于设置有多组入库对接支线,每组入库对接支线的数量为2,增加了容器进入装卸设备的概率。In this embodiment, since there are multiple sets of inbound docking branch lines, the number of each group of inbound butt joint branch lines is 2, which increases the probability of containers entering the loading and unloading equipment.
本实施例中,同样参阅1,入库异常口12与一组入库对接支线,也就是入库异常口12与两条入库对接支线9相连。In this embodiment, also referring to 1, the storage
本实施例中,入库线路上设置有第一请求点(即为图1中的机容器区请求BCR1105)出库线路上设置有第二请求点(即为图1中的机区箱请求BCR1202)、第三请求点(即为图1中的请求导入台模式BCR1203)和第四请求点(即为图1中的拣货目的容器请求BCR1)。In this embodiment, a first request point (i.e., the machine container area request BCR1105 in Fig. 1 ) is set on the inbound line; ), the third request point (that is, the request import station mode BCR1203 in FIG. 1 ) and the fourth request point (that is, the picking destination container request BCR1 in FIG. 1 ).
本实施例中,入库线路上还设置超高检测点15。In this embodiment, a
需要说明的是,图1中的双层立体输送线上的长方体表示容器。It should be noted that the cuboids on the double-layer three-dimensional conveying line in Fig. 1 represent containers.
需要说明的是,入库线路和出库线路的交叉点为图1中的A点,入库线路上的容器可以通过A点输送至出库线路。It should be noted that the intersection of the inbound line and the outbound line is point A in Figure 1, and the containers on the inbound line can be transported to the outbound line through point A.
本申请实施例提供了一种容器输送方法,该方法可以应用在自动化仓储系统中的双层立体输送线,双层立体输送线包括设置于第一层的入库线路和设置于第二层的出库线路,所述方法的方法流程图如图2所示,具体包括:The embodiment of the present application provides a container conveying method, which can be applied to the double-layer three-dimensional conveying line in the automatic storage system. The double-layer three-dimensional conveying line includes the storage line set on the first floor and the Outbound line, the method flowchart of described method is as shown in Figure 2, specifically comprises:
S201、检测入库线路上的第一导入台对接支线中是否存在流拣选导入台工作站导入的空容器。S201. Detect whether there is an empty container imported by the workstation of the flow sorting import station in the docking branch line of the first import station on the storage line.
本实施例中,流拣选导入台工作站与入库线路中的第一导入台对接支线相连,流拣选导入台工作站用于对输送至流拣选导入台工作站的容器进行拣选,并将拣空的空容器导入至入库线路上的第一导入台对接支线。In this embodiment, the Workstation of the Flow Sorting Introductory Station is connected to the docking branch line of the first Induction Station in the warehousing line. The container is imported to the first import station on the storage line and docked with the branch line.
优选的,流拣选导入台工作站的数量为两个,入库线路上设置两个第一导入台对接支线,每个流拣选导入台工作站与入库线路的一个第一导入台对接支线相连。Preferably, the number of flow sorting and induction station workstations is two, and two first induction station docking branches are set on the storage line, and each flow selection and induction station workstation is connected to a first induction station docking branch line of the storage line.
本实施例中,实时检测入库线路上的第一导入台对接支线中是否存在流拣选导入台工作站导入的空容器,也就是实时检测入库线路上的任意一个第一导入台对接支线中是否存在空容器。In this embodiment, it is detected in real time whether there is an empty container imported by the workstation of the flow sorting import station in the docking branch line of the first import station on the storage line, that is, it is detected in real time whether there is any one of the first import station docking branch lines on the storage line. There is an empty container.
S202、在检测到第一导入台对接支线中存在流拣选导入台工作站导入的空容器时,控制输送空容器至人区空箱补给线,以便于拣选人员使用空容器进行商品拣选,并将商品拣选后的容器投入人区拣货目的容器投线口。S202. When it is detected that there is an empty container imported by the work station of the flow picking induction station in the docking branch line of the first introduction station, control the delivery of the empty container to the empty container supply line in the human area, so that the picker can use the empty container to carry out product selection and sort the product. The final container is put into the line port of the container for picking purpose in the human area.
本实施例中,在检测到第一导入台对接支线中存在流拣选导入台工作站导入的空容器时,双层立体输送线中的入库线路控制输送该空容器至人区空箱补给线,进行空容器收集,从而人区工作站的拣选人员可以根据拣选任务,使用该空容器进行商品拣选,也就是将商品拣选至空容器中,并在完成商品拣选后,将商品拣选后的容器投入至人区拣货目的容器投线口。In this embodiment, when it is detected that there is an empty container imported by the work station of the flow sorting introduction station in the docking branch line of the first introduction station, the storage line in the double-layer three-dimensional conveying line controls the delivery of the empty container to the empty container supply line in the human area, and carries out Empty container collection, so that the pickers at the workstations in the human area can use the empty container for product picking according to the picking task, that is, pick the product into the empty container, and after completing the product selection, put the selected container into the human Line-in port for picking destination containers in the zone.
其中,人区空箱补给线设置在入库线路上、人区拣货目的容器投线口设置在出库线路上,人区空箱补给线和人区拣货目的容器投线口处于同一空间区域,也就是说,人区空箱补给线和人区拣货目的容器投线口的空间位置邻近。Among them, the empty container supply line in the human area is set on the inbound line, and the container line entry port for picking in the human area is set on the outgoing line. The empty container supply line in the human area and the container line entry port for picking in the human area are in the same space area That is to say, the empty container supply line in the human area is adjacent to the space position of the line opening of the container for picking purpose in the human area.
需要说明的是,人区拣货目的容器投线口对接人区工作站。It should be noted that the line entry port of the container for picking purpose in the man area is docked with the work station in the man area.
参阅图1,双层立体输送线中的入库线路控制输送该空容器至人区空箱补给线的输送线路为:经入库线路中的BCR1103和BCR1104输送至人区空箱补给线6。Referring to Figure 1, the storage line in the double-layer three-dimensional conveyor line controls the delivery of the empty container to the empty container supply line in the human area.
S203、在检测到人区拣货目的容器投线口存在人区拣货目的容器时,控制输送人区拣货目的容器至流拣选导入台工作站或任意一个弹出口。S203. When it is detected that there is a container for the purpose of picking in the man area at the line entry port of the container for the purpose of picking in the man area, control the delivery of the container for the purpose of picking in the man area to the work station of the flow picking import station or any ejection port.
本实施例中,实时检测人区拣货目的容器投线口是否存在人区拣货目的容器,其中,人区拣货目的容器为拣选人员进行商品拣选后的容器,也就是人区工作站的拣选人员进行商品拣选后的容器。In this embodiment, it is detected in real time whether there is a container for the purpose of picking in the human area at the line inlet of the container for the purpose of picking in the human area. The container after the goods are picked by the personnel.
本实施例中,在检测到人区拣货目的容器投线口存在人区拣货目的容器时,控制输送人区拣货目的容器至流拣选导入台工作站,或任意一个弹出口。本实施例中,人区拣货目的容器在投入人区拣货目的容器投线口前,预先录入人区拣货目的容器的目的地址,或预先录入人区拣货目的容器的目的地址和拣选任务的任务类型。In this embodiment, when it is detected that there is a container for the purpose of picking in the human area at the line entry port of the container for the purpose of picking in the human area, it is controlled to transport the container for the purpose of picking in the human area to the work station of the flow picking import station, or to any ejection port. In this embodiment, the destination address of the container for picking in the human area is pre-entered, or the destination address of the container for picking in the human area and the picking The task type of the task.
本实施例中,根据目的地址,控制输送人区拣货目的容器输送至流拣选导入台工作站或任意一个弹出口。In this embodiment, according to the destination address, the picking destination container in the delivery area is controlled to be delivered to the flow picking import station workstation or any ejection port.
需要说明的是,预先设置不同弹出口对应的任务类型,从而当目的地址为弹出口时,基于人区拣货目的容器对应的拣选任务的任务类型,控制输送人区拣货目的容器至任务类型对应的弹出口。It should be noted that the task types corresponding to different ejection outlets are preset, so that when the destination address is an ejection outlet, based on the task type of the picking task corresponding to the picking destination container in the human area, control the delivery of the picking destination container in the human area to the task type corresponding popup.
参阅图3,控制输送人区拣货目的容器至流拣选导入台工作站或任意一个弹出口的过程,具体包括以下步骤:Referring to Figure 3, the process of controlling the delivery of the picking destination container in the man area to the flow picking import station workstation or any ejection port includes the following steps:
S301、控制输送人区拣货目的容器至出库线路上的第二请求点。S301. Controlly conveying the picking destination container in the man area to the second request point on the outbound line.
本实施例中,在检测到人区拣货目的容器投线口存在人区拣货目的容器时,控制输送人区拣货目的容器至出库线路上的第二请求点,也就是控制人区拣货目的容器经由出库线路上的BCR1201输送至机区箱请求BCR1202。In this embodiment, when it is detected that there is a container for picking in the human area at the line entry port of the container for picking in the human area, it is controlled to transport the container for picking in the human area to the second request point on the outbound line, that is, the control area The picking destination container is transported to the aircraft area box request BCR1202 via the BCR1201 on the outbound line.
S302、在人区拣货目的容器被成功输送至第二请求点时,通过第二请求点获取人区拣货目的容器的目的地址。S302. When the container for the purpose of picking in the human area is successfully transported to the second request point, obtain the destination address of the container for the purpose of picking in the human area through the second request point.
在人区拣货目的容器被成功输送至第二请求点时,通过第二请求点获取人区拣货目的容器的目的地址。目的地址包括流拣选导入台工作站或弹出口。When the container for the purpose of picking in the human area is successfully delivered to the second request point, the destination address of the container for the purpose of picking in the human area is obtained through the second request point. Destination addresses include flow-picking induction station workstations or ejection outlets.
S303、若人区拣货目的容器的目的地址为流拣选导入台工作站,则通过出库线路上的第三请求点和第二导入台对接支线,输送人区拣货目的容器至流拣选导入台工作站。S303. If the destination address of the container for the purpose of picking in the man area is the work station of the flow-picking import station, connect the branch line between the third request point on the outbound line and the second lead-in station, and transport the container for the purpose of picking in the man area to the work station of the flow-picking import station workstation.
本实施例中,若人区拣货目的容器的目的地址为流拣选导入台工作站,则通过出库线路上的第三请求点和第二导入台对接支线,输送人区拣货目的容器至流拣选导入台工作站,具体的,控制输送人区拣货目的容器至出库线路上的第三请求点,即请求导入台模式BCR1203,由于已经获取到人区拣货目的容器的目的地址,第三请求点对目的地址进行解析,得到目的地址为流拣选导入台工作站,并控制输送人区拣货目的容器至出库线路上的第二导入台对接支线,由第二导入台对接支线控制输送人区拣货目的容器至对接的流拣选导入台工作站。In this embodiment, if the destination address of the container for the purpose of picking in the human area is the work station of the flow picking induction station, the container for the purpose of picking in the human area is transported to the flow-picking station through the third request point on the outbound line and the branch line connected with the second induction station. The picking and importing station workstation, specifically, controls the delivery of the picking destination container in the man area to the third request point on the outbound line, that is, requests the importing station mode BCR1203. Since the destination address of the picking destination container in the man area has been obtained, the third request point The request point analyzes the destination address, and obtains the destination address as the workstation of the flow picking inducting station, and controls the picking destination container in the conveyor area to the second inducting station docking branch line on the outbound line, and the second inducting station docking branch line controls the conveyor Area picking destination container to docking flow picking import station workstation.
需要说明的是,控制输送人区拣货目的容器至多个流拣选导入台工作站中的一个。It should be noted that the control is to transport the picking destination container in the man area to one of the multiple flow picking induction station workstations.
本实施例中,对输送至流拣选导入台工作站的人区拣货目的容器进行拣选,并在拣空后,将空容器导入至入库线路上的第一导入台对接支线。In this embodiment, the containers for the purpose of picking in the human area transported to the work station of the flow picking and introducing station are sorted, and after being emptied, the empty containers are introduced to the docking branch line of the first introducing station on the storage line.
S304、若人区拣货目的容器的目的地址为第二目标弹出口,则通过第三请求点和第二导入台对接支线,输送人区拣货目的容器至第二目标弹出口。S304. If the destination address of the picking destination container in the human area is the second target ejection outlet, transport the picking destination container in the human area to the second target ejection outlet through the third request point and the second inducting station docking branch line.
本实施例中,若人区拣货目的容器的目的地址为第二目标弹出口,则通过出库线路上的第三请求点和第二导入台对接支线,输送人区拣货目的容器至第二目标弹出口,其中,第二目标弹出口为多个弹出口中的一个,也就是多个弹出口中与人区拣货目的容器对应的拣选任务的任务类型对应的弹出口。In this embodiment, if the destination address of the container for the purpose of picking in the human area is the second target ejection outlet, the container for the purpose of picking in the human area is transported to the second target ejection outlet through the third request point on the outbound line and the second inducting station docking branch line. Two target ejection outlets, wherein the second target ejection outlet is one of the plurality of ejection outlets, that is, the ejection outlet corresponding to the task type of the picking task corresponding to the picking destination container in the human area among the plurality of ejection outlets.
具体的,控制输送人区拣货目的容器至出库线路上的第三请求点,即控制输送人区拣货目的容器至出库线路上的请求导入台模式BCR1203,由于已经获取到人区拣货目的容器的目的地址,第三请求点对目的地址进行解析,从而得到目的地址为第二目标弹出口,并控制输送人区拣货目的容器至出库线路上的第二目标弹出口,由第二目标弹出口弹出。Specifically, control the delivery of the picking destination container in the man area to the third request point on the outbound line, that is, control the request importing station mode BCR1203 for transporting the picking purpose container in the man area to the outbound line. The destination address of the cargo destination container, the third request point analyzes the destination address, so as to obtain the destination address as the second target ejection outlet, and controls the picking destination container in the delivery area to the second destination ejection outlet on the outbound line, by The second target ejection port is ejected.
可选的,每个弹出口可以对接打包机,从而人区拣货目的容器通过第二目标弹出口弹出后,打包机可以直接对人区拣货目的容器中的商品进行打包,实现全自动出库生产。Optionally, each ejection port can be connected to a packing machine, so that after the container for picking in the human area is ejected through the second target ejecting port, the packing machine can directly pack the goods in the container for picking in the human area, realizing automatic delivery library production.
本申请实施例中,在出库线路上设置多个弹出口,可以实现按照任务类型,对容器进行分类,为后续自动打包等自动化方案提供了可能。In the embodiment of the present application, multiple ejection outlets are set on the outbound line, which can realize the classification of containers according to the task type, and provide the possibility for subsequent automatic packaging and other automation solutions.
可选的,若未成功输送人区拣货目的容器至流拣选导入台工作站或第二目标弹出口,则控制输送人区拣货目的容器至兜底异常口。Optionally, if the container for the purpose of picking in the man area is not successfully conveyed to the work station of the flow sorting induction station or the second target ejection port, the container for the purpose of picking in the man area is controlled to be transported to the bottom abnormal port.
本申请实施例提供的容器输送方法,由于人区空箱补给线设置在入库线路上,人区拣货目的容器投线口设置在出库线路上,人区空箱补给线和人区拣货目的容器投线口处于同一空间区域,从而通过入库线路可以将流拣选导入台工作站导入的空容器输送至人区空箱补给线,实现对流拣选导入台工作站的空容器的收集,以及拣选人员可以使用空容器进行商品拣选,将商品拣选后的容器投入人区拣货目的容器投线口,然后经由出库线路输送至流拣选导入台工作站或任意一个弹出口,而无需人工搬运空容器至人区工作站进行商品拣选,节省了大量的人力资源,从而提高了商品拣选和输送的效率,并且双层立体输送线相较于单层大环线更加节省仓库空间和有效缓解了高峰时期输送线压力,保证了出库、入库效率。In the container delivery method provided in the embodiment of the present application, since the empty container supply line in the human area is set on the inbound line, and the container line inlet for picking in the human area is set on the outbound line, the empty container supply line in the human area and the purpose of picking in the human area The container feeding port is in the same space area, so that the empty containers imported by the flow picking and importing station workstations can be transported to the empty container supply line in the human area through the storage line, so as to realize the collection of empty containers at the flow picking and importing station workstations, and pickers can use them Empty containers are used for product selection, and the selected containers are put into the picking destination container drop-in port of the human area, and then transported to the flow-picking import station workstation or any ejection port through the outbound line, without the need to manually carry the empty container to the human area Commodity selection at the workstation saves a lot of human resources, thereby improving the efficiency of commodity selection and transportation. Compared with the single-layer large ring line, the double-layer three-dimensional conveyor line saves warehouse space and effectively relieves the pressure on the conveyor line during peak periods, ensuring Improve the efficiency of storage and storage.
本申请实施例提供的容器输送方法中,还可以包括以下步骤:In the container delivery method provided in the embodiment of the present application, the following steps may also be included:
在检测到入库投线口存在第一容器时,控制输送第一容器至任意一个入库对接支线或任意一个弹出口。When it is detected that there is a first container at the input port of the storage, the first container is controlled to be transported to any one of the docking branch lines of the storage or any one of the ejection ports.
本实施例中,入库投线口和入库对接支线设置在入库线路上,弹出口设置在出库线路上,在检测到入库投线口存在第一容器时,控制输送第一容器至任意一个入库对接支线或任意一个弹出口。In this embodiment, the inbound line opening and the inbound docking branch line are set on the inbound line, and the ejection port is set on the outbound line. When it is detected that there is a first container at the inbound line opening, the first container is controlled to be transported. To any storage docking branch line or any ejection port.
需要说明的是,第一容器包括集合单工作站拣空的空容器、入库倒箱后的容器或机区的拣货目的容器,其中,空容器需要进行空箱入库,入库倒箱后的容器需要进行入库处理,而机器的拣货目的容器需要到达对应的弹出口进行弹出。It should be noted that the first container includes the empty container picked up by the assembly order workstation, the container after warehousing and unpacking, or the container for picking purpose in the airport area. The container needs to be put into storage, and the machine's picking destination container needs to reach the corresponding eject port for ejection.
需要说明的是,第一容器在投入入库投线口前,需要在机区工作站录入第一容器的目的地址。It should be noted that the destination address of the first container needs to be entered at the workstation in the aircraft area before the first container is put into the warehouse entry port.
具体的,参阅图4,控制输送第一容器至任意一个入库对接支线或任意一个弹出口的过程,包括以下步骤:Specifically, referring to Figure 4, the process of controlling the delivery of the first container to any one of the inbound docking branch lines or any one of the ejection outlets includes the following steps:
S401、控制输送第一容器至入库线路上的第一请求点。S401. Control transporting the first container to the first request point on the storage line.
本实施例中,在检测到入库投线口存在第一容器的情况下,控制输送第一容器至入库线路上的第一请求点,也就是控制输送第一容器至入库线路上的机区容器请求BCR1105。In this embodiment, when it is detected that there is a first container at the input port of the storage, it is controlled to transport the first container to the first request point on the storage line, that is, it is controlled to transport the first container to the point on the storage line. Aircraft container request BCR1105.
具体的,经由BCR1101,控制入库投线口存在的第一容器输送至超高检测点进行超高检测,在满足超高检测的情况下,经由BCR1102、BCR1103、BCR1104,控制输送第一容器至BCR1105。Specifically, via BCR1101, control the delivery of the first container that exists at the line-in port to the super-high detection point for super-high detection, and control the delivery of the first container to the BCR1105.
S402、在第一容器被成功输送至第一请求点时,通过第一请求点获取第一容器的目的地址。S402. When the first container is successfully transported to the first request point, obtain the destination address of the first container through the first request point.
本实施例中,在第一容器被成功输送至第一请求点时,通过第一请求点获取第一容器的目的地址,也就是第一请求点请求获取第一容器的目的地址。In this embodiment, when the first container is successfully transported to the first request point, the destination address of the first container is obtained through the first request point, that is, the first request point requests to obtain the destination address of the first container.
本实施例中,若第一容器为集合单工作站拣空的空容器,则第一容器的目的地址为入库对接支线,若第一容器为入库倒箱后的容器,则第一容器的目的地址为入库对接支线,若第一容器为机区的拣货目的容器,则第一容器的目的地址为第一目标弹出口。其中,第一目标弹出口为多个弹出口中的一个,即为多个弹出口中的与第一容器对应的任务类型相匹配的弹出口。In this embodiment, if the first container is an empty container picked up by the assembly order workstation, the destination address of the first container is the inbound docking branch line; The destination address is the inbound docking branch line. If the first container is the picking destination container in the airport area, the destination address of the first container is the first target ejection port. Wherein, the first target ejection port is one of the plurality of ejection ports, that is, the ejection port among the plurality of ejection ports that matches the task type corresponding to the first container.
S403、若目的地址为第一目标弹出口,则通过出库线线路上的第二请求点和第三请求点,将第一容器输送至第一目标弹出口。S403. If the destination address is the first target ejection port, transport the first container to the first target ejection port through the second request point and the third request point on the delivery line.
本实施例中,若目的地址为第一目标弹出口,则通过出库线线路上的第二请求点和第三请求点,将第一容器输送至第一目标弹出口,其中,第一目标弹出口为多个弹出口中的一个,即为多个弹出口中的与第一容器对应的任务类型相匹配的弹出口。In this embodiment, if the destination address is the first target ejection port, the first container is transported to the first target ejection port through the second request point and the third request point on the outbound line, wherein the first target The ejection port is one of the plurality of ejection ports, that is, the ejection port among the plurality of ejection ports that matches the task type corresponding to the first container.
具体的,控制输送第一容器至出库线路上的第三请求点,即请求导入台模式BCR1203,由于已经获取到第一容器的目的地址,第三请求点对目的地址进行解析,从而得到目的地址为第一目标弹出口,并控制输送以容器至出库线路上的第一目标弹出口,由第一目标弹出口弹出。Specifically, the control transports the first container to the third request point on the outbound line, that is, the BCR1203 in request import station mode. Since the destination address of the first container has been obtained, the third request point analyzes the destination address to obtain the destination The address is the first target ejection port, and controls the delivery of the container to the first target ejection port on the outbound line, and ejects from the first target ejection port.
本实施例中,每个弹出口可以对接打包机,从而第一容器通过第一目标弹出口弹出后,打包机可以直接对第一容器中的商品进行打包。In this embodiment, each ejection port can be connected to the packer, so that after the first container is ejected through the first target ejection port, the packer can directly pack the commodities in the first container.
可选的,若未成功将第一容器输送至第一目标弹出口,则控制所述第一容器至兜底异常口。Optionally, if the first container is not successfully delivered to the first target ejection port, the first container is controlled to go to the bottom abnormal port.
S404、若目的地址为入库对接支线,则控制输送第一容器至任意一个入库对接支线。S404. If the destination address is an inbound docking branch line, control to transport the first container to any one inbound docking branch line.
本实施例中,若第一容器的目的地址为入库对接支线,则控制输送第一容器至任意一个入库对接支线,由于入库线路上设置了多组入库对接支线,每组入库对接支线的数量为两个,从而增加了第一容器进入入库对接支线的概率,进而增加了第一容器进入装卸设备的概率。In this embodiment, if the destination address of the first container is the inbound docking branch line, the first container is controlled to be transported to any one inbound docking branch line. The number of docking branch lines is two, thereby increasing the probability that the first container enters the storage docking branch line, and further increases the probability that the first container enters the loading and unloading equipment.
S405、判断第一容器是否被成功输送至任意一个入库对接支线,若是,执行S406,若否,执行S407或S408。S405. Determine whether the first container has been successfully transported to any one of the inbound and docking branch lines. If yes, execute S406. If not, execute S407 or S408.
需要说明的是,若第一容器未被成功输送至任意一个入库对接支线,则按照预设规则,执行步骤S407或S408,其中,预设规则为人为设定的规则。It should be noted that, if the first container is not successfully transported to any inbound docking branch line, step S407 or S408 is executed according to a preset rule, wherein the preset rule is a rule set manually.
S406、当第一容器未成功进入与入库对接支线对接的装卸设备时,控制输送第一容器至与入库对接支线相连的入库异常口。S406. When the first container fails to enter the loading and unloading equipment docked with the warehousing docking branch line, control and transport the first container to the warehousing abnormal port connected with the warehousing docking branch line.
本实施例中,若第一容器被成功输送至任意一个入库对接支线,则进一步判断第一容器是否成功进入与入库对接支线对接的装卸设备,当第一容器成功进入与入库对接支线对接的装卸设备时,由装卸设备将第一容器搬运至搬运设备上,并由搬运设备将第一容器运输至仓库中进行入库;当第一容器未成功进入与入库对接支线对接的装卸设备时,控制输送第一容器至与入库对接支线相连的入库异常口,实现异常处理。In this embodiment, if the first container is successfully transported to any of the inbound docking branch lines, it is further judged whether the first container has successfully entered the loading and unloading equipment docked with the inbound docking branch line. When docking with the loading and unloading equipment, the loading and unloading equipment will transport the first container to the handling equipment, and the handling equipment will transport the first container to the warehouse for storage; When installing equipment, control the delivery of the first container to the storage exception port connected to the storage docking branch line to realize abnormal handling.
S407、控制通过入库线路上的小环线,将第一容器输送至第一请求点,并返回执行S402。S407, control to transport the first container to the first request point through the small loop line on the inbound line, and return to execute S402.
本实施例中,若第一容器未被成功输送至任意一个入库对接支线,则对第一容器进行兜底转圈尝试,其中,兜底转圈尝试的一种实现方式为:控制通过入库线路上的小环线,将第一容器输送至第一请求点,具体的,通过小环线8,将第一容器输送至BCR1105,并返回执行步骤S402。In this embodiment, if the first container is not successfully transported to any of the inbound docking branch lines, the first container is tried to turn around in circles, wherein one implementation of the attempt in circles is: control through the inbound line The small loop line transports the first container to the first request point, specifically, transports the first container to the BCR 1105 through the
S408、控制输送第一容器至入库投线口,并返回执行S401。S408. Control the delivery of the first container to the line-in port, and return to execute S401.
本实施例中,兜底转圈尝试的另一种实现方式为:控制输送第一容器至入库投线口,并返回执行步骤S401,具体的,通过交叉点A进入出库线路,经由出库线路中的RCR1102和集合单工作站,到达入库投线口4,并返回执行步骤S401。In this embodiment, another way to realize the attempt of going around in circles is: control the delivery of the first container to the line input port of the storage, and return to step S401, specifically, enter the exit line through intersection A, and pass through The RCR1102 and the assembly work station in the warehouse arrive at the
需要说明的是,可以预先设置兜底转圈尝试的次数阈值,当兜底转圈尝试的次数大于次数阈值时,控制输送第一容器至兜底异常口。It should be noted that the threshold for the number of times of circling attempts can be set in advance, and when the number of times of circling attempts is greater than the threshold, the first container is controlled to be transported to the abnormal port for circling.
本申请实施例提供的容器输送方法中,可以实现对入库投线口存在的空容器和入库倒箱后的容器输送至入库对接支线,以及实现对入库投线口存在的机区的拣货目的容器输送至对应的弹出口。由于入库线路上设置了多组入库对接支线,每组入库对接支线的数量为两个,从而增加了第一容器进入入库对接支线的概率,进而增加了第一容器进入装卸设备的概率,并且,在未被成功输送至任意一个入库对接支线的情况下,进行兜底转圈尝试,而不是直接输送至兜底异常口,进一步提高第一容器进入入库对接支线的概率,并且在出库线路上设置多个弹出口,可以实现按照任务类型,对容器进行分类,为后续自动打包等自动化方案提供了可能。In the container conveying method provided in the embodiment of the present application, it is possible to transport the empty containers existing at the line-in port and the container after being emptied into the warehouse to the docking branch line of the store-in, and realize the machine area where the line-in port exists. The picking destination container is transported to the corresponding eject port. Since multiple sets of inbound docking branch lines are set up on the inbound line, the number of each group of inbound buttocking branch lines is two, which increases the probability of the first container entering the inbound docking branch line, thereby increasing the probability of the first container entering the loading and unloading equipment. probability, and, in the case of being unsuccessfully transported to any inbound docking branch line, try to turn around in circles, instead of directly transporting to the bottom abnormal port, to further increase the probability of the first container entering the inbound docking branch line, and at the outbound Multiple ejection ports are set on the library line, which can classify containers according to task types, and provide the possibility for subsequent automatic packaging and other automation solutions.
上述本申请实施例提出的容器输送方法,还可以包括以下步骤:The container delivery method proposed in the above embodiment of the present application may further include the following steps:
在检测到任意一个出库对接支线上存在第二容器时,控制输送第二容器至流拣选导入台工作站、集合单工作站或机区空箱剔除口;其中,机区空箱剔除口设置在出库线路上,集合单工作站、机区空箱剔除口和入库投线口处于同一空间区域。When it is detected that there is a second container on any outbound docking branch line, the second container is controlled to be delivered to the flow sorting and importing station workstation, the assembly list workstation or the empty container removal port in the aircraft area; wherein, the empty container removal port in the aircraft area is set On the storage line, the assembly single workstation, the empty container removal port in the aircraft area, and the storage drop-in port are located in the same space area.
本实施例中,第二容器包括空容器和出库容器,出库容器中装有商品,若第二容器为空容器,则需将第二容器输送至机区空箱剔除口,供入库倒箱使用,若第二容器为出库容器,则将该出库容器输送至流拣选导入台工作站或集合单工作站进行商品拣选。In this embodiment, the second container includes an empty container and an outbound container, and the outbound container contains commodities. If the second container is an empty container, the second container needs to be transported to the empty container removal port of the aircraft area for storage. If the second container is an outbound container, the outbound container is transported to the flow picking import station workstation or the collection list workstation for commodity picking.
具体的,参阅图5,控制输送第二容器至流拣选导入台工作站、集合单工作站或机区空箱剔除口的过程,包括以下步骤:Specifically, referring to Fig. 5, the process of controlling the delivery of the second container to the flow sorting and importing station workstation, the collection list workstation or the empty box removal port in the aircraft area includes the following steps:
S501、控制输送第二容器至出库线路上的第二请求点。S501. Controlly transporting the second container to the second request point on the outbound line.
本实施例中,在检测到任意一个出库对接支线上存在第二容器时,控制输送第二容器至出库线路上的第二请求点。In this embodiment, when it is detected that there is a second container on any outbound docking branch line, the second container is controlled to be transported to the second request point on the outbound line.
S502、在第二容器被成功输送至第二请求点,通过第二请求点获取第二容器的目的地址。S502. After the second container is successfully transported to the second request point, obtain the destination address of the second container through the second request point.
本实施例中,在第二容器被成功输送至第二请求点,通过第二请求点获取第二容器的目的地址,也就是通过第二请求点请求获取第二容器的目的地址,其中,若第二容器为空容器,则第二容器的目的地址为机区空箱剔除口,若第二容器为出库容器,则第二容器的目的地址为流拣选导入台工作站或集合单工作站。In this embodiment, after the second container is successfully transported to the second request point, the destination address of the second container is obtained through the second request point, that is, the destination address of the second container is requested through the second request point, wherein, if If the second container is an empty container, the destination address of the second container is the empty container removal port in the aircraft area. If the second container is an outbound container, the destination address of the second container is the flow picking import station workstation or the assembly list workstation.
S503、若第二容器的目的地址为流拣选导入台工作站,则通过出库线路上的第三请求点和第二导入台对接支线,将第二容器输送至流拣选导入台工作站。S503. If the destination address of the second container is the flow sorting import station workstation, transport the second container to the flow sorting import station workstation through the third request point on the outbound line and the second import station docking branch line.
本实施例中,若第二容器的目的地址为流拣选导入台工作站,则通过出库线路上的第三请求点和第二导入台对接支线,将第二容器输送至流拣选导入台工作站,以进行商品拣选,具体的,控制输送第二容器至出库线路上的第三请求点,即请求导入台模式BCR1203,由于已经获取到第二容器的目的地址,第三请求点对目的地址进行解析,得到目的地址为流拣选导入台工作站,并控制输送第二容器至出库线路上的第二导入台对接支线,由第二导入台对接支线控制输送第二容器至对接的流拣选导入台工作站。In this embodiment, if the destination address of the second container is the flow sorting import station workstation, the second container is transported to the flow sorting import station workstation through the third request point on the outbound line and the second import station docking branch line, In order to carry out product selection, specifically, control the delivery of the second container to the third request point on the outbound line, that is, request the import station mode BCR1203, since the destination address of the second container has been obtained, the third request point performs a check on the destination address. Analyzing, the destination address is the flow sorting import station workstation, and it controls the delivery of the second container to the second import station docking branch line on the outbound line, and the second import station docking branch line controls the delivery of the second container to the docking flow sorting import station workstation.
S504、若第二容器的目的地址为集合单工作站或机区空箱剔除口,则通过出库线路上的第四请求点,将第二容器输送至集合单工作站或机区空箱剔除口。S504. If the destination address of the second container is the assembly order workstation or the empty container removal port of the aircraft area, transport the second container to the assembly order workstation or the empty container removal port of the aircraft area through the fourth request point on the outbound line.
本实施例中,若第二容器的目的地址为集合单工作站或机区空箱剔除口,则通过出库线路上的第四请求点,将第二容器输送至集合单工作站或机区空箱剔除口,具体的,若第二容器的目的地址为集合单工作站,则控制输送第二容器至出库线路上的第四请求点BCR1,由于已经获取到第二容器的目的地址为集合单工作站,则直接控制输送第二容器至集合单工作站进行商品拣选;若第二容器的目的地址为机区空箱剔除口,则控制输送第二容器至出库线路上的第四请求点BCR1,由于已经获取到第二容器的目的地址为机区空箱剔除口,则直接控制输送第二容器至空箱剔除口进行剔除,供入库倒箱使用。In this embodiment, if the destination address of the second container is the assembly order workstation or the empty container removal port in the aircraft area, the second container is transported to the assembly order workstation or the empty container in the aircraft area through the fourth request point on the outbound line Rejection port, specifically, if the destination address of the second container is the assembly order workstation, control the delivery of the second container to the fourth request point BCR1 on the outbound line, since the destination address of the second container has been obtained as the assembly order workstation , then directly control the delivery of the second container to the assembly order workstation for commodity picking; if the destination address of the second container is the empty container removal port in the airport area, then control the delivery of the second container to the fourth request point BCR1 on the outbound line, because Having obtained the destination address of the second container is the empty container reject port of the aircraft area, the second container is directly controlled to be transported to the empty container reject port for removal, and is used for storage and unloading.
本申请实施例提供的容器输送方法中,机区空箱剔除口、集合单工作站和入库投线口设置于同一空间区域,从而从机区空箱剔除口剔除空容器,可以空入库倒箱使用,入库倒箱口的容器又可以通过入库投线口投入,经入库线路输送至入库对接支线进行入库处理,从而提高了入库的效率。In the container conveying method provided in the embodiment of the present application, the empty container removal port in the aircraft area, the assembly work station and the line entry port for storage are set in the same space area, so that empty containers can be removed from the empty container removal port in the aircraft area, and can be empty into the warehouse. Containers are used, and the containers at the warehousing outlet can be put in through the warehousing line inlet, and transported to the warehousing docking branch line through the warehousing line for warehousing processing, thereby improving the efficiency of warehousing.
需要说明的是,虽然采用特定次序描绘了各操作,但是这不应当理解为要求这些操作以所示出的特定次序或以顺序次序执行来执行。在一定环境下,多任务和并行处理可能是有利的。It should be noted that while operations are depicted in a particular order, this should not be understood as requiring that the operations be performed in the particular order shown or to be performed in sequential order. Under certain circumstances, multitasking and parallel processing may be advantageous.
应当理解,本申请公开的方法实施方式中记载的各个步骤可以按照不同的顺序执行,和/或并行执行。此外,方法实施方式可以包括附加的步骤和/或省略执行示出的步骤。本申请公开的范围在此方面不受限制。It should be understood that the various steps described in the method implementations disclosed in the present application may be executed in different orders, and/or executed in parallel. Additionally, method embodiments may include additional steps and/or omit performing illustrated steps. The scope of the present disclosure is not limited in this regard.
与图1所述的方法相对应,本申请实施例还提供了一种容器输送装置,用于对图1中方法的具体实现,其结构示意图如图6所示,具体包括:Corresponding to the method described in Figure 1, the embodiment of the present application also provides a container conveying device for the specific realization of the method in Figure 1, and its structural schematic diagram is shown in Figure 6, specifically including:
检测单元601,用于检测所述入库线路上的第一导入台对接支线中是否存在流拣选导入台工作站导入的空容器;A detection unit 601, configured to detect whether there is an empty container imported by the workstation of the flow-picking induction station in the docking branch line of the first introduction station on the storage line;
第一输送单元602,用于在检测到所述第一导入台对接支线中存在流拣选导入台工作站导入的空容器时,控制输送所述空容器至人区空箱补给线,以便于拣选人员使用所述空容器进行商品拣选,并将商品拣选后的容器投入人区拣货目的容器投线口;其中,所述人区空箱补给线设置在所述入库线路上,所述人区拣货目的容器投线口设置在出库线路上,所述人区空箱补给线和所述人区拣货目的容器投线口处于同一空间区域;The first conveying unit 602 is used to control and transport the empty container to the empty container replenishment line in the human area when it is detected that there is an empty container imported by the work station of the flow picking induction station in the docking branch line of the first introduction station, so as to facilitate the use of picking personnel The empty container is selected for commodity, and the container after commodity picking is put into the line-injection port of the container for the purpose of picking in the human area; wherein, the empty container replenishment line in the human area is set on the storage line, and the picking in the human area The line entry port for the destination container is set on the outbound line, and the empty container replenishment line in the human area and the line entry port for picking the purpose container in the human area are in the same space area;
第二输送单元603,用于在检测到所述人区拣货目的容器投线口存在人区拣货目的容器时,控制输送所述人区拣货目的容器至所述流拣选导入台工作站或任意一个弹出口;其中,所述人区拣货目的容器为拣选人员进行商品拣选后的容器。The second conveying unit 603 is configured to, when it is detected that there is a container for the purpose of picking in the man area at the line inlet of the container for the purpose of picking in the man area, control to transport the container for the purpose of picking in the man area to the work station of the flow picking introduction station or Any ejection port; wherein, the container for the purpose of picking in the human area is the container after the picker has picked the goods.
本申请实施例提供的容器输送装置,由于空箱补给线设置在入库线路上,人区拣货目的容器投线口设置在出库线路上,空箱补给线和人区拣货目的容器投线口处于同一空间区域,从而通过入库线路可以将流拣选导入台工作站导入的空容器输送至人区空箱补给线,实现对流拣选导入台工作站的空容器的收集,以及拣选人员可以使用空容器进行商品拣选,将商品拣选后的容器投入人区拣货目的容器投线口,然后经由出库线路输送至流拣选导入台工作站或任意一个弹出口,而无需人工搬运空容器至人区工作站进行商品拣选,节省了大量的人力资源,从而提高了商品拣选和输送的效率,并且双层立体输送线相较于单层大环线更加节省仓库空间和有效缓解了高峰时期输送线压力,保证了出库、入库效率。In the container conveying device provided in the embodiment of the present application, since the empty container supply line is set on the inbound line, and the container line entry port for picking in the human area is set on the outbound line, the empty container supply line and the container line entry port for picking in the human area In the same space area, the empty containers imported by the flow picking and importing station workstations can be transported to the empty container supply line in the human area through the storage line, so as to realize the collection of empty containers at the flow picking and importing station workstations, and the pickers can use the empty containers to carry out commodities Picking, put the container after picking the product into the line-injection port of the picking destination container in the man area, and then transport it to the flow picking import station workstation or any ejection port through the outbound line, without manually carrying the empty container to the man area workstation for product picking , which saves a lot of human resources, thereby improving the efficiency of product selection and transportation, and compared with the single-layer large ring line, the double-layer three-dimensional conveyor line saves warehouse space and effectively relieves the pressure of the conveyor line during peak periods, ensuring that the outbound, Storage efficiency.
在本申请的一个实施例中,基于前述方案,还可以配置为:In one embodiment of the present application, based on the foregoing solution, it can also be configured as:
第三输送单元,用于在检测到入库投线口存在第一容器时,控制输送所述第一容器至任意一个入库对接支线或任意一个弹出口;其中,所述入库对接支线和所述入库投线口设置在所述入库线路上,所述弹出口设置在所述出库线路上。The third conveying unit is used to control and transport the first container to any storage docking branch line or any ejection port when it is detected that there is a first container at the storage line insertion port; wherein, the storage docking branch line and The warehouse-in feeding port is arranged on the warehouse-in line, and the ejection port is arranged on the warehouse-out line.
在本申请的一个实施例中,基于前述方案,第三输送单元具体用于:In one embodiment of the present application, based on the foregoing solution, the third delivery unit is specifically used for:
控制输送所述第一容器至所述入库线路上的第一请求点;controlling delivery of the first container to a first demand point on the storage line;
在所述第一容器被成功输送至所述第一请求点时,通过所述第一请求点获取所述第一容器的目的地址;When the first container is successfully transported to the first request point, obtain the destination address of the first container through the first request point;
若所述目的地址为入库对接支线,则控制输送所述第一容器至任意一个入库对接支线;If the destination address is an inbound docking branch line, then control to transport the first container to any one inbound docking branch line;
若所述目的地址为第一目标弹出口,则通过所述出库线线路上的第二请求点和第三请求点,将所述第一容器输送至所述第一目标弹出口;所述第一目标弹出口为多个弹出口中的一个。If the destination address is the first target ejection port, the first container is transported to the first target ejection port through the second request point and the third request point on the outbound line; The first target ejection port is one of the plurality of ejection ports.
在本申请的一个实施例中,基于前述方案,第三输送单元还用于:In one embodiment of the present application, based on the foregoing solution, the third delivery unit is also used for:
若所述第一容器被成功输送至任意一个入库对接支线,则当所述第一容器未成功进入与入库对接支线对接的装卸设备时,控制输送所述第一容器至与入库对接支线相连的入库异常口;If the first container is successfully transported to any of the inbound docking branch lines, when the first container fails to enter the loading and unloading equipment docked with the inbound docking branch line, control the delivery of the first container to the inbound docking branch line The storage exception port connected to the branch line;
若所述第一容器未被成功输送至任意一个入库对接支线,则控制通过所述入库线路上的小环线,将所述第一容器输送至所述第一请求点,并返回执行所述在所述第一容器被成功输送至所述第一请求点时,通过所述第一请求点获取所述第一容器的目的地址点的步骤;或,控制输送所述第一容器至所述入库投线口,并返回执行所述控制输送所述第一容器至所述入库线路上的第一请求点的步骤。If the first container is not successfully transported to any of the inbound docking branch lines, the control passes through the small loop line on the inbound line to transport the first container to the first request point, and returns to execute the When the first container is successfully delivered to the first request point, the step of obtaining the destination address point of the first container through the first request point; or, controlling the delivery of the first container to the first request point The storage line opening, and return to the execution of the step of controlling the delivery of the first container to the first request point on the storage line.
在本申请的一个实施例中,基于前述方案,还可以配置为:In one embodiment of the present application, based on the foregoing solution, it can also be configured as:
第四输送单元,用于在检测到任意一个出库对接支线上存在第二容器时,控制输送所述第二容器至所述流拣选导入台工作站、集合单工作站或机区空箱剔除口;其中,所述机区空箱剔除口设置在所述出库线路上,所述集合单工作站、所述机区空箱剔除口和所述入库投线口处于同一空间区域。The fourth conveying unit is used to control and convey the second container to the flow sorting and importing station workstation, the assembly single workstation or the empty container removal port of the machine area when it is detected that there is a second container on any outbound docking branch line; Wherein, the empty container removal port in the aircraft area is set on the outbound line, and the assembly single workstation, the empty container removal port in the aircraft area, and the line entry port in the storage area are located in the same space area.
在本申请的一个实施例中,基于前述方案,第四输送单元具体用于:In one embodiment of the present application, based on the foregoing solution, the fourth delivery unit is specifically used for:
控制输送所述第二容器至所述出库线路上的第二请求点;controlling delivery of the second container to a second demand point on the outbound line;
在所述第二容器被成功输送至所述第二请求点,通过所述第二请求点获取所述第二容器的目的地址;Obtaining the destination address of the second container through the second request point after the second container is successfully transported to the second request point;
若所述第二容器的目的地址为所述流拣选导入台工作站,则通过所述出库线路上的第三请求点和第二导入台对接支线,将所述第二容器输送至所述流拣选导入台工作站;If the destination address of the second container is the work station of the flow picking and importing station, the second container is transported to the flow picking and importing station workstation through the third request point on the outbound line and the second importing station docking branch line. Picking induction station workstation;
若所述第二容器的目的地址为集合单工作站或机区空箱剔除口,则通过所述出库线路上的第四请求点,将所述第二容器输送至集合单工作站或机区空箱剔除口;其中,输送至所述机区空箱剔除口的第二容器用于入库倒箱,并投入至所述入库投线口。If the destination address of the second container is the assembly order workstation or the empty box removal port in the aircraft area, the second container will be transported to the assembly order workstation or the aircraft area empty box through the fourth request point on the outbound line. Container rejecting port; wherein, the second container transported to the empty container rejecting port of the aircraft area is used for storage and unloading, and is put into the storage line insertion port.
在本申请的一个实施例中,基于前述方案,第二输送单元603具体用于:In one embodiment of the present application, based on the foregoing solution, the second delivery unit 603 is specifically used for:
控制输送所述人区拣货目的容器至所述出库线路上的第二请求点;Controlling the delivery of the picking destination container in the man area to the second request point on the outbound line;
在所述人区拣货目的容器被成功输送至所述第二请求点时,通过所述第二请求点获取所述人区拣货目的容器的目的地址;When the container for picking in the human area is successfully transported to the second request point, obtain the destination address of the container for picking in the human area through the second request point;
若所述人区拣货目的容器的目的地址为流拣选导入台工作站,则通过所述出库线路上的第三请求点和第二导入台对接支线,输送所述人区拣货目的容器至流拣选导入台工作站;If the destination address of the container for the purpose of picking in the human area is the work station of the flow picking import station, the container for the purpose of picking in the human area is transported to Flow picking import station workstation;
若所述人区拣货目的容器的目的地址为第二目标弹出口,则通过所述第三请求点和第二导入台对接支线,输送所述人区拣货目的容器至第二目标弹出口,所述第二目标弹出口为多个弹出口中的一个。If the destination address of the container for picking in the human area is the second target ejection port, the container for the purpose of picking in the human area is transported to the second target ejection port through the connecting branch line between the third request point and the second introduction station , the second target pop-up port is one of multiple pop-up ports.
本申请实施例还提供了一种存储介质,所述存储介质存储有指令集,其中,在所述指令集运行时执行如上文任一实施例公开的容器输送方法。An embodiment of the present application further provides a storage medium, where the storage medium stores an instruction set, wherein the container delivery method disclosed in any one of the above embodiments is executed when the instruction set is running.
本申请实施例还提供了一种电子设备,其结构示意图如图7所示,具体包括存储器701,用于存储至少一组指令集;处理器702,用于执行所述存储器中存储的指令集,通过执行所述指令集实现如上文任一实施例公开的容器输送方法。The embodiment of the present application also provides an electronic device, the structural diagram of which is shown in FIG. 7 , which specifically includes a
尽管已经采用特定于结构特征和/或方法逻辑动作的语言描述了本主题,但是应当理解所附权利要求书中所限定的主题未必局限于上面描述的特定特征或动作。相反,上面所描述的特定特征和动作仅仅是实现权利要求书的示例形式。Although the subject matter has been described in language specific to structural features and/or methodological acts, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or acts described above. Rather, the specific features and acts described above are merely example forms of implementing the claims.
虽然在上面论述中包含了若干具体实现细节,但是这些不应当被解释为对本申请公开的范围的限制。在单独的实施例的上下文中描述的某些特征还可以组合地实现在单个实施例中。相反地,在单个实施例的上下文中描述的各种特征也可以单独地或以任何合适的子组合的方式实现在多个实施例中。While several specific implementation details are contained in the above discussion, these should not be construed as limitations on the scope of the present disclosure. Certain features that are described in the context of separate embodiments can also be implemented in combination in a single embodiment. Conversely, various features that are described in the context of a single embodiment can also be implemented in multiple embodiments separately or in any suitable subcombination.
以上描述仅为本申请公开的较佳实施例以及对所运用技术原理的说明。本领域技术人员应当理解,本申请公开中所涉及的公开范围,并不限于上述技术特征的特定组合而成的技术方案,同时也应涵盖在不脱离上述公开构思的情况下,由上述技术特征或其等同特征进行任意组合而形成的其它技术方案。例如上述特征与本申请公开中公开的(但不限于)具有类似功能的技术特征进行互相替换而形成的技术方案。The above description is only a preferred embodiment disclosed in the present application and an illustration of the applied technical principle. Those skilled in the art should understand that the disclosure scope involved in the disclosure of this application is not limited to the technical solution formed by the specific combination of the above-mentioned technical features, but also covers the technical solutions made by the above-mentioned technical features without departing from the above-mentioned disclosed concepts. Other technical solutions formed by any combination of or equivalent features thereof. For example, a technical solution formed by replacing the above-mentioned features with technical features with similar functions disclosed in (but not limited to) the disclosure of this application.
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